Beruflich Dokumente
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Injection Process
by
A DISSERTATION
CALGARY, ALBERTA
APRIL, 2009
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Abstract
ii
iii
Acknowledgements
I would like to thank the guidance and support of Dr. Gord Moore and Dr.
Raj Mehta: two exceptional individuals I had the opportunity to meet and work
with.
I appreciate the direction and teachings of Kees van Fraassen, as well as
the attentive help of Matt Ursenbach.
My gratitude is also with all the staff of the In Situ Combustion Research
Group, particularly with Dan Marentette, Jed Gomes, Elizabeth Zalewski, Ligaya
Aguinaldo, Lucy Molinos and Mark Hancock, for their friendship and valuable
technical support.
To the personnel at the Department of Chemical and Petroleum
Engineering I wish to thank for their kind assistance. I am also grateful for the
great support I received from the people at the Engineering Machine Shop.
My work would not have been possible without the financial assistance of
NSERC and Servipetrol and the reservoir simulation software provided by CMG.
Special thanks to Dr. Roberto Aguilera for his encouragement and
coaching, and to Dr. Olawale Shokoya for his helping hand in the first stages of
this project.
To my friends and family for their continuous support and love, especially
to my parents Guillermo and Isabel, and to my wife Linda.
iv
Dedication
To
Linda Catalina
Table of Contents
Abstract .................................................................................................................ii
Acknowledgements ..............................................................................................iv
Dedication ............................................................................................................ v
1.1 Background................................................................................................. 1
IN HPAI ...................................................................................................... 19
HPAI Simulation....................................................................................... 21
2.1.2 Methodology...................................................................................... 24
2.2.2 Methodology...................................................................................... 47
vi
3.2.3 Density and viscosity measurements for oil and brine ...................... 71
displacements............................................................................. 92
vii
HYSTERESIS........................................................................................... 201
viii
List of Tables
Table 2.5: Relative permeability parameters for 12 displacements with Oil 1..... 34
Table 2.6: Relative permeability parameters for 8 displacements with Oil 2....... 35
Table 2.7: Reported fluid saturations and masses for the CT test before
Table 2.8: Liquid production history during nitrogen and air floods..................... 47
Table 2.11: Experimental and simulated breakthrough times and saturations ... 53
Table 2.12: Comparison between the simulated flue gas flood and the
Table 3.1: Density and viscosity measurements for oil and brine ....................... 71
Table 3.3: Initial and final saturations for the two-phase floods as calculated
by mass balance.......................................................................................... 79
Table 3.4: Corrected volume and pressure drop data for Flood 4A .................... 86
Table 3.5: Oil-water relative permeability from JBN method for Flood 4A .......... 87
ix
Table 3.11: Initial and final saturations of gas-equilibrated water and oil floods
Table 3.12: Oil-water relative permeability curve parameters obtained for the
Table 3.13: Initial and final saturations of Experiment # 1 and subsequent gas
Table 3.16: Corey correlation parameters defining the kr curves resulting from
Table 3.17: Initial and final saturation of Experiment # 2 and subsequent gas
expansion, dead oil, gas-equilibrated water and oil floods ........................ 125
Table 3.20: Initial and final saturations for Experiment # 3 and subsequent
gas expansion, dead oil, and equilibrated water and oil floods.................. 137
Table 3.22: Corey correlation parameters for the match of Experiment # 3 ..... 142
Table 3.23: Initial and final saturation for Experiment # 4 from mass balance.. 146
Table 3.25: kr Corey correlation parameters obtained for Experiment # 4........ 155
experiments............................................................................................... 157
Table 4.1: Summary of oil and water in the system .......................................... 166
Table 4.8: Liquid density and fluid enthalpy correlation coefficients ................. 172
Table 4.9: H/C ratios and stoichiometric coefficients employed ....................... 173
Table 4.11: Oil-water and oil-gas kr parameters for the CT test simulation ...... 176
profiles....................................................................................................... 178
xi
Figure 2.1: Experimental and predicted physical properties for Oil 1.................. 27
Figure 2.2: Experimental and predicted physical properties for Oil 2.................. 27
Figure 2.7: Matching of two core flood displacements with Oil 2 ........................ 34
Figure 2.9: Gas-oil relative permeability curve parameter variation with IFT for
Figure 2.10: Gas-oil relative permeability curve parameter variation with IFT
Figure 2.11: Gas-oil relative permeability curve parameter variation with IFT
Figure 2.14 Experimental and simulated cumulative oil and water masses
Figure 3.1: Schematics of the core flood apparatus employed in this study ....... 58
Figure 3.2: Calibration correlation for injection and exit absolute pressure
transducers.................................................................................................. 63
Figure 3.5: Porosity and permeability measurements for the 4-inch core
Figure 3.6: Raw data for the flow test at 19.89 cm3/h injection rate.................... 69
xii
Figure 3.8: Mercury injection capillary pressure curves on 1-in. core plugs ....... 74
Figure 3.10: Pressure and pressure drop raw data for Flood 4A ........................ 83
Figure 3.11: Pressure and pressure drop behavior at early times during Flood
4A ................................................................................................................ 84
Figure 3.12: Points from Table 3.5 and fitting Corey correlation curves ............. 87
Figure 3.14: Match of Flood 4A: First pore volume injected ............................... 91
permeability curves for the second cycle (Floods 4A and 5A) ..................... 99
Figure 3.25: Comparison of the last two imbibition curves: Floods 4A & 6A..... 108
Figure 3.26: Comparison of the last two drainage curves: Floods 5A & 7A...... 109
Figure 3.27: Path followed by the injected water, and then flue gas to become
Figure 3.28: Pressure and pressure drop raw data for Experiment # 1 ............ 115
xiii
Figure 3.29: Cumulative liquid mass and gas volume measured during
Fiugre 3.30: Gas-liquid kr curves obtained from the JBN method and fitting
Figure 3.32: Pressure and pressure drop raw data for Experiment# 2 ............. 126
Figure 3.33: Cumulative liquid mass and gas volume for Experiment # 2 ........ 126
case........................................................................................................... 129
Figure 3.35: Experiment # 2 reservoir simulation match using hysteresis ........ 129
Figure 3.37: Pressure and pressure drop raw data for Experiment # 3 ............ 138
Figure 3.38: Cumulative masses of oil and water and volume of gas as
times.......................................................................................................... 142
Figure 3.42: Pressure and pressure drop raw data for Experiment # 4 ............ 147
Figure 3.43: Cumulative oil and water mass, and gas volume measured for
Figure 3.45: Match of Experiment # 4 (0-1 PVI) without using hysteresis ........ 151
Figure 3.49: Comparison of oil-water kr curves from all three-phase tests ....... 158
xiv
tests........................................................................................................... 159
Figure 3.51: krg vs. Sg history plot for a particular block in the simulation grid
as calculated by the BBM method, featuring the drainage and imbibition
krg curves ................................................................................................... 160
Figure 4.1: Liquid production match before the start of air injection ................. 176
Figure 4.2: Gas production match before the start of air injection .................... 177
Figure 4.3: Temperature profile matching for thermocouples 1, 2 and 4 .......... 178
Figure 4.4: Temperature profile matching for thermocouples 3, 5, 7 and 9 ...... 179
Figure 4.5: Temperature profile matching for thermocouples 6, 8 and 10 ........ 179
Figure 4.6: Oil and water production comparison between the models ............ 181
Figure 4.7: Cumulative gas production comparison between the models......... 181
Figure 4.9: Pressure drop comparison between the models ............................ 184
Figure 4.12: krg history as a function of Sg for a grid block located at mid
height......................................................................................................... 187
xv
xvi
xvii
Subscript
avg Average
d Dead (volume), or Displaced phase
D Displacing phase
drain Drainage (curve)
f Final condition
g Gas phase
i Initial condition, or Time level
imbib Imbibition (curve)
o Oil phase
p Produced amount, or Point of last saturation reversal
RC Reservoir conditions
SC Standard conditions
scan Scanning (curve)
w Water phase
Greek Symbols
Δ Differential operator
φ Porosity
γ Specific gravity
µ Viscosity, Pa-s, or cp (1 cp = 1,000 Pa-s)
ρ Density, g/cm3 or kg/m3 (1 kg/m3 = 103 g/cm3)
xviii
1
Chapter One: INTRODUCTION
1.1 Background
With the purpose of better understanding the HPAI process, both physical
and numerical models have been built and run in the last two decades. An
accurate representation of the EOR method, including the characterization of
three-phase flow in porous media, is crucial to reduce the uncertainty and raise
the chances of success in a field application.
By injecting flue gas and hot water at different temperature and flow
velocity conditions into unconsolidated sand packs as an analogy to the HPAI
displacement process, Islam et al. (1992) showed that the combined action of hot
water and flue gas recovers more oil than each of these separately. The oil
recovery increases with temperature and lower instability numbers. Relative
permeability variation with temperature is apparent, but no relationship between
them was established in this work.
Under the assumption that flue gas displacement is the predominant
mechanism in HPAI, it is desirable to know the likelihood of miscibility
development at typical reservoir conditions. Huijgens et al. (1993) used the
pendant drop method to measure the interfacial tension (IFT) of nitrogen/volatile
oil systems at characteristic compositions along a slim tube apparatus at
constant temperature of 100°C and in the pressure range of 30 to 40 MPa. IFT
ranging from more than 9.0 down to 0.05 mN/m were measured. The
displacement in the slim tube developed miscibility after multiple contacts. Later,
in 2005, Shokoya studied the recovery of light oil under flue gas injection. Pure
4
nitrogen, normal and enriched flue gas displacement capabilities were
investigated in both a slim-tube apparatus and a core flood system at varying
pressures (17 to 46 MPa) and constant (reservoir) temperature. Two oils were
tested in this study. Oil recoveries ranging from 30 to 64% were obtained, which
showed dependence on the pressure and concentration of carbon dioxide in the
flue gas. Although complete miscibility was not achieved for the investigated
conditions, an increase in the oil recovery capability by mass exchange between
the gas and oil phases is apparent as pressure and carbon dioxide content
increase.
The exothermic behavior of oils has been typically employed as a first
inspection procedure for HPAI applications. Yannimaras and Tiffin (1994) used a
modified ARC (accelerated rate calorimeter) apparatus for screening medium
and light oils (API gravity ranging from 26 to 36). ARC tests allowed for
estimation of kinetic parameters, identification of reaction regimes (Low-
Temperature Oxidation –LTO- or High-Temperature Oxidation –HTO-), and
determination of the possibility of spontaneous ignition, at operating pressures up
to 6,000 psi.
Combustion and flow in porous media have been experimentally modeled
and analyzed by a number of authors. Greaves et al. (1996) conducted air
injection experiments at adiabatic conditions in a 3D box packed with
unconsolidated sand. Horizontal and vertical well configurations were
investigated. Three oils classified as light, medium and heavy were used. Only
the heavy oil developed a self-sustaining combustion front and produced little
oxygen and high fractions of carbon dioxide. Although some design
considerations affected the establishment of a combustion zone in lighter oils,
this was mainly attributed to the lack of sufficient heavy fractions to provide fuel
for the process. Combustion tube tests at varying pressures (1000-5400 psig)
were carried out by Tiffin and Yannimaras (1997) to analyze the effect of this
variable on the combustion performance of light oils. Higher air injection rates
were required at higher pressures to sustain combustion. Air/fuel ratio stayed
5
fairly constant with pressure. Results from a tertiary test showed similarities with
a secondary displacement at the same ambient conditions.
In the work of Clara et al. (1999) a laboratory strategy for the evaluation of
air injection in light oil reservoirs is proposed. It is stated that both HTO and LTO
reaction modes may occur in the same process at different points in the
reservoir. Calorimetric and displacement studies were carried out in consolidated
reservoir core samples. Displacement tests included isothermal flue gas and air
flood, and adiabatic air flood (Combustion Tube test). During the isothermal air
flood at reservoir temperature of 92ºC, the oxygen was consumed but only 2%
CO2 was produced, which indicates operation in the LTO mode. The oil recovery
by flue gas injection was 57% OOIP. Unlike the isothermal test, the combustion
tube, when sustained combustion was attained, showed a stabilized CO2 molar
fraction of 12%.
Greaves et al. (2000) affirmed that an LTO process, with negligible heat
delivery but oxygen conversion to generate flue gas is what could typically occur
in most light oils subjected to air injection. This process would work basically as
an isothermal gas drive. Oxidation tube displacements showed that for most of
the oils, complete oxygen utilization is achieved at low injection rates, while
produced CO2 is lower than 9%.
Juan et al. (2005) carried out an experimental study on light oil samples
from two Argentinean reservoirs to determine their suitability for HPAI. Four ARC
and combustion tube tests were performed, two for each oil species. Two of the
combustion tests were carried out at residual oil saturation after water flooding.
The higher water saturation did not affect the carbon dioxide levels of the
produced gas stream, an indication of vigorous and sustained oxidation
reactions.
6
1.2.2 Numerical modeling of HPAI
Combustion tube tests are the most approximate physical model of an air
injection process, provided that a combustion front is created and sustained.
Beyond the interest to test whether particular reservoirs are suitable for HPAI,
very little experimental effort has been devoted to analyze the effect of the
multiple variables on oil recovery and reaction zone stability. It has been shown
that under the same conditions, a tertiary process will yield as good results as a
secondary application in terms of fractional recovery, provided that enough oil is
available to react with the oxygen. Attention has been paid to flue gas/light oil
14
interaction as some authors state that gas drive is the major recovery mechanism
in HPAI. However, as suggested by laboratory measurements, miscibility
between flue gas and light oil is not easily achievable at typical reservoir
conditions, and the contribution of carbon dioxide to the mass exchange between
phases is not so relevant at the expected concentrations in flue gas. Despite the
number of calorimetric studies performed, a set of reactions that honors the
multi-component nature of the oil has yet to be proposed. If the kinetic aspects
have been studied superficially, it must be said that no experimental work has
been bestowed on the analysis of three-phase flow under HPAI conditions. Re-
imbibition and gas trapping mechanisms may play an important role in the
reservoir saturation distribution and hence, the oil recovery.
Reservoir simulators are available which account for multiple chemical
reactions, heat transfer and multi-component characterization, solid phase
formation and deposition, among other features. Although multiple field-scale and
laboratory-test simulation applications have been reported in the literature, most
of them simplify the problem by stating assumptions such as: 1. Flue gas drive is
the dominant mechanism, 2. Combustion tube test results are reproduced at the
field scale, 3. The oil can be represented as a single-component, or in the best
case, as composed of two or three pseudo-components, 4. A single chemical
reaction occurs (typically complete oxidation of a so-called fuel of average
properties) that is representative of the whole oxidation process. The appropriate
reservoir simulation of HPAI process is dependent on the quality of laboratory
data and the careful choice of assumptions, which should be the result of
experimental observations and not simply a-priori statements. Considering the
complexity of a reservoir environment and the multiplicity of uncertainty sources,
emphasis should be initially given to the proper simulation of a combustion tube
test. Despite the fact that the complexity of the process in a combustion tube is
the same as in the field, the known volume and shape, and the fact that data are
reliable and systematic, makes the combustion tube test modeling a necessary
step towards the understanding of HPAI EOR process.
15
Experimental data on three-phase relative permeability from different
sources agree on the fact that gas phase relative permeability is strongly affected
by the saturation history. In other words, there is a hysteretic effect on the
relative permeability of the gas phase. Most of the studies suggest that oil
relative permeability should be a function of the saturation of all phases, while
water relative permeability appears to be dependent only on water saturation.
The methods to determine relative permeability vary from analytical methods
using simplifying assumptions to sophisticated techniques to measure the
saturation inside the core in real time, and even the use of reservoir simulation
coupled with an optimization procedure to solve an inverse problem. There is
evidence that relative permeability to intermediate- and non-wetting phases (oil
and gas respectively for a water-wet porous medium) is significantly affected
when changes in interfacial tension occur (Cinar and Orr, 2004).
HPAI is a very complex enhanced oil recovery process that combines flue
gas drive, exothermal chemical reactions and three-phase flow in porous media,
among other phenomena. A simulation model able to replicate this process under
controlled conditions (a combustion tube test) matching oil, water and gas
production, gas and oil composition, differential pressure, and temperature
distribution in time and space has not been formulated. As a result, the
contribution of each associated driving mechanism to the oil recovery is not clear.
Although some research effort has been devoted to the description of chemical
reactions, flue gas/light oil interaction and temperature effects, no studies have
dealt with the characteristics of three-phase flow in porous media under the
process conditions, which may include hysteresis and relative permeability
variation with temperature or interfacial tension. The lack of reliable models for
predicting HPAI performance has contributed to hindering the massive
application of this EOR process.
16
HPAI
Consistent with the definition of HPAI, it is evident that oil is mobilized and
recovered by a combination of a series of mechanisms that include the
displacement by and interaction with the generated flue gas, as well as the highly
efficient displacement caused by the high-temperature front.
Considering the high complexity of the process, modeling of HPAI has
been carried out by first stating simplifying assumptions. The most popular of
these assumptions is that flue gas displacement is responsible for most of the oil
recovered. The fact that the gas front advances much faster than the high-
temperature front, and thus contacts and displaces more oil supports this idea.
Moreover, the convenience and simplicity of an isothermal model versus the
need to characterize chemical reactions and fluid properties at a wide range of
temperatures determines the choice. The field scale simulation of Coral Creek
field by Glandt et al. (1999) was based on this assumption, focusing on the
compositional modeling of flue gas/oil interaction.
Although combustion tube tests show that the reaction front leaves behind
a virtually zero oil saturation zone (nearly 100% microscopic efficiency), these
experiments represent an ideal situation, besides being an unscaled physical
simulation. This is enough reason to doubt that the combustion proceeds as
vigorously in the reservoir as it does in the combustion tube.
On the other hand, field observations brought together by Montes et al.
(2008) suggest that combustion is occurring in the Buffalo field. The cited
evidence is twofold: first, the carbon dioxide concentration in the producing gases
is in excess of 12%, which is an indication of combustion as the primary reaction
path, and second, a core sample taken at an observation well shows residual oil
saturation below 5% and presence of halite, strong evidence of the rock being
swept by a high-temperature front. If combustion effectively occurs in the
reservoir, the volume of oil contacted and displaced by the thermal front would be
higher than assumed, taking into account the high displacement efficiency,
20
despite the relatively small area swept by the combustion. As a consequence,
the reaction front would potentially be responsible for the recovery of a more
significant amount of oil than traditionally estimated.
This chapter attempts to provide an assessment of the contribution of flue
gas displacement and the high-temperature front to the overall oil recovery by
analyzing experimental data consisting of flue gas displacements (slim tube and
coreflood tests) and a combustion tube experiment, giving priority to the
characterization of relative permeability.
First, data from flue gas displacements at a variety of pressures and
carbon dioxide compositions for two light oils carried out by Shokoya (2005) are
used to produce a relationship between gas-oil relative permeability and
interfacial tension. This relationship could be used to enhance the simulation of
HPAI as an isothermal flue gas flood.
Next, data from a combustion tube test for a light oil is employed to
evaluate the contribution of exothermal reactions to the experimental recovery
under ideal conditions (vigorous and sustained combustion by a high oxygen flux
in a nearly-adiabatic system). The oil flood and inert-gas (nitrogen) flood previous
to air injection are used to obtain gas-oil and oil-water relative permeability
curves for the air flood simulation. Then, a thermal simulator is used to model the
air injection period as a flue-gas flood, ignoring the temperature increase by
exothermal reactions, but accounting for the temperature increase to ignition
conditions near the injection end. The difference between the simulated and
experimental oil recovery provides an estimation of the contribution of the
combustion reactions to the oil displaced during HPAI.
21
2.1 Interfacial Tension Dependency of Gas-Oil Relative Permeability for
HPAI Simulation
Pressure
# Type Oil Gas
(kPa)
1 Slim Tube Oil 1 N2 38,320
2 Slim Tube Oil 1 N2 46,060
3 Slim Tube Oil 1 FG A 34,590
4 Slim Tube Oil 1 FG A 41,280
5 Slim Tube Oil 1 FG A 44,510
6 Slim Tube Oil 1 FG B 27,770
7 Slim Tube Oil 1 FG B 34,460
8 Slim Tube Oil 1 FG B 45,040
9 Core Flood Oil 1 N2 27,470
10 Core Flood Oil 1 N2 41,580
11 Core Flood Oil 1 FG A 27,710
12 Core Flood Oil 1 FG B 27,820
13 Slim Tube Oil 2 FG A 17,620
14 Slim Tube Oil 2 FG A 27,580
15 Slim Tube Oil 2 FG A 41,570
16 Slim Tube Oil 2 FG B 17,680
17 Slim Tube Oil 2 FG B 27,670
18 Slim Tube Oil 2 FG B 41,680
19 Core Flood Oil 2 FG A 17,680
20 Core Flood Oil 2 FG B 17,680
23
Table 2.2: Properties of the porous media used
Porous Media
Property Slim Tube Core Flood
Length (cm) 1,829 244
Diameter (cm) 0.4318 4.41
#160-200 Berea
Porous medium
Ottawa Sand Sandstone
Porosity (%) 39.9 21.5
Absolute permeability (md) 3,123 327
Fluids
Property Oil 1 Oil 2
ST Oil
C1 0.8240 0.5067
C2 0.0861 0.1880
C3 0.0497 0.1428
i-C4 0.0095 0.0255
n-C4 0.0106 0.0520
i-C5 0.0024 0.0131
n-C5 0.0025 0.0133
C6 0.0016 0.0081
C7+ 0.0000 0.0079
24
2.1.2 Methodology
A og
⎛ 1 − Sg − Sorg − S wr ⎞
k rog = k rowc ⎜ ⎟ 2.1.2.1
⎜ 1− S wr − Sorg ⎟
⎝ ⎠
Ag
⎛ Sg − Sgr ⎞
k rg = k rgcw ⎜ ⎟ 2.1.2.2
⎜ 1− S wr − Sgr ⎟
⎝ ⎠
Ag, Aog (curvature exponents for gas and oil curves respectively), krowc,
krgcw, (oil and gas relative permeability endpoints at connate water saturation
respectively) and Sorg (residual oil saturation to gas flood) were adjusted to match
oil production, gas-oil ratio, and differential pressure for each displacement. Swr
(connate water saturation) was zero for ST and known for CF (0.329 for
25
displacements with Oil 1 and 0.276 for displacements with Oil 2), whereas Sgr
(critical gas saturation) was set as zero for all displacements. The approach used
to match the experimental data consisted in the following steps:
1. Adjust krowc and krgcw to roughly match the initial and final pressure drop
2. If the calculated oil recovery deviates much from the experimental one,
adjust Sorg and readjust krowc and krgcw accordingly
3. Modify the curvature exponents (Ag, Aog) to reproduce the pressure drop
slope before breakthrough and breakthrough time. Readjust krowc, krgcw
and Sorg as required
4. Perform a fine tuning of all the variables to reduce the average deviation
of every measured property as much as possible
5. Stop when a satisfactory match is achieved or the deviation is not further
reduced.
Initial estimates for the matching parameters can be obtained from
simulated displacements at similar conditions.
Produced gas composition data is also available, and although
comparison with calculated data is not directly used to evaluate the goodness of
the displacement match with relative permeability, it is employed as a good
indicator of the compositional model predictive capability.
Minimum oil-gas IFT calculated by the simulator in the grid at
breakthrough time was found and related to each displacement and their
respective matching parameters.
Density, kg/m3
0.9 750
0.7 725
0.5 700
12,000 18,000 24,000 30,000 36,000 42,000 48,000
Pressure, kPa
1.1 775
Density, kg/m 3
0.9 750
28
The saturation pressure for both oils 1 and 2 was accurately reproduced,
and this was easily attained with an initial regression on the BIC correlation
exponent. Meanwhile, density data and relative volume average less than 1%
deviation, with a maximum deviation of 2% for density and 6% for relative
volume, both at lower pressures. However, the slim tube and core flood
displacements simulated in this section were carried out at pressures well above
that of the bubble point. The typical deviation for oil viscosity is lower than 5%,
with a maximum of 9%. The relative mobility of the oil with respect to that of gas
at reservoir conditions varies more with the relative permeability ratio than with
the viscosity ratio, since the difference in viscosity of these two phases is
typically of one order of magnitude. According to that, the error associated with
the calculation of oil viscosity will be reflected in an uncertainty of the same order
in the calculation of pressure drop, but will have minor influence in the producing
gas-oil ratio.
Calculated density of oil at standard conditions after flashing the gas
phase was 826.6 kg/m3 (820.7 kg/m3 measured) for Oil 1 and 840.9 kg/m3 (838.5
kg/m3 measured) for Oil 2. This corresponds to 0.7% and 0.3% deviation, in that
order.
Considering the deviations observed for the oil properties, it is concluded
that the generated EOS models are capable of reproducing the oil phase
characteristics at a broad range of pressures within reasonable deviation
(commonly within experimental uncertainty). Although no experimental PVT
information is available regarding the interaction of the studied light oils with flue
gas, the produced gas composition data gathered during the displacements and
presented below, are indicative of the oil-gas equilibrium agreement with the
compositional model. Overall, the regressions performed on EOS parameters
allow representing produced fluid volume, producing gas-oil ratio, and pressure
drop with relatively low levels of uncertainty.
29
2.1.3.2 Relative permeability model
Displacement 1:
Displacement 1: ST
ST Oil
Oil 1 + N2
N2 at
at 38,320
38,320 kPa
kPa Displac. 1:
Displac. 1: ST
ST Oil
Oil 1 +N2
+N2 at
at 38,320
38,320 kPa
kPa
140
140 60%
60% 45000
45000
Gas-Oil Ratio,
Gas-Oil Ratio,
112 48%
48% 36000
36000
Ratio, m3/m3
m3/m3
Pressure (kPa)
(kPa) Simulated
Simulated
Pressure Drop,
Pressure Drop, Simulated
Simulated
Oil Recovery, %
Gas-Oil Ratio,
Gas-Oil Ratio,
Pressure Drop,
Pressure Drop, Experimental
Experimental Experimental
Experimental
84 36% 27000
27000
Diff. Pressure
Gas-Oil Ratio,
Oil Recovery,
Oil Recovery, Simulated
Sim ulated
Oil Recovery,
Oil Recovery, Experimental
Experimental
56 24% 18000
18000
Gas-Oil
Diff.
28 12%
12% 9000
9000
0 0%
0% 0
0
0 10
10 20
20 30
30 40
40 50
50 60
60 0 10
10 20
20 30
30 40
40 50
50 60
60
Time Elapsed,
Time Elapsed, hours
hours Time Elapsed,
Time Elapsed, hours
hour s
Displacement 2:
Displacement 2: ST
ST Oil
Oil 1 + N2
N2 at
at 46,060
46,060 kPa
k Pa Displac. 2:
Displac. 2: ST
ST Oil
Oil 1 +N2
+N2 at
at 46,060
46,060 kPa
kPa
280 70%
70% 30000
30000
Gas-Oil Ratio,
Gas-Oil Ratio,
224
224 56%
56% 24000
24000
m3/m3
Ratio, m3/m3
Simulated
Simulated
(kPa)
Pressure (kPa)
Oil Recovery, %
Gas-Oil Ratio,
Gas-Oil Ratio,
168
18000 Experimental
Experimental
Diff. Pressure
Gas-Oil Ratio,
Pressure Drop,
Pressure Drop, Experimental
Experimental
112
12000
Gas-Oil
Oil Recovery,
Oil Recovery, Experimental
Experimental
Diff.
56 14%
14% 6000
6000
0 0%
0% 0
0
0 10
10 20
20 30
30 40
40 50
50 0 10
10 20
20 30
30 40
40 50
50
Time Elapsed,
Time Elapsed, hours
hours Time Elapsed,
Time Elapsed, hours
hour s
Displacement 3:
Displacement 3: ST
ST Oil
Oil 1 + FGA
FGA at
at 34,590
34,590 kPa
kPa Displac. 3:
Displac. 3: ST
ST Oil
Oil 1 + FGA
FGA at
at 34,590
34,590 kPa
kPa
180 60%
60% 15000
15000
Gas-Oil Ratio,
Gas-Oil Ratio,
144
144 48%
48% 12000
12000
Ratio, m3/m3
m3/m3
Simulated
Simulated
(kPa)
Pressure (kPa)
Pressure Drop,
Pressure Drop, Simulated
Simulated
Oil Recovery, %
Gas-Oil Ratio,
Gas-Oil Ratio,
108
9000 Experimental
Experimental
Diff. Pressure
Gas-Oil Ratio,
Oil Recovery,
Oil Recovery, Simulated
Simulated
72 Oil Recovery,
Oil Recovery, Experimental
Experimental 24% 6000
6000
Gas-Oil
Diff.
36 12%
12% 3000
3000
0 0%
0% 0
0
0 10
10 20
20 30
30 40
40 50
50 60
60 0 10
10 20
20 30
30 40
40 50
50 60
60
Time Elapsed,
Time Elapsed, hours
hours Time Elapsed,
Time Elapsed, hours
hour s
Displacement 4:
Displacement 4: ST
ST Oil
Oil 1 + FGA
FGA at
at 41,280
41,280 kPa
kPa Displac. 4:
Displac. 4: ST
ST Oil
Oil 1 + FGA
FGA at
at 41,280
41,280 kPa
kPa
140 70%
70% 15000
15000
Gas-Oil Ratio,
Gas-Oil Ratio,
112
112 56%
56% 12000
12000
Ratio, m3/m3
m3/m3
Simulated
Simulated
Pressure (kPa)
(kPa)
Pressure Drop,
Pressure Drop, Simulated
Simulated
Oil Recovery, %
Gas-Oil Ratio,
Gas-Oil Ratio,
84 Pressure Drop,
Pressure Drop, Experimental
Experimental 42% 9000
9000 Experimental
Experimental
Diff. Pressure
Gas-Oil Ratio,
Oil Recovery,
Oil Recovery, Simulated
Sim ulated
56 Oil Recovery,
Oil Recovery, Experimental
Experimental 28% 6000
6000
Gas-Oil
Diff.
28
28 14%
14% 3000
3000
0 0%
0% 0
0
0 10
10 20
20 30
30 40
40 50
50 60
60 0 10
10 20
20 30
30 40
40 50
50 60
60
Time Elapsed,
Time Elapsed, hours
hours Time Elapsed,
Time Elapsed, hours
hour s
31
Displacement 5: ST Oil 1 + FGA at 44,510 kPa Displac. 5: ST Oil 1 + FGA at 44,510 kPa
140 75% 15000
Gas-Oil Ratio,
112
112 60%
60% 12000
Oil Recovery, %
Gas-Oil Ratio,
84 Pressure Drop, Experimental 45% 9000 Experimental
28 15%
15% 3000
0 0%
0% 0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time Elapsed, hours Time Elapsed, hours
Displacement 6: ST Oil 1 + FGB at 27,770 kPa Displac. 6: ST Oil 1 + FGB at 27,770 kPa
18
1 0
80 50% 8000
Gas-Oil Ratio,
Simulated
14
1 4
44 40
40%% 6400
Gas-Oil Ratio,
Oil Recovery, %
Experimental
10
1 8
08 30% 4800
72 20% 3200
Pressure Drop, Simulated
Pressure Drop, Experimental
36 10
10%% 1600
Oil Recovery, Simulated
Oil Recovery, Experimental
0 0%
0% 0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time Elapsed, hours Time Elapsed, hours
Displacement 7: ST Oil 1 + FGB at 34,460 kPa Displac. 7: ST Oil 1 + FGB at 34,460 kPa
12
1200 60% 12500
Gas-Oil Ratio,
Simulated
96 Pressure Drop, Simulated 48
48%% 10000
Gas-Oil Ratio, m3/m3
Diff. Pressure (kPa)
Experimental
Oil Recovery, Simulated
72 36% 7500
Oil Recovery, Experimental
48 24% 5000
24 12
12%% 2500
0 0%
0% 0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time Elapsed, hours Time Elapsed, hours
Displacement 8: ST Oil 1 + FGB at 45,040 kPa Displac. 8: ST Oil 1 + FGB at 45,040 kPa
75% 10000
204
20 4 Gas-Oil Ratio,
Simulated
60%
60 % 8000
Gas-Oil Ratio, m3/m3
170
17 0
Diff. Pressure (kPa)
Gas-Oil Ratio,
Ratio,
Oil Recovery, %
Experimental
Experimental
136
13 6 Pressure Drop, Simulated 45% 6000
Pressure Drop, Experimental
102
10 2 Oil Recovery, Simulated
30% 4000
Oil Recovery, Experimental
68
15%
15 % 2000
34
0 0%
0% 0
0
0 10 20 30 40 50 60 0 10 20 30 40 50
50 60
Time Elapsed, hours Time Elapsed, hours
32
Displacement 9: CF Oil 1 + N2 at 27,470 kPa
Displacement Displacement 10: CF Oil 1 + N2 at 41,580 kPa
Displacement
35% 70000 55% 80000
Oil Recovery, %
21% 42000 33% 48000
Displacement
Displacement 11: CF Oil 1 + FGA at 27,710 kPa Displacement 12: CF Oil 1 + FGB at 27,820 kPa
Displacement
40% 35000 45% 70000
Oil Recovery, %
Oil Recovery, Experimental
GOR, Simulated GOR, Simulated
GOR, Simulated
24% 21000 27% GOR, Experimental
GOR, 42000
GOR, Experimental
8% 7000 9% 14000
0% 0 0% 0
0 40 80 120 160 200 0 40 80 120 160 200
Time Elapsed, hours Time Elapsed, hours
Displacement 13: ST Oil 2 + FGA at 17,620 kPa Displac. 13: ST Oil 2 + FGA at 17,620 kPa Displacement 14: ST Oil 2 + FGA at 27,580 kPa Displac. 14: ST Oil 2 + FGA at 27,580 kPa
240 55% 8000 2500
25 55% 12500
Gas-Oil Ratio,
Ratio Gas-Oil Ratio,
Ratio
Simulated
Simulate Simulated
Simulate
3
192 44%
44 % 6400 2000
20 44%
44% 10000
Gas-Oil Ratio,
Ratio Gas-Oil Ratio,
Ratio
Experimental Experimental
144 Pressure Drop, Simulated
Simulate 33% 4800 150 Pressure Drop, Simulated
Simulate 33%
33% 7500
Pressure Drop, Experimental
Experimenta Pressure Drop, Experimental
Experimenta
Oil Recovery, Simulated
Simulate Oil Recovery, Simulated
Simulate
96 22% 3200 100 22%
22% 5000
Oil Recovery, Experimental Oil Recovery, Experimental
O il R e c o v e r y , %
O il R e c o v e r y , %
D iff. P r e s s u re (k P a )
D iff. P r e s s u re (k P a )
G a s - O il R a tio , m 3 /m 3
G a s -O il R a tio , m 3 /m 3
48 11%
11 % 1600 50 11%
11% 2500
0 0%
0% 0 0 0%
0% 0
0 20 40 60 80 100 0 20 40 60 80 100 0 15 30 45 60 75 90 0 15 30 45 60 75 90
Time Elapsed, hours Time Elapsed, hours Time Elapsed, hours Time Elapsed, hours
Displacement 15: ST Oil 2 + FGA at 41,570 kPa Displac. 15: ST Oil 2 + FGA at 41,570 kPa Displacement 16: ST Oil 2 + FGB at 17,680 kPa Displac. 16: ST Oil 2 + FGB at 17,680 kPa
360 55% 12500 3600
36 60% 8000
Gas-Oil Ratio,
Ratio
Simulated
Simulate Gas-Oil Ratio,
Ratio
228888 44%
44 % 10000 2888
28 6400 Simulated
Simulate
Gas-Oil Ratio,
Ratio
Experimental Gas-Oil Ratio,
Ratio
Pressure Drop, Simulated
Simulate 40%
40%
Pressure Drop, Simulated
Simulate 7500 4800
Experimental
216 33% 216
Pressure Drop, Experimental
Experimenta
Pressure Drop, Experimental
Experimenta
Oil Recovery, Simulated
Simulate
Oil Recovery, Simulated
Simulate
144 22% 5000 144 Oil Recovery, Experimental 3200
Oil Recovery, Experimental
20%
20%
O il R e c o v e r y , %
O il R e c o v e r y , %
D iff. P r e s s u re (k P a )
D iff. P r e s s u re (k P a )
G a s -O il R a tio , m 3 /m 3
G a s -O il R a tio , m 3 /m 3
72 11%
11 % 2500 72 1600
0 0%
0% 0 0 0%
0% 0
0 13 26 39 52 65 0 13 26 39 52 65 0 16 32 48 64 80 0 16 32 48 64 80
Time Elapsed, hours Time Elapsed, hours Time Elapsed, hours Time Elapsed, hours
Displacement 17: ST Oil 2 + FGB at 27,670 kPa Displac. 17: ST Oil 2 + FGB at 27,670 kPa Displacement 18: ST Oil 2 + FGB at 41,680 kPa Displac. 18: ST Oil 2 + FGB at 41,680 kPa
O il R e c o v e ry , %
O il R e c o v e ry , %
D iff. P re s s u re (k P a )
D iff. P re s s u re (k P a )
G a s -O il R a tio , m 3 /m 3
G a s -O il R a tio , m 3 /m 3
60 2500 52 3000
0 0%
0% 0 0 0%
0% 0
33
0 15 30 45 60 75 90 0 15 30 45 60 75 90 0 15 30 45 60 75 90 0 15 30 45 60 75 90
Time Elapsed, hours Time Elapsed, hours Time Elapsed, hours Time Elapsed, hours
34
Displacement 19: CF Oil 2 + FGA at 17,680 kPa
19: Displacement 20: CF Oil 2 + FGB at 17,640 kPa
50% 30000 55% 30000
Oil Recovery, %
GOR, Simulated Oil Recovery, Experimental
30% GOR, Experimental 18000 33% GOR, Simulated 18000
OR, Experimental
GOR,
G Experimental
0% 0 0% 0
0 40 80 120 160 200 0 40 80 120 160 200
Time Elapsed, hours Time Elapsed, hours
Displacement 4: ST Oil 1 + FGA at 41,280 kPa Displacement 4: ST Oil 1 + FGA at 41,280 kPa
5
5
90
gas
gas
72
72
4
4
C3, Simulated
54
54
N2, Simulated 3
3
C3, Experimental
%
%
C1, Simulated
36
36
N2, Experimental
Experimental
2
2
C1, Experimental
Experimental
18
18
1
1
0 0
0
0 11 22 33 44 55 0 11 22 33 44 55
55
Time Elapsed, hours Time elapsed, hours
Displacement 8: ST Oil 1 + FGB at 45,040 kPa Displacement 8: ST Oil 1 + FGB at 45,040 kPa
32
32
90
90
Gas
Gas
27
27
72
72
CO2, Simulated
21
21
CO2, Experimental
54
54
N2, Simulated
C1, Simulated
%
16
%
N2, Experimental
36
36
C1, Experimental 10
10
18
18
5
5
0 0
0
0 11 22 33 44 55 0 11 22 33 44 55
55
Time Elapsed, hours Time Elapsed, hours
Displacement 14: ST Oil 2+FGA at 27,580 kPa Displacement 14: ST Oil 2+FGA at 27,580 kPa
19
19
90
90
72
72
15
15
54
54
11
11
N2, Simulated
Simulated
C1, Simulated
Simulated
CO2, Simulated
36
36
N2, Experimental 7
7
CO2, Experimental
C1, Experimental
18
18
3
3
0 -1
-1
0 17 34 51 68 85 0 17 34 51 68 85
85
Time elapsed, hours Time Elapsed, hours
Figure 2.9 reproduces part of the information contained in Table 2.5 (slim
tube displacements for Oil 1) showing the oil-gas relative permeability
parameters varying with interfacial tension, as calculated by the model. It is
apparent that most of the parameters exhibit a monotonic variation with IFT. Oil-
gas IFT spans a relatively narrow interval of less than one order of magnitude
around 1.0 dyne/cm. Although there is a high uncertainty in the absolute value of
IFT, the magnitude of variation of the relative permeability parameters needed to
reproduce the experimental behaviour is significant enough to presume that such
relationship is necessary to correctly model the performance of light oil/flue gas
processes at the investigated conditions.
8 0.6
Ag, Aog and Krgcw
Aog Ag
4 0.4
2 0.3
0 0.2
0.9 1.05 1.2 1.35 1.5 1.65 1.8
Oil-Gas Interfacial Tension, dyn/cm
Figure 2.9: Gas-oil relative permeability curve parameter variation with IFT
for ST displacements with Oil 1
38
The endpoint relative permeability of oil at connate water saturation (krocw)
exhibits an increasing trend with IFT. However, the dispersion of data around the
trend line is significant, and considering that the average of 0.58 is representative
of the whole interval, it can be suggested that this parameter does not
significantly vary with IFT. This result is coherent since this endpoint is defined at
connate water saturation in the presence of oil (no gas saturation), and should
not depend on gas-oil IFT. In the particular case of the slim tube displacements,
connate water saturation is zero, and then oil saturation at this condition is 100%,
which implies that relative permeability to the oil should be the unity. However,
considering that the first data set taken and employed in the matching procedure
occurs normally after one hour of the start of gas flood (when gas saturation is
significantly higher than zero), and that the Corey-type function does not allow for
a steep increase in relative permeability at saturations near the endpoints, the
average value of 0.58 can be understood as a reasonable extrapolation for krocw
from the low gas saturation region to the zero gas saturation condition. The error
in the calculation of gas and oil viscosity by the compositional model is also a
source of deviation from the ideal value of 1.
From a similar perspective, krgcw, the gas relative permeability endpoint
represents an extrapolation to the 100% gas saturation condition. The deviation
from the ideal value of 1 is more likely for krgcw from the data collected since the
experimental values of gas saturation range from near zero to rarely above 70%.
As can be observed in Figure 2.9, the krgcw values range from 0.75 at high IFT to
4.8 at low IFT. The values of the gas relative permeability endpoint are directly
related to the values of the gas curvature exponent. At low IFT, curvature
exponents (ag) range from 6 to 10, correlated with the high values of krgcw that
varies between 2.5 and 4.8. The displacement at the highest IFT, in turn, was
matched with ag=2.9, krgcw=0.75. The dispersion of the gas endpoint values
around the trend line is significant, although the decreasing variation of this
parameter when increasing IFT is clear. On the other hand, the gas curvature
exponent also exhibits a decreasing trend with IFT, but a much lower dispersion
39
of points, implying a higher correlation between these two variables. This
correlation is explained by the fact that a higher curvature exponent implies lower
relative permeability at low gas saturations. As IFT becomes low, a more efficient
immiscible displacement takes place, in which the relative mobility of gas phase
is reduced favouring the mobility of the oil phase, resulting in a higher oil
recovery. The variation of the oil curvature exponent supports this conclusion. Aog
displays a consistent and clear increase with IFT. At low IFT values, the oil
curvature exponent takes lower values, approaching to 1 (1.09 at 0.975 dyne/cm)
while at the highest recorded IFT of 1.75 dyne/cm, aog takes a value of 2.35. The
lower the curvature exponent of the oil phase, the slower is the oil relative
permeability decay from krocw as gas saturation increases, making oil more
mobile at a broader range of saturation conditions.
Maini (2009) considers that with decreasing IFT the curvature exponents
of both phases should be reduced. This could have been accomplished by using
low curvature exponents and successively lower krgcw values, and at the same
time, employing residual gas saturations (Sgr) higher than zero. As Sgr was
assumed to be zero for all displacements in order to keep the number of
matching parameters low, increasing the gas curvature exponent, and
correspondingly increasing the gas relative permeability endpoint was the only
way to simulate the reduction in krg at low gas saturations. This implies that the
results of this study do not contradict general wisdom, and provide an alternate
way to model near-miscibility behaviour with a simple relative permeability
correlation.
Residual oil saturation (Sorg) also appears to have a definite increasing
trend and high correlation with IFT. At the lowest IFT, Sorg=0.235, while at the
highest IFT, Sorg=0.405. This parameter is the most indicative of the efficiency of
an immiscible displacement, since it has the highest impact on oil recovery. This
result supports the conclusion that gas-oil relative permeability curves should be
related to gas-oil interfacial tension to improve the characterization of the
immiscible displacement of light oil by flue gas at typical HPAI reservoir
40
conditions. As noted above, the range of IFT variation throughout the observed
displacements using Oil 1 is relatively narrow. However, there appears to be a
critical value of IFT that separates a zone with sharp variation of parameters from
a zone of virtually no variation. Assuming that the trends indicated in Figure 2.8
are applicable for the IFT values shown, it can be observed that at approximately
1.2 dyne/cm that transition occurs. It must be recalled that IFT was not directly
measured and that these values should be treated with care. This functional
relationship is representative of the porous medium in which the displacements
were carried out (slim tube). A similar analysis must be performed for the data
corresponding to the core flood tests in order to provide a more generalized
insight on this issue.
The relative permeability parameters resulting from the analysis of the
core flood tests conducted on Oil 1 varying with IFT are depicted in Figure 2.10.
4.0 0.32
Krgcw
Ag, Aog and Krgcw
Ag
Krocw
1.0 0.08
0.0 0.00
0 0.25 0.5 0.75 1 1.25 1.5 1.75 2
Interfacial Tension, dyn/cm
Figure 2.10: Gas-oil relative permeability curve parameter variation with IFT
for CF displacements with Oil 1
41
The fact that three out of the four displacements display virtually the same
minimum calculated IFT makes it difficult to produce conclusive remarks on the
correlation level of each parameter with IFT. However, it is noticeable that the
variation in the value of each parameter is much lower compared to that from the
slim tube displacements. This is related to the fact that gas and oil saturation
vary in a smaller range due to the presence of connate water. The immobile
water phase can also interact in a compositional way with the gas phase,
solubilising some of its components (particularly CO2) and partially vaporizing.
A high dispersion in the value of krocw can be observed, as it was the case
for the ST data. The average value of 0.205 can appropriately represent every
displacement, recalling that a variation of this parameter with oil-gas IFT is not
theoretically sound. As connate water saturation (Swr) is 0.329 for the core floods
with Oil 1, a value lower than 1 is expected for this parameter.
As opposed to the results of the slim tube displacements, the data in
Figure 2.10 suggests a constant value for krgcw. The computed average of 0.55 is
also consistent with a theoretical value lower than 1.
Even though the values of Aog present some dispersion at the high IFT
region, the fact that all three quantities are greater than that at low IFT suggests
an increasing trend, as it was found from the graphical display in Figure 2.9. For
the gas curvature exponent, the variation is even clearer, exhibiting a decreasing
trend, also consistent with the findings for the ST data. At low IFT (0.63
dyne/cm), Ag is calculated as 4.7 while at high IFT (1.67-1.68 dyne/cm) it varies
from 3.0 to 3.5.
Residual oil saturation (Sorg) is 0.30 at low IFT and varies between 0.37
and 0.39 at high IFT. This difference, although not as pronounced as that from
ST displacements, represents a considerable variation in this key relative
permeability parameter for an immiscible flood. In general, Figure 2.10 indicates
that also for this porous medium, including relative permeability varying with IFT
can help improve the prediction of the immiscible displacement process when
pressure, temperature and composition conditions change considerably. More
42
general conclusions can be drawn from including the results from ST and CF for
Oil 2.
For Oil 2, only two CF displacements were available to match, and in both
cases the calculated IFT is approximately 5.5 dyne/cm. This does not allow
making concluding remarks on the variation of the relative permeability
parameters with IFT for the core floods. However, in Figure 2.11, curvature
exponents and residual oil saturation for these tests are plotted together with the
results for ST displacements. When comparing the magnitude of these
parameters, they are in close agreement for both porous media.
4.0 0.74
Krgcw ST
Aog ST
Ag, Aog and Krgcw
0.0 0.30
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
Figure 2.11: Gas-oil relative permeability curve parameter variation with IFT
for ST and CF displacements with Oil 2
For the slim tube data, calculated oil-gas IFT ranges from a minimum of
1.6 dyne/cm to a maximum of 5.8 dyne/cm. Figure 2.11 shows that the variation
of every parameter with IFT is not as pronounced as that presented for Oil 1.
This may be explained by the fact that even the lowest IFT for displacements
43
with Oil 2 are higher than those calculated for Oil 1, and that all of them are
above a critical IFT value marking the transition from immiscible to near-miscible
(or improved immiscible) displacement.
A constant value equal to the average of 0.68 for Krocw is representative for
the whole range of IFT for ST conducted on Oil 2, as the dispersion shown in
Figure 2.11 for this parameter is considerable. Krgcw also presents a high degree
of dispersion when varying with IFT, and data points oscillate around an average
value of 2.8. For the case of curvature exponents and residual oil saturation, a
variation trend is more apparent. Sorg at low IFT averages 0.375 while at high IFT
averages 0.350. This exemplifies that despite the good correlation, the variation
is not significant and a constant value can be assigned to the whole IFT interval
without losing much accuracy in the gas flood prediction.
Table 2.8: Liquid production history during nitrogen and air floods
2.2.2 Methodology
a
⎛
1− S w − Sorw ⎞
ow
k row
= k
rowc
⎜⎜ ⎟⎟ 2.2.2.1
⎝
1− S wr − Sorw ⎠
a
⎛
S w − S wr ⎞
w
k rw
= k
rwro
⎜⎜ ⎟⎟ 2.2.2.2
⎝
1− S wr − Sorw ⎠
Table 2.9 displays the physical properties and correlation parameters for
the nine hydrocarbon components after a regression of the experimental
information available. Table 2.10 shows the comparison between the measured
and calculated properties (density and viscosity of dead oil) after regression.
The experimental uncertainty in viscosity is higher than in density, not only
due to the instrumental error, but also because of sample handling.
Measurements were conducted at atmospheric pressure, and at higher
temperatures, some of the most volatiles component may elude from the liquid
phase. This made it difficult to measure viscosity at higher temperatures, while at
lower temperatures Oil 1 tends to solidify (despite its high API gravity) since it is
a very waxy mixture. The match obtained permits making a satisfactory
prediction of the oil properties at the oil flood conditions (atmospheric pressure
50
and 40˚C). However, at higher temperatures, due to the lack of experimental
information, the extrapolation has to be assumed as true.
0.9 Krw
Krow
0.8
Swr 0.345
0.7
Relative Permeability
Sorw 0.0001
0.6 krocw 0.75
krwro 1.0
0.5 aow 2.0
aw 2.3
0.4
0.3
0.2
0.1
0
0 0.2 0.4 0.6 0.8 1
Water Saturation, Fraction
0.9 Krg
Krog
0.8
0.7
Relative Permeability
0.6
0.5
Sorg 0.16
0.4 Sgr 0
krgcw 0.40
0.3 aog 1.3
ag 5.1
0.2
0.1
0
0 0.2 0.4 0.6 0.8 1
Gas Saturation, Fraction
The connate water saturation value of 0.345 and the curve crossover at
Sw near 0.67 suggest that the porous medium is water-wet. The relatively high
value of krocw (0.75) is reasonable considering that the porous medium is
unconsolidated, and not atypical for a water-wet condition. The residual oil
saturation to gas flood (Sorg) value of 0.16 is considerably low, implying a
maximum oil recovery by immiscible displacement of 75.5%. The uncertainty of
relative permeability endpoints is high, bearing in mind that the pressure drop
data is highly scattered, and was only used as guidance in their magnitude, but
not as a property to be matched. On the other hand, the uncertainty in endpoints
saturations is lower, since the cumulative masses are measured with high
accuracy. The overall mass balance error for the CT test after bleeding down the
system and analyzing the residual fluids in the pack was reported to be roughly
3% for both oil and water.
In Table 2.11 a comparison between the calculated and experimental CT
test data to the start of air injection is presented. Figure 2.13 illustrates the match
obtained for the cumulative mass production of oil and water during the nitrogen
53
flood. Despite the final saturations reported were accurately matched, some
intermediate points in Figure 2.14 are deviated beyond the experimental
uncertainty. The oil rate at the beginning of air injection was calculated high in
comparison to the experimental value, which would imply that the extrapolated
behaviour of an immiscible gas flood would be overestimated. Discrepancies in
calculated oil phase density, limitations of the relative permeability curve
correlations and the three-phase relative permeability model used by the
simulator (Stone’s second model) can explain that difference. However, the
matched relative permeability curves are considered to properly represent the
three-phase flow for the test, bearing in mind that an oil flood, nitrogen and flue
gas injection, and heating and pressurizing processes were simulated with the
same relative permeability curve set.
Having adjusted the three-phase flow, the simulation of the air injection
period as a flue gas flood predicted an oil recovery at the final time (4.03 hours
run time) of 27.1% of the oil in place at the start of air injection, as shown in
Table 2.12. When compared to the actual oil recovery at the same time, of
65.6%, it can be inferred that the contribution of the flue gas displacement as an
isothermal immiscible flood process to the overall oil recovery is two fifths of the
54
total, while the contribution of the displacement by a high-temperature front
formed by the exothermal reactions of oxygen and oil is three-fifths of the total.
1200
800
400
0
-2.0 -1.5 -1.0 -0.5 0.0
Run Time, hours
Figure 2.14 Experimental and simulated cumulative oil and water masses
during the nitrogen flood
Table 2.12: Comparison between the simulated flue gas flood and the
experimental CT test
Simulated:
Experimental:
Property Flue gas % Error
Comb. Tube
injection
Cumulative mass of oil produced at
1,562.4 1,582.3 1.27%
start of air injection (g)
Mass of oil in the system at the start
922.7 911.2 1.25%
of air injection (g)
Cumulative mass of oil produced at
2,168.0 1,829.0
the end of air injection (g)
Mass of oil produced during air
605.6 246.7 59.3%
injection (g)
Oil recovery due to air injection, %
65.6% 27.1% 58.7%
of oil at start of air injection
The simultaneous match of a CT test including the previous gas and oil
floods, heating and pressurizing, with a conventional set of relative permeability
curves and the use of a three-phase relative permeability method, considering
hysteresis for the oil phase, was challenging, even though the air injection period
was simulated as an isothermal flue gas flood. It is expected that the simulation
of the air injection as a thermal process would be more demanding, and thus, an
improved characterization of relative permeability would have to be carried out.
For the particular CT data analyzed, IFT-dependent relative permeability
did not appear as a valid option to employ since the analysis in Section 2.1
suggested that IFT values below 1.0 to 1.5 dyne/cm are required for improved
miscibility conditions to become significant. As dead oil is commonly used for CT
tests, it appears unlikely that this approach can be used over a broad range of oil
compositions, pressure and temperature conditions.
56
Under typical CT test conditions, the high temperature front caused by the
oxidation reactions appear to contribute significantly more than immiscible gas
displacement by flue gas to the overall oil recovery. To extend this conclusion to
reservoir conditions, it is necessary to evaluate the strength and extent of
combustion fronts in field applications, and then propose the appropriate
upscaling relationships to simulate such behaviour. It is also needed that three-
phase flow be carefully studied with proper experimental data at typical HPAI
conditions to improve the characterization of the rock-liquid interaction.
57
Chapter Three: EXPERIMENTAL STUDY OF THREE-PHASE FLOW AT HPAI
RESERVOIR CONDITIONS
Figure 3.1: Schematics of the core flood apparatus employed in this study
59
The injection system is composed of a positive-displacement pump that
injects water at a constant rate to displace oil, brine or gas contained in the
cylinders. The pump barrel capacity is 1,000 cm3 and the precision in injected
volume is 0.01 cm3.
For the injection of equilibrated fluids, gas is stored in Cylinder # 1 at the
test temperature and pressure, then water from the pump is allowed to enter the
cylinder and displace gas, which flows through the bottom of Cylinder # 2,
containing a column of water and oil in order for the injection gas to become
saturated, and minimize the mass transfer to the liquid phases in the core. In
Cylinder # 3, oil or brine that has been previously equilibrated with gas is stored
and displaced by a bottom piston.
When non-equilibrated fluids are injected, gas displaced in Cylinder # 1
flows directly into the core holder injection line, while oil in Cylinder # 3
corresponds to non-equilibrated dead oil, and brine is injected directly from the
pump to the core holder. The cylinders have a volumetric capacity of 600 cm3
without piston (the case of cylinders # 1 and 2) and 500 cm3 with piston. The
injection system is rated to operate up to 5,000 psi (34,470 kPa).
The core holder is of the Hassler-type, able to house 1.5-inch (3.81 cm)
diameter cores, with lengths up to 1.5 feet (45.7 cm), and rated to operate up to
20,000 psi (137,890 kPa). The confining fluid applies pressure both axially and
radially to the core sample. Radial pressure is applied to a rubber sleeve
embracing the core longitudinally, while axial pressure is applied to a movable
piston pressing against the core injection face.
Two lines are directly connected to each end of the core. One of the lines
at each end is used for injecting and producing fluids, while the other pair is used
for monitoring the pressure differential across the core. The pressure drop
measuring system consists of two absolute and two differential pressure
transducers. The Sensotec absolute pressure transducers measure injection and
exit pressure with a full-scale of 10,000 psi (68,950 kPa) and 0.1% full-scale error
(10 psi or 69 kPa). The Validyne differential pressure transducers are equipped
60
with exchangeable diaphragms. When the difference between injection and exit
pressures as measured by the absolute pressure transducers is calculated and
corrected to a static difference value, this difference is found to be ±1 psi
accurate. In summary, three independent sources of differential pressure are
available to make this measurement more reliable. The lower differential
pressure transducer is protected by a valve at each side. When differential
pressures are high and the lower differential transducer is offline, the difference
between the absolute transducers becomes accurate enough and provides a
second value for comparison. A by-pass valve protects both transducers when
pressure changes to the system are voluntarily made.
The core holder and the cylinders are enclosed in independent
compartments. The temperature of the compartments is controlled via an
algorithm that receives signals from thermocouples located at various points
inside the compartments while operates several heaters and fans, in order to
maintain a stable, uniform temperature inside. The temperature control
subsystem was observed to allow maximum variations of 1.0˚C in both space
and time.
The confining or overburden pressure system is composed of a manual
pump and a back pressure regulator (BPR) valve to maintain a constant
overburden pressure, monitored by an absolute pressure transducer. The
confining fluid is distilled water.
The production system is composed of a BPR valve, liquid collector
vessels and a gas flow meter of the wet-test type. The pressure of the gas
confined in the top of the BPR diaphragm is monitored by an absolute pressure
transducer. The collector vessels are equipped with bottom or top drain valves
depending on the fluid being injected- for sampling, and with scales for volume
reading. Liquid samples are weighted and oil-water separation is conducted by
centrifugation and distillation, as required. Gas being produced passes through a
desiccant before reaching the gas meter. The wet-test meter reads 250 cc per
revolution, with 100 divisions per revolution, and is equipped with a counter in
61
liters. Ambient temperature and atmospheric pressure are recorded to correct
gas volumes to standard conditions.
The signals from all the transducers and thermocouples are processed by
a data acquisition system and visualized and stored in a computer.
A single-piece, cylindrically-cut Berea Sandstone core measuring 30.76
cm in length and 3.78 cm in diameter was the rock specimen used in this
experimental study.
A stock-tank sample (dead oil) of Oil 2 -as described in the previous
chapter- was used as the oil phase. 3% w/w KCl brine was employed as the
water phase, and a flue gas mixture containing 84% nitrogen and 16% carbon
dioxide constituted the gas phase.
The operating conditions for all of the two- and three-phase displacements
were the reservoir temperature of 80˚C and 2,563 psia (17,670 kPaa) of
pressure.
Two 2-feet (61 cm) long Berea Sandstone cores were received from the
provider. One of them was left as a backup, while the other one was cut in
sections of 2, 4, 6 and 12 inches long (5.08, 10.16, 15.24 and 30.48 cm) using
de-ionized water. The longest section was destined to be employed in the core
flooding experiments, while the others were separated to determine their porosity
and absolute permeability to air using an automated permeameter-porosimeter
for smaller samples. All of the sections were fired in an oven at 600˚C for 24
hours in order to fuse the clay and avoid interactions with the fluids that could
cause changes in rock properties.
Before mounting the foot-long core inside the core holder, a blind metal
core of the same dimensions was mounted to determine the dead volumes at
both ends of the core holder. Vacuum was applied in each separate system, and
then the volume was measured by displacing distilled water with the pump and
registering the volume difference necessary to reach the same pressure as
before the water entered the system. The production end dead volume was 4.17
cm3, while the injection end dead volume was measured as 7.77 cm3. While
these figures represent the total dead volume, the dynamic dead volume is lower
because a significant part of the measured volume is stagnant (e.g. part of the
lines conducing to the pressure drop measuring system). As a consequence, the
measured dead volumes are useful for the calculation of porosity, but need to be
corrected for the estimation of residual saturations during two- and three-phase
displacements. The blind core was then dismounted and the injection and
production lines were washed with acetone and dried with air before mounting
the Berea Sandstone core in the core holder.
The four absolute pressure transducers used in the tests (injection, exit,
overburden and back pressure) were calibrated against a precision analog 5,000
psi (34,470 kPa) gauge that had been previously calibrated to a dead-weigh
tester. Figure 3.2 shows the correlation plot for both exit and injection pressure
63
transducers, whose calibration was simultaneous in order to quantify the error
when the difference between the two transducers is calculated. The correlation
coefficients of 0.99999 demonstrate the high linearity of the pressure-voltage
relationship. This value was also observed for the calibration of the overburden
and back pressure transducers. When contrasted the gauge reading and the
correlation-calculated pressure, the maximum deviation found was less than 10
psi (69 kPa) for all of the transducers, corroborating the 0.1% error reported by
the manufacturer. The average absolute deviation was roughly 5 psi (35 kPa).
The deviation between the correlation-calculated difference (exit pressure minus
injection pressure) and the experimental value (zero, since they were calibrated
to read the same pressure at every step) was ±1.0 psi (7 kPa) maximum. The
pressures were first increased and then reduced, thus including hysteresis
effects.
4000 4000
y = 2.5221E+03x - 2.5031E+03
Gauge pressure, psig
y = 2.5300E+03x - 2.5231E+03
R 2 = 9.9999E-01 R 2 = 9.9999E-01
3000 3000
2000 2000
1000 1000
0 0
0.5 1.0 1.5 2.0 2.5 3.0 0.5 1.0 1.5 2.0 2.5 3.0
Voltage reading Voltage reading
Figure 3.2: Calibration correlation for injection and exit absolute pressure
transducers
14
Applied Pressure (psig)
12
y = 5.2445x - 9.7361
10 R2 = 0.9998
0
1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Voltage
25
10
0
2.0 2.5 3.0 3.5 4.0 4.5 5.0
Voltage
The 2- and 4-inch long core plugs cut adjacent to the core used in the
flood tests were mounted in an AP-608 automated permeameter-porosimeter
from Core Test Systems for measuring their effective porosity to helium and
absolute permeability to air.
The effective porosity is determined by helium expansion. Helium is first
confined in a known-volume reservoir and pressure is registered. Then, helium is
expanded into the core and the final pressure is measured. The final volume can
be calculated from Boyle’s law assuming ideal gas behavior for helium. The
expanded volume is then related to the bulk volume, from which porosity results.
The measurements were conducted at ambient temperatures and a maximum
pressure of 200 psig (1,380 kPa). Helium displays a high level of ideal behavior
over the range of conditions.
The absolute permeability to air is determined by pressurizing the core
sample with air and then releasing it while registering the outlet pressure versus
time. The pressure response is matched using an unsteady-state pulse decay
technique, from which the Klinkenberg absolute permeability to air is reported.
Both porosity and permeability measurements were conducted at several
effective pressures (confinement pressure minus pore pressure). Pore pressure
was kept constant while the confinement pressure was adjusted by the
automated system.
Figure 3.5 displays the porosity and permeability measurements
conducted on the 4-in plug and their corresponding correlations with effective
pressure. Both porosity and permeability are observed to decrease with net
pressure, as theory dictates. As a net pressure of 750 psi (5,170 kPa) was
applied to all of the 2- and 3-phase displacements, the porosity and permeability
at this condition are a reference for comparison. At 750 psi net pressure, the
effective porosity was 19.54% and the absolute permeability to air was 205.4 md.
Meanwhile, the measurements conducted on the 2-in plug yield values of 19.90%
67
for porosity and 205.3 md for absolute permeability at 750 psi net pressure. The
agreement between the permeabilities reveals a high degree of homogeneity
between the samples. The discrepancy in porosity is higher, but may be
explained by geometrical factors such as errors in diameter and length, or the
cuts being rough or not perfectly perpendicular, allowing for end effects to occur.
-1.246E-05x
y = 1.972E+01e
Klinkenberg Permeability, md
2
R = 8.922E-01
214 19.6
Porosity, %
208 19.2
202 18.8
-1.742E-05x
y = 2.081E+02e
2
R = 7.604E-01
196 18.4
0 500 1000 1500 2000 2500
Net Pressure, psig
Figure 3.5: Porosity and permeability measurements for the 4-inch core
sample as a function of net pressure
The helium expansion method was also used for determining the pore
volume of the long core mounted in the core holder. An external line was used to
connect the permeameter-porosimeter to the injection line of the core holder and
then let the helium expand in the core pore space, and the injection and
production dead volume. The system was first subject to vacuum after mounting
the core. Seven helium expansions were performed yielding an average total
volume of 85.30 cm3. Subtracting the total dead volume (11.94 cm3) and the
previously measured external line volume (8.00 cm3), it was determined that the
pore volume of the core was 65.36 cm3.
68
The core and dead volume system were subjected to vacuum for 24 hours
connected to both the injection and production ends. The injection pump was
then connected to the injection end of the core holder for measuring the system
volume with the water expansion method described in section 3.2.1 for
determining dead volumes. The water expanded in the system, as measured by
the pump dial was 76.10 cm3. Subtracting from this value 11.94 cm3 of dead
volume, a measurement of 64.16 cm3 results for the pore volume.
Since helium can occupy smaller pores where water cannot enter due to
strong capillary pressure, the result is coherent. Nonetheless, considering the
difference of 1.20 cm3 between the measurements, and acknowledging sources
of errors for both methods, the accepted pore volume was taken as an average
between the two measurements. Thus, the pore volume of the specimen used for
the core flooding tests was determined as 64.76 cm3, with an associated
uncertainty of about 1% (0.7 cm3). This corresponds to a porosity of 18.76%,
which is comparable to the measurements conducted on the smaller plugs.
Before conducting a flow test on the brine-saturated core, the viscosity at
2,563 psia (17,670 kPa) and 80˚C was measured in a ViscoPro2000 Viscometer
from Cambridge Applied Systems, calibrated for the 0.2-2.0 cp range. The
viscometer consists of two coils that are used to magnetically force a piston back
and forth a predetermined distance while measuring the piston’s round-trip travel
time, providing an accurate measurement of viscosity. The viscosity for the 3%
KCl solution at this condition was 0.343 cp.
After saturating the rock with brine, the system was set at a temperature of
80˚C and pressurized to a pore pressure of 2,563 psi. The overburden pressure
was set to 3,313 psia (22,840 kPa) so the net pressure on the core was 750 psi.
Brine injection was started at a constant rate while measuring the pressure drop
and monitoring back, overburden and average pore pressure. The injection was
stopped once a stabilized pressure was achieved.
Figure 3.6 displays the raw data as reported by the data acquisition
system data file, consisting of pressure drop, back pressure, injection pressure,
69
exit pressure and overburden pressure varying in time for the flow test at 19.89
cm3/h injection rate. Due to the increase in pressure and temperature from the
conditions at which the DP transducers were calibrated, a drift in the displayed
pressure drop at static conditions (no flow rate/zero psi) occurred. The
manufacturer states that this drift does not affect the span (slope representing
the variation between pressure drop and voltage), and thus a simple difference
between pressure drops at dynamic and static conditions can provide an
accurate measurement of the net pressure drop. The static DP shown in Figure
3.6 is 0.63 psi for the low DP transducer and 1.83 for the high DP transducer.
The stabilized DP exhibited was determined as 1.38 and 2.61 psi respectively,
which yields a net DP of 0.74 and 0.78 psi. The accepted value is that reported
by the low DP transducer, since its uncertainty is lower. Applying Darcy’s
equation, the absolute permeability of the core to 3% KCl results to be 102.8 md.
High DP
3200 2.4
Stabilized Pressure
Low DP
2800 1.2
Back Pressure
2400 0
0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045
Time elapsed, days
Figure 3.6: Raw data for the flow test at 19.89 cm3/h injection rate
70
The procedure was repeated for two more injection rates: 23.86 and 31.82
3
cm /h in order to verify the linear relationship between pressure drop and
injection rate. The same procedure for finding the net pressure drop was applied,
resulting in net values for stabilized pressure drop of 0.89 and 1.19 psi
respectively. Using Darcy’s equation, the absolute permeability was calculated to
be 102.7 and 102.6 mD, respectively. The strong agreement between
measurements demonstrates the precision and consistency of the procedures. In
Figure 3.7, a plot of pressure drop versus flow rate is presented. The points were
matched with a linear correlation with zero intercept (no pressure drop at static
conditions), displaying a correlation factor of 0.99998, which shows that the
measured absolute permeability is not sensitive to changes in flow rate. The
accepted value for the core absolute permeability to brine is the average of the
three calculated values: 102.7 mD.
1.2
Pressure Drop, psi
1.1
1.0 y = 0.03739x
R2 = 0.99998
0.9
0.8
0.7
0.6
17 20 23 26 29 32 35
Flow Rate, cc/h
Samples of stock tank Oil 2 and 3% KCl brine were loaded into an array
composed of a viscometer and a density meter in series. The viscometer was a
ViscoPro2000 System from Cambridge Applied Systems, and the density meter
was a DMA 60 from Mettler/Paar. The array was inserted in a PVT cell in order to
provide a temperature-controlled environment. Pressure was applied with a
manual pump. Once the target pressure and temperature were achieved (80˚C
and 2,563 psig), stable measurements were taken. Alternatively, viscosity and
density measurements at atmospheric pressure and selected temperatures were
carried out in a Brookfield Digital Viscometer (model DV-I+) and a DMA 48 Paar
density meter, correspondingly, for oil samples with the purpose of refining the
compositional model for reservoir simulation. Brine density determinations at
both 20˚C and 25˚C were carried out in order to convert produced mass to
volume and vice versa. Table 3.1 summarizes the findings for these tests.
Table 3.1: Density and viscosity measurements for oil and brine
Pressure Temp.
Fluid Property Value
(psia) (˚C)
3
Oil Density 2,563 80 812.2 kg/m
Oil Viscosity 2,563 80 1.405 cp
3
Brine Density 2,563 80 992.7 kg/m
Brine Viscosity 2,563 80 0.343 cp
Oil Viscosity 13 20 5.45 cp
Oil Viscosity 13 25 4.80 cp
Oil Viscosity 13 35 4.21 cp
3
Oil Density 13 20 844 kg/m
3
Oil Density 13 25 840 kg/m
3
Brine Density 13 20 1017 kg/m
3
Brine Density 13 25 1016 kg/m
Three cycles of oil and water floods were performed on the core aiming at
a proper calibration of the system for the three-phase experiments. Residual
saturations and relative permeability endpoints for the oil-water curves were
determined with an analytical method and then by using reservoir simulation. In
order to achieve a better description of the two-phase flow with a reservoir
simulator, experimental capillary pressure data was measured and used in the
analysis of the displacements.
The 2-inch long core plug was sent to a commercial laboratory for capillary
pressure to be determined. The core was split into two plugs of one inch in
length, and separate Mercury injection capillary pressure tests were carried out.
Figure 3.8 shows a graphic depiction of the reported data. The data sets were
practically identical, implying a high degree of homogeneity. As a consequence,
the capillary pressure curves would be representative of the core subjected to
two- and three-phase floods, provided that pressure is scaled to the proper
interfacial tension.
Starting at 100% water saturation, oil was injected to reach connate water
saturation. Frequent sampling and oil-water separations were carried out to
quantify the amounts of brine produced. Pressure drop was continuously
monitored with the data acquisition system. Negligible brine production and no
appreciable change in pressure drop signals when to end the flood. After
stopping the pump, the system was left to reach a static condition, and volume in
excess of one pore volume of oil was injected to displace any additional brine. A
mass balance was performed and final saturations were determined.
74
350
Sample 1
200
150
100
50
0
0 0.2 0.4 0.6 0.8 1
Wetting Phase Saturation (1-SHg)
Figure 3.8: Mercury injection capillary pressure curves on 1-in. core plugs
Brine was then injected for enough time to reach a steady pressure drop
and negligible oil rate. An extra water flood was performed, and final saturations
were determined by mass balance. At the end of this first cycle, saturation
endpoints were determined.
A second cycle of oil flood and water flood was carried out to confirm the
saturation endpoints and to estimate the associated uncertainty. Then, a third
semi-cycle was completed by displacing oil to connate water saturation, attaining
the initial condition for the first three-phase experiment.
Liquids accumulated in a 50-cm3 burette. Samples taken before
breakthrough were single phase, and the volume reading was periodically
registered between samples. Each sample was weighted and the volumes were
corrected to the measured mass by calculating them using the oil and brine
densities previously determined. Two-phase samples were collected in 100-cm3
centrifuge tubes and were subjected to centrifuging after registering their
masses. The free water phase was then collected and weighted. The mass of oil
was also obtained. Regularly, a layer of emulsion was formed. Whenever it was
75
required, centrifuged samples were subjected to distillation to quantify the total
mass of water. Results repeatedly indicated that emulsion contained
approximately 50 to 60 percent of water by volume.
Because only two fluids were filling the core at any time during this set of
experiments, the determination of one saturation was enough to establish the
mass balance. Therefore, during oil flooding, the mass of water produced was
carefully tallied to determine the residual or connate water saturation, while
during water flooding, the mass of oil produced was the one to be monitored.
Equation 3.3.2.1.1 defines the mass balance for a water flood, as an example of
the procedure conducted.
( )
VPSof ρoRC = VPSio + Vd ρoRC − mpo 3.3.2.1.1
A similar expression for the water mass balance during an oil flood can be
written. The left-hand side term represents the final mass of oil in the system,
where VP is the pore volume, Sof is the final oil saturation and ρoRC is the density
of oil at reservoir (test) conditions. The first term of the right-hand side represents
the initial oil in the system, where Soi is the initial oil saturation, and Vd is the
dynamic dead volume (fluid in the flow path but not in the rock). The last term
(mop) is the mass of oil produced, as measured.
Provided the initial oil saturation from the previous mass balance, the pore
volume, the dead volume, the density of oil at test conditions, and the mass of oil
produced, the final oil saturation can be determined. This endpoint is subjected to
the following sources of error: loss of liquids during sampling or due to
evaporation, uncertainty in dead volumes, accumulation of liquid in dead volumes
that may exist in tube joints, valves, elbows, the BPR system, uncertainty in the
value of density, uncertainty in the pore volume, and uncertainty in the previous
76
determined saturation. As the error tends to accumulate, it is very important to
determine the global level of accuracy of the saturation determination. The
results, presented later, provide a diagnosis on this issue.
The raw data provided by the data acquisition system consisted of: date,
time, injection pressure, exit pressure, overburden pressure, back pressure,
pressure drop 1 (from the low DP transducer), pressure drop 2 (from the high DP
transducer), and temperatures from the thermocouples located inside the oven.
Time and pressure drop are the most critical variables for the characterization of
relative permeability, while the rest of the data is basically monitored to ensure
that the operating conditions are within the tolerance.
Pore volumes injected were calculated from the injection time, but a
couple of corrections were necessary beforehand. First, the volume injected as
reported by the pump had to be corrected due to thermal expansion of the water,
since the pump and the core are at the same pressure, but while the pump
operates at room temperature, the core and cylinders are at 80˚C. Secondly, the
time of effective injection was determined by subtracting from the total elapsed
time (time since the BPR valve opened), the time taken by the fluid to displace
the dynamic injection dead volume and first enter the core. Then, pore volumes
injected (PVI) could be calculated as the effective injection time multiplied by the
corrected injection rate and divided by the pore volume.
Breakthrough time was registered as the time when the first drop of the
injected fluid was observed to come out of the production tube. However, it
needed to be corrected by the time the fluid takes to travel from the outlet face of
the core to the tip of the production tube. Two-phase volumes were also
corrected considering this time lag, since the relationship between two-phase
rates and PVI is crucial for the determination of relative permeability. The
monitoring of pore pressure, back pressure and pressure drop was useful to
77
determine the moments when the injected fluid enters and leaves the pores.
When the injected fluid enters the pores, there is a characteristic jump in
pressure drop, while when it leaves the pores, pressure drop starts to vary more
widely. When the injected fluid reaches the BPR valve, a sudden change in back
pressure occurs. These landmarks help in confirming the dynamic pore volume
when different displacements are compared.
The pressure drop data needed to be corrected by subtracting from the
measurement, the value at static conditions, as previously explained for the
single-phase flow test. The net pressure drop was then averaged over the
intervals for which cumulative production was reported and assigned to these
times. After these corrections have been made, the cumulative volume and
pressure drop versus PVI data can serve as input to methods for determination
of relative permeability curves.
The results for mass balance and saturation determination for each of the
two-phase displacements conducted are first detailed. Next, the results of a
particular displacement illustrating the procedures from the raw data, then
applying the abovementioned corrections, the calculations of the JBN method
and the final matching with the simulator are presented. Then, the relative
permeability results for all of the displacements are summarized and compared
to make conclusions and explain the strategies adopted for the performance and
analysis of the three-phase tests.
79
3.3.3.1 Mass balance and saturation determination
Table 3.3 contains information about the initial and final saturations based
on the displaced volumes at core conditions, which in turn were determined from
the mass balance as described in section 3.3.2.1. The amount of pore volumes
injected is also reported.
Table 3.3: Initial and final saturations for the two-phase floods as
calculated by mass balance
Displaced
Flood Total Final
Type Initial Sw Volume, Final Sw
# PVI 3 So
res. cm
1A Oil Flood 3.67 1.0000 42.05 0.3507 0.6493
1B Accidental "Gas" Flood 0.30 0.3507 2.82 0.3071 0.6929
1C Extra Oil Flood 5.50 0.3071 0.51 0.2993 0.7007
2A Water Flood 7.65 0.2993 24.49 0.6774 0.3226
2B Extra Water Flood 1.23 0.6774 0.10 0.6790 0.3210
3A Oil Flood 5.38 0.6790 21.35 0.3493 0.6507
3B Extra Oil Flood 1.77 0.3493 0.41 0.3430 0.6570
4A Water Flood 5.66 0.3430 22.55 0.6912 0.3088
4B Extra Water Flood 0.59 0.6912 0.20 0.6943 0.3057
5A Oil Flood 5.82 0.6943 21.74 0.3586 0.6414
5B Extra Oil Flood 1.28 0.3586 0.67 0.3483 0.6517
20
Produced Mass, g
15
10
3300 20
Overburden Pressure
18
3200
High DP
16
3100
Low DP 14
3000
12
2900
10
2800
8
2700
Back Pressure 6
Figure 3.10: Pressure and pressure drop raw data for Flood 4A
2570 7
Low DP
2560 6
2550 5
2540 Exit Pressure 4
2530 3
Injection Pressure
2520 2
2510 1
2500 0
BPR valve Brine enters
2490 opens the core -1
2480 -2
0 2 4 6 8 10 12 14 16 18 20
Elapsed Time, min
Figure 3.11: Pressure and pressure drop behavior at early times during
Flood 4A
In Figure 3.11, the pressure and pressure drop behavior for the first 20
minutes of displacement 4A is displayed. A change in the slope of pore pressure
marks the time when the BPR valve opened. Before that time, fluid is not
displaced, but the injected volume is used to pressurize the system to the
operating pressure. At the same time, pressure drop builds up and then becomes
constant after approximately two minutes elapsed, once a stable rate of injection
85
and production has been reached. At that moment, the injected water is
displacing the oil that resides in the lines, and a constant pressure drop
corresponding to that at connate water saturation develops. At 13.6 minutes,
there is a steep increase in pressure drop, characteristic of water entering the
porous medium. It was observed that for oil floods, the increase in pressure drop
was more dramatic, which is explained by the fact that oil is the non-wetting
phase and the capillary pressure to overcome in order to enter the pores is
higher. It is at this point when the real water flood starts, marking the beginning of
the PVI and produced volume count.
Table 3.4 presents the corrected volume and pressure drop data as a
function of PVI, which is the input for determining relative permeability for both
the JBN method and reservoir simulation. As observed for the first entry, the
injected and produced volumes were corrected as incremental from the time at
which water enters the core. The cumulative water volume was found by dividing
the corrected cumulative mass by the density at operating conditions. The
resulting volumes after breakthrough were then smoothed out to produce
consistent values once the JBN technique is applied. The total produced oil
volume at reservoir conditions was 22.23 cm3, which compares very well with the
displaced volume reported in Table 3.3 (22.55 cm3) as a result of mass balance.
This check gives and indication of the goodness of mass balance and the
uncertainty of measured masses. Meanwhile, pressure drop was corrected by
subtracting the static value and smoothing out after breakthrough. Considering
the lower error of the low DP transducer, this value was taken as true.
86
Table 3.4: Corrected volume and pressure drop data for Flood 4A
Elapsed Pore Volumes Produced Oil Pressure
Time (min) Injected (PVI) (res cm3) Drop (psi)
13.6 0.0000 0.00 5.97
17 0.0140 0.93 6.91
21 0.0304 2.08 6.52
25 0.0467 3.17 6.58
29 0.0631 4.24 6.76
34 0.0836 5.62 7.04
40 0.1082 7.25 7.38
45 0.1286 8.59 7.78
50 0.1491 9.89 8.27
54 0.1655 10.86 8.68
57 0.1778 11.69 9.06
59 0.1859 12.20 9.21
66 0.2146 14.05 9.88
69 0.2269 14.94 10.51
72 0.2392 15.75 10.99
75 0.2514 16.52 11.26
78 0.2637 17.29 11.77
82 0.2801 18.47 12.21
86 0.2965 19.14 12.79
90 0.3129 19.81 13.45
94 0.3292 20.48 13.81
106 0.3784 21.61 13.94
113 0.4070 21.72 14.13
118 0.4275 21.74 14.15
131 0.4807 21.81 14.16
136 0.5012 21.83 14.14
154 0.5749 21.88 14.10
175 0.6609 21.92 14.07
199 0.7591 21.96 14.03
243 0.9393 22.01 13.99
270 1.0498 22.03 13.97
301 1.1767 22.05 13.95
331 1.2995 22.08 13.93
359 1.4142 22.09 13.91
395 1.5616 22.12 13.88
450 1.7867 22.15 13.84
481 1.9136 22.16 13.80
513 2.0447 22.17 13.75
538 2.1470 22.18 13.72
1341 5.4346 22.23 13.66
1369 5.5492 22.23 13.66
1397 5.6638 22.23 13.66
0.45
krocw 0.490
0.40 Swr 0.343
0.35 Sorw 0.3088
Krwro 0.0488
0.30
aow 1.65
0.25 aw 1.70
0.20 JBN Krow
Figure 3.12: Points from Table 3.5 and fitting Corey correlation curves
88
The scattering exhibited by the relative permeabilities calculated by the
JBN method occurs mostly at saturations lower than that of the water front.
However, the trend indicated by these points allows an extrapolation to the
relative permeability value of oil at the initial (connate) water saturation, which
can be compared to that derived from the previous oil flood. The match obtained
by means of the Corey correlation is satisfactory. The saturation endpoints were
made to coincide with the initial and final saturations as calculated by the mass
balance. The relative permeability endpoints were: krwro = 0.0488 and krowc =
0.490. Calculating the mobility ratio as:
k rwro
µw
M= 3.3.3.2.1
k rocw
µo
Yields a value of M = 0.408. As the mobility ratio is lower than 1, water flooding is
a stable immiscible displacement for the particular rock-fluid system studied. The
low endpoint for relative permeability to water, together with a high saturation at
which relative permeabilities crossover (above 60%), reveals that the rock is
preferentially water-wet.
Since the analytical method is restricted to estimating the saturation at the
producing end of the core, the use of reservoir simulation is of outmost
importance for the proper characterization of relative permeabilities. The
compositional model used for the reservoir simulation of two-phase tests is
reported in Table 3.6, and the match of the measured oil properties is
summarized in Table 3.7.
Seven hydrocarbon pseudo-components were employed to reproduce the
oil properties using the Peng-Robinson EOS. When viscosity and density values
at both ambient and reservoir conditions were attempted to match within the
experimental uncertainty, several of the parameters needed to be out of their
acceptable range of variation. This suggests either that the model has insufficient
components and parameters to represent the experimental data or that the
measured properties are inconsistent. The first possibility is discarded since
89
normally a single-phase liquid can be reproduced with a small number of
components. The second possibility is more realistic, since the measurements at
ambient conditions were conducted using different equipment than the
measurements at core flood conditions. Considering that, a higher weight factor
was assigned to density and viscosity at operating conditions. This resulted in a
density deviation averaging 1% and viscosity deviations of 15% (overestimated)
at high pressure and 30+% (underestimated) at atmospheric pressure, which is
more appropriate for the simulation of two-phase displacements. The
experimental water viscosity at reservoir conditions was directly entered in the
simulator for use in the calculations. The grid was one-dimensional and
composed of 100 grid blocks in the x-direction.
Exp. P. Drop
12 80
krocw 0.750
Swr 0.340
8 Sorw 0.3085 60
krwro 0.0460
aow 1.70
4 40
aw 1.90
0 20
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Pore Volumes Injected
91
20 120
Cumulative Oil at r.c., cc
12 80
Exp. Cum.Oil
Sim. Cum. Oil
8 Exp. P. Drop 60
Sim. P. Drop
4 40
0 20
0.0 0.2 0.4 0.6 0.8 1.0
Pore Volumes Injected
0.45 0.03
0.30 0.02
0.15 0.01
0.00 0.00
0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75
Water Saturation, Fraction
Figure 3.16 depicts the cumulative water and pressure drop match
obtained through reservoir simulation for the first oil injection starting at 100%
water saturation (Flood 1A). At early times, the simulated pressure drop
predicted lower values in comparison with the measured quantities. It is apparent
that there was a much higher capillary pressure effect at low non-wetting
saturation than that observed for the measurements conducted on the core
plugs. On the other hand, an instantaneous drop in water relative permeability
from a value of 1.0 at Sw = 1 to a much lower value at 1<Sw<0.9 would capture
the pressure drop, but the Corey correlation does not allow for such an abrupt
variation. At lower oil saturations, near breakthrough, the pressure drop trend is
reproduced with more precision. After breakthrough, the experimental pressure
drop suffers a rapid decrease which is not reproduced by the relative
93
permeability model. However, at later times the measured pressure drop is
observed to increase and stabilize at that higher value, which would imply that
krow decreased at a higher oil saturation, which cannot be reproduced with a
monotonic variation of relative permeability with saturation. Under this
circumstance, the simulated pressure drop curve reproduces as accurately as
possible the measured values.
40 64
35 56
Cumulative Water at r.c., cc
25 40
20 32
Exp. Cum.Water
15 Sim. Cum. Water
24
Exp. P. Drop
10 16
Sim. P. Drop
5 8
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Pore Volumes Injected
24 120
Cumulative Oil at r.c., cc
20 100
12 60
Exp. Cum.Oil
8 40
Sim. Cum. Oil
Exp. P. Drop
4 20
Sim. P. Drop
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
Pore Volumes Injected
20 75
Cumulative Water at r.c., cc
12 45
8 Exp. Cum.Water 30
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Pore Volumes Injected
12 60
8 40
Exp. Cum.Water
Sim. Cum. Water
4 Exp. P. Drop 20
Sim. P. Drop
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Pore Volumes Injected
0.6 0.06
0.5 0.05
0.4 0.04
0.3 0.03
0.2 0.02
0.1 0.01
0 0
0.25 0.35 0.45 0.55 0.65 0.75
Water Saturation, Fraction
0.7 0.07
Krow, Flood 3A
0.4 0.04
0.3 0.03
0.2 0.02
0.1 0.01
0 0
0.25 0.35 0.45 0.55 0.65 0.75
Water Saturation, Fraction
0.7 0.07
Krow, Imbibition 4A
0.4 0.04
0.3 0.03
0.2 0.02
0.1 0.01
0 0
0.25 0.35 0.45 0.55 0.65 0.75
The preparation of flue gas, the equilibration of liquids with gas and the
measurement of their properties, as well as the preliminary injection of
equilibrated liquids are treated in this section before describing the three-phase
experiments.
494 g of nitrogen and 148 g of carbon dioxide (both technical grade) were
transferred from their respective bottles into a mixing cylinder placed on a
precision scale. The mixing cylinder had been previously evacuated and filled
with nitrogen to dissolve the oxygen, then evacuated again, and the cycle
repeated two more times. The blend was then subjected to heating from the
bottom of the cylinder to create convection and homogenize the mixture. Several
samples were taken and fed in a gas chromatograph to determine the
102
composition. The average molar composition was 83.75% N2, 16.20% CO2 and
0.05% O2.
The resulting flue gas was compressed to a pressure higher than the
operating condition and room temperature and stored in two high-pressure
cylinders.
Oil and brine were filtered and poured in high-pressure piston cylinders.
Approximately 25% of the total capacity of the cylinder was allocated to contain
the flue gas. The cylinders were closed and the excess air was removed by
displacing the piston with distilled water from a pump. Compressed flue gas from
the gas cylinders was allowed to enter each of the liquid cylinders while
maintaining them in a vertical position and displacing all of the water below the
piston out of the cylinders.
The cylinders were insulated and heated to achieve the operating
temperature, and mounted in a rocking device. Pressure was then monitored and
adjusted with the pump in order to stabilize the mixture at the operating pressure.
The rocking and equilibration process continued for at least 24 hours after the
start of heating or until the pressure and temperature conditions had achieved a
constant value for a minimum lapse of one hour. The excess equilibrium gas was
removed by placing the cylinders in a vertical position and driving the piston at
constant pressure with the pump. A sample of the oil-equilibrated flue gas was
taken and its composition was determined using a gas chromatograph. Table 3.9
presents the measured molar composition of the oil-equilibrated flue gas,
together with that calculated by the compositional model used to simulate the 2
phase displacements. Considering that the calculated and measured
compositions match very well, the compositional model was also used for the
simulation of the 3-phase floods. The density and viscosity of the gas, as
calculated by the model are reported in Table 3.9.
103
Table 3.9: Measured and calculated composition and calculated properties
of oil and flue gas equilibrated at operating conditions
Measured Calculated
Molar Molar
Fraction, % Fraction, %
N2 92.24 N2 92.38
CO2 5.93 CO2 5.97
C3 0.10 C3-C5 0.89
C4 0.42 C6+ 0.76
C5 0.58
C6 0.70
C7+ 0.03
MWmix 29.80 29.86
Table 3.11: Initial and final saturations of gas-equilibrated water and oil
floods calculated from mass balance
Displaced
Flood Total Final
Type Initial Sw Volume, Final Sw
# PVI So
res. cm3
6A Gas-Eq. Water Flood 6.05 0.3483 21.95 0.6872 0.3128
The match plots obtained using reservoir simulation for Floods 6A and 7A
are illustrated in Figures 3.23 and 3.24 respectively. For the gas-equilibrated
water flood the curves were matched within the range of experimental uncertainty
except for the earliest two points, whose calculated values were lower than
measured, as occurred in previous water floods. This has been explained as the
inability of the relative permeability correlation to account for abrupt variations
within a small saturation interval. For the oil flood, the match of the pressure drop
curve shows consistency, considering the fact that the oil viscosity calculated by
the simulator is lower than measured. This is also reflected in the lower
calculated final brine recovery, although the difference is within 0.5 cm3 (less
than 1% of the pore volume).
106
20 100
Cumulative Oil at r.c., cc
12 60
8 Exp. Cum.Oil 40
Sim. Cum. Oil
Exp. P. Drop
4 20
Sim. P. Drop
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
Pore Volumes Injected
18 120
Cumulative Water at r.c., cc
15 100
Pressure Drop, kPa
Exp. Cum.Water
Sim. Cum. Water
12 80
Exp. P. Drop
Sim. P. Drop
9 60
6 40
3 20
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Pore Volumes Injected
107
Table 3.12 presents the relative permeability correlation parameters
adjusted for the matching of the equilibrated water and oil floods. The saturation
endpoints agree very well with the accepted values for the two-phase floods,
confirming that the low water recovery in the last displacement does not affect
the saturation endpoints, but warning that more PVI are required to achieve a
steady state condition. The relative permeability endpoints and curvature
exponents show a similar trend to that observed in Figure 3.22. A closer
comparison can be made by contrasting the equilibrated curves with the last
cycle of the dead fluid floods.
0.6 0.06
0.5 0.05
0.4 0.04
0.3 0.03
0.2 0.02
0.1 0.01
0 0
0.25 0.35 0.45 0.55 0.65 0.75
Water Saturation, Fraction
Figure 3.25: Comparison of the last two imbibition curves: Floods 4A & 6A
109
0.7 0.07
Krow, Flood 5A
0.4 0.04
0.3 0.03
0.2 0.02
0.1 0.01
0 0
0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75
Figure 3.26: Comparison of the last two drainage curves: Floods 5A & 7A
3.4.2 Experiment # 1
In this experiment, gas dynamically equilibrated with brine and oil was
injected at near-connate water saturation (initial water saturation was higher than
the determined Swr, but the water rate was negligible after more than 7 pore
volumes of oil injected) until negligible liquid saturation and pressure drop
variation was observed. Pressure drop and produced volumes were measured,
while monitoring injection, exit, back and overburden pressure, as well as oven
temperature. Corrections to the raw data were performed in order to obtain
cumulative volumes of liquid and gas and pressure drop as a function of PVI. The
JBN method was applied in order to obtain a first approximation for the gas-oil
relative permeability curves. Then, the test was simulated using the
compositional simulator GEM and the experimental data was matched while
110
adjusting the gas-oil relative permeability curve parameters in Corey’s
correlation.
Figure 3.27: Path followed by the injected water, and then flue gas to
become equilibrated with oil and brine at operating conditions
The injection lines between the cylinders and the injection core holder
valve were evacuated and gas was allowed to expand in this volume. Pore
pressure and gas pressure in the cylinder were adjusted to the operating
pressure of 2,563 psia previous to the start of gas injection. The data acquisition
system was started and the core holder injection valve was opened. The pump
was started and the injection at constant rate was maintained until negligible
liquid production rate and pressure drop variation was observed.
After a static condition was achieved, an extra gas flood was carried out in
order to verify the residual liquid saturation. In preparation for Experiment # 2, the
core holder was disconnected from the BPR valve and the gas in the core was
112
expanded to atmospheric conditions after cooling down the system to room
temperature. The expanded gas was collected and measured in a piston-type
gas meter, in order to provide an estimation of the initial volume of gas in the
core by analyzing the pressure depletion of the system. The resulting volume
was compared to the one determined by mass balance to assess the accuracy of
this procedure. Then, the production valve was closed and reconnected to the
BPR valve, and pressurization with oil was carried out. Next, the system was
heated up to the operating temperature and the BPR valve was opened. A new
oil injection was performed afterwards in order to displace most of the gas still in
the system and re-dissolve the remaining gas in the core by contacting it with
fresh, non-equilibrated oil.
A water flood and subsequent oil flood were later conducted in order to
bring the core to near connate water saturation condition for the start of
Experiment # 2. Each flood consisted of a main displacement followed by a
secondary injection after a static condition had been achieved. Fluids injected
were non-equilibrated, since Experiment # 2 was designed to be carried out with
“dead” fluids to assess the impact of mass transfer on the characterization of
relative permeability.
The raw data obtained during the test was subjected to the same
correction procedures as described in Section 3.3.3.2. The resulting cumulative
liquid volume and pressure drop versus PVI data was used to obtain the gas-oil
relative permeability curves by means of the JBN method. The Corey correlation
parameters that best matched the krog versus Sg and krg versus Sg points were
used as a starting set for the reservoir simulation match. krog and krg parameters
were adjusted to best fit the cumulative liquid, cumulative gas and pressure drop
curves within the experimental levels of uncertainty. Gas-oil capillary pressure
curves used correspond to the data in Figure 3.8, corrected to the calculated
gas-oil IFT of 12 dyne/cm, as reported in Table 3.9.
As stated in Section 3.4.1.2, the same compositional model used for the
simulation of two-phase tests was employed for the match of 3-phase tests.
113
3.4.2.2 Results and discussion
Table 3.13 contains the mass balance for the displacements conducted as
part of Experiment # 1. The main gas displacement, from which data was taken
to obtain the relative permeability curves, was labeled as Flood 8A, while 8B
refers to the extra gas flood and 8C to the gas expansion to atmospheric
pressure. Floods 9A and 9B correspond to the water flood, while Floods 10A and
10B refer to the oil flood in preparation for the following test.
During the main gas flood, a total of 21.55 cm3 of liquid at reservoir
conditions was displaced, attaining a final water saturation of 0.3666 (above
connate saturation), oil saturation of 0.3003 (below residual oil saturation to
water flood) and gas saturation of 0.3328. This corresponds to an oil recovery
factor of 51.3%, which closely agrees with the range observed for the core floods
conducted by Shokoya (2005) and analyzed in Chapter 2. During the second gas
flood, only 0.08 cm3 of liquid were recovered, confirming that the current
saturation state approximates the residual liquid saturation to gas flood. The final
water saturation after gas expansion is close to the previously determined
connate saturation, but the rapid expansion of the gas may have withdrawn water
in excess to that recovered by a stable immiscible displacement, and so it was
114
necessary to restore the initial saturation condition for Experiment # 2 as it was
done for Experiment # 1: displacing oil until negligible water saturation was
achieved, starting from residual oil saturation.
After Floods 9A and 9B (water injection), So was 0.3132, which falls very
closely to the accepted Sorw value of 31.0%. Once more than 9.0 PV of oil were
flowed through the core, a final water saturation of 0.3807 was reached, which
compares very well to the final saturation after the gas-equilibrated oil flood
reported in Table 3.10 (Sw=0.3830). These facts allow the conclusion that
saturation endpoints are kept constant after flooding gas, expanding it to
atmospheric pressure and re-pressurizing the system.
The raw data as logged by the data acquisition system during Flood 8A is
presented in Figure 3.28. It can be observed that the measured pressure drop
exhibited a high level of scattering after gas breakthrough (around 150 minutes
elapsed). This is due to the high compressibility of gas. The BPR valve requires a
small pressure differential to open and close. This differential pressure is
achieved with a small volume of liquid, due to its low compressibility. The same
differential pressure needs a greater volume of gas in order for the valve to open
and close. As a consequence, when the injected gas reaches the BPR valve, it
starts to open and close in cycles, thus causing sudden compression and
expansion of the gas in the porous medium, finally affecting the pressure drop
across the core.
In order to obtain representative pressure drop values for relative
permeability determination, averaging is necessary over time intervals that
contain a number of cycles. However, the cycles were longer during the two-
phase period after breakthrough, and pressure variation was more pronounced
during this time, making it difficult to obtain representative values for pressure
drop. Averaging was then conducted over shorter periods of time containing at
least one valve cycle, and smoothing of the pressure drop curve was carried out
after that. As the mobile liquid was driven out of the core, the cycles became of
shorter duration and variations in pressure drop became lower. After nearly 1,200
115
minutes, pore pressure and pressure drop reached approximately stable values,
3400 15
3300 13
Overburden Pressure
3200 11
3100 9
3000 7
2900 High DP 5
2800 3
2700 1
Low DP
Back Pressure
2600 -1
Injection & Exit Pressure
2500 -3
0 200 400 600 800 1000 1200 1400 1600 1800
Elapsed Time, min
Figure 3.28: Pressure and pressure drop raw data for Experiment # 1
Figure 3.29 displays the cumulative mass of liquid and volume of gas as
directly observed over the test time. The trend followed by the earliest cumulative
liquid points indicates that the displacement flow rate is increasing. This is a
consequence of the injected gas being compressed to initially open the BPR
valve and thus developing a flow rate through the core which is lower than the
injection rate. PVI and pressure drop data need to be corrected by this situation.
Analysis of the early pressure and pressure drop data was useful to determine
the times when the BPR opened and when gas entered the core, as illustrated in
Section 3.3.3.2 (Figure 3.11), to calculate the zero PVI time. At nearly 300
minutes elapsed there was a high gas and liquid rate, coinciding with a sudden
drop in pore pressure, as observed in Figure 3.28. Although no other sudden
depressurizations of the core of this magnitude were observed, smoothing of the
116
cumulative liquid curve is necessary in order to obtain consistent data for
determining relative permeability curves by both the analytical method and
numerical simulation.
21 63
18 54
15 45
High flow rates
12 due to core 36
depressurization Cumulative Liquid
9 27
Cumulative Gas
6 18
3 9
0 0
0 300 600 900 1200 1500 1800
Elapsed Time, min
Figure 3.29: Cumulative liquid mass and gas volume measured during
Experiment # 1
Slr 0.667
0.15 0.015
0.10 0.010
0.05 0.005
0.00 0.000
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
Gas Saturation, Fraction
Fiugre 3.30: Gas-liquid kr curves obtained from the JBN method and fitting
Corey correlation curves
20 50
18 45
16 40
Cumulative Liquid, res. cm
14 35
12 30
6 15
4 10
2 5
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
Pore Volumes Injected
121
Hysteresis in relative permeability curves was not considered, owing to the
fact that the displacement in Experiment # 1 followed a monotonic variation in
saturation: gas saturation increasing, oil and water saturation decreasing.
The main discrepancy in Figure 3.31 resides in the match of gas volume.
It was observed that the volume registered by the wet test gas-meter (WTM) was
sensitive to small variations in the water level in its chamber. A water level is
marked for calibration, but rapid flow rates may displace water out of the
chamber when the BPR valve opens, reducing the volume of water in the
chamber in an imperceptible way, but causing systematic error in the
measurement of gas volume. It is estimated that under these circumstances, the
error would be up to 3%. To reduce this error for the following tests, the level was
monitored and water was added if necessary, but judgment in determining the
correct level still remained as a source of error. In addition to that, when
comparing the measured and simulated gas volumes, it has to be considered
that the volume at standard conditions depends on the density of gas at
operating conditions. If the calculated density is higher than the actual density,
the calculated volume will be higher for the same volume of gas occupying the
porous medium. This appeared to be the case for the experiments carried out.
Due to that, attention was paid to the final saturation in order to obtain a
consistent match, while it was attempted to keep the calculated volume of gas
produced within 3% of the measured values. Considering that and all other
sources of error discussed for the two-phase floods, it can be concluded that the
match observed in Figure 3.31 corresponds to a good reproduction of the test
within the experimental limits of uncertainty.
To sum up, despite the high compressibility of gas and the consequent
high dispersion in pressure drop and collected volume data, the experimental
and analysis methods proved adequate to obtain the relative permeability curves
by matching the experimental response with reservoir simulation.
For the analysis of the remaining experiments, the JBN method cannot be
applied since more than one fluid is injected sequentially to the core.
122
3.4.3 Experiment # 2
This experiment explored the effects of oil re-saturation after gas injection.
Initial water saturation was set to near irreducible state. As a consequence, only
a small amount of brine was expected to be displaced out of the core. The fluids
were not equilibrated with each other, in an effort to assess the impact of mass
transfer on the characterization of relative permeability at reservoir conditions.
Gas injection was performed to saturate the core without breaking
through, then a batch of oil was displaced, and finally gas was injected
continuously until negligible liquid production and pressure drop variation was
observed. Corrections to the raw data were carried out as explained in 3.4.2.1.
The test was simulated using the compositional simulators GEM and STARS,
and the experimental data was matched while adjusting the gas-oil relative
permeability curve parameters in Corey’s correlation. STARS was used to match
the data by making use of the Beattie, Boberg and McNab (BBM) hysteresis
method for the gas phase relative permeability, while GEM was employed to
match the experimental data without using hysteresis.
Flue gas stored in the high pressure reservoirs was transferred into
previously-evacuated Cylinder # 1. The top of this container was connected
directly to the manifold valve downstream of Cylinder # 3, bypassing Cylinder #
2. Meanwhile, Cylinder # 3 was filled with non-equilibrated oil to its full capacity.
The cylinders’ compartment was closed and temperature was raised to the
operating value of 80˚C. Pressure in both cylinders was adjusted to the operating
pressure of 2,563 psia.
The oil in the injection lines between the manifold valve downstream of
Cylinder # 3 and the core holder injection valve was not evacuated this time. This
was done in order to provide more dead volume of oil to be displaced before gas
123
first entered the core, and then allow for the injection rate to be fully developed in
the core at that moment. In addition to that, the core holder production valve was
kept closed until the pressure in the core was higher than the BPR valve opening
pressure.
A volume of gas equivalent to less than 0.25 PV (later determined to be
0.233 PV effective) was displaced through the core and then, without stopping
the pump, oil injection from Cylinder # 3 was started. An amount of oil
corresponding to 0.318 PV was displaced, to later return to gas injection until
negligible liquid production and pressure drop variation was observed. In total,
6.34 PV were displaced through the core in this experiment.
In preparation for Experiment # 3, the system was cooled down to room
temperature and the gas in the core was expanded to atmospheric conditions.
The expanded volume was measured at several pressure steps, as described in
3.4.2.1, and produced liquid volumes were also determined. An oil flood at near
atmospheric pressure was carried out to displace as much of the continuous gas
phase in the core as possible. Next, the system was pressurized with oil and
temperature returned to 80˚C. Discontinuous gas still remaining in the core would
be compressed to negligible volume and/or dissolved in the oil at this point. An
additional displacement of oil was conducted at operating conditions to check for
a stable pressure drop to develop. Gas-equilibrated brine was then displaced to
residual oil saturation. After stopping the pump and letting the fluids reach a
static condition, an extra water flood was carried out. Then, gas-equilibrated oil
was injected until negligible water production, a stable pressure drop and a
constant producing gas-liquid ratio were attained. An additional oil flood was
carried out after a static condition was achieved. Since Experiment # 3 was
designed to be conducted with equilibrated fluids starting at near-connate water
saturation, at this point the system was ready to start that test.
The raw data obtained from Experiment # 2 was processed and the
resulting pressure drop, cumulative liquid volume at reservoir conditions, and
cumulative gas volume at standard conditions data as a function of PVI were
124
reproduced using reservoir simulation. In order to simulate the test in STARS, the
EOS model used in the compositional simulator GEM had to be simplified to
adhere to the input for STARS, including a table of gas-liquid equilibrium
constants varying with pressure and temperature, as well as the required
properties for each of the pseudo-components. The WinProp package facilitated
this procedure. Because the range of variation of pressure during the test was
anticipated to be small, the simpler compositional calculations of STARS were
not expected to increase the uncertainty in the calculation of fluid properties.
A matching procedure similar to that described for Experiment # 1 was
carried out in GEM. Another match was obtained in STARS, varying the same
oil-gas (and oil-water, as needed) relative permeability curve parameters, but
including also the gas-phase hysteresis parameters required for the BBM
method. The BBM method is explained in detail in Appendix B.
Table 3.17 reports the mass balance for the displacements conducted
since the beginning of Experiment # 2 to right before the start of Experiment # 3.
Flood 11A identifies the gas-oil-gas sequence corresponding to Experiment # 2,
while Flood 11B refers to the gas expansion to atmospheric conditions. The
injection of dead oil to displace gas at near-atmospheric pressure was named as
Flood 12. Floods 13A and 13B correspond to the displacement of gas-
equilibrated brine at operating conditions, and finally, Floods 14A and 14B relate
to the injection of gas-equilibrated oil to achieve a near-connate water saturation
condition for the beginning of Experiment # 3.
The amount of water recovered during Flood 11A at reservoir conditions
(0.98 cm3) agrees with that produced during Experiment # 1 (1.06 cm3), and so
does the final water saturation achieved (0.3657 in this test compared to 0.3666
in the previous one), indicating steadiness in the flow behavior between different
displacements and suggesting once again that the mass balance method is
125
highly precise. On the other hand, the final gas and oil saturations differ by
approximately 4% of the pore volume. The reported 18.07 cm3 of oil displaced
out of the core correspond to the net loss in oil volume from the core considering
the mass recovered, the volume injected and the initial volume in the lines. The
reason for the disparity in the final gas saturation may reside in the uncertainty of
the injected volume of oil due to the compressibility of the gas partially filling the
system during the oil injection time. However, this uncertainty can only partially
explain the difference in gas saturation. The analysis of relative permeability
curves can provide a better insight in this issue.
3400 15
3300 13
Overburden Pressure
3200 11
3100 9
3000 7
High DP
2900 5
2800 3
2700 Low DP 1
Back Pressure
2600 -1
Injection & Exit Pressure
2500 -3
0 200 400 600 800 1000 1200 1400 1600 1800
Elapsed Time, min
Figure 3.32: Pressure and pressure drop raw data for Experiment# 2
35 56
30 48
Gas volume, liters
Liquid Mass, g
25 40
20 32
Cumulative Liquid
15 Cumulative Gas 24
10 16
5 8
0 0
0 400 800 1200 1600 2000
Elapsed Time, min
Figure 3.33: Cumulative liquid mass and gas volume for Experiment # 2
127
Figures 3.32 and 3.33 present the raw data for Experiment # 2. Figure
3.32 displays the pressure and pressure drop history as reported by the data
acquisition system, while Figure 3.33 shows the cumulative mass of liquid and
volume of gas as directly observed. After approximately 1400 minutes elapsed,
the pressure drop appeared to have stabilized, while the production of liquid
became negligible. The high dispersion of the pressure drop measurements after
gas breakthrough observed during Experiment # 1 is also observed in this test.
The pore pressure stabilized at an unexpectedly higher value (above 2600 psig)
due to an unusual pressure differential between the exit pressure and the BPR
valve. Corrections were applied to PVI in order to account for the compression of
gas in the core.
Table 3.18 reports the corrected data: cumulative liquid volume at
reservoir conditions, cumulative gas volume at standard conditions, and pressure
drop as function of PVI. Figure 3.34 represents the reservoir simulation match
obtained with GEM, while Figure 3.35 shows the match attained with STARS
including hysteresis of the gas phase. Despite the final oil recovery calculated by
the simulator in the gas-hysteresis case being lower than that from the base
case, the mass of oil recovered matches the experimental data. This appears to
be a consequence of the mass transfer within the core, since the density of
produced oil varies with time and averages a different value from that observed
during the displacement with equilibrated fluids. Other than that, there is no
appreciable difference in match quality when the two simulations are compared.
Although this may lead one to think that relative permeability to gas phase does
not strongly depend on saturation history, comparison between the experimental
and simulated responses in a more detailed manner is necessary.
128
Table 3.18: Corrected data for Experiment # 2
Pore Cum.
Cum. Gas, Pressure
Volumes Liquid,
3 Std. Liters Drop, kPa
Injected res. cm
0.0103 0.66 0.000 36.71
0.0238 1.66 0.000 58.13
0.0664 4.28 0.000 56.22
0.0903 5.36 0.000 44.73
0.1121 6.31 0.000 35.92
0.1341 7.31 0.000 32.67
0.1598 8.72 0.000 30.39
0.1899 10.31 0.000 27.52
0.2121 11.48 0.000 25.51
0.2342 12.35 0.000 24.94
0.2366 12.43 0.000 29.99
0.2529 13.02 0.000 64.34
0.2673 13.24 0.000 75.30
0.2772 13.36 0.069 60.41
0.2856 13.45 0.108 48.50
0.2925 13.55 0.157 71.16
0.3026 13.68 0.245 46.23
0.3167 13.78 0.291 34.39
0.3344 13.97 0.375 26.30
0.3562 14.22 0.520 27.00
0.3776 14.68 0.660 31.64
0.3958 15.12 0.705 32.74
0.4172 15.73 0.740 31.92
0.4318 16.14 0.770 33.70
0.4461 16.59 0.787 37.29
0.4606 17.03 0.795 38.31
0.4642 17.15 0.797 41.19
0.5125 18.78 0.846 37.23
0.5405 19.91 0.901 39.71
0.5501 20.37 0.928 43.43
0.5655 21.09 0.972 49.31
0.5870 22.17 1.006 56.63
0.6122 23.44 1.044 60.57
0.6337 24.52 1.071 64.26
0.6557 25.88 1.099 65.60
0.6774 27.37 1.130 65.69
0.6954 28.56 1.157 55.33
0.7136 29.75 1.182 46.10
0.7322 30.63 1.201 41.96
0.7503 30.80 1.239 38.94
0.7646 31.15 1.350 31.93
0.7759 31.39 1.419 32.61
0.8011 31.95 1.591 31.31
0.8408 32.60 1.880 28.19
0.8802 33.12 2.210 26.83
0.9602 34.04 2.959 26.16
1.0251 34.58 3.562 23.67
1.1070 35.13 4.318 23.09
1.2110 35.64 5.389 23.10
1.8396 37.94 11.557 20.42
1.9739 38.12 12.748 21.57
4.0718 39.47 32.419 18.66
4.3877 39.48 35.362 17.75
4.6354 39.49 37.537 16.93
4.9097 39.51 39.917 17.37
5.2589 39.55 43.105 17.08
5.5770 39.60 46.092 17.26
5.9265 39.65 49.354 17.76
6.1879 39.65 51.841 17.32
6.2872 39.65 52.782 17.21
6.3279 39.65 52.989 16.14
129
40 50
36 45
32 40
28 35
24 30
20 25
16 20
12 15
8 10
CumLiq Exp CumLiq Sim
4 P.Drop Exp CumGas Exp 5
P.Drop Sim CumGas Sim
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
Pore Volumes Injected
40 50
36 45
32 40
28 35
24 30
20 25
16 20
12 15
8 10
CumLiq Exp CumLiq Sim
4 P.Drop Exp CumGas Exp 5
P.Drop Sim CumGas Sim
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
Pore Volumes Injected
130
Only the calculated pressure drop curves exhibit differences that call for
meticulous examination. A comparison of the experimental and calculated
pressure drop curves for the first PVI is presented in Figure 3.36. It can be
observed that none of the simulations was able to reproduce the initial behavior
(sharp increase in pressure drop) during oil flood and the last gas flood.
However, the use of krg hysteresis improved the match during the first gas flood
without varying the trends afterwards.
80
st
1 Gas Oil nd
2 Gas
70 Injection Injection Injection
60
Pressure Drop, kPa
50
40
30
20 P.Drop Exp
P.Drop Sim NoHyst
P.Drop Sim BBM
10
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pore Volumes Injected
The initial increase in pressure drop once oil injection was started could be
replicated using an imbibition gas relative permeability curve (krgi in the BBM
method) which is several orders of magnitude lower than krg values at low gas
saturations. Yet, the calculated pressure drop values tend to increase as oil is
injected, deviating from the measurements after 0.30 PVI. The experimental data
131
shows that there is a definite hysteretic trend between 0.23 and 0.30 PVI, but it is
reversed after that. A model considering hysteresis in krg is able to reproduce a
stagnation of the gas phase when liquid re-saturates the porous medium by
reducing krg at nearly the same gas saturation, producing a higher pressure drop.
This stagnation cannot be reversed by the model unless the gas saturation
increases again. It is evident that while an increase in gas saturation was not
calculated by the model during the oil injection stage, the experimental data
shows that a change in the gas phase flow pattern occurred which caused a
sudden reduction in pressure drop in that period. A physical mechanism that
could create that reversal in relative permeability is the reconnection of the liquid
flow path when liquid is injected, reducing the mobility of gas phase, but later
creating a compression effect on the gas, making it overcome its stagnation and
ultimately facilitating the displacement of gas by liquid, just as a model without
hysteresis would predict. In fewer words, the reduction in krg due to the gas
saturation reversal occurred temporarily and was later overturned. As the trend
change occurred without reversing the sign of saturation variation, the model
cannot properly simulate the phenomenon. Since the low pressure drop period
lasted longer than the high pressure drop one, a model without hysteresis in gas
phase could reproduce better the overall behavior than a model with strong
hysteresis.
The initial trend after the second gas injection period (0.55-0.75 PVI) could
not be replicated by the simulation model either. As gas saturation starts to
increase, the hysteresis theory predicts that the oil phase could experience a
reduction in its relative permeability. This is what the experimental data suggests
when pressure drop suddenly increases as soon as gas starts to be injected.
However, the simulator does not have the capability to apply hysteresis on the oil
phase when a gas saturation reversal occurs. On the contrary, the simulated
curves calculate a reduction in pressure drop as a consequence of the gas phase
increasing its saturation and returning to the krg drainage curve, which values are
higher than krgi at the same saturation values. Only after gas breaks through at
132
around 0.75 PVI, the calculated and measured pressure drop values start to
agree. Unlike the variation in pressure drop during oil injection, the measured
values vary smoothly with PVI. This suggests that the reduction in the relative
permeability of oil phase as a consequence of a gas saturation reversal (from
imbibition to drainage) is sustained, while the reduction in the relative
permeability of gas phase due to the shift from drainage to imbibition may be
reversed by mechanisms affecting the distribution and continuity of phases in the
porous medium.
The relative permeability curve parameters resulting from the match of
Experiment # 2 are presented in Table 3.19. Comparing the oil-water curve
parameters for the no-hysteresis case to those obtained for Experiment # 1
(Table 3.15), the parameters are practically identical. The high water saturation
value after Flood 14B still needs to be contrasted with the oil-water curves
resulting from the match of Experiment # 3 to conclude whether it was a product
of mass balance error or a result of the reduction of krw as a consequence of one
more cycle of oil drainage being conducted. Meanwhile, a reduction in oil relative
permeability endpoint from 0.36 to 0.32 was needed in order to improve the
match in the gas hysteresis case. The increase in connate water saturation from
0.325 to 0.345 allowed reproducing the initial pressure drop with higher precision.
The rest of the oil-water relative permeability parameters were not modified from
the no-hysteresis to the gas hysteresis simulation models.
Oil-Water Oil-Gas
NoHys GasHys NoHys GasHys
Swr 0.3250 0.3450 Sorg 0.4100 0.4150
Sorw 0.3100 0.3100 Sgr 0 0
krocw 0.3700 0.3200 krgcw 0.0550 0.0680
krwro 0.0420 0.0420 aog 2.60 1.70
aow 2.50 2.50 ag 1.40 1.50
aw 2.60 2.60 agi 2.10
133
The oil-gas relative permeability curves exhibit some differences,
especially in the oil curvature exponent (aog), which was lower in the hysteresis
case in order for the pressure drop not to increase out of proportion when the
saturation history reverted to imbibition. On the other hand, the gas curvature
exponent of the imbibition curve (agi) does not show a considerable difference
with that of the drainage curve (2.1 compared to 1.5), supporting the observation
that hysteresis does not cause an appreciable difference in the calculated
response, as can be seen in Figure 3.36.
From Experiment # 1 to Experiment # 2 the residual oil saturation to gas
flood (Sorg) increased from 31% to 41% of the pore volume. The trapping of gas
as a discontinuous phase after the oil flood may have prevented the gas injected
afterward to reach those zones and then encounter less oil available to displace.
The final pressure drop in this test (around 16 kPa) was higher than that of
Experiment # 1 (9 kPa) for the same injection rate, which supports the
observation of a higher residual liquid saturation. The value of krgcw drops from
0.072 to 0.055 from the past to the current test, while ag increases slightly from
1.33 to 1.40. The composite effect is a reduction in krg at all gas saturation
values, although the difference is not as substantial as that of the krog curves.
In addition to agi, the BBM method requires more parameters to calculate
krg, as explained in Appendix B. Two dimensionless scanning curve exponents
determine the position and curvature of the krg scanning curves. These variables
are named as ENGD and ENGI. ENGI determines how close to the krgi curve the
values of krg become when gas saturation decreases (imbibition), while ENGD
controls the proximity to the drainage curve of the krg values when gas saturation
increases (drainage). The values employed in the simulation of Experiment # 2
were: ENGI = 0.2, ENGD = 0.7. As these values are lower than 1.0, during
imbibition the krg values fall closer to the drainage curve, while during drainage,
they lie in the proximity of the imbibition curve. Nevertheless, there is a net
reduction in krg from drainage to imbibition and a net increase from imbibition to
drainage. A third parameter called RNG determines whether the simulation starts
134
on the drainage (RNG = 1.0) or imbibition (RNG = 0.0) gas relative permeability
curves. For the simulation of this displacement, as gas was the first fluid to be
injected, RNG was set to be 1.0.
In summary, the results of Experiment # 2 showed that oil-water relative
permeability curves were virtually unchanged from one three-phase test to the
next. The only appreciable effect that mass transfer between the oil and gas
phases in the core had on the characterization of relative permeabilities resided
in the difficulty of establishing a relationship between the mass of oil recovered
and the equivalent gas saturation in the core, due to the variation in oil density
along the test. The re-saturation of oil after gas injection produced hysteretic
effects that were transitory and therefore not viable to model with the available
hysteresis models. Hysteresis proved useful to improve the quality of match
during particular intervals, but did not significantly change the simulated trends
when compared to the results from the no-hysteresis case. Experimentally
speaking, there was evidence of hysteresis in oil relative permeability under a
gas saturation reversal (from imbibition to drainage), but the reservoir simulator
only has the capability to apply hysteresis on kro under a water saturation
reversal. A significant increase in Sorg from the first to the second tests appears
to be explained by trapping of the gas phase. Gas injected after the oil flood does
not easily displace oil from areas where gas from the first flood has been trapped
by the injection of oil.
To this point, water had been flowing at very low rates in the core, at
saturations close to Swr. In the following tests, simultaneous flow of oil, water and
gas are to be explored.
3.4.4 Experiment # 3
In this experiment, the displacement of oil and water by the gas phase
was investigated. An amount of gas-equilibrated brine (later determined to be
0.207 PV) was injected before flooding with flue gas (previously equilibrated with
135
oil and brine) until negligible liquid production and a stable pressure drop was
achieved.
Corrections to the raw data consisting of cumulative volumes of oil, brine
and gas, as well as pressure drop were applied, according to the observations
made in the previous two tests. The reservoir simulator GEM was used to
simulate and match the corrected data. Hysteresis in water and oil saturation was
also attempted in STARS to improve the match considering the water saturation
reversal.
Table 3.20: Initial and final saturations for Experiment # 3 and subsequent
gas expansion, dead oil, and equilibrated water and oil floods
Disp. Disp.
Flood Initial Initial Final Final Final
Type PVI Oil, res. Water,
# Sw So 3 3 Sw So Sg
cm res. cm
15A Water-Gas Flood 8.36 0.3942 0.6058 19.20 -2.84 0.4381 0.3093 0.2526
15B Gas Expansion 0.00 0.4381 0.3093 3.85 2.72 0.3961 0.2498 0.3541
16 Oil Flood Atm 2.43 0.3961 0.2498 3.80 0.3374 0.6626 0.0000
17A Water Flood 5.49 0.3374 0.6626 22.64 0.6870 0.3130 0.0000
17B Water Flood Extra 1.00 0.6870 0.3130 0.08 0.6883 0.3117 0.0000
18A Oil Flood 7.05 0.6883 0.3117 20.05 0.3787 0.6213 0.0000
18B Oil Flood Extra 1.50 0.3787 0.6213 0.15 0.3763 0.6237 0.0000
After nearly 6.5 PVI, the residual oil saturation to gas-equilibrated brine
flood resulted to be 0.3117. Once again, this value is very consistent around the
accepted Sorw of 31%, and confirms the certainty of mass balance and the high
stability of the displacement of oil by water in this rock specimen. Gas-
equilibrated oil flood totaling more than 8.5 PVI yielded a final water saturation of
0.3763. The variance of this saturation value has been shown to be higher, which
is explained by the fact that the displacement of water by oil is unstable (mobility
ratio higher than unity), and therefore it is more easily affected by the distribution
of phases in the porous medium, leading to viscous fingering and other micro
scale effects.
Figure 3.37 displays the pressure and pressure drop behavior during
Experiment # 3 as obtained from the data acquisition system, while Figure 3.38
exhibits the cumulative amounts of oil, water and gas as observed along the test.
Despite having displaced more than 8 PV of gas through the core, a steady state
condition does not appear to have developed. The pressure drop data shows
138
that, unlike the first two tests, the BPR valve opening and closing cycles were still
present at the end of this displacement, while incremental liquid production
continued to be measured (although the rate was very low). The higher amount
of liquid produced during the gas expansion (almost 6.6 cm3) compared to that
from the previous tests (2.6 cm3 for the first one and 4.1 cm3 for the second one)
supports the observation that residual liquid saturation was far from being
reached in this test. Limitations in the available volume of gas to be injected
caused the test to end without attaining the desired condition. This partially
explains the low final gas saturation, but still needs to be confirmed with the
relative permeability curve parameters obtained by reservoir simulation.
3400 23
3200 17
3100 14
3000 11
High DP
2900 8
2800 5
2700 2
Back Pressure Low DP
2600 -1
Injection & Exit Pressure
2500 -4
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
Elapsed Time, min
Figure 3.37: Pressure and pressure drop raw data for Experiment # 3
139
18 72
15 60
12 48
9 36
6 24
Cumulative Oil
Cumulative Water
3 12
Cumulative Gas
0 0
0 400 800 1200 1600 2000 2400
Elapsed Time, min
Figure 3.38: Cumulative masses of oil and water and volume of gas as
measured for Experiment # 3
18 156
9 78
6 52
3 26
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
Pore Volumes Injected
18 156
9 78
6 52
3 26
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
Pore Volumes Injected
142
Experiment # 3 Match - Comparison Between Hysteresis and No
Hysteresis Cases
5.0 7.0
CumWat Exp CumWat No Hys
4.5 CumGas Hyst CumWat Hyst 6.3
3.5 4.9
3.0 4.2
2.5 3.5
2.0 2.8
1.5 2.1
1.0 1.4
0.5 0.7
0.0 0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pore Volumes Injected
Table 3.22 presents the adjusted oil-water and oil-gas relative permeability
parameters used to match the experimental data as shown in Figures 3.39 and
3.40. The values of oil and water curvature exponents for the imbibition curves
are very close to those for the drainage curves. This corroborates that the
hysteresis effect was minimal and that a model without hysteresis is suitable to
reproduce the flow of three phases for the current flow configuration.
Table 3.23: Initial and final saturation for Experiment # 4 from mass balance
Disp. Disp.
Flood Initial Initial Final Final Final
Type PVI Oil, res. Water,
# Sw So 3 3 Sw So Sg
cm res. cm
Water-Gas-Oil-
19 8.82 0.3763 0.6237 19.04 -3.44 0.4294 0.3297 0.2409
Gas Flood
147
Figure 3.42 presents the pressure and pressure drop raw data obtained
for Experiment # 4. At around 200 minutes (during the oil flood) the pressure
drop was above the full-scale values of both differential pressure transducers. To
obtain representative values during this high drop pressure period, the difference
between injection and exit pressure (as measured by the absolute pressure
transducers) was correlated to the values measured by the high DP transducer,
and the relationship was applied to calculate high DP from the available
difference in absolute pressure. In intervals where there is high DP data but the
low DP transducer was isolated, a correlation between high DP and low DP was
applied to calculate the corresponding low DP. This way, all of the pressure drop
values measured from the three sources were normalized to equivalent values of
the low DP transducer, in order to obtain a continuous and consistent curve. The
pressure drop curve appeared to be stable after nearly 2,000 minutes elapsed,
but the high degree of dispersion does not allow stating a definite conclusion.
3300
Overburden Pressure 30
3200 25
P.Drop above max.
3100 transducer DP 20
psii
Pressure Drop, ps
Pressure, psig
3000 15
2900 10
2800 High DP 5
2700 0
Back Pressure Low
Lo w DP
2600 -5
2500
Injection & Exit Pressure -10
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
Elapsed Time, mi
min
n
Figure 3.42: Pressure and pressure drop raw data for Experiment # 4
148
In Figure 3.43, the uncorrected cumulative mass of oil and water, and
cumulative volume of gas are shown. The trends at later times indicate that
further liquid could have been produced out of the core if the experiment had
continued. This implies that an endpoint was not reached. The test was
terminated due to limitations in the amount of gas available to be injected.
35 84
30 72
Cumulative Oil
Cumulative Gas
20 48
15 36
10 24
5 12
0 0
0 400 800 1200 1600 2000 2400 2800
Elapsed Time, min
Figure 3.43: Cumulative oil and water mass, and gas volume measured for
Experiment # 4
40 250
36 225
32 200
CumOil Exp CumLiq Sim
CumWat Exp CumWat Sim
28 175
P.Drop Exp CumGas Exp
24 P.Drop Sim CumGas Sim 150
20 125
16 100
12 75
8 50
4 25
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
Pore Volumes Injected
P.Drop Sim
P.Drop Exp
35 245
Oil
Injection
Cumulative Water or Oil, res. cm3
30 210
Water Gas Gas
Injection Injection Injection Pressure Drop, kPa
25 175
20 140
15 105
10 70
5 35
0 0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pore Volumes Injected
152
In Figure 3.46 the match obtained with the reservoir simulator STARS and
considering hysteresis on krg by means of the BBM method is displayed. It is
noticeable that the quality of the match was improved. In the later times, the
calculated oil recovery deviates from the experimental points. It is believed that
sudden depressurization of the core due to the BPR cycles caused an
appreciable amount of oil to be produced during the overnight interval from 2.5 to
4.0 PVI approximately, probably causing trapped gas to expand and displace
additional oil to that movable under smooth constant rate displacement
conditions.
Figure 3.47 provides a closer look to the first pore volume injected. The
improvement in the reproduction of experimental performance is significant,
especially in the pressure drop and cumulative water curves. Despite the
deviation still noticed, the match was considered to be optimal based on the
following observations: First, the higher the pressure drop value, the more
uncertain, since the differential pressure transducers were at its top reading and
the reported value represents an extrapolation of the previously explained
correlation, and thus, it is possible to state that the pressure drop curve has been
matched within its uncertainty range. Second, in order to increase the calculated
pressure drop, a higher level of hysteresis of gas phase would have to be
introduced, causing a higher mobility of oil and water phases, which would make
the cumulative oil curve deviate from the experimental data during the oil
injection phase. This represents a limitation of the numerical simulator to
reproduce the experiment rather than an excessive uncertainty of the values
measured during the high pressure drop period. And finally, the match attained
is considered to be within the experimental range of uncertainty for the
cumulative liquid volumes, considering all sources of error and the limitations of
the relative permeability curve and hysteresis models. After the second gas
saturation reversal, the model replicates very well the experimental trends.
153
Experiment # 4 Match in STARS: BBM Method
44 220
40 200
36 180
32 160
CumOil Exp CumLiq Sim
CumWat Exp CumWat Sim
28 140
P.Drop Exp CumGas Exp
24 P.Drop Sim CumGas Sim 120
20 100
16 80
12 60
8 40
4 20
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
Pore Volumes Injected
P.Drop Sim
P.Drop Exp
35 245
Oil
Injection
Cumulative Water or Oil, res. cm3
30 210
Water Gas Gas
Injection Injection Injection
25 175 Pressure Drop, kPa
20 140
15 105
10 70
5 35
0 0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pore Volumes Injected, PVI
154
The match of the cumulative gas curve for the first PVI is depicted in
Figure 3.48. This plot confirms the occurrence of hysteresis in gas phase kr, as
noticed by the drastic reduction in gas flow rate from the trend followed after gas
breakthrough (at around 0.30 PVI) to the trend displayed after the start of oil
injection. This evidences that when liquid re-saturates the porous medium
previously flooded by gas, continuity in the liquid flow path is reestablished,
causing a reduction in the mobility of gas phase, which is only restored once gas
saturation starts to increase again (unlike Experiment # 2). The arrow in Figure
3.44 signals the change in prediction of cumulative gas from the model that does
not consider hysteresis to the model including the BBM method. The model
without hysteresis predicts that gas production rate does not change until it has
displaced most of the free gas in the core. Meanwhile, the model that uses the
BBM method calculates a reduction in gas rate more promptly after the start of oil
injection. The experimental results strongly suggest that gas relative permeability
is sensitive to changes in the direction of gas saturation variation.
2.5
2.0
Water Gas
Injection Injection
1.5
1.0
Gas
Injection
0.5
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pore Volumes Injected
Oil-Gas
Exp.#1 Exp. # 2 Exp. # 3 Exp. # 4
NoHys NoHys Hyst NoHys Hyst NoHys Hyst
Sorg 0.311 0.410 0.415 0.330 0.360 0.405 0.285
Sgr 0.000 0.000 0.000 0.000 0.000 0.000 0.000
krgcw 0.072 0.055 0.068 0.093 0.085 0.093 0.116
aog 1.85 2.60 1.70 5.20 4.40 2.10 4.20
ag 1.33 1.40 1.50 1.70 1.70 1.50 1.65
agi 2.10 7.00
1.E-01
Relative Permeability, Fraction
Fractio
1.E-02
1.E-03
1.E-05
0 .3 0 0.35 0 .4 0 0.45 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
Water Saturation, Fraction
1.E-01
Relative Permeability, Fraction
1.E-02
1.E-03
Krg Exp1 Krg Exp2
1.E-05
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Gas Saturation, Fraction
The oil-water scanning curve exponent values were kept the same as in
Experiment # 3: ENWI = ENWD = EWTI = EWTD = 20. The gas hysteresis
scanning curve exponents were set to be ENGI = ENGD = 8.0. Figure 3.51
shows the imbibition and drainage gas relative permeability curves determined
for Experiment # 4 and the simulated krg values as calculated by the BBM
method for a particular block in the grid. During the first gas flood, krg values
follow the drainage curve. Once Sg starts to decrease (first saturation reversal
due to oil injection), a scanning curve is followed, deviating from the drainage
160
and tending toward the imbibition curve. At the saturation reversal, krg was close
to 10-2, but at the end of the scanning curve, it reached values near 10-5. The
reduction in gas phase relative permeability from drainage to imbibition for the
slug of oil injected was nearly 1,000-fold. A new Sg reversal occurs due to the
second gas injection, and krg values tend toward the drainage curve again. The
degree of hysteresis observed demands a proper characterization of relative
permeability curves including history dependency to properly simulate a process
where a gas saturation reversal may occur.
1st Gas
Gas Relative Permeability, Fraction
1.E-02 Drainage
Liquid
1.E-03
imbibition
1.E-04
1.E-07
0 0.1 0.2 0.3 0.4 0.5 0.6
Gas Saturation, Fraction
Figure 3.51: krg vs. Sg history plot for a particular block in the simulation
grid as calculated by the BBM method, featuring the drainage and
imbibition krg curves
The experimental work carried out and described in the previous chapter
allowed one to conclude that saturation history has a strong impact on pressure
drop and fluid phase rates, particularly for a gas saturation reversal. However,
the level of liquid re-saturation was not evaluated nor compared to that under
typical HPAI conditions.
The objective of this chapter is to compare the responses of a numerical
reservoir simulator subject to two relative permeability characterizations: one
independent of saturation history and one including the hysteretic effect observed
in Chapter three. By replicating the temperature, pressure and saturation
conditions observed for a real combustion tube test, the extent of liquid re-
saturation due to evaporation and posterior condensation is evaluated, and the
responses of the two models, compared against each other and against the
experimental liquid and gas production and pressure drop are analyzed.
Information on the CT test is available since its early stages (sand
packing, water imbibition, oil drainage, pressurizing, heating to reservoir
temperature, inert gas injection, pre-heating to ignition temperature), covering the
air injection period and the posterior purge with inert gas, and also including post
mortem analysis of the residual liquids in the sand pack after unpacking. All this
data was considered in order to reproduce as closely as possible the conditions
of the experiment with the simulator, and a match of liquid production before air
injection was carried out to obtain a representative set of relative permeability
curves. The temperature profiles were also subjected to matching to obtain
realistic fluid properties and saturations aiming at achieving representative
predictions. However, a careful characterization of the reaction model was not a
priority, and a single reaction per hydrocarbon component was defined and used
with minor changes during the matching process. The oil-water and oil-gas kr
curves were maintained for the two predictions, while for the history-dependent
164
case the gas hysteresis parameters found for the match of Experiment # 4 in the
previous chapter were included.
Before start of
Water mass in core 3700.9 g
Oil mass in lines 204.7 g
Water mass in lines 218.8 g
Oil saturation 0.462
Water saturation 0.538
Oil mass in core 1207.1 g
injection
Oil mass in lines 102.3 g
Water mass in lines 218.8 g
Oil saturation 0.242
Water saturation 0.487
Gas saturation 0.271
The CT test was modeled by building and running a simulation data file in
the thermal reservoir simulator STARS. The rock, compositional and reaction
models are first described. Then, the methodology used to obtain representative
oil-gas and water-gas kr curves from experimental data and to adjust the heating
sequence to the temperatures recorded is explained.
Vapor
C6-C7 93.2 2.0 6.66 13.31 9.99 6.66
C8-C11 130.1 1.8 9.43 16.97 13.67 8.48
C12-C16 186.5 1.4 13.92 19.49 18.79 9.74
Liquid
C17-C22 264.8 1.3 19.91 25.88 26.38 12.94
C23-C29 343.3 1.3 25.81 33.56 34.20 16.78
C30+ 500.0 1.0 38.46 38.46 48.08 19.23
Orders of reaction were considered to be 1.0 for both fuel and oxygen.
Activation energy (Ea) and pre-exponential factor (A) of each reaction’s Arrhenius
kinetic equation were treated as fitting variables to match the experimental
temperature profiles. However, it was defined that a positive variation of Ea with
molecular weight would apply, considering the fact that lighter fractions start
displaying exothermic behaviour at lower temperatures.
174
The inert gas (helium) flood preceding the air injection stage of the test
provides a three-phase flow situation which could be employed to adjust the oil-
water and oil-gas relative permeability curves. Meanwhile, in order to reach ideal
conditions for the development of a vigorous combustion front once the air
injection starts, the temperature at the injection end has to be significantly raised
during the helium injection period. This implies that the matching of relative
permeability and heating sequence must be carried out simultaneously.
Before the start of continuous gas injection, the sand pack was
pressurized with helium and heated up to an initial temperature of 77˚C. Water
and oil were withdrawn from the core during this stage. To properly simulate the
process, a careful analysis of the timing of events was conducted, resulting in the
following simulation strategy:
• As temperature starts to be reported at -5.33 hours, this time was
considered as time zero for reservoir simulation. At this time,
saturations are as reported “before start of inert gas injection” in Table
4.1, pressure at the uppermost block is atmospheric and temperature is
that reported of 26˚C. Meanwhile, helium starts to be injected at a very
low rate to pressurize the system to the operating pressure of 12,500
kPaa without letting any fluid out of the bottom of the tube
• Considering that soon after -5.00 hours the test records indicate that
“operating pressure was reached”, and that at -4.77 hours a total of 360
g of liquid are reported as produced, the injection rate set in the
previous step was modified to match the reported produced mass
• At -4.52 hours, temperature starts to increase, and then at this time,
heaters are turned on. The heat delivery is adjusted so the calculated
temperature matches the experimental data. At the same time, oil-water
175
kr curve parameters are adjusted to match the water cut. The Corey
correlation was employed, as described in previous chapters
• Posterior reports of water and oil produced are employed to refine the
oil-water relative permeability curves, and the position and intensity of
the heaters is modified to match the experimental temperature
• At -2.78 hours continuous helium injection starts and at -2.00 hours
preheating of the top section is initiated. Gas production starts to be
reported soon after -2.78 hours. These events are taken into account in
order to match the saturations, temperature profile, pressure drop, total
liquid and gas production right before air injection by adjusting: the
position, heat delivery and heating time of the numerical heaters, gas-
oil and oil-water relative permeability curve parameters
• Finally, a fine tuning is carried out to improve the overall match
throughout the preliminaries of the test
Having adjusted the previous steps to air injection, the matching of the
exothermal reaction parameters described in the previous section could
be conducted. No further modification of relative permeability or other
parameters was carried out from this point forward. The simulator
prediction was then compared to the experimental data, and the second
prediction –employing a gas hysteresis model- was run without modifying
any other parameter. The gas hysteresis parameters were those used in
Experiment # 4: Agi=7.0, ENGI = ENGD = 8.0 and RNG = 1.0. The results
of each of these predictions and analysis of their comparison are
presented in the following section.
176
4.3 Results and Discussion
Table 4.11: Oil-water and oil-gas kr parameters for the CT test simulation
Oil-Water Oil-Gas
Figures 4.1 and 4.2 present the match obtained for the cumulative liquid
and gas, respectively, before the start of air injection.
1000
800
600
400
200
0
-5.0 -4.0 -3.0 -2.0 -1.0 0.0
Run Time, h
Figure 4.1: Liquid production match before the start of air injection
177
600
Cumulative Gas, Std Liters Gas, Experimental
Gas, Calculated
450
300
150
0
-3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0
Run Time, h
Figure 4.2: Gas production match before the start of air injection
No reports of produced oil and water masses were made between -2.75
and +0.25 hours, making it difficult to assess the appropriateness of the match
soon before the start of air injection. However, after performing the simulation for
the air flood period, it was observed that the liquid masses reported at +0.25
hours were satisfactorily matched, despite the overestimation of produced gas
between -1.5 and 0.0 hours.
The kinetic parameters found for each of the seven chemical reactions
defined are presented in Table 4.12. Figures 4.3 to 4.5 depict the match of the
temperature profiles for thermocouples 1 to 10 (the bottom two thermocouples
did not detect a significant increase in temperature during the air flood period).
The components reacting in the vapour phase were assigned the same
activation energy and pre-exponential factor to simplify the match. A higher value
for Ea of the liquid phase reactions, and a distinctively higher value for that of the
C30+ fraction were needed to improve the matching of temperature profiles.
178
Table 4.12: Kinetic parameters resulting from the matching of temperature
profiles
A
Ea
(1/[day
(J/mol)
*kPa])
C4-C5 2.0E+15 130000
C6-C7 2.0E+15 130000
C8-C11 2.0E+15 130000
C12-C16 1.0E+15 160000
C17-C22 1.0E+15 170000
C23-C29 2.0E+15 170000
C30+ 3.0E+17 210000
350
250
150
50
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Run Time, hours
179
T9, Calc.
200
150
100
50
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Run Time, hours
T10, Calc.
200
150
100
50
2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Run Time, hours
180
The kinetic parameters employed allowed predicting with good accuracy
the peak temperatures for most of the thermocouple locations. However, it was
observed that when the combustion front reached every region, the model
predicted a much faster increase in temperature than that registered by the
thermocouples. Several attempts were made to reduce the variation of
temperature in time for a particular location (modifying parameters to reduce the
reaction rate), but the simulator response continued to be virtually the same. It is
apparent that low temperature oxidation (LTO) reactions –which were not
considered for the simulation model-, may have reduced the partial pressure of
oxygen at the front location, resulting in a diminished rate of reaction.
A comparison of the overall combustion parameters revealed the
goodness of the model. Although the total amount of fuel consumed was
reported to be 131.4 g, this value includes hydrocarbons oxidized after the end of
air injection. The oxygen still stored in the combustion tube, as displaced by the
purge helium, reacted with more fuel than that predicted by the simulator at the
end of air injection. Estimates by two different methods yielded fuel
consumptions at 5.68 hours of 99 and 103 g. The simulator calculation for the
mass of hydrocarbon consumed as fuel at 5.68 hours was 98.9 g, suggesting
good agreement. On the other hand, the stabilized oxygen concentration in the
producing gas stream was calculated to be 0.36%, while the measured values
averaged 0.34% over the stabilized period.
Figures 4.6 and 4.7 correspond to the comparison of the simulator
response between the model with a conventional set of relative permeability
curves and the model including hysteresis on gas phase relative permeability.
Figure 4.6 displays the predictions of liquid production, while Figure 4.7 depicts
the predictions of gas production.
181
1200
900
600
300
0
-6.0 -4.0 -2.0 0.0 2.0 4.0 6.0
Run Time, h
Figure 4.6: Oil and water production comparison between the models
1400
1200
1000
800
600
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Run Time, h
182
Figures 4.6 and 4.7 evidence that despite having obtained a good match
of cumulative volumes of oil, water and gas before the start of air flood, the
conventional model did not perform well in the period following the injection of air.
In comparison with the conventional kr model, the inclusion of gas phase
hysteresis in relative permeability improved the prediction of oil and gas volumes,
while the calculated water volumes were very similar. The reduction in gas phase
mobility due to the reversal in saturation increases the oil rate at early times after
the start of air injection, which could not be modelled using a conventional kr
approach.
It is noticeable that while experimental data shows a very low water rate
before 3.0 h, both simulation models predict a rapid increase in water rate soon
after air starts to be injected. This result suggests a strong variation of the flow
distribution from the initial temperature state to the predominantly higher
temperature around the combustion front. Water relative permeability hysteresis
or temperature-dependent kr curves might be needed to properly simulate the
flow conditions throughout the test.
At the operating pressure of 12,500 kPa, the steam temperature is 328˚C.
During the air flood, only at the top thermocouple the temperature was higher
than 310˚C, reaching more than 500˚C due to the preheating at more than
350˚C, as presented in Figure 4.3. The examination of simulated temperature,
saturation and molar fraction profile at the end of air injection (corresponding to
the enhanced kr model) displayed in Figure 4.8 reveals that the top half of the
tube has been swept off of liquids, which is supported by the post-mortem
analysis, reporting an average water saturation at the top half of 2.5% and oil
saturation in the same zone of 0.1%. Figure 4.8 also shows that temperatures in
excess of 250˚C coexist with high water saturations in the bottom half. The post
mortem averages for the bottom half of the tube were: Sw = 19.9% and So =
1.7%. This allows one to conclude that the evaporation of water is a more direct
consequence of fresh air stripping water vapour off the liquid water bank
upstream of the combustion front than of direct water vaporization at the high
183
temperature site. Consequently, the excess water production calculated by the
model may be explained by an overprediction in the amount of water that can be
transferred into the gas phase (related to the equilibrium ratios). Higher
vaporization implies higher saturation at the water bank, higher mobility of the
water, and finally, higher volumes of water recovered. This feature cannot be
modified by changing parameters in the model, since the equilibrium properties
of water are defined internally by the simulator. Modification to reaction
parameters to reduce the reaction temperature and evaporate less water was
attempted, but resulted in poor match of temperature profile, total fuel consumed
and oxygen concentration in the production gas.
The high prediction of produced water may also be related to the elevated
uncertainty associated to the fractional flow of liquid at high gas saturation, given
the lack of experimental data during the late period of helium injection. Figure 4.8
184
shows that gas displacing water is the typical scenario in the bottom half of the
tube. This situation lies out of the saturation range for which the relative
permeability curves were determined. In fewer words, the characterization of kr
for a HPAI process requires the consideration of a broad spectrum of saturation
conditions, including the displacement of water by gas at high temperature.
Despite the difficulties in modelling the flow of three-phases in the CT test,
it was manifest that the model including hysteresis on the gas phase improved
the prediction when compared to a conventional kr approach. Figure 4.9 shows
that the improvement is also evident in the prediction of pressure drop.
135
120
105
Pressure Drop, kPa
90
75
60
45
30
15
Experimental Data Conventional Model Hysteresis Model
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Run Time, h
Both models work well at the beginning and the end of the air flood, but
the level of hysteresis applied to the gas phase allows a better fit of the
experimental data during most of the air injection time. This observation, joined to
the improvement in gas volume prediction seen in Figure 4.7, leads to the
conclusion that a reduction in gas relative permeability occurs during the oil
185
banking process. To visualize the magnitude of the saturation changes, the
saturation, gas relative permeability and temperature history for a grid block
located near the production end of the tube (cell 1,1,69 – 4th from the bottom up)
are displayed in Figure 4.10, as calculated by the conventional kr model, and
Figure 4.11, as determined by the model including gas phase hysteresis.
Both predictions feature a gas saturation reversal before the start of air
injection. This is due to the preheating near the injection end, which causes liquid
to evaporate in the heated area and condensate downstream, increasing the
saturation of liquid and reducing that of gas. However, from the first saturation
reversal, the predictions begin to differ due to the more marked reduction in krg
during liquid re-imbibition calculated by the model including hysteresis. Later, the
distillation front reaches the grid block location, as manifest by a new Sg reversal,
this time from imbibition to drainage. Then, the effect of liquid banking becomes
stronger and gas saturation starts to decrease in a slow fashion, until the main
liquid front reaches the location of interest. The biggest difference between the
two models occurs at the moment when the liquid re-saturation front arrives. The
conventional model predicts a sharp decrease in Sg (of nearly 10% of the pore
volume) and corresponding increase in liquid saturation, while the enhanced
model calculates a change in saturation of 1-2% and then a gradual increase
until the end of the test. It is also noticeable that the liquid re-imbibition front
takes longer to reach the producing end in the case of saturation-history
independent krg. The gas relative permeability calculated by the enhanced model
is lower than that predicted by the conventional model throughout the air flood
period. The combined effect of these last two situations is what enables the
enhanced model to predict a higher oil production rate soon after the start of air
injection, as observed in the experimental data.
186
Air injection
starts
Air injection
starts
Drainage Curve
rg )
Relative Permeability to Gas (K
0.01
Imbibition Curve
Krg-Sg Path
0.001
0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Gas Saturation (Sg )
Figure 4.12: krg history as a function of Sg for a grid block located at mid
height
Initially, during helium injection, krg follows the drainage curve. Then, it
starts moving towards the imbibition curve as gas saturation starts to decrease. A
couple of small saturation reversals (as that observed soon after the start of air
injection in Figures 4.10 and 4.11) occur within 1-2% change in saturation to later
descend to the minimum Sg value caused by the arrival of the re-imbibition front.
Finally, upon the appearance of the high-temperature front, gas saturation is
quickly increased and krg tends towards the drainage curve once more.
The gas relative permeability behaviour in Figure 4.12 keeps a significant
resemblance to that in Figure 3.51 (Experiment # 4). However, the drop in krg in
188
the simulation of the CT test is lower than one order of magnitude (from 0.024 at
the first saturation reversal to 0.0055 at the last saturation reversal), while that of
the simulation of Experiment # 4 is close to 3 orders of magnitude. In both cases
the simulator prediction was considerably improved by using the same hysteresis
parameters.
The matching of three-phase data during the preliminary inert gas injection
of a CT test was not sufficient to predict the flow behaviour during the air flood
stage. Nevertheless, it was observed that the inclusion of saturation-history
dependent gas relative permeability enhanced the simulator prediction by
reproducing an increase in oil production rate soon after the start of air injection
and providing a higher level of agreement with the experimental data for
cumulative gas and pressure drop throughout the test.
The temperature histories at twelve locations along the tube were
matched with reasonable accuracy employing a single combustion reaction per
hydrocarbon component. Similarly, the overall combustion parameters reported
for the CT test were closely reproduced.
Experimental data and numerical simulation were employed to confirm
that the re-imbibition of liquids (caused by the high-temperature front evaporating
and later condensing them) appreciably affects the phase flow behaviour in
HPAI, and that history-dependent relative permeability curves may be used to
improve the simulator predictions.
189
Chapter Five: SUMMARY, CONCLUSIONS AND RECOMMENDATIONS
5.1 Summary
In this dissertation the flow of oil, gas and water in porous media at typical
HPAI conditions and its characterization through oil-water and oil-gas relative
permeability curves was investigated using both numerical simulation and
experimental data.
Some of the situations explored included:
• The use of experimental data on flue gas displacing light oil to
propose a variation between oil-gas kr curves and oil-gas IFT
• The analysis of CT experimental data including the steps previous
to air flood to assess the impact of self-heat generation on the
overall oil recovery
• The testing of a core sample under typical HPAI conditions and
diverse two- and three-phase flow schemes to obtain cumulative
volumes and pressure drop data for modelling with numerical
simulation
• The matching of two- and three-phase experimental data with
relative permeability characterizations with and without saturation
history dependency
• The simulation of a CT test using both conventional and saturation-
history dependent kr curves and its comparison with the reported
CT results
5.2 Conclusions
From the analysis of the experimental and simulation data obtained and
used in this study, the following conclusions were attained:
190
1. Near-miscible behaviour implying reduction in residual oil saturation
and increase in oil phase mobility could be observed in slim tube
displacements (flue gas/light oil) conducted at high pressures..
However, in systems including connate water –core flood
displacements- the variation in oil-gas kr parameters was minimal at
the same oil-gas IFT values
2. Considering that IFT is a function of pressure, temperature and
composition, and provided that at operating conditions oil and gas
develop near-miscible behaviour, the simulation of HPAI using IFT-
dependent relative permeability curves could be employed in
isothermal simulators to model the enhanced displacement
efficiency observed when high temperatures are present
3. Based on a careful characterization of relative permeability in a CT
test and the predictions generated by numerical simulation, it was
observed that the high temperature front caused by the oxidation
reactions contributes significantly more than immiscible
displacement by flue gas to the overall oil recovery
4. The three-phase core flood apparatus built, together with the
methodologies of analysis employed allowed the characterization of
oil-water and oil-gas relative permeability curves for both history-
independent and history-dependent cases, with high reproducibility
of saturation and relative permeability endpoints
5. Despite the core specimen evaluated being preferentially water-wet
and displaying hysteretic behaviour in two-phase displacements,
the use of hysteresis on water saturation did not appreciably
improve the quality of the match for three-phase situations including
water saturation reversals
6. A significant reduction in gas phase mobility was evident after a gas
saturation reversal occurred. A considerable improvement in the
191
match of three-phase data was obtained by employing gas-phase
hysteresis on relative permeability
7. Numerical simulation of a CT test conducted on a light oil honouring
the experimental rates of injection, oil, water and gas recovered
volumes and pre-heating temperature during the preliminary steps
to air injection, and heat generation during the air flood period,
confirmed that a moving zone of liquid re-imbibition is developed,
changing the sign of gas saturation variation
8. The use of a saturation history dependent krg characterization
improved the agreement between the simulated and experimental
volumes of oil and gas produced, as well as pressure drop across
the combustion tube
9. Despite the fact that the porous medium employed in the three-
phase core flood experiments differ to that used in the CT test, and
noting the difference in the scale size, the use of hysteresis in gas
relative permeability was necessary for reproducing both sets of
three-phase data. This strongly suggests that the use of this feature
in thermal reservoir simulation could lead to more accurate
predictions of HPAI production performance
5.3 Recommendations
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199
APPENDIX A: JBN METHOD FOR RELATIVE PERMEABILITY
∫
q dt
0
Wi = (A-3)
ALφ
⎡
1
⎤
d
⎢ ⎥
⎣
WiIr ⎦
=
fd (SL ) (A-4)
⎡
1
⎤
k rd (SL )
d
⎢ ⎥
⎣
Wi ⎦
The average water saturation, Savg in equation A-1 can be found from a
material balance for displacing (D) phase content in the porous media. The result
is shown as
Qd
S avg = SDr + (A-5)
ALφ
But also, from the frontal advancement equation, Savg can be related to the
fractional flow of the displaced phase:
S avg = SL + Wi fd (SL ) (A-6)
⎣ k rD µ d ⎦
The steps used to estimate the relative permeabilities are summarized as
follows.
1. Use Equation A-5 to calculate Savg
2. Use Equation A-3 to calculate W i
3. Use Equation A-2 to calculate Ir
⎡ 1 ⎤
d⎢
dS avg ⎣
WiIr ⎥⎦
4. Estimate derivatives
and
dWi ⎡ 1⎤
d⎢ ⎥
⎣
Wi ⎦
HYSTERESIS
Figure B.1 presents the path followed by the non-wetting phase relative
permeability of a particular location in the reservoir in comparison to the drainage
and imbibition curves, as calculated by the Beattie, Boberg and McNabb (BBM)
method (1991).
The example shown is for a two-phase oil/water system, where oil is the
non-wetting phase, but could be used for gas/liquid systems, considering gas as
the non-wetting phase. The displacement starts along the drainage curve from A
to B, reaching a saturation reversal and then moving along a scanning curve
interpolated between the drainage and imbibition lines. Once the system reaches
the point C, oil saturation starts to increase again, and then a new scanning
202
curve is defined, and new scanning curves are drawn as new saturation
reversals occur.
In Figure B.2, the path followed by the wetting phase relative permeability
is drawn. The construction of scanning curves and the interpolating parameters
involved are explained next.
⎝
( )
⎜
1− S w
p
⎟
⎝
⎠
When Sw decreasing:
enwd
⎛ S
w ⎞
scan
k row = k row
drain
−
(1
−
rnw )⎜ ⎟ ⎛⎜ k row
drain
− k
row ⎞⎟
imbib
(B-4)
( )
⎜
S w
⎝
p
⎟
⎝
⎠
In Equations B-3 and B-4, the subscript ‘p’ denotes the value at the point
where the last saturation reversal occurred and ‘rnw’ is defined as
⎛⎜ k row
scan ⎞
⎟ − ⎛⎜ k row ⎞⎟
imbib
⎝ ⎠p ⎝ ⎠p
rnw =
(B-5)
⎛⎜ k
row
drain ⎞
⎟ −
⎛⎜ k
row ⎞⎟
imbib
⎝
⎠
p ⎝
⎠
p
Once the normalized values are known, the relative permeability can
easily be recovered from Equations B-1 and B-2.
For the case of gas-oil relative permeability curves, gas takes the place of
oil and oil replaces water in the previous expressions, while engi, engd and rng
replace enwi, enwd and rnw, respectively.
On the other hand, the hysteretic relative permeabilities to water (wetting
phase) on the scanning curve are computed by the following formulae:
When Sw increasing:
ewti
⎛ 1− S
w ⎞
scan
k rw =
imbib
k
rw −
(rwt)⎜ ⎟ ⎛⎜ k imbib
rw −
k
rw ⎞⎟
drain
(B-6)
⎝
( )
⎜ 1− S w
p
⎟
⎝
⎠
When Sw decreasing:
ewtd
⎛ S
w ⎞
scan
k rw =
drain
k rw +
(1
−
rwt)⎜ ⎟ ⎛⎜ k imbib
rw −
k
rw ⎞⎟
drain
(B-7)
( )
⎜ Sw
⎝
p
⎟
⎝
⎠
In Equations B-6 and B-7, the subscript ‘p’ again denotes the value at the
point where the last saturation reversal occurred and ‘rwt’ is
204
⎛⎜ k
imbib
rw
⎞⎟ −
⎛⎜ k
rw
scan ⎞
⎟
⎝ ⎠p ⎝ ⎠p
rwt =
(B-8)
⎛⎜ k
imbib
rw
⎞⎟ −
⎛⎜ k
rw
drain ⎞
⎟
⎝ ⎠p ⎝ ⎠p