Field Wireless Solution

A90-TCS-344 rev.1
Yokogawa Electric Corporation -1-
Confidential
Yokogawa Electric Corporation
Field Instruments Div. Field Instruments Div.
Nov.. 2011
 Field Digital Solution; Operational Excellence
3 key components
Synchronization
1. Asset Management

- Device Management
- Multi Protocol/Multi Vendor
- Diagnostics Information
FDT/DTM

EDDL

2. Signal Transmission
- Multi drop installation
BRAIN
- Interoperability Hybrid Full Digital Wireless
communication Communication Communication
- Less wiring / Less IO

3. Sensing & Actuation

- Multi Sensing / Multi Variable
- Advance Diagnostics
- High Accuracy/Reliability AXF EXA
Wireless YVP
EJA
EJX DYF Rotamass ZR
A90-TCS-344 rev.1 YTA
Yokogawa Electric Corporation -2-
Field Instruments Div.
Nov.. 2011 Confidential 2
 ISA100 product portfolio
Host System: CENTUM, STARDOM, Fast/Tools (SCADA)
– Measurement and device status visualisation
– OPC Server for YFGW Gateway as 3rd party system I/F
Asset Management System, PRM
– Asset management and DTM based device configuration and monitoring
EJX Series Wireless Pressure Transmitter
– Gauge, absolute and differential pressure (multi-sensing)
– Manifold or direct mount
– Battery life 10 year at 60 seconds update time typically; battery health diagnostics EJX
– Intrinsically safe (FM, CSA, ATEX, IECEx)
YTA
YTA Series Wireless Temperature Transmitter
– RTD (2-, 3- or 4-wire), t/c, mV or - signals (single sensor)
– Battery life 10 year at 30 seconds update time; battery health diagnostics
– Intrinsically safe (FM, CSA, ATEX, IECEx)
YTMX Temperature Multiplexer YTMX
– Measurement input 8 points
– TC, 2/3/4-wire RTD, -10 to 1000 mV, 0 to 2000 W, 4 to 20 mA (with shunt resistor)
– Intrinsically safe (FM, CSA, ATEX, IECEx)
Gateway (YFGW) with integrated Backbone Router (BBR)
– ATEX certified type N for Zone 2
– Security and system management
Field Wireless Tools & accesories ir
– FieldMate integrated Universal Provisioning Tool
– Network Management Tool Gateway
– Field Wireless Configurator
– Batteries: common for all transmitters Universal Provisioning Tool
A90-TCS-344 rev.1
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Field Instruments Div.
Nov.. 2011 Confidential
Yokogawa’s wireless solution portfolio

SCADA/PAM PCS/PAM

OPC Modbus/TCP

Firewall Field Wireless Configurator

Network Manager

Field Backbone Network

WiFi ir
GW GW

Universal Provisioning Tool

YTMX
YTA EJX

A90-TCS-344 rev.1
Yokogawa Electric Corporation -4-
Field Instruments Div.
Nov.. 2011 Confidential
ISA100.11a main features

End-user driven standard

• Focus on field to control room
integration 25%
• Co-existence with other wireless Others 42%
Users
system
33%
• High security Manufacturers

Not limited to monitoring only Safety Class 0 Emergency action ISA100

• Allows other types of network than Class 1 Closed loop regulatory control WiHART
Control Class 2 Closed loop supervisory control
just a mesh
Class 3 Open loop control
• Covers Class 1 usage classification
Class 4 Alarm/Warning notificaiton
of response time Monitoring
Class 5 Data logging

Plant wide scalability &

integrity
• Multi-protocol management
• Multi-vendor device interoperability

A90-TCS-344 rev.1
Yokogawa Electric Corporation -5-
Field Instruments Div.
Nov.. 2011 Confidential
Co-existence with other wireless system

No interference with data communication by other wireless devices

250Kbps transmission speed with 2.4GHz band in frequency.

Black
Back Listing
Listing

WiFi

802.15.4
(channel)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

22MHz
2425MHz 2450MHz 2475MHz
2400MHz

11 Divide into 16chs and

12
13 channel hopping in the
14
2405MHz to 2485MHz band
802.15.4 Cnannel

15
16 in each 10 sec.
17
18
19
20
21
22
23 Black Listing the noise band
24 BlackListing
Back Listing
25
26
Superframe

A90-TCS-344 rev.1
Yokogawa Electric Corporation -6-
2010/03/25
Field Instruments Div.
Nov.. 2011 Confidential Page6
 ISA100 End to End Security

Device provisioning to join the network

– Only a device with a valid encrypted network session key can join to the network.
– Security based on Advance Encryption Standard (AES).

Information Leakage
Spoofing

ISA100’s End to end Security

Radio security ; 128 bit AES

AES;
Authentication system with Data falsification
Cryptographic algorithm using
unique and time sensitive keys
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Field Instruments Div.
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 Yokogawa Total Wireless Solutions

Evolving your plant with Field Digital Solutions

Field-proven product performance

Asset excellence
Advantages
-DPharp Best installed performance
- PRM & FieldMate solution -The world’s first wireless digital transmitters
- Field digital total integration >Unconditional long term stability guarantee
Wired & Wireless) (0.1%/10years)
> Advanced digital precision
> Multi-sensing

YTA
> Field-proven stability

Field Wireless
- ISA100.11a advantages
Benefits of - Quick update time
wireless industrial sensors - Robust networking with less wireless devices

A90-TCS-344 rev.1
Advantages
Yokogawa Electric Corporation -8-
Field Instruments Div.
Nov.. 2011 Confidential
 Yokogawa’s Wireless Solution based on ISA100

Unique Battery Pack Solutions

• Long life battery design
• Excellent maintainability
EJX
600m
High Speed
• Real-time process monitoring with
one second of update time 200m 200m 200m

Robust wireless communication

• Low interference with WiFi
• Coexistence with other wireless
network

Long-Distance Communication
• Reliable wireless network with less
devices

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Field Instruments Div.
Nov.. 2011 Confidential
Unique Battery Pack Solutions

Long Life Battery Design

• Ultra low current consumption design
• D size lithium-thionyl chloride batteries provide wireless operation for
years.
Using Patented Technology!
Excellent Maintainability
• Unique compartment and battery pack
• Efficient battery replacement in the field, even within a hazardous area.
• Minimized waste and cost

A90-TCS-344 rev.1
Yokogawa Electric Corporation - 10 -
Field Instruments Div.
Nov.. 2011 Confidential
 High speed monitoring
Update time
Quick update time!
1 sec. 6 months or more

5 sec. 2 years or more

10 sec. 4 years or more

60 sec.
10 years or more
EJX
(Years) 1 2 3 4 5 6 7 8 9 10

Update time
1 sec. 1 years or more

5 sec. 4 years or more

10 sec. 6 years or more

YTA 30 sec.
10 years or more
Conditions at 23 deg.C/73 deg.F
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Field Instruments Div.
Nov.. 2011 Confidential
Configuration of a wireless network

Update time Number of devices

5 second< Max. 50 units

4 second Max. 40 units

3 second Max. 30 units

2 second Max. 20 units

1 second Max. 10 units

A90-TCS-344 rev.1
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Field Instruments Div.
Nov.. 2011 Confidential
Robustness of Wireless Communication Link

The ISA100 can transmit the data Faster than WiHART with Less Power.
Test configuration
Packet
Error Rate Noise Source: WiFi equipment

31%

ISA100 or
WiHART

5.6 times
WiFi
1ch: Text Data
5.5% 5ch: Ping
10ch: Web camera
Shielded Room

ISA100 WiHART
Black List Setting Channel
* Both of test devices for WiHART and
ISA100 are Yokogawa products.
A90-TCS-344 rev.1 WiFi Test spectrum
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Field Instruments Div.
Nov.. 2011 Confidential
 Yokogawa’s Strength

High Sensitivity Radio Technology

■ Long-Distance Communicatio
- 600m communication between GW and Transmitter
- Open Space & Tank Farm
■ No line-of-sight Communication
- Be able to Communicate within a 50-meter

ISA100

A90-TCS-344 rev.1
Yokogawa Electric Corporation - 14 -
Field Instruments Div.
Nov.. 2011 Confidential
 What we found ? (Advantage of YOKOGAWA )
・Line of Sight is Vertical rather than Horizon.
→ Network Design by high sensitivity radio technology.
( Realized long distance communication, No line of site communication till 50M)

GW Repeater
Communicate from a height

300 m

Repeater 600 m
Repeater Repeater (A)

I/O

I/O
I/O
I/O
I/O
I/O

A90-TCS-344 rev.1
Yokogawa Electric Corporation - 15 -
Field Instruments Div.
Nov.. 2011 Confidential
 Application Notes (Steel plant)
Application ;
Temperature Monitoring on power cable junction at underground tunnel for plant safety (Threat of
fire accident due to high temperature at joint of high voltage cable)

Challenge ;
-Frequent human patrol to check the temperature
-Difficulty in cabling at cable trench in such a narrow underground tunnel
-Expected electric noise due to high voltage power cable

Solution ;
ISA100 Wireless temperature transmitters at cable junction Extend Antenna Cable

Benefit ;
About 80m
Ground Gateway
-Eliminate cabling difficulty and its cost
-No human patrol required Trench (Tunnel)
Repeater
YTA Antenna
-ISA100 Radio Robustness to possible noise

Cable Joint PER test

at each repeater position Power Cables
A90-TCS-344 rev.1
Yokogawa Electric Corporation - 16 -
Field Instruments Div.
Nov.. 2011 Confidential
 Application Notes (Refinery)
Application ;
Replacement of off-line temperature and pressure gauzes with on-line transmitters
Challenge ;
High cabling construction cost and difficulty in cabling construction due to many
monitoring points over congested and wide plant approximately 300m square
Solution ;
ISA100 Wireless pressure and temperature transmitters
Benefit ;
-Eliminate cabling construction cost
-Eliminate labor cost for human patrol Approximate 300m
-ISA100 long transmittable distance Transmitters

-ISA100 radio robustness even in dense construction Tower

Tower
Repeater
300m
Repeater
Repeater

Gateway
Control Room
Gateway
A90-TCS-344 rev.1
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Field Instruments Div.
Nov.. 2011 Confidential
 Application Notes (Chemical plant)
Application ;
Temperature monitoring at tank firm

Challenge ;
-Difficulty in cabling due to public road between tank firm and office, and long distance
-Frequent traffic of Vehicles and lorries become obstacles to radio path, creating unstable
communication

Solution ;
ISA100 Wireless temperature transmitters with Extension antenna cable

Benefit ; Tank Farm Repeaters

YTA (x2 for redundancy)
-No cabling construction
-ISA100 long communication distance
-ISA100 radio robustness in tank farm

400m

antenna with extension cable to avoid

the obstacle by vehicle and lorry Gateway Office
A90-TCS-344 rev.1
Yokogawa Electric Corporation - 18 -
Field Instruments Div.
Nov.. 2011 Confidential
 Application Notes (Natural Gas wellhead)
Application ;
Temperature and pressure monitor at natural gas well, surrounded with metal net
(grid of iron bars) to prevent people from entering such restricted areas

Challenge ;
-Replace obsolete optical fiber instrumentation system with other solutions without cabling
-Obstacles to radio communication such as metal net, snow …

Solution ; Snow Well-3

Well-2
ISA100 Wireless temperature and pressure transmitters YTA
Well-1
YTA

Benefit ; YTA
-No cabling construction
-ISA100 radio robustness with row PER 0~1% only
50m

Gateway
A90-TCS-344 rev.1
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Field Instruments Div.
Nov.. 2011 Confidential
 Applications - Long Distance Communication -

Benefits of wireless deployment

– Reduced engineering and commissioning with the flexibility

Benefits of Yokogawa’s solutions

– Reliable wireless networking with less devices
– Real time monitoring/control (max. 1 sec.) in remote area
– Best installed performance with digital precision and long term stability
of wireless products.
– Total wireless solutions
A90-TCS-344 rev.1
Yokogawa Electric Corporation - 20 -
Field Instruments Div.
Nov.. 2011 Confidential
 What we found ? (Advantage of ISA100)

Interoperability
in Japan, U.S, Germany, Singapore

A90-TCS-344 rev.1
Yokogawa Electric Corporation - 21 -
Field Instruments Div.
Nov.. 2011 Confidential
 Next Release Plan ( Gateway & BBR)
ISA100 Full Functional OPC server
ALE111

Architecture
System Component:
Management Console
Modbus/TCP
Y-GSAP

GW+System Manager GW・SysMgr

via Y-GSAP
GW・SysMgr
Field wireless

ISA100.11a Backbone
ISA100.11a Backbone
management console
BBR + Redundant Network
Wifi access point (3rd party)
Full Redundant Architecture: BBR WiFi
Subnet C
BBR

DuoCast in ISA100.11a
Redundant Network
ISA100.11a
Wireless

Redundant Components Subnet A Subnet B

Backbone router (BBR) Double wireless

Installable Anywhere
Small & Light WiFi ISA100.11a

Double wireless ( WiFi and Solar Panel

ISA100.11a )
Battery
Low Power Consumption Small & light
Flexible Backbone I/F
A90-TCS-344 rev.1 Low power
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Field Instruments Div.
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