ITP-CV-M-CRANE-

CONSTRUCTION VERIFICATION BRIDGE

CRANE - BRIDGE
INSPECTION & TEST PROCEDURE

A) INTRODUCTION

The following procedure is intended to ensure that the quality of constructed product and its associated
activities are completed by competent persons and:
1. Comply with current and applicable specified requirements (including Corporation specifications /
contract terms and conditions, national / international standards, manufacturer’s
recommendations and industry best practices.
2. Are conducted in a safe and professional manner.
3. Provide an audit trail for verification of Quality Assurance and Quality Control compliance.

This procedure is for all CRANE - BRIDGE. Competent personnel shall complete all inspection /
construction activities and record all activities on Water Corporation Document ITP-CV-M-CRANE-
BRIDGE; for each asset constructed.

NOTE:
 Please ensure that all ITP documents are completed by a competent person and that all Water
Corporation SAFETY and operational requirements are to be complied with at all times in
relation with Water Corporation and AS/NZS Standards where applicable.

B) COMPLETED DOCUMENTS

Completed documents are to be scanned and saved as a .pdf file in the relevant AQUA folder utilising
the following naming convention:

LOCATION - DISCIPLINE - ASSET – ASSET TYPE – VENDOR NAME – DOCUMENT TYPE – P&ID
TAG – REVISION NUMBER

E.g. RavenswoodPS_M_Valve_Butterfly_Tyco_CV_1000BV3422_1

The commissioning manager shall coordinate incorporation of completed ITPs in conjunction with the
CAMEL.

Feedback on improvements to ITPs should be directed to MESB Mechanical for incorporation into future
versions.

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AQUADoc No: 3497998 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-CV-M-CRANE-
CONSTRUCTION VERIFICATION BRIDGE
CRANE - BRIDGE
INSPECTION & TEST PROCEDURE

* All Construction Verification documents shall contain the following sections (1 – 2) which capture generic
asset information

1. REFERENCE INFORMATION
INSPECTION DATA ASSET DATA
PROJECT NAME: MANUFACTURER:

LOCATION: MF SERIAL NO:

INSPECTION DATE: WC FLER / TAG NO:

INSPECTOR NAME: TYPE / MODEL NO / SIZE:

PROJECT / CONTRACT NO: DESIGN CRITERIA:

ATTENDEES:

2. INSPECTION PREPARATION
OSH compliance requirements.
Obtain QA / QC documentation (review outstanding items).
Relevant Water Corporation standards.
Relevant Australian Standards.
Supporting contract documentation / approved drawings.
Provision of required test equipment.
Provision of required test reports.

*Contents of Section 3 (Inspection) and Section 4 (Test) are Asset Specific and shall reflect relevant SPS /
Australian Standard(s) where practicable. Entries shall also be worded to reflect the procedures involved in
a step-by-step manner; i.e. “Conduct visual inspection and ensure pre-start photographs are taken”,
“Extract bearing housing covers to expose bearings and full shaft length”.

3. INSPECTION & 4. TESTING YES NO N/A COMMENTS/DETAILS

GENERAL
Crane capacity and bridge as per Capacity: _________ kg
1
specification? Bridge: ___________ mm
Crane inspected by a competent person Attach signed off inspection check
2
prior to loading or operation? sheet to this ITR.
Crane installed in correct location per
3
drawings?
ERECTION
Erection checked as part of inspection to ensure
that:
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AQUADoc No: 3497998 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-CV-M-CRANE-
CONSTRUCTION VERIFICATION BRIDGE
CRANE - BRIDGE
INSPECTION & TEST PROCEDURE

- erection tolerance in accordance with

4
AS 1418.1?
5 - runways level and aligned?
- runway beam lateral differential and
6 vertical deflection does not exceed
10mm?
- height and position of crane runway
7 beams adjusted using shims and
packers in accordance with DS 30-02?
8 - weld quality acceptable?
- bolt sizes, materials and grades
9
correct?
10 - bolt torques correct?
END STOPS
End of runways and bridge checked as part of
inspection to ensure that:
- buffers installed, secure and in good
11
condition?
- fail-safe, self-resetting, automatic and
12 positive motion travel limiting devices
installed and at correct location?
- travel limit devices accessible from
13
crane service platform?
ACCESS PLATFORM
Inspection of the crane access platform
completed, including checks of:
14 - correct platform position per drawing?
- acceptability of access to and around
15 the platform (ref. Australian
Standards)?
- confirm a 240 VAC, 10 amp single-
phase socket outlet provided at a
16
convenient location on crane service
platform for maintenance purposes?
DRIVES AND TROLLEYS
Drives and trolleys checked as part of inspection,
including checks for:
17 - correct hoist and drive details/ratings?
18 - lubrication and oil levels?
- girder fitted with a single hook fitted
19
with a safety catch?
LIFTING GEAR
Lifting gear inspected as part of inspection,
including checks on:
20 - lifting chain rating and condition?
21 - wire rope rating and condition?
22 - lifting hook rating and condition?
PENDANT AND CONTROLS
Accessibility of pendant and controls checked as
part of inspection, including:
- acceptability of pendant height above
23
floor? (1.0 to 1.2m)
- access to pendant throughout length of
24
building?

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AQUADoc No: 3497998 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-CV-M-CRANE-
CONSTRUCTION VERIFICATION BRIDGE
CRANE - BRIDGE
INSPECTION & TEST PROCEDURE

- pendant freely movable along rail and

25
independent from hoist?
- confirm pendant suspended in such a
26 manner that it is capable of supporting
a 90kg person?
SURFACE PROTECTION
Structural steelwork coating checked as part of
inspection, including detection of:
27 - coating defects?
28 - unacceptably low DFT?
SAFETY AND SIGNAGE
Safety and signage checks completed as part of
inspection, including:
29 - correct SWL labelling?
- Worksafe registration number clearly
30
visible?
- N-S-E-W direction of movement
31
labelling?
- appropriateness of danger and warning
32
signs (and their locations)?
33 - provision of safety guards?
34 - confirm crane power isolator installed

*Contents of Section 5 to be retained where applicable; i.e. if coatings inspection is required. Sections 6 &
7 to be retained in all ITPs.

5. COATINGS INSPECTION YES NO N/A COMMENTS/DETAILS

Check that asset external coating is free of Repair if required according to coating
1 manufacturers recommendation
damage

TARGET
6. REMARKS / REMEDIAL / FOLLOW UP ACTIONS ACTION BY STATUS
DATE

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AQUADoc No: 3497998 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-CV-M-CRANE-
CONSTRUCTION VERIFICATION BRIDGE
CRANE - BRIDGE
INSPECTION & TEST PROCEDURE

7. SIGNOFFS
NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

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AQUADoc No: 3497998 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017