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Welcome: r080crc15
Product: TRUCK
Model: 793D TRUCK FDB
Configuration: 793D Off-Highway Truck FDB00001-UP (MACHINE)
POWERED BY 3516B Engine
i02410588
To help prevent possible injury before testing and adjusting any air
system or hydraulic system, perform the procedure in the Testing and
Adjusting, "General Information" section.
Perform the visual checks before you troubleshoot a problem. Make sure that the transmission is in neutral and
stop the engine. During the visual checks, use a magnet to separate ferrous particles (iron and steel) from
nonferrous particles (aluminum, rubber and paper).
Note: If any of the particles that are listed in the checks are found during a visual check, all the components of
the torque converter and the transmission systems must be cleaned. Do not use any damaged parts. Damaged
parts must be removed and new parts must be installed.
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Illustration 1 g00290393
Right side of the engine
(1) Oil cooler for the torque converter and the transmission
Probable Cause
Failure of oil cooler (1) for the torque converter and the transmission
Probable Cause
There is leakage in the system. See "Check: Check for oil leakage".
The oil level in the torque converter sump is too high or too low.
Probable Cause
There is leakage from the system. See "Check: Check for oil leakage". Add oil before any tests are
performed.
The engine crankshaft rear seal is allowing engine oil into the torque converter cover.
The oil from the differential and bevel gear leaks into the transmission case. One potential reason for the
leaks is the failure of the pinion seal in the differential. The leaks can also occur if the center plug of the
differential pinion is not installed or if the pinion leaks.
The pump shaft seal for one or more of the pumps that is fastened to the pump drive has failed. Oil from
the pump is leaking through the pump drive into the transmission sump.
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Note: If oil can leak out of a fitting or a connection, air can enter the system. Air in the system can be as harmful
as not enough oil.
Illustration 2 g01211786
(2) Transmission charging hydraulic filter
Remove transmission charging hydraulic filter (2). Inspect the filter for foreign material.
Note: The transmission charging hydraulic filter has a bypass valve. A bypass valve allows oil to bypass the oil
filter element whenever the pressure difference between the inlet oil and the outlet oil at the oil filter gets too
high. Any oil that does not go through the filter element flows directly into the hydraulic circuit. Dirty oil causes
restrictions in valve orifices and in sticking valves.
The differential pressure setting of the bypass valve in transmission charging hydraulic filter (2) is
approximately 345 kPa (50 psi).
Seal failure
Hose failure
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Illustration 3 g01204793
Transmission and torque converter gear pump
(3) Transmission lubrication section
(4) Transmission charging pump section
(5) Torque converter charging pump section
(6) Transmission scavenge pump section
Probable Cause
Illustration 4 g01204818
(7) Torque converter hydraulic filter
Remove torque converter hydraulic filter (7). Inspect the filter for foreign material.
Note: Torque converter hydraulic filter (7) has a bypass valve. A bypass valve allows oil to bypass the oil filter
element whenever the pressure difference between the inlet oil and the outlet oil at the oil filter gets too high.
Any oil that does not go through the filter element flows directly into the hydraulic circuit. Dirty oil causes
restrictions in valve orifices and in sticking valves.
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
The differential pressure setting of the bypass valve in torque converter hydraulic filter (7) is approximately
127 kPa (18 psi).
Seal failure
Hose failure
Illustration 5 g01204793
Transmission and torque converter gear pump
(3) Transmission lubrication section
(4) Transmission charging pump section
(5) Torque converter charging pump section
(6) Transmission scavenge pump section
Probable Cause
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Illustration 6 g00290397
Lower right side of the transmission case
(8) Transmission magnetic screens inside the case
Remove transmission magnetic screens (8). Inspect transmission magnetic screens (8) for foreign material
and/or for restrictions.
Probable Cause
Seal failure
Hose failure
Probable Cause
Probable Cause
Worn housings, load pistons, or selector pistons in the pressure control valve
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Illustration 7 g00290398
Left side of the torque converter
(9) Torque converter screen
Remove torque converter screen (9). Inspect the screen for foreign material.
Probable Cause
Seal failure
Hose failure
Illustration 8 g01204793
Transmission and torque converter gear pump
(3) Transmission lubrication section
(4) Transmission charging pump section
(5) Torque converter charging pump section
(6) Transmission scavenge pump section
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Probable Cause
There is a mechanical failure of torque converter charging pump section (5). Perform the check in "Check:
Check the torque converter hydraulic filter".
Probable Cause
Illustration 9 g00290399
(10) Transmission drain plugs
Remove plugs (10) in the bottom of the transmission case. This will drain all the oil out of the transmission and
the transfer gears. Measure the total amount of the oil that is removed at both plugs. Inspect the oil for foreign
material.
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Illustration 10 g01204793
Transmission and torque converter gear pump
(3) Transmission lubrication section
(4) Transmission charging pump section
(5) Torque converter charging pump section
(6) Transmission scavenge pump section
Illustration 11 g00290397
Lower right side of the transmission case
(8) Transmission magnetic screens inside the case
Probable Cause
Probable Cause
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Worn housings, worn load pistons, or worn selector pistons in the pressure control valve
Illustration 12 g01204817
Torque converter sump
(11) Cover for the suction screen
Drain the oil from the torque converter sump. Remove cover (11). Remove the suction screen. Clean the suction
screen.
Probable Cause
Seal failure
Hose failure
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Illustration 13 g01204793
Transmission and torque converter gear pump
(3) Transmission lubrication section
(4) Transmission charging pump section
(5) Torque converter charging pump section
(6) Transmission scavenge pump section
Illustration 14 g00290401
(12) Pump drive
Probable Cause
A worn drive gear or a worn driven gear on torque converter charging pump section (5)
There is a mechanical failure of pump drive (12). Drain the pump drive. Inspect the oil pump drive.
There is a worn flywheel or a worn starter motor pinion gear on the engine. Inspect the starter motor
pinion gear and the flywheel gear.
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Probable Cause
Illustration 15 g00290393
Right side of the engine
(1) Oil cooler for the torque converter and the transmission
Restriction in oil cooler (1) for the torque converter and the transmission
Illustration 16 g01204793
Transmission and torque converter gear pump
(3) Transmission lubrication section
(4) Transmission charging pump section
(5) Torque converter charging pump section
(6) Transmission scavenge pump section
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
Failure in any section of the oil pump for the transmission and the torque converter. Perform the checks in
"Check: Check the torque converter hydraulic filter" and in "Check: Check the transmission charging
hydraulic filter".
The machine is operating too long in torque converter drive with an extreme load.
Copyright 1993 - 2019 Caterpillar Inc. Sun Apr 07 2019 16:51:52 GMT-0500 (hora estándar de Perú)
All Rights Reserved.
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