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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
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All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
CID / MID / FMI / EVENT CODES
Component Identifiers (CID¹) Event Codes
Module Identifier (MID²) Engine Control
Engine Control Event Code Condition
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
RELATED ELECTRICAL SERVICE MANUALS
Specifications RENR5057
Troubleshooting RENR5059
7 6 5 4 3 2 1
101-E12 RD-14
101-E13 RD-14 E-C9 RECEPTACLE AS E-C18
102-E16 BK-14 155-E34 RD-16 1698670 1330970 3E3364
102-E17 BK-14 155-E35 RD-16
102-E18 BK-14 382-E179 RD-18
M756-E42 YL-SHD A H401-E168 RD-18 1 LEFT AIR
113-E15 RD-18 382-E180 RD-18
M755-E43 GN-SHD B H401-E169 RD-18 2 SHUTOFF SWITCH
M757-E46 BK-SHD C
383-E181 BK-18
E-S11 383-E182 BK-18
ELECTRONIC CONTROL MODULE (ECM) 150-E5 RD-14 150-E7 RD-12
892-E41 BR-18
M756-E47 YL-SHD A A TERMINATING RESISTOR LEFT AIR SHUTOFF SOLENOID
150-E4 RD-14 M755-E48 GN-SHD B B 1743016 852-E166 RD-12
206-2710 893-E28 GN-18
C C 200-E167 BK-12
1416747 (4 TURBO CONFIG)
150-E6 RD-14 M757-E49 BK-SHD
E-C1 993-E77 BK-18 2304073 (2 TURBO CONFIG)
J1 1607690 993-E78 BK-18 E-C8
155-E33 RD-16 1698670
993-E79 BK-18
1 E-S5 155-E35 RD-16
+5V ENGINE MOUNTED SENSORS 2 997-E65 RD-18 155-E34 RD-16
993-E80 BK-18 E-C27
ANALOG SIGNAL REFERENCE 3 993-E66 BK-18 200-E156 BK-18
993-E81 BK-18 E-C10 2304013 E-C27
993-E82 BK-18 1698670
+8V ENGINE MOUNTED SENSORS 4 A700-E105 RD-18 1698670 R997-E95 RD-18 A +5V LEFT TURBO INLET R997-E95 RD-18 A +5V LEFT TURBO INLET
993-E83 BK-18 AFTERCOOLER TEMPERATURE
DIGITAL REFERENCE 5 A235-E106 BK-18 200-E162 BK-10
993-E84 BK-18
997-E69 RD-18 A OR-18 +V R993-E98 BK-18 B GROUND PRESSURE SENSOR R993-E98 BK-18 B GROUND PRESSURE SENSOR
AFTERCOOLER COOLANT TEMP 6 A751-E85 WH-18 993-E77 BK-18 B BK-18 GROUND SENSOR F713-E102 WH-18 C SIGNAL 2746717 F713-E102 WH-18 C SIGNAL 1611703
E COOLANT TEMP
CAT DATA LINK +
7
8
C941-E88 WH-18
893-E26 GN-18
200-E165 BK-12
994-E89 WH-18
997-E69 RD-18
A751-E85 WH-18 C WH-18 SIGNAL 1022240 NOTE D
E
997-E70 RD-18
CAT DATA LINK - 9 892-E39 BR-18 200-E167 BK-12
RATED SPEED SIGNAL 10 F702-E20 BK-18
997-E71 RD-18 E-C7
997-E72 RD-18 2304013 E-C7
LH TURBO EXHAUST TEMP 11 F703-E107 WH-18 229-E8 BK-14 1698670
997-E73 RD-18 ATMOSPHERIC FOR USE WITH EMCP II
RH TURBO EXHAUST TEMP 12 F704-E110 WH-18 229-E9 BK-14 997-E70 RD-18 A +5V
997-E74 RD-18 997-E70 RD-18 A +5V ATMOSPHERIC PRESSURE
E-C29
SECONDARY SPEED/TIMING SENSOR 13 F732-E19 WH-18 229-E10 BK-14 993-E78 BK-18 B GROUND PRESSURE SENSOR 993-E78 BK-18 B GROUND SENSOR ENGINE OIL
14 354-E1 RD-18
997-E75 RD-18
A747-E86 WH-18 C SIGNAL A747-E86 WH-18 C SIGNAL 1611703 1552269 TEMPERATURE SENSOR
997-E76 RD-18 2746717 1 BK-18 LEFT MAGNETIC PICKUP EF-C1 EF-C2
SCAC COOLANT LEVEL SENSOR 15 E996-E185 BK-18 354-E2 RD-18 NOTE D 838-E118 YL-SHD 3E3382 1698670 (EMCPII) 102-2240
A229-E37 BK-16 838-E117 GN-SHD 2 WH-18 1895746
FILTERED OIL PRESSURE 16 994-E89 WH-18 E-S16 A229-E38 BK-16 E-C6 838-E119 BK-SHD
1 497-EF1 RD-18 A OR-18 +V
UNFILTERED OIL PRESSURE 17 E796-E90 WH-18 382-E171 RD-18 382-E179 RD-18
+5V ENGINE MOUNTED SENSORS 18
A235-E106 BK-18 2304013 E-C6 WHEN USED 2 A403-EF2 BK-18 B BK-18 GROUND
R997-E93 RD-18 382-E180 RD-18 1698670
A700-E105 RD-18 PLUG INTO 3 846-EF3 WH-18 C WH-18 SIGNAL
19 E-S17 997-E71 RD-18 A +5V TURBO OUTLET 997-E71 RD-18 A +5V TURBO OUTLET PRESSURE
A702-E122 RD-18 ALTERNATOR (45A) E-C30 4
ETHER MANUAL OVERRIDE 20 F720-E173 BK-18 383-E172 BK-18 383-E181 BK-18
A704-E126 RD-18 5N5692 993-E79 BK-18 B GROUND PRESSURE SENSOR 993-E79 BK-18 B GROUND SENSOR
E-C30 5
START/RUN/STOP 1 21 C SIGNAL A746-E87 WH-18 C SIGNAL 1611704
F716-E21 BK-18 383-E182 BK-18
A706-E130 RD-18
A746-E87 WH-18 2766793 1552273 6
START/RUN/STOP 2 22 F716-E22 BK-18 ALT NOTE D
A708-E134 RD-18 R T800-E111 RD-18 1
E-STOP 1 23 F715-E24 BK-18 497-E114 RD-18 109-C1 RD-4 +
FILTERED FUEL PRESSURE 24
A710-E138 RD-18 E-C11 T998-E112 BK-18 2 ENGINE FOR USE WITH EMCP III
F725-E92 WH-18 838-E117 GN-SHD EG-C1
A712-E142 RD-18 1698670
UNFILTERED FUEL PRESSURE 25 F737-E91 WH-18 838-E118 YL-SHD
A714-E146 RD-18
G429-E113 WH-18 3 OIL TEMPERATURE 3E3382
26 M975-E68 WH-18 838-E119 BK-SHD 200-C2 BK-4 997-E76 RD-18 A OR-18 +V COOLANT TEMPERATURE 997-E59 RD-18 4 CONNECTOR ENGINE OIL
A716-E150 RD-18 1
27 846-E116 WH-18
A722-E123 BK-18
993-E84 BK-18 B BK-18 GROUND SENSOR 993-E67 BK-18 5
EG-C2 TEMPERATURE SENSOR
6 WHEN USED 2
E-STOP 2 28 F719-E25 BK-18 852-E164 RD-12
A724-E127 BK-18
C941-E88 WH-18 C WH-18 SIGNAL 1022240 M975-E68WH-18
1552269 (EMCPIII) 195-2150
PLUG INTO 3
29
A726-E131 BK-18 POWER DISTRIBUTION BOX E-C30 4
BLOCK COOLANT LEVEL 30 E967-E177 WH-18 852-E166 RD-12
ANALOG SENSOR 22 31
A728-E135 BK-18 E-C12 5 E993-EG2 BK-18 2 BK-18 GROUND
A730-E139 BK-18 2370227 E-C12 6 M975-EG3 WH-18 1 WH-18 SIGNAL
32 1698670
A732-E143 BK-18 109-C1 RD-4 109-C1 RD-4 FILTERED FUEL
SPEED/TIMING SENSOR SIGNAL 33 999-E14 WH-18 892-E41 BR-18 70A 997-E75 RD-18 A +5V 997-E75 RD-18 A +5V FILTERED FUEL PRESSURE
A734-E147 BK-18 200-C2 BK-4
CAN DATA LINK - 34 M755-E43 GN-SHD 892-E39 BR-18 E-S8
A736-E151 BK-18 ALTERNATOR BREAKER 993-E83 BK-18 B GROUND PRESSURE SENSOR 993-E83 BK-18 B GROUND SENSOR E-C32
ANALOG SIGNAL REFERENCE 35 R993-E94 BK-18 892-E40 BR-18 2038986 F725-E92 WH-18 C SIGNAL 2746719 F725-E92 WH-18 C SIGNAL 1611705
2304013 E-C32
A746-E87 WH-18 1698670
36 NOTE D
37 893-E28 GN-18
A747-E86 WH-18 109-W1 RD-4 R997-E96 RD-18 A +5V RIGHT TURBO INLET R997-E96 RD-18 A +5V RIGHT TURBO INLET
38 893-E26 GN-18 E-S7 E-C13 R993-E99 BK-18 B GROUND PRESSURE SENSOR R993-E99 BK-18 B GROUND PRESSURE SENSOR
A751-E85 WH-18 2370227 E-C13 F714-E103 WH-18 C SIGNAL 2746717 F714-E103 WH-18 C SIGNAL 1611703
39 893-E27 GN-18 AIR SHUTOFF 1698670
C941-E88 WH-18 354-E178 RD-18 200-H4 BK-18
TIMING CAL - 40 F724-E63 PU-18
E700-E183 RD-14
TIMER 997-E74 RD-18 A +5V UNFILTERED FUEL 997-E74 RD-18 A +5V UNFILTERED FUEL PRESSURE
NOTE D
NOTE D
1611705
E-C40
1552269
NOTE A:
NOTE B:
CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3512 AND 3508 ENGINES
CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3508 ENGINE
D
M756-E52 YL-SHD
SPEED/TIMING SENSOR - 51 998-E3 BK-18 996-E64 RD-18 NOTE C: SHOWN FOR REFERENCE ONLY
+ BATTERY 52 150-E4 RD-14 997-E71 RD-18
M755-E43 GN-SHD 123-V1 RD-8 E-C15 A703-E124 RD-18 1
INJECTOR 3 NOTE D: WIRING FOR NONCURRENT PRODUCTION ENGINES USING “E” HARNESSES 237-9018, 237-9014 OR 237-9010.
M755-E48 GN-SHD 2370227 E-C15 A723-E125 BK-18 2
+ BATTERY 53 150-E6 RD-14 997-E70 RD-18 1698670
M755-E54 GN-SHD 122-T1 RD-8 UNFILTERED OIL
54 997-E74 RD-18 40A 997-E73 RD-18 A +5V 997-E73 RD-18 A +5V UNFILTERED OIL PRESSURE PART NUMBER CHANGE LOCATION NOTE DESCRIPTION
M755-E56 GN-SHD HARNESS AS
+ BATTERY 55 150-E5 RD-14 997-E73 RD-18
M757-E46 BK-SHD AIR SHUTOFF BREAKER 993-E81 BK-18 B GROUND PRESSURE SENSOR 993-E81 BK-18 B GROUND SENSOR
E-C41
AIR SHUTOFF TRIPPED DETECTION 56 C SIGNAL E796-E90 WH-18 C SIGNAL 1611705
H401-E169 RD-18 997-E65 RD-18
E-S9
997-E72 RD-18
M757-E49 BK-SHD
2038987 E796-E90 WH-18 2746719 1552269
GENERAL ALARM DRIVE + 57 155-E33 RD-16 997-E75 RD-18 NOTE D E 341-0609 00 A-7 ENGINE - 3516
M757-E58 BK-SHD 200-H2 BK-18 A705-E128 RD-18 1
58 997-E76 RD-18
M757-E60 BK-SHD 2
INJECTOR 5 E 237-9018 05 A-7 D ENGINE - 3516
59 E-C19 A725-E129 BK-18
997-E69 RD-18
1552269 E 341-0608 00 A-7 A ENGINE - 3512
DIGITAL REFERENCE 60 M757-E45 BK-18 997-E59 RD-18
61 PRELUBE RELAY 1 E 237-9014 04 A-7 A,D ENGINE - 3512
998-E3 BK-18 A702-E122 RD-18 E-C42
62 999-E14 WH-18
F705-E160 RD-18 9X8124
A722-E123 BK-18 2
INJECTOR 2
1552269 E 341-0607 00 A-7 A,B ENGINE - 3508
- BATTERY 63 229-E8 BK-14
C465-E161 RD-10 A707-E132 RD-18 1 E 237-9010 05 A-7 A,B,D ENGINE - 3508
64 A229-E36 BK-16
2
INJECTOR 7
- BATTERY 65 E-S6 E-C20 A727-E133 BK-18 F 242-7392 00 A-2 SPEED/TIMING SENSOR JUMPER
229-E9 BK-14 A229-E38 BK-16
PRELUBE PRESSURE SWITCH OVERRIDE 66 F718-E159 BK-18 A229-E37 BK-16
120-P1 RD-8 1552269 G - - A-2 C SPEED/TIMING SENSOR JUMPER
- BATTERY 67 229-E10 BK-14 A704-E126 RD-18 1 EA 245-1149 00 B-2 COOLANT LEVEL JUMPER - EMCP II
68 A235-E106 BK-18 40A 119-N1RD-8
A724-E127 BK-18 2
INJECTOR 4
E-C43 EC 245-1150 00 A-2 COOLANT LEVEL JUMPER - EMCP III
- BATTERY 69 A229-E36 BK-16 A403-E115 BK-18 PRELUBE BREAKER 1552269
KEYSWITCH 70 113-E15 RD-18 A700-E105 RD-18 2038987 EF 245-1149 00 E-1 ENGINE OIL TEMP JUMPER - EMCP II
E-C21 A709-E136 RD-18 1
A701-E120 RD-18 101-E12 RD-14 INJECTOR 9 EG 253-1888 01 D-2 ENGINE OIL TEMP JUMPER - EMCP III
E-C2 A702-E122 RD-18 1552269 A729-E137 BK-18 2
J2 101-E13 RD-14
1471443 A703-E124 RD-18 102-E16 BK-14 STARTER MOTOR A706-E130 RD-18 1 NOTE B
INJECTOR 1 + 1 200-U2 BK-18
A726-E131 BK-18 2
INJECTOR 6 WIRE AS
A701-E120 RD-18 A704-E126 RD-18 102-E17 BK-14 MAGNETIC SWITCH E-C44
2 F701-E11 RD-18
INJECTOR 1 RTN A721-E121 BK-18 A705-E128 RD-18 102-E18 BK-14 (SMMS) 2 RELAY 1552269 H 242-7063 00 C-5 RELAY COIL TO GND LUG
INJECTOR 2 + 3 A702-E122 RD-18 A706-E130 RD-18 150-E7 RD-12 9X8124
314-E158 PU-8 E-C22 A711-E140 RD-18 1 J 242-7064 00 C-5 ECM BREAKER TO ECM RELAY
INJECTOR 2 RTN 4 A722-E123 BK-18 A707-E132 RD-18 200-E156 BK-18 2
INJECTOR 11
INJECTOR 15 + 5 A715-E148 RD-18 A708-E134 RD-18 200-E162 BK-10
1552269 A731-E141 BK-18 K 242-7065 00 C-5 AUXILIARY BREAKER TO PWR LUG
6 120-CC1 RD-8 1
STARTER SOLENOID + G701-E29 BK-16 A709-E136 RD-18 200-E165 BK-12 A708-E134 RD-18 L 242-7065 00 C-5 ATCH SMMS BREAKER TO PWR LUG
STARTER SOLENOID - 7 200-U1 BK-18
A728-E135 BK-18 2
INJECTOR 8
A710-E138 RD-18 200-E167 BK-12 M 241-0236 00 C-5 ATCH SMMS BREAKER TO SMMS RELAY
200-U2 BK-18 STARTER MOTOR
8
121-R1 RD-18
A711-E140 RD-18
200-H2 BK-18
200-H3 BK-18
200-H4 BK-18
200-U1 BK-18 MAGNETIC SWITCH
119-N1 RD-8
122-T1 RD-8
109-W1RD-4
200-C2 BK-4
9 F701-E11 RD-18 N 242-7065 00 C-5 ATCH PRELUBE BREAKER TO PWR LUG
A712-E142 RD-18
F701-E154 RD-18 (SMMS) 1 RELAY E-C45 P 241-0236 00 D-5 ATCH PRELUBE BREAKER TO PRELUBE RELAY
ETHER HOLD IN + 10 382-E171 RD-18 A713-E144 RD-18
229-E8 BK-14 304-E157 WH-8 9X8124 1552269
11 A714-E146 RD-18 R 242-7390 00 C-5 ATCH ECM BREAKER TO ASOS TIMER
12 229-E9 BK-14 118-M1 RD-8 E-C23 A713-E144 RD-18 1
PRELUBE PUMP + G705-E55 GN-18 A715-E148 RD-18 INJECTOR 13 T 241-0234 00 C-5 ATCH AIR SHUTOFF BREAKER TO PWR LUG
AIR SHUTOFF DRIVE 13 F708-E163 RD-16 A716-E150 RD-18 229-E10 BK-14 1552269 A733-E145 BK-18 2
14 354-E1 RD-18 40A 117-L1 RD-8 1 NOTE A U 250-8472 00 C-5 ATCH SMMS GROUND
INJECTOR 5 + A705-E128 RD-18 A721-E121 BK-18 A710-E138 RD-18
INJECTOR 5 RTN 15 A722-E123 BK-18 354-E2 RD-18 POWER A730-E139 BK-18 2
INJECTOR 10
A725-E129 BK-18 STARTER MOTOR MAGNETIC SW (SMMS) BREAKER E-C46 V 241-0232 00 D-5 ATCH AIR SHUTOFF BREAKER TO AIR SHUTOFF RELAY
INJECTOR 6 + 16 A723-E125 BK-18 STUD
A706-E130 RD-18 2038987 NOTE B 1552269
17 354-E178 RD-18 CBL-A1 RD-4
INJECTOR 6 RTN A726-E131 BK-18 A724-E127 BK-18
C INJECTOR 15 RTN 18
19
A735-E149 BK-18 A725-E129 BK-18
A726-E131 BK-18
116-K1 RD-8
E-C24
1552269
A715-E148 RD-18
A735-E149 BK-18
1
2
INJECTOR 15 CABLE AS
A 242-7397 00 B-5 ATCH POWER DISTRIBUTION BOX TO STARTER-3512 & 3516
C
20 852-E164 RD-12 101-E12 RD-14 20A 1
ETHER HOLD IN - 383-E172 BK-18 A727-E133 BK-18 A712-E142 RD-18 A 241-0237 00 B-5 ATCH POWER DISTRIBUTION BOX TO STARTER-3508
21 852-E166 RD-12 101-E13 RD-14 AUXILIARY ELECTRONIC CONTROL A732-E143 BK-18 2
INJECTOR 12
A728-E135 BK-18
22 C465-E161 RD-10 BREAKER MODULE(ECM) C 242-7398 00 D-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3516
A729-E137 BK-18
E798-E31 RD-18 2038989 BUSSBAR
23 A730-E139 BK-18 E-C5 C 241-0242 00 E-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3512
E798-E31 RD-18 2427061
INJECTOR 9 + 24 A709-E136 RD-18 A731-E141 BK-18 F701-E154 RD-18
F705-E160 RD-18 H401-E170 RD-18 1552269 C 241-0240 00 E-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3508
INJECTOR 9 RTN 25 A729-E137 BK-18 A732-E143 BK-18 20A
INJECTOR 16 + 26 A716-E150 RD-18 A733-E145 BK-18 F708-E163 RD-16 ELECTRONIC CONTROL F723-E62 PK-18 1 TIMING CALIBRATION(TC) W 241-0244 00 D-5 ATCH ALTERNATOR BREAKER TO PWR LUG
BK-18
BK-18
BK-18
2 PROBE CONNECTOR
BK-4
INJECTOR 16 RTN 27 A736-E151 BK-18 A734-E147 BK-18 MODULE (ECM) BREAKER F724-E63 PU-18 AA 7L-5887 03 B-5 ATCH STARTER JUMPER +BATT
SHUTDOWN NOTIFY - 28 E797-E32 BK-18 A735-E149 BK-18 H401-E170 RD-18 2038989 E-C25 AC 7L-5887 03 B-5 ATCH STARTER JUMPER -BATT
29 A736-E151 BK-18
121-R1 RD-18 1552269
E-C33
200-H2
200-H3
200-H4
200-C2
30 115-J1 RD-12 1
A746-E87 WH-18 A714-E146 RD-18 3E3364
31 314-E158 PU-8 354-E178 RD-18
A734-E147 BK-18 2
INJECTOR 14
A747-E86 WH-18 30
INJECTOR 13 + 32 A713-E144 RD-18 A751-E85 WH-18 304-E157 WH-8 354-E2 RD-18 86 ELECTRONIC CONTROL NOTE A H401-E170 RD-18 1 RIGHT AIR
INJECTOR 13 RTN 33 A733-E145 BK-18 C465-E161 RD-10
354-E1 RD-18 MODULE (ECM) RELAY H401-E168 RD-18 2 SHUTOFF SWITCH
INJECTOR 10 + 34 A710-E138 RD-18 85 9Y2921 E-C26
INJECTOR 10 RTN 35 A730-E139 BK-18 C700-E174 RD-18 87 87A 1552269
36 150-E7 RD-12 1 RIGHT AIR SHUTOFF SOLENOID
TURBO OUTLET PRESSURE A746-E87 WH-18 C941-E88 WH-18 A716-E150 RD-18
INJECTOR 16 852-E164 RD-12 (+) BATTERY
ATMOSPHERIC PRESSURE 37 A747-E86 WH-18 E700-E183 RD-14
102-E16 BK-14 200-H1 BK-18 200-H1 BK-18
A736-E151 BK-18 2 1416747 (4 TURBO CONFIG)
LH TURBO INLET PRESSURE 38 F713-E102 WH-18 E967-E177 WH-18 200-E165 BK-12
102-E17 BK-14 200-E165 BK-12 GROUND 2304073 (2 TURBO CONFIG) (+) BATTERY SWITCHED
RH TURBO INLET PRESSURE 39 F714-E103 WH-18 E996-E185 BK-18
40 102-E18 BK-14 200-E167 BK-12 STUD
INJECTOR 3 + A703-E124 RD-18 E998-E186 BK-14 E-C34 STARTING CIRCUIT
E-S18 200-E156 BK-18 200-E162 BK-10 CBL-A2 BK-4
INJECTOR 3 RTN 41 A723-E125 BK-18 E998-E184 BK-14 E998-E176 BK-18
200-E162 BK-10 200-E156 BK-18 E-C4 7N9737
INJECTOR 4 + 42 A704-E126 RD-18 E998-E187 BK-14 (-) BATTERY / SENSOR RETURN
INJECTOR 4 RTN 43 A724-E127 BK-18 E795-E104 WH-18
200-U1 BK-18 102-E17 BK-14 8T8736 F701-E153 RD-18 1 BK-18 AIR START SOLENOID
44 E796-E90 WH-18
200-E165 BK-12 102-E16 BK-14
155-E34 RD-16 A 200-E156 BK-18 2 BK-18 5N8980 SENSOR / ACTUATOR SUPPLY
45 200-E167 BK-12 102-E18 BK-14 B
E797-E32 BK-18 A229-E37 BK-16
229-E8 BK-14 229-E8 BK-14
CRANKCASE PRESSURE 46 E795-E104 WH-18 M757-E58 BK-SHD C SERVICE SIGNAL TO ECM
229-E9 BK-14 229-E9 BK-14
47 E798-E31 RD-18 893-E28 GN-18 D CONNECTOR E-C35 CONTROL (POSITIVE) FROM ECM
48 229-E10 BK-14 229-E10 BK-14 E
INJECTOR 7 + A707-E132 RD-18 F701-E152 RD-18 892-E41 BR-18
200-U1 BK-18 1698670 CONTROL (RETURN) FROM ECM
INJECTOR 7 RTN 49 A727-E133 BK-18 E-S13 M755-E54 GN-SHD F
R800-E108 RD-18 A OR-18 +V RIGHT TURBO INLET EXHAUST CAT DATA LINK
INJECTOR 8 + 50 A708-E134 RD-18 F701-E154 RD-18 M756-E50 YL-SHD G
R998-E109 BK-18 B BK-18 GROUND TEMPERATURE SENSOR
INJECTOR 8 RTN 51 A728-E135 BK-18 F701-E153 RD-18 200-E156 BK-18 H
INJECTOR 12 + 52 J F704-E110 WH-18 C WH-18 SIGNAL 1637882 J1939 DATA LINK
A712-E142 RD-18 F702-E20 BK-18 200-E162 BK-10
53 200-E165 BK-12
DIGITAL REFERENCE 54 RS-232/RS-485 DATA LINK
R998-E109 BK-18 F703-E107 WH-18 200-E167 BK-12 E-C36
55 F704-E110 WH-18 497-E114 RD-18 304-E157 WH-8 E-C47 E-C36
1698670 2304013 1698670 HIGHWAYS
+8V ENGINE MOUNTED SENSORS 56 R800-E108 RD-18 F705-E160 RD-18 838-E117 GN-SHD
+8V ENGINE MOUNTED SENSORS 57 A RD-18 +V SEPARATE CIRCUIT AFTERCOOLER R997-E97 RD-18 A +5V CRANKCASE R997-E97 RD-18 A +5V CRANKCASE PRESSURE
C700-E174 RD-18 F708-E163 RD-16 838-E118 YL-SHD E700-E183 RD-14
G S R993-E100 BK-18 B GROUND PRESSURE SENSOR R993-E100 BK-18 B GROUND SENSOR
INJECTOR 11 + 58 A711-E140 RD-18 F713-E102 WH-18 838-E119 BK-SHD E998-E187 BK-14 B BK-18 GROUND COOLANT LEVEL SENSOR C SIGNAL
E795-E104 WH-18 C SIGNAL 2746717 E795-E104 WH-18 1611703
INJECTOR 11 RTN 59 A731-E141 BK-18 F714-E103 WH-18 846-E116 WH-18 E996-E185 BK-18 C GN-18 ALARM 1656634
B INJECTOR 14 +
INJECTOR 14 RTN
60
61
A714-E146
A734-E147
RD-18
BK-18
F715-E24 BK-18 852-E164 RD-12
852-E166 RD-12
STARTER 1
2071562
MTR BAT CBL-A1 RD-4
CBL-AA1 BK-0000
NOTE D
B
INJECTOR 12 RTN 62 E-C3 PRELUBE PRESSURE SWITCH
A732-E143 BK-18 F716-E21 BK-18 E-S12 993-E67 BK-18
MOTOR E-C37
63 F716-E22 BK-18 996-E64 RD-18 1552264 1501240
1552269 FOR USE WITH EMCP II
64 F716-E23 BK-18 997-E59 RD-18 155-E35 RD-16 1
F718-E159 BK-18 1 BK-18
+8V REMOTE MOUNTED SENSORS 65 E700-E183 RD-14 F718-E159 BK-18 998-E3 BK-18 M756-E52 YL-SHD 2 EA-C1 EA-C2 COOLANT LEVEL SENSOR (EMCPII)
R993-E101 BK-18 2 BK-18
DIGITAL REFERENCE 66 E998-E184 BK-14 F719-E25 BK-18 999-E14 WH-18 CBL-A2 BK-4 M755-E56 GN-SHD 3 THERMOCOUPLE 3E3382 1698670 1656634
67 A403-E115 BK-18 CBL-AC1 BK-0000 CONNECT TO NEGATIVE(-) A229-E38 BK-16 4 CONNECTOR 1 497-EA1 RD-18 A RD-18 +V
68 F720-E173 BK-18 A701-E120 RD-18 TERMINAL OF STARTER MOTOR CBL BK-00 M757-E60 BK-SHD 5 BK-18
WHEN USED 2 A403-EA2 BK-18 B GROUND
DROOP SPEED SIGNAL 69 F722-E30 BK-18 A703-E124 RD-18 314-E158 PU-8 6
PLUG INTO 3 846-EA3 WH-18 C GN-18 ALARM
70 F722-E30 BK-18 A705-E128 RD-18 CONNECT TO POSITIVE(+) 7
PRELUBE E-C38 4
A707-E132 RD-18 TERMINAL OF STARTER MOTOR CBL RD-00 CBL BK-00 8
G S C465-E161 RD-10 5
E-C31 F723-E62 PK-18 A709-E136 RD-18 MOTOR MOTOR
200-E162 BK-10 6
GENERATOR HARNESS F724-E63 PU-18 A711-E140 RD-18 POS NEG POS NEG
E-C16 3T7583
F725-E92 WH-18 A713-E144 RD-18 STARTER 2 MTR BAT CBL-AA1 BK-0000
CONNECTOR 8T9834 1698670 FOR USE WITH EMCP III
F732-E19 WH-18 A715-E148 RD-18 2071562 E-C38
1 BATTERY 1 BATTERY 2 A OR-18 +V LEFT TURBO INLET EXHAUST EC-C1
GENERATOR HARNESS LH MPU SHIELD 838-E119 BK-SHD F737-E91 WH-18 A721-E121 BK-18
MOTOR
A700-E105 RD-18 1552273
CONNECTOR PINOUT LH MPU COMMON 2 838-E117 GN-SHD A723-E125 BK-18 CUSTOMER SUPPLIED A235-E106 BK-18 B BK-18 GROUND TEMPERATURE SENSOR 1
3E3382
497-E114 RD-18
DESCRIPTIONS: LH MPU SIGNAL 3 838-E118 YL-SHD G429-E113 WH-18 A725-E129 BK-18 NOTE C F703-E107 WH-18 C WH-18 SIGNAL 1637882 A403-E115 BK-18 2 COOLANT 1
AUXILIARY POWER 4 101-E12 RD-14 G701-E29 BK-16 A727-E133 BK-18 EC-C2 COOLANT LEVEL SENSOR (EMCPIII)
5 E-C17 846-E116 WH-18 3 LEVEL WHEN USED 2
1698670 1656634
AUXILIARY POWER 101-E13 RD-14 A729-E137 BK-18 CBL-AC1 BK-0000
6 1552269 C700-E174 RD-18 4 CONNECTOR PLUG INTO 3
ENGINE OIL TEMP SENSOR- A T800-E111 RD-18 G705-E55 GN-18 A731-E141 BK-18 E-C38 4 A RD-18 +V
E998-E176 BK-18 5 C700-EC1 RD-18
ENGINE OIL TEMP SENSOR- B 7 G429-E113 WH-18 A733-E145 BK-18 382-E179 RD-18 1 WH-18 ETHER SOLENOID 1 6 5 E998-EC2 BK-18 B BK-18 GROUND
E967-E177 WH-18
ENGINE OIL TEMP SENSOR- C 8 T998-E112 BK-18 H401-E169 RD-18 A735-E149 BK-18 383-E181 BK-18 2 BU-18 2358824 6 C YL-18 SIGNAL
E967-EC3 WH-18
ETHER AUTO/MANUAL 9 F720-E173 BK-18 H401-E170 RD-18 C465-E161 RD-10
COOLANT LEVEL SENSOR- A 10 497-E114 RD-18 C700-E174 RD-18
COOLANT LEVEL SENSOR- B 11 A403-E115 BK-18 M755-E42 YL-SHD E795-E104 WH-18 E-C28 F-C2 F-C1
12 E-C48
COOLANT LEVEL SENSOR- C 846-E116 WH-18 M755-E50 YL-SHD E967-E177 WH-18
ETHER 1552272 3E3376 3E3370
CAT DATA LINK + 13 893-E27 GN-18 M755-E47 YL-SHD E998-E176 BK-18 1552269 SYMBOL DESCRIPTION ABBREV COLOR
996-E64 RD-18 1 996-F1 RD-18 A OR-18 +V
CAT DATA LINK - 14 892-E40 BR-18 E-S2 M755-E52 YL-SHD F701-E153 RD-18 382-E180 RD-18 1 WH-18 SOLENOID 2 NOTE B SPEED/TIMING SENSOR
998-E3 BK-18 2 998-F2 BK-18 B BK-18 GROUND
DIGITAL REFERENCE 15 E998-E186 BK-14 M755-E53 YL-SHD F704-E110 WH-18 383-E182 BK-18 2 BU-18 2358824 1296628 CIRCUIT CONNECTED RD RED
999-E14 WH-18 3 999-F3 WH-18 C WH-18 SIGNAL
START/RUN/STOP 16 F716-E23 BK-18 M756-E43 GN-SHD F713-E102 WH-18
F732-E19 WH-18 4 WH WHITE
SHUTDOWN D 17 F719-E25 BK-18 M756-E48 GN-SHD F714-E103 WH-18 CIRCUIT NOT CONNECTED
KEYSWITCH 18 113-E15 RD-18 M756-E54 GN-SHD F718-E159 BK-18 OR ORANGE
SHUTDOWN C 19 F715-E24 BK-18 E-S3 M756-E56 GN-SHD F723-E62 PK-18 ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
20 M756-E57 GN-SHD F724-E63 PU-18 G-C1 G-C2 YL YELLOW
21 INTERNAL ELECTRICAL CONNECTION
RATED SPEED F702-E20 BK-18 E-S1 F732-E19 WH-18 3E3376 3E3370 TO SURFACE OF COMPONENT
DROOP SPEED 22 F722-E30 BK-18 M757-E44 BK-18 M757-E46 BK-SHD G429-E113 WH-18 G-S2 PK PINK
23
1 996-G1 RD-18
G-S1
996-G5RD-18 A PRIMARY
AIR SHUTOFF TIMER/ENGINE SHUTDOWN 354-E1 RD-18 M757-E45 BK-18
24
2 998-G2 BK-18 998-G6BK-18 B SPEED/TIMING CONNECTOR BK BLACK
STARTER MOTOR MAG CONTROL F701-E152 RD-18 H401-E168 RD-18 3 C SENSOR
999-G3 WH-18 999-G3WH-18
SHUTDOWN NOTIFY POWER 25 E798-E31 RD-18 M757-E49 BK-SHD GY GRAY
4 F732-G4 WH-18 H# CIRCUIT GROUPING DESIGNATION
SHUTDOWN NOTIFY RETURN 26 E797-E32 BK-18 M757-E58 BK-SHD G-C3
A STARTER SOLENOID DRIVE +
AIR SHUTOFF TIMER/ENGINE SHUTDOWN
27
28
G701-E29 BK-16
354-E2 RD-18 M757-E61 BK-SHD
E-S4 M757-E60 BK-SHD H401-E169 RD-18
H401-E170 RD-18
NOTE C 3E3370 ATCH WIRE, CABLE, COMPONENT
PU PURPLE
A
29
996-G7RD-18 A SECONDARY BR BROWN
PRELUBE MAG CONTROL F705-E160 RD-18 M975-E68 WH-18
998-G8BK-18 B SPEED/TIMING SPLICE
PRELUBE PUMP DRIVE + 30 G705-E55 GN-18 M975-E68 WH-18 R800-E108 RD-18
FOR USE WHEN 2 F732-G4WH-18 C SENSOR GN GREEN
31 R800-E108 RD-18 R993-E98 BK-18
SPEED/TIMING SENSORS BLADE, SPADE, RING OR SCREW
32 R993-E99 BK-18 TERMINAL BU BLUE
ARE USED
33 R993-E98 BK-18 R993-E100 BK-18
34 E-S15 R993-E101 BK-18
CAN DATA LINK + 35 M756-E53 YL-SHD R993-E94 BK-18 R993-E99 BK-18 R997-E95 RD-18
CAN DATA LINK -
BATTERY -
36
37
M755-E57 GN-SHD
102-E18 BK-14
R993-E100 BK-18
R993-E101 BK-18
R997-E96 RD-18
R997-E97 RD-18
THIS SCHEMATIC IS FOR THE 3500B AND 3500C GENERATOR SET ENGINE ELECTRICAL SYSTEM
CAN DATA LINK SHIELD
BATTERY -
38
39
M757-E61 BK-SHD
102-E16 BK-14 R997-E95 RD-18
R998-E109 BK-18
T800-E111 RD-18
Do not operate or work on this product unless you have MEDIA NUMBER: RENR7885-09
read and understood the instruction and warnings in the
BATTERY - 40 102-E17 BK-14
R997-E93 RD-18
E-S14
R997-E96 RD-18
T998-E112 BK-18
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 237-9000, CHANGE: 03, VERSION: -
R997-E97 RD-18 relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable engine in a non powered state.
R998-E109 BK-18 death. Proper care is your responsibility.
T800-E111 RD-18 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
T998-E112 BK-18
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
FRONT VIEW
FILTERED OIL VIEW ALL CALLOUTS
PRESSURE
SENSOR E-C14
COOLANT
TEMPERATURE
SENSOR E-C11 ATMOSPHERIC
PRESSURE SENSOR E-C7
TURBO OUTLET
PRESSURE SENSOR E-C6
AFTERCOOLER
TEMPERATURE
SENSOR E-C10
ELECTRONIC CONTROL
MODULE (ECM) E-C2
ELECTRONIC CONTROL
MODULE (ECM) E-C1
UNFILTERED PRESSURE
FUEL PRESSURE SENSOR E-C27
SENSOR E-C13
UNFILTERED OIL
PRESSURE
SENSOR E-C15
LEFT AIR SHUTOFF
AFTERCOOLER SWITCH CONN E-C18
TEMPERATURE
SENSOR E-C10 SPEED/TIMING
CONNECTOR E-C28
ELECTRONIC
CONTROL
MODULE (ECM) SPEED/TIMING
SENSOR
F-C1 OR G-C2
SERVICE
CONN E-C4
STARTER 2
SEPARATE CIRCUIT
AFTERCOOLER
COOLANT LEVEL STARTER 1
CONNECTOR E-C47
THERMOCOUPLE ETHER SOLENOID 1 E-C17 POWER DISTRIBUTION BOX ETHER SOLENOID 2 E-C48
CONNECTOR E-C3 (SEE DETAILED VIEW BELOW)
REAR VIEW
ELECTRONIC
CONTROL MODULE
AIR SHUTOFF RELAY (ECM) RELAY
STARER MOTOR
GROUND STUD MAGNETIC SWITCH
(SMMS) 1 RELAY
TO ALTERNATOR
STARER MOTOR
MAGNETIC SWITCH
(SMMS) 2 RELAY
TO STARTER
POWER STUD
RIGHT SIDE VIEW
RIGHT TURBO RIGHT AIR RIGHT AIR
INLET PRESSURE SHUTOFF SWITCH SHUTOFF VIEW ALL CALLOUTS
RIGHT TURBO INLET EXHAUST
SENSOR E-C32 CONNECTOR E-C33 SOLENOID
TEMPERATURE SENSOR E-C35
CRANKCASE PRESSURE
SENSOR E-C36
GENERATOR
HARNESS
CONN E-C31
ENGINE OIL
TEMPERATURE
CONN E-C30
Wire Description
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits (Continued)
101 RD Aux. Circuit Breaker A732 BK Injector 12 Return
109 RD Alternator A733 BK Injector 13 Return
113 RD Keyswitch A734 BK Injector 14 Return
115 RD ECM Relay A735 BK Injector 15 Return
116 RD Power To Breaker A736 BK Injector 16 Return
117 RD Power To SMMS Breaker A746 WH Turbo Outlet Pressure
118 RD Smms Breaker To SMMS Relay A747 WH Atmospheric Pressure
119 RD Power To Prelube Breaker A751 WH Aftercooler Coolant Temp
120 RD Smms1 To SMMS2 C700 RD +8v Engine Mounted Sensors
121 RD ECM Breaker To SOS Timer E700 RD +8v Remote Mounted Sensors
122 RD Power To ASOS Breaker E795 WH Crankcase Pressure
123 RD ASOS Breaker To ASOS Relay E796 WH Unfiltered Oil Pressure
150 RD ECM Relay E797 BK Shutdown Notify -
155 RD General Alarm E798 RD Shutdown Notify Return
Ground Circuits F701 RD Starter Motor Mag Control
102 BK Ground F702 BK Rated Speed
200 BK Ground F703 WH LH Turbo Exhaust Temp
229 BK Ground F704 WH RH Turbo Exhaust Temp
A229 BK - Battery F705 RD Prelube Mag Control
A235 BK Digital Reference F708 RD Air Shutoff Drive
Basic Circuits F713 WH LH Turbo Inlet Pressure
304 WH Starter 1 F714 WH RH Turbo Inlet Pressure
314 PU Starter 2 F715 BK Shutdown C
354 RD Shutoff Timer F716 BK Start / Run / Stop
382 RD Ether Aid Sol F718 BK Prelube Pressure Switch Override
383 BK Ether Hold In F719 BK E-stop 2
Monitoring Circuits F720 BK Ether Manual Override
497 RD Coolant Level + F722 BK Droop Speed Signal
A403 BK Coolant Level - F723 PK Timing Cal +
C465 RD Prelube Relay F724 PU Timing Cal -
G429 WH Oil Temp Signal F725 WH Filtered Fuel Pressure
H401 RD Air Shutoff Switch F732 WH Secondary SpeedTiming Sensor
Control Circuits F737 WH Unfiltered Fuel Pressure
A700 RD Engine Mounted Sensor Supply G701 BK Starter Solenoid +
A701 RD Injector 1 G705 GN Prelube Pump +
A702 RD Injector 2 M755 YL CAN Data Link +
A703 RD Injector 3 M756 GN CAN Data Link -
A704 RD Injector 4 M757 BK CAN Data Link Shield
A705 RD Injector 5 838 BK LH MPU Shield
A706 RD Injector 6 838 GN LH MPU Common
A707 RD Injector 7 838 YL LH MPU Signal
A708 RD Injector 8 846 WH Coolant Level Sensor
A709 RD Injector 9 852 RD Air Shutoff Solenoid
A710 RD Injector 10 892 BR CAT Data Link -
A711 RD Injector 11 893 GN CAT Data Link +
A712 RD Injector 12 R800 RD +8v Engine Mounted Sensors
A713 RD Injector 13 T800 RD Engine Oil Temp Sensor - A
A714 RD Injector 14 993 BK Analog Signal Reference
A715 RD Injector 15 994 WH Filtered Oil Pressure
A716 RD Injector 16 996 RD Speed/timing Sensor +
A721 BK Injector 1 Return 997 RD +5v Engine Mounted Sensors
A722 BK Injector 2 Return 998 BK Speed/timing Sensor -
A723 BK Injector 3 Return 999 WH Speed/timing Sensor Signal
A724 BK Injector 4 Return C941 WH Coolant Temp
A725 BK Injector 5 Return E967 WH Block Coolant Level
A726 BK Injector 6 Return E996 BK SCAC Coolant Level Sensor
A727 BK Injector 7 Return E998 BK Digital Reference
A728 BK Injector 8 Return M975 WH Engine Oil Temp
A729 BK Injector 9 Return R993 BK Analog Signal Reference
A730 BK Injector 10 Return R997 RD +5v Engine Mounted Sensors
A731 BK Injector 11 Return R998 BK Digital Reference
T998 BK Engine Oil Temp Sensor - C