FROM PROS FOR PROS:

TRAINING PROGRAM

WWW.MAHLE-AFTERMARKET.COM
02 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 03
Contents

TRAINING COURSES
AND EVENTS

Preface 05

Theory in brief
T-FI Filtration in the vehicle: design, function, and common causes of failure 06
T-TH Thermal management in the modern combustion engine 07
T-SA Starter motors and alternators: design, function, and common causes of failure 08
T-EC Combustion engine in detail: from installation through diagnostics 09
T-TC Turbochargers: design, function, and common causes of failure 10
T-NT New technologies: opportunities and challenges in modern engines 11

PRAXIS live
P-DP Damage prevention: engine environment 12
P-TC Damage prevention: turbochargers 13
P-SA Damage prevention: starter motors and alternators 14

MAHLE up close and personal

Additional services and registration information 15
04 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 05
Preface

MAHLE AFTERMARKET PRESENTS

ITS WORLD OF TECHNOLOGY—
FROM EXHAUST GAS TURBOCHARGERS
THROUGH CYLINDER LINERS
Whether trainees, experienced mechanics, master mechanics, or engineers:
MAHLE Aftermarket offers the right course for everyone.
In addition to teaching theory, MAHLE Aftermarket offers special practical training
on damage prevention for passenger cars and trucks as well as for
agricultural and construction machinery.

At MAHLE Aftermarket, we’re flexible: you select the topic, tell us when and where the training should take place, and we’ll
take care of the rest. Simply speak to your MAHLE Aftermarket trading partner or contact us directly at
 ma.training@mahle.com

MAHLE Aftermarket’s technical experts look forward to organizing interesting and exciting events for you.

Explain
Share experience Focus on technical and
complex matters
between technicians practical experience
in simple terms

Transfer knowledge:
Increase
customer satisfaction GOALS ongoing development
of the combustion engine

Avoid repeat repairs Reduce costs Reduce complaints

06 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 07
Theory in brief Theory in brief

T-FI FILTRATION IN THE VEHICLE: T-TH THERMAL MANAGEMENT

DESIGN, FUNCTION, AND IN THE MODERN
COMMON CAUSES OF FAILURE COMBUSTION ENGINE
CONTENTS CONTENTS
  Requirements of modern filtration in vehicles   Thermostats in the combustion engine
 Design and function:  Design and function:
∙ Oil filters ∙ Thermostats
∙ Fuel filters ∙ Map-controlled thermostats
∙ Cabin air filters ∙ Thermal switches
∙ Air filters ∙ Thermal sensors
  Vehicle air conditioning   The coolant circuit
  Quality and distinguishing characteristics   Correct installation of thermostats
  Typical filter damage scenarios   Venting the coolant circuit
  Consequential damage in the engine environment   Charge air cooling
  Support in the event of damage   Cooling electronic systems
  Typical coolant circuit damage scenarios
INFORMATION FOR PARTICIPANTS   Support in the event of damage
Duration: 2.5 hours
Participants: Minimum of 10 INFORMATION FOR PARTICIPANTS
Participation fee: EUR 39.90 plus VAT Duration: 2.5 hours
Participants: Minimum of 10
TARGET GROUP Participation fee: EUR 39.90 plus VAT
  Vehicle master mechanics, experienced mechanics, and trainees
 Commercial vehicle master mechanics, experienced mechanics, TARGET GROUP
and trainees   Vehicle master mechanics, experienced mechanics, and trainees
 Agricultural and construction machinery master mechanics,  Commercial vehicle master mechanics, experienced mechanics,
experienced mechanics, and trainees and trainees
 Specialists  Agricultural and construction machinery master mechanics,
  Sales staff experienced mechanics, and trainees
  Sales staff
08 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 9
Theory in brief Theory in brief

T-SA STARTER MOTORS AND ALTERNATORS: T-EC COMBUSTION ENGINE IN DETAIL:

DESIGN, FUNCTION, AND COMMON FROM INSTALLATION
CAUSES OF FAILURE THROUGH DIAGNOSTICS
CONTENTS CONTENTS
 Design and function of   MAHLE engine components in the combustion engine
∙ Starter motors  Design and function of
∙ Alternators ∙ Pistons
  Distinguishing and identifying characteristics ∙ Valves
  Important steps during assembly ∙ Bearings
  Common causes of failure and damage ∙ Cylinder liners
  Failure prevention during repair   Correct installation
  Support in the event of damage   Failure diagnostics
  Common causes of failure and damage
INFORMATION FOR PARTICIPANTS   Support in the event of damage
Duration: 2.5 hours
Participants: Minimum of 10 INFORMATION FOR PARTICIPANTS
Participation fee: EUR 39.90 plus VAT Duration: 2.5 hours
Participants: Minimum of 10
TARGET GROUP Participation fee: EUR 39.90 plus VAT
  Vehicle master mechanics, experienced mechanics, and trainees
 Commercial vehicle master mechanics, experienced mechanics, TARGET GROUP
and trainees   Vehicle master mechanics, experienced mechanics, and trainees
 Agricultural and construction machinery master mechanics,  Commercial vehicle master mechanics, experienced mechanics,
experienced mechanics, and trainees and trainees
 Specialists  Agricultural and construction machinery master mechanics,
  Sales staff experienced mechanics, and trainees
 Specialists
  Sales staff
10 Training program MAHLE Aftermarket Training program 11
Theory in brief Theory in brief

T-TC TURBOCHARGERS: T-NT NEW TECHNOLOGIES: OPPORTUNITIES

DESIGN, FUNCTION, AND AND CHALLENGES IN MODERN
COMMON CAUSES OF FAILURE ENGINES
CONTENTS CONTENTS
  Turbocharger design   Future trends and challenges
  Detailed principles of operation   Electrification of the powertrain
  Different types and models   Ongoing development of the combustion engine
  Code of conduct and important service work on turbocharged engines   Thermal management
  Common causes of failure in the turbocharger environment   Measures for reducing emissions
  Possible causes of poor performance, noises, and other complaints   Optimization measures in the engine environment
  Diagnosing damage in the engine environment
  Consequential damage following turbocharger failure INFORMATION FOR PARTICIPANTS
  Support in the event of damage Duration: 2.5 hours
Participants: Minimum of 10
INFORMATION FOR PARTICIPANTS Participation fee: EUR 39.90 plus VAT
Duration: 2.5 hours
Participants: Minimum of 10 TARGET GROUP
Participation fee: EUR 39.90 plus VAT   Vehicle master mechanics, experienced mechanics, and trainees
 Commercial vehicle master mechanics, experienced mechanics,
TARGET GROUP and trainees
  Vehicle master mechanics, experienced mechanics, and trainees  Specialists
 Commercial vehicle master mechanics, experienced mechanics,   Sales staff
and trainees
 Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
 Specialists
  Sales staff
12 Training program MAHLE Aftermarket Training program 13
PRAXIS live PRAXIS live

P-DP DAMAGE PREVENTION: P-TC

P-TC DAMAGE
SCHADENSVERMEIDUNG:
PREVENTION:
ENGINE ENVIRONMENT TURBOLADER
TURBOCHARGERS

CONTENTS CONTENTS
  Appraisal of damage to combustion engine components   Recognizing common damage scenarios and causes
∙ Pistons and cylinders   Checking controls
∙ Bearings   Checking the complete system prior to repair
∙ Valves   Diagnosing different causes of failure
∙ Filters   Detailed appraisal of damage to the turbocharger
∙ Thermostats and thermal switches   Important steps when replacing a turbocharger
∙ Turbochargers
∙ Starter motors INFORMATION FOR PARTICIPANTS
∙ Alternators Duration: 8 hours
  Common causes of failure and damage Participants: Minimum of 8, maximum of 15
  Diagnostic options and measures Participation fee: EUR 129.90 plus VAT
  Failure prevention during maintenance, service, and installation
TARGET GROUP
INFORMATION FOR PARTICIPANTS   Vehicle master mechanics, experienced mechanics, and trainees
Duration: 8 hours  Commercial vehicle master mechanics, experienced mechanics,
Participants: Minimum of 8, maximum of 15 and trainees
Participation fee: EUR 129.90 plus VAT  Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
TARGET GROUP  Specialists
  Vehicle master mechanics, experienced mechanics, and trainees
 Commercial vehicle master mechanics, experienced mechanics,
and trainees
 Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
 Specialists

SAFETY NOTICE: SAFETY NOTICE:

This training course involves This training course involves
hands-on practice. Please wear hands-on practice. Please wear
clothing suitable for the workshop clothing suitable for the workshop
as well as safety shoes. as well as safety shoes.
14 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 15
PRAXIS live MAHLE up close and personal

P-SA DAMAGE PREVENTION: STARTER MAHLE UP CLOSE

MOTORS AND ALTERNATORS AND PERSONAL

CONTENTS ADDITIONAL SERVICES

  Appraisal of damage to mechatronic components Plant tours—with and without training—can be arranged
∙ Starter motors on request, as can specific events for school and university
∙ Alternators students as well as training courses for master mechanics.
  Common causes of failure and damage
  Diagnostic options and measures
  Failure prevention during maintenance, service, and installation REGISTRATION INFORMATION
Would you like to attend a course? Then contact
INFORMATION FOR PARTICIPANTS your trading partner or send an e-mail to:
Duration: 8 hours ma.training@mahle.com
Participants: Minimum of 8, maximum of 15
Participation fee: EUR 129.90 plus VAT

TARGET GROUP
  Vehicle master mechanics, experienced mechanics, and trainees
 Commercial vehicle master mechanics, experienced mechanics,
and trainees
 Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
 Specialists

SAFETY NOTICE:
This training course involves
hands-on practice. Please wear
clothing suitable for the workshop
as well as safety shoes.
MAHLE Aftermarket GmbH
Pragstraße 26 – 46
70376 Stuttgart/Germany
000007990EN.08/18

Phone: +49 711 501-0

www.mahle-aftermarket.com
www.mpulse.mahle.com