BRAKES SECTION OUTLINE .. : + 04-00 CONVENTIONAL ON-BOARD DIAGNOSTIC BRAKE SYSTEM 204-11 [REAR ANTILOCK BRAKE PARKING BRAKE SYSTEM. . .04-12 SYSTEM (ABS)] .04-02A ANTILOCK BRAKE SYSTEM ON-BOARD DIAGNOSTIC [REAR ANTILOCK BRAKE [4-WHEEL ANTILOCK BRAKE SYSTEM (ABS)]........... 04-130 SYSTEM (4W-ABS)] ....... 04-028 — ANTILOCK BRAKE SYSTEM [4-WHEEL ANTILOCK BRAKE SYSTEM (4W-ABS)] 04-13B 04-00 OUTLINE BRAKE ABBREVIATIONS . BRAKE FEATURES .... = 04-00-1 BRAKE SPECIFICATIONS. 2 04-00-1 ++ 04-00-2 BRAKE ABBREVIATIONS oa ABS [Antock Brake Syatom [CM [Control Module a HU | Hydraulic Unt TDS [integrated Diagnostic Sofware LF ]Lef Front LR |teft Rear - [SPV |Load Sensing Proporoning VaNe PID [Parameter Icentfcation PDS | Portable Diagnostic Software iF_—_[ Right Front [Right Rear SW ‘Switch 7 4W-ABS |4.Whool Aniock Brake System [2h 2-drve fax [Aovhoel d-drve BRAKE FEATURES. Tmproved safely + aeaiheal antilock brake system (4W-ABS) adopled ___| + Rear antilock brake system (ABS) adopted Tmproved braking forces | + Tandem diaphragm power brake unit adopted Load sensing proportioning valve (LSPV) has been adopted Large diameter front disc brakes adopted ‘Two-piston type front disc brake caliper adopted (Hi-Rider, 4x4) ‘Wide width lining for the rear brake drum adopted Vacuum pump adopted Improved serviceability __| + Automatic adjustment mechanism rear brake (drum) has been adopted ‘Size and weight reduction | « Integrated construction of the hydraulic unit (HU) and control module (CMA) adopted for the ABS HUICM (4W-ABS) 04-00-1OUTLINE BRAKE SPECIFICATIONS seamen Tem ‘Specification a (except Hi Rider) der, axa Type ‘Suspended design Brake pedal [Pedal lever ratio 368 Max. stroke (rom find) 128 (6.08) _| Type “Tandem (with level sensor) Cylinder bore (mmm fin) 5A 00) ‘Type _ Ventiisted dice 7 [Cynder b am find) 005 2.38) 26 (1657) Pad dimensions (area xthicmmess) | Front brake 4,950 {7.673} x 10 {0.89} 5,500 {8.525) x 9 (0.85) (disc) iso plate dimensions (outer diameter x thickness) (eum fir) (om? x mm fn? xin) | 256 (10.1) x 24 (0.94) 289 (11.4) x 28 (1.1) Type Leading-raling [Wheel cylinder bore (am fin 23.81 (0.9374) Tining dimensions cums (width x length x thickness) 85 {2.2} x 271 {10.7} x 5.5 {0.22} | 55 {2.2} x 296 {11.7} x5.5 {0.22} (mm {in}) Drum inner ameter (um fn) B70 OS BETTS) Shoe clearance adjustment Automatic adjuster a ‘Vacuum multiplier 7 Bowe asia) |e L Tandem diaphragm [Outer ameter (ooo THA AIT} +2152 (047A) Fear wheel braking free | Type Load sensing proportioning valve contol device in ripe Mechanical two-rear-wheal contol Parking broke | Operation system ~ Slick lover ype Brake fuid | Type SAE JI703, FMVSS 116 DOFS 04-00-2ON-BOARD DIAGNOSTIC [4-WHEEL ANTILOCK BRAKE SYSTEM (4W-ABS)] 04-02B ON-BOARD DIAGNOSTIC [4-WHEEL ANTILOCK BRAKE SYSTEM (4W-ABS)] ON-BOARD DIAGNOSTIC SYSTEM ON-BOARD DIAGNOSTIC SYSTEM OUTLINE [4W-ABS] = 04-02B-4 ‘ACTIVE COMMAND MODES ON-BOARD DIAGNOS FUNCTION [4W-ABS] = -04-028-3 FUNCTION [4W-ABS].............. 04-02B-2 ON-BOARD DIAGNOSTIC SYSTEM ON-BOARD DIAGNOSTIC SYSTEM EXTERNAL TESTER COMMUNICATION PID/DATA MONITOR FUNCTION FUNCTION [4W-ABS] .. [4W-ABS}... - 04-028-3 DLC-2 CONSTRUCTION [4W-ABS] - ON-BOARD DIAGNOSTIC SYSTEM OUTLINE [4W-ABS] aso ‘+ The on-board diagnostic system consists of a matfunction detection system that detects abnormalities in input! ‘output signals when the ignition switch is at the ON position, a data monitor function that reads out specified input/output signals and a simulation function that allows for override operation of output parts (such as solenoid valves). ‘+ The data link connector 2 (DLC-2), which groups together all the connectors used for malfunction diagnosis and detecting/repair into a single location, has been adopted, thereby improving serviceability. Diagnosis is performed by connecting the current diagnostic tool to the DLC-2. ‘+ In addition to DTC read-out, the current diagnostic tool is used to clear DTCs using the display screen of the diagnostic tester, and to access the PID/data monitor and simulation functions, providing enhanced malfunction diagnosis and improved serviceability. Block Diagram 738 AEN ‘=| MALFUNCTION DISPLAY | I oNcrION itewor roNSTO Senn. conmwomon [+> pice ALFUNETON] PDIONTA T sore comuano] GURRENT erecrion "| wowToR | hopes FUNCTION oiaosre ] | fw Inseccrion uCTION a ourpur wear NORMAL CONTROL AREA — 5) gureur 04-02B-1