Turbine Set Preventive maintenance of the systems / plant

Operating Manual(TO) MAX Control Oil System 4

4.10 MAX Control Oil System

4.10.1 Flushing oil process control oil

see also
2 2-39050-BB1189A-50D_A [} 451]

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©  Siemens AG 2018
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F

P
E
B
A

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M
10MAX35
P&I diagram control oil supply
BR010
0-06410-BB1189A-01

1
1

P1

1800

BR040
10MAX35
1950

S
C
10MAX35 02
a
10MAA10AA451
10MAX40

10MAA10AA451-Y01
BR620

dm
10MAA10AA150MS01

2
2

10MAX40AA410-Y01

10MAA10AA951
10MAX40AA210 10MAX40AA410 10MAX42

1900
BR020

10MAA10AA450-Y01

P T
GS
GIC

BR610
10MAX40AA420-Y01

10MAX40
10MAX91

020
10MAA10CG050
10MAA10CG050
BR630

3
3

10MAX40AA220 10MAX40AA420

10MAA10AA450

10MAA10AA450-Y02
10MAX40AA430-Y01 0800

D
10MAX40AA230 10MAX40AA430

dk
1801

4
4

10MAX40

1951
BR810

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PISA
10MAA10AA461

10MAX40CP010
10MAX40CP010
10MAA10AA160MS01

BR010

10MAX40AA810
10MAX40

10MAX40BP010

5
5

10MAA10AA961

10MAX43

2oo3
1901

BR020
10MAA10AA461-Y01 10MAA10AA460-Y01

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GIC

10MAX91
021
10MAA10CG060
10MAA10CG060

BR640
10MAA10AA460

6
6

10MAA10AA460-Y02
0801

BR840
BR830
BR820

10MAX40
10MAX40
10MAX40

7
7

10MAX40AA840
10MAX40AA830
10MAX40AA820
10MAA10BP010

PT
PT
PT
D
1802

2300

1846

10MAX40CP022
10MAX40CP020

10MAX40CP021
10MAA10AA410
10MAX91

10MAA10BP011
1952

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BR610
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8
8

10MAA10AA410-Y01
10MAA10AA471

P
GS
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10MAA10AA170MS01

10MAA10CG211
10MAA10CG211

10MAX40CP920
10MAA10AA310MS01
10MAA10AA971

10MAA10AA910
10MAX43
1902

BR030
10MAA10AA471-Y01 10MAA10AA470-Y01

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9
9

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10MAX91
022

10MAA10CG212
10MAA10CG212
10MAA10CG070
10MAA10CG070

BR650
Main supply steam
10MAA10AA470

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10MAA10AA470-Y02
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10MAA10CG210
10MAA10CG210

10
10

11
11

BR010
10MAX42

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12

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13

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14

10MAX91
BR630

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15

D
10MAX91 01

S
P&I diagram control oil supply C
0-06410-BB1189A-01

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16

T1

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17

18
18

Exhaust steam
10MAA10    

19
19

20
20

bearb.
erstellt

geprüft
Rev.
Rev.

Checked
Prepared

Approved
Original of:
Entstanden aus:
Blatt
Sheet

21
21

Date
Datum

2017-05-11
2017-05-11
2017-05-11

Schutzklasse: Intern
Siemens AG
Power and Gas

Steam Turbines
Koord.
Coordin.
Project No.:
Code Word:

Lippe

Vogel
Vogel
-

Name
Name
Date
Datum

A0
Size
CAE
Format
Title
Scale
-

Maßstab
erstellt
Prepared

Benennung
CONTROL OIL

mit Änderung:
with Revision:
1:1
-

22
22

bearb.
Checked
2-39050-BB1081A-00

-
geprüft
for flushing process use

Approved
-
Barahona 1
BB001189A

Specification:

Ident-Nr./Unterlagen-Nr.
Ident-Number/Document-Number
23

2-39050-BB1189A-50D
Description of Change

Norm
Änderungsbeschreibung

A
Rev.
Rev.

de
Lg.
Spr.

en

24
24

Copyright © Siemens AG 2015 All Rights Reserved
Blatt
Sheet

1/1

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Turbine Set Preventive maintenance of the systems / plant
Operating Manual(TO) MAX Control Oil System 4
4.10.2 Components requiring maintenance
Maintenance activities or inspections are required for the listed components or systems. These
are detailed in the “Maintenance Plan” and the “Test Plan”.
Control oil system 10MAX

Control oil pump 1 10MAX21AP110

Control oil pump 2 10MAX22AP110

Control oil accumulator 10MAX35BB010

Control oil filter 1 10MAX30AT010

Control oil filter 2 10MAX30AT020

Control oil vapor outlet filter 10MAX10AT010

Control oil cooler fan 10MAX51AN110

Control oil cooler fan 2 10MAX52AN110

Control oil cooler 10MAX51AC010

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©  Siemens AG 2018
©  Siemens AG 2017
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Operating Manual(TO)
Turbine Set
4.10.3 Maintenance Plan for control oil system
Object Location Task OC OC Interv Remarks Instructions
T O al
OC turbine/object: 1=Standstill 2=Operation 3=Special operating state 4=Turning gear operation 5=During startup 6=During shutdown -
=always
Interval: h=hourly d=daily w=weekly m=monthly y=annually o=Operating hours e=Event
Control oil system
For example at Visual check during walkdowns for - - d
piping, oil tank, oil leaks, soiling, damage and vibration
drip pan, flanges,
covers, threaded
connections, welds,
pumps, filters,
measuring
instruments and
indicators
For example at Acoustic check during walkdowns for - 2 d
piping, motors, noises and vibration
pumps, fans

Preventive maintenance of the systems / plant

For example Check of operating data of control oil - - d
temperature, system at local indicators and at
pressure, output, operator control and monitoring
liquid levels, fouling system
indicators
Control fluid Check control fluid quality - - 6m Instructions
Control fluid

MAX Control Oil System

maintenance (Chapt
er 4.10.5) [} 456]
Instructions
Control fluid
sampling (Chapter 4.
10.6) [} 457]

4
453
©  Siemens AG 2017
TS_BB001189A_EN_TO_A

Operating Manual(TO)
Turbine Set
Object Location Task OC OC Interv Remarks Instructions
T O al
Control oil system Oil flushing to remove foreign objects 1 1 e Following repairs to Instructions
and soiling from control oil system and control oil system
Oil flushing program
to achieve required control fluid purity and replacement of
control fluid for control
fluid (Chapter 4.10.7)
[} 460]
Control oil system Maintenance acc. to manufacturer's - - - Intervals acc. to OEM
components specifications manufacturer's
specifications
Filter
Filter elements Replacing filter elements - - e Dependent on OEM
degree of filter
loading
Accumulator
Bladder in pressure Check nitrogen pressure - - ey In the event of faults OEM
vessel

Preventive maintenance of the systems / plant

4.10.4 Test Plan for control oil system
Object Location Task OC OC Interv Remarks Instructions
T O al
OC turbine/object: 1=Standstill 2=Operation 3=Special operating state 4=Turning gear operation 5=During startup 6=During shutdown -
=always
Interval: h=hourly d=daily w=weekly m=monthly y=annually o=Operating hours e=Event

MAX Control Oil System

Control oil pumps
Control oil pumps Functional test 5 5 e During each startup Operated from
of control oil system operator control and
before turbine monitoring system
startup via HMI display
Control oil pumps Functional test 1 1 e During extended Operated from
outages of control oil operator control and
system monitoring system
via HMI display

4
454
©  Siemens AG 2017
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Control oil pumps Check pump changeover 2.4 2
Operating Manual(TO)
Turbine Set
m Operated from
operator control and
monitoring system
via HMI display

Control oil cooler fan

Fans Check changeover 2.4 2 m Operated from
operator control and
monitoring system
via HMI display

Preventive maintenance of the systems / plant

MAX Control Oil System
4
455