HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY AND EDUCATION

FACULTY OF MECHANICAL ENGINEERING

DEPARMENT OF
MACHINE MANUFACTURING TECHNOLOGY


EXPERIMENT REPORT

ELECTRICS AND ELECTRONICS IN

INDUSTRIAL MACHINES
Name:
Student’s ID:
Class:
Group:

Ho Chi Minh City – 4/2019

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 HCMC University of Technology and Education Group/ Class:
Faculty of Mechanical Engineering Ended Day:…/…/2019
Machine Manufacturing Techology Deparment Tern:

SUBJECT ASSESSMENT
EXPERIMENTS IN ELECTRICS AND ELECTRONICS IN INDUSTRIAL
MACHINE (ELDR312025)
Item Requirement Points
st
1 class: Surving electrical equipments 1
Problem: Start/Break electrical motor by Contactor
2nd class: 2
EXPERIMENTS Problem: Sequence cricut for actuators by using Relay
CONTENT 3rd class: 2
Problem: Apply time relay (On and Off)
4th class: 2
Problem: Compoud cricut from teacher
5th class: 3
Individual Test (45-60 minutes)
Final points 10

=> Industrial manner, experiment uniform, late: -0.5 point

=> Student absence 1 class ( have reason and permission from advisor ): -2 points, points
of exercise in missing class: 0 point
=> Fuse brake in experimnet exercise: -1 point ( double Fuse braking: assess fail)
=> Student destroy equipment must replace it
Advisor

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 CONTENT
Part 1. ELECTRICAL EQUIPMENTS
Chapter 1 ELECTRICAL SAFETY – HOW TO USE THE ELECTRICAL 3
EQUIPMENT
Chapter 2 CHAPTER 2: USING DIGITAL MULTIMETER 8
Chapter 3 COSSE – CHOOSE CB (CIRCUIT BREAKER) 12
Chapter 4 WIRING THE 3-PHASE ASYNCHRONOUS MOTOR 21
Chapter 5 MAGNETIC CONTACTOR 25
Chapter 6 ELECTROMAGNETIC RELAY - INTERMEDIATE RELAY 35
Chapter 7 TIME RELAY 39
Chapter 8 SYNTHETIC EXERCISES OF ELECTRICAL EQUIPMENTS 43
Chapter 9 THE INDIRECT OPENING CIRCUITS OF 3-PHASE MOTOR 47
Part 2: INVERTER
Chapter 10 APPLICATION OF INVERTER 55

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 CHAPTER 1. ELECTRICAL SAFETY – HOW TO USE THE
ELECTRICAL EQUIPMENT
A. Target
- Analyze the causes of electric shock, safety in electricity measurement and first aid
measures for people with electric shock.
-The way using hand tools.
-Follow the rules of electrical safety in the laboratory.
B. Content
1. Safety in electricity use
1.1. Dangers and accidents caused by electric currents
1.1.1. Electric shock: due to touch direct (a) or indirect (b) with electrical conductive
elements which have voltage.

1.1.2. Electrical burn: Cause thermal energy of electric arc.

1.1.3. Explosion, fire: Cause by short-circuit.
1.2. Effect of electric current on the human body
When the electricity flows through the body will be totally damaged. The most
dangerous is the current flowing through the heart and nervous system. Under the
influence of electricity, heart muscle fibers will be quickly shrinkage so that the
arrhythmia leads to the heart beating which would make it completely. The danger of
electric shock depends on many factors:
- The value of current flowing through the body.
- The way of electric current flowing through the body.
- Time of electric shock.
- Frequency of electric current.
- Environment, health condition, …
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1.3. Methods to protect against electric shock
1.3.1. 3-layer safety protection principle:
1.3.1.1. Basic protection
Protect through the installation of system design, equipment by insulation and air
distance, barrier to avoid contact with electrically charged particles.
1.3.1.2 Indirect protection
In case the contact with conductive parts is unavoidable then need add some protection
devices are required to automatically disconnect the circuit from the power supply
when the problem occurs.
1.3.1.3. Direct protection
When indirect protection not guaranteed, they can increase the level of protection with
more sensitive devices. Using electrical leakage prevention devices is the solution to
this problem.

1.3.2. Protect by grounding contact

To avoid accidents caused by electric shock on
the metal casing of electrical equipment
contact voltage may appear or between the
casing of two devices due to two different
incidents. If we carry out the grounding of
metal casing devices, the faulty current will be
closed through the grounding system.
1.3.3. Insulation protection
Figure 1: Grounding system
- All parts of the body can touch electricity
insulated.
- Insulation for hand with gloves, insulating tools, protective hats and coats.
- Insulation for ground or good conductive particles in contact with ground.
1.3.4. Others protection
- Protect by measures separated from the grid of electricity supply.
- Protect by automatic cutting of faulty areas off the grid.
- Protect against electric leakage currents by ELCB (Earth Leakage Circuit Breaker).
1.4. First aid measures for people with electric shock
In all emergency situations, the rescuer must:
- Keep the victim's condition intact.
- Isolate the victim from the object that caused the problem (interrupting the
power).
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 - Call emergency hotline.
Victim rescue steps included:
- Respiratory and circulatory assistance.
- Must not cause other injuries.
- Control bleeding of the wound.
- Splints and fixes fractures.
- Check hypothermia.
- Move the victim gently.
1.5 Electric safety rules
- No one is allowed to repair electricity except those with a certificate of
workmanship.
- No one is allowed to repair electricity except those with a certificate of
workmanship. When an incident is detected, it is necessary to immediately notify the
responsible person.
- Do not touch electric wires and equipment (especially when wet hands).
- Install covers for all switches.
- Do not spray liquids on electrical equipment such as switches, motors, power
distribution cabinets.
- Do not hang things on electrical wires or equipment.
- Do not let the wire go through steel structures, sharp corners or sharp edges.
- Do not connect multiple branches with coaxial wires.
2. Some types of common tools

No Name of Tool Function

1 Universal Plier Use for holding, bending, cutting, connecting the
wire

2 Adjustable Joint Pliers Use for holding, bending and cutting the wire

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3 Wire Strippers Use for stripping the cover of the wire

4 Diagonal Cutters Use for cutting the wire and peel the cover off the
wire

5 Cos Pliers Press the cos head, the wire connector

6 Ampe Plier Mensure the alternating current line, AC Voltage

and Check the connection of the electrical circuit

7 Electronic Iron used to solder lead to joints, the end wire into the
domino

8 Hammer used for beating, knocking on something. In

addition to the ordinary iron hammer, there is also a
rubber hammer and wooden hammer used to bend
and shape the wires of various kinds of lathe
machines.

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 9 Electronic Testing Pen Used to test L wire

10 Screwdriver Used for fixing, opening screws. There are 2 types

of screwdrivers: flat and pake. In order to avoid
damage, lack of image description feature should
take note.
First, hold the screwdriver along the palm, the
handle is in the hand.
Second, the screwdriver shaft must coincide with
the axis of the screw when screwed.
Finally, use a screw driver of the right size to use
and use enough force.
11 Ohm Meter Measure DC and AC current
Do DC and AC voltage measurement

3. Industrial Hygiene
- After each time we finish the experiment, students have to clean the workstation,
machine and the tool of the Lab.
- After finishing the course, students have to clean fully the lab.
C. Question
1. List safety measurement when using electricity?
2. How to use correctly some hand technical tools?
3. Why you to need perform industrial hygiene after finishing the lesion?
Answer:
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 CHAPTER 2: USING DIGITAL MULTIMETER
A. Chapter Outputs
- Explaining structure, applications of Digital Multimeter (VOM).
- Using VOM with the right technical requirement.
- Creating carefulness, accuracy while using VOM.
B. Contents
 Using requirement for VOM
+ When you change the measuring unit, you must pull the stick out of the measuring
point before lowly change to the suitable unit: ACV, BATT (if it have), DcmA, DCV,
Ω, ect.
+ You must select the suitavle unit and have the measuring limit rather than the value
you measure.
+ Safety: When you measure Voltage or Amperage your hand always put on the
insulated section of measuring sticks. Do not touch the metal section of it.
+ Hold the stick corectly.
1. Outside components of VOM
1. Pointer
2. Panel
3. 0 Adjuster
4. 0 Ω Adjuster
5. Range selector switch
6. Face Plate
7. Output stick socket
8. Nagative (-) stick terminal (white or blue)
9. Positive (+) stick terminal (red)
Picture 2.1 Digital Multimeter

Picture 2.2 Penal and Range selector switch

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No Measuring Methods
1 Measure AC, DC curent
2 Measure AC Voltage
3 Measure DC Voltage
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How to do
- Rotate (5) to DcmA
- Select the neccessary option
- Put 2 measuring sticks to the
object. In case of AC curent let red
stick to (+) and black to (-) of the
object.
- Determine the result
- Rotate (5) to ACV
- Select the neccessary option
- Put 2 measuring sticks to the
object.
- Determine the result
- Rotate (5) to DCV.
- Select the neccessary option.
- Put 2 measuring sticks to the
object. Besure red stick to (+) and
black to (-) of the object.
- Determine the result.
 4 Measure Resistor - Rotate (5) to Ω.
- Select the neccessary option.
- Cotact 2 head of measuring sticks
and adjust indecated hand come to 0
Ω position by pressing (6).
- Put 2 measuring sticks to the
object.
- Determine the result.

5 Energy Source Checking - Rotate (5) to BATT.

- Select the neccessary option.
- Put 2 measuring sticks to the
object. Bessure red stick to (+) and
black to (-) of the object.
- Determine the result.

When we measuring Voltage and Amperage, the value of using quantity must rather
than the value of measuried point inorder not to detroy the device. If you don’t know the
value of the measuried point, you must use the quanity that hve the highest value then
choose the suitable one.
After the class, you must rotate (5) to OFF position so as to incrase the life time.
=> To sum of, the VOM using instruction will mainly like this:
+ Adjust the Rotary switch to the suible quatity with the highest value then low down
tho the apprppreiate one.
+ Alter indicated hand to 0 line.
+ Read the result.

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 + In case of measuring resisstor you must cotact 2 head of measuring sticks and adjust
pointer come to 0 Ω position by pressing 0 Ω button.
C. Question and exercise:
Using VOM
+ Check the resistor, electrical pole of the curent or outside of it.
+ Check electrical pole of asynchronous motor.
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 CHAPTER 3. COSSE – CHOOSE CB (CIRCUIT BREAKER)
A. Taget

- Structure and function of cosse and CB

-Cosse in right way

-Choose suitable CB for electrical circuits

-Accuracy, aesthetic, careful when choose cosse and CB

B. Content

1. Function and classification of cosse

1.1. Function of cosse

Cosse is a power transmission equipment, the effect is able to conductive between

electric cables or between electric cables and equipment

1.2. Classification cosse

If clasify by fabrication materials,there are three main kinds of cosse: copper

cosse, aluminum cosse, and copper and aluminum cosse

Cooper cosse aluminum cosse copper and aluminum cosse

If clasify by geometric shapes ,there are alot kinds of cosse:

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cosse round covered with plastic cosse which no round covered with plastic

cosse round covered with plastic cosse which no round covered with plastic

Cosse round 1 hole cosse round 2 hole

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 Double cosse

2. Procedure cosse

Step 1: Select the appropriate cosse for the wire diameter to press. We need to base
on the specifications of the wire to choose the cosse, base on the inside diameter of wide
to choose, because this is the connect part between conductor and cosse

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 wire section specifications of cosse

step 2: cut off the insulated wire. The amount of wire exposed to the cosse should
be equal to the length of the press head, which can be longer than 1/4

Note: if the cord does not fit on the press head or is too loose because size or wire is
wrong

Step3: put the end of the wire into the cosse. The wire is inserted into the cosse
until the insulation touches the cosse

Step 4: depend on cosse that we choose different type of pliers. choose the size of
pliers equal with the dimention of cosse

Pliers mouth texture

3. CHOOSE CB(Circuit breaker)

3.1. Structural survey

CB is a switchgear, capable of letting electricity flow through under normal

operating conditions. under abnormal conditions due to short circuits must be able to

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withstand the current for a specified period of time and automatically disconnect. The
main parts are:

-Contact

-Part of protection

In addition, it also has other parts such as shells, wire connectors, joysticks and test
buttons(test)

3.2. Classification CB

1. According to the polar number: 1 pole, 2 poles, 3 poles, 4 poles

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 1 pole 2 poles 3 poles 4 poles

2. According to the shell texture: MCCB, MCB

No Type of CB Illustration
1 MCCB (Moulded Case Circuit
Breaker)
This type is used to switch the circuit
for the load (usually motor), used for
standard grid with voltage from 400V-
600V frequency 50/60 Hz. Able to
protect the loading process and short
circuit. protection part using
electromagnetic relay (current relay)
2 MCB (Miniature Circuit Breker)
This type is capable of protecting the
grid against overload and short
circuits. used to shut down the power
source for lighting systems,
distribution systems for domestic and
industrial use. Protection part uses
thermal relay. working voltage from
220V-415V, frequency 50/60Hz

3. According to the function: overcurrent protection, short circuit; overvoltage and low
voltage protection; leakage protection (anti-shock)

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 No Type of CB Illustration
1 ELCB (Earth Leakage Circuit
Breaker)
used to protect ground leakage
current in frequency circuit 23 43,
rated voltage 1 phase 240V, 3 phase
415V, rated current above 60A. In
addition to overload protection, the
circuit operator used to switch the
power off under normal conditions
from 10-30mA for 1 phase, 100-
300mA for 3 phases.

2 RCCB ( Residual Current Circuit

Breaker)
used to close circuit breaker and
protect ground leakage current with
sensitivity 10mA, 30mA, 100mA,
300mA. rated voltage 240V for 1
phase ,415V for 3 phase, frequency
50/60Hz, rated current from 16A-
100A

3.3. Conditions of CB selection

When selecting CB, the following factors must be considered:

-Electrical properties of the system that the CB will be installed.

-Outside temperature and other climatic conditions.

-Requirements for closing and cutting circuit breakers.

-Operating rules: whether or not there is a need for remote control, the release of the CB
makes clear, selective separation.

-Rules of installation, especially for human protection.

-Characteristics of the load, such as: electric motor, isolation transformer, ...

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Select CB according to the following key parameters: rated voltage (𝑈𝑛 ), rated current
(𝐼𝑛 ), rated turn off ability and selective off ability.

1. Select CB according to the rated voltage (𝑼𝒏 )

condition for selecting CB according to the rated voltage is: the rated voltage of CB is
equal to or greater than the rated voltage of the grid (𝑈𝑛1 ):

𝑈𝑛 ≥ 𝑈𝑛1

2.Select CB according to the rated current, with to the ambient temperature

Selection conditions: The rated current of the CB must be greater than or equal to the
calculated current of the load (𝐼𝑡𝑡 ):

𝐼𝑛 ≥ 𝐼𝑡𝑡

Normal reference temperature:

30° C with CB used for civil electricity.

40° C with CB used for industrial electricity.

The ability of the CB is it can work at different ambient temperatures depends primarily
on the technology of the release

For the magnetic-thermal elements are not compensated

Select the reduction coefficient for electric current according

rated current 40°C 45℃ 50℃ 55℃ 60℃

(A)
TM160D 160 156 152 147 144
TM200D 200 195 190 185 180
TM250D 250 244 238 231 225
For elegant magnetic - thermal units have been compensated: Low pressure CB with
rated current ≤ 650A has thermal compensation plate in range -5℃ to 40℃.

For electromagnetic elegant:

Determine the maximum permissible elegant electric current corresponding to the

ambient temperature according to the table below

temperature (℃) 40 45 50 55 60

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 rated current 𝐼𝑛 (𝐴) 2000 2000 2000 1980 1890
Maximum release 1 1 1 0.99 0.99
current 𝐼𝑟

3. Select CB according to CB cutting capacity (𝑰𝒄𝒖 𝒐𝒓 𝑰𝒄𝒏 )

selected conditions: the ability to cut the norm of CB must be greater than or equal to the
assumed short-circuit current (𝐼𝑁 ) calculated at the CB setpoint

𝐼𝑐𝑢 ≥ 𝐼𝑁

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 CHAPTER 4 . WIRING THE 3-PHASE ASYNCHRONOUS MOTOR
A. Objective

- Demonstrate how to determine the polarity of the output wires of the 3-phase asynchronous
motor with 6 output wires.

- Wiring Y / Δ (star / triangle) is true to the source voltage.

- Match the coil of triangle or star shaped motor.

- Forming careful, meticulous, accurate when wiring to the engine.

B. Content

1. Structure of 3-phase asynchronous motor

3-phase asynchronous motors have 2 main parts:

❖ Stator

A static component that creates a rotating magnetic field composed of magnetized iron leaves that
are assembled into a cylindrical cylinder, the back of the stator has grooves that place the edge of
the wire. Three phase coils are arranged evenly on the stator and deviate by 120 degrees. The
magnetic circuit on the stator is usually fixed in the body.

❖ Rotor

As a rotating part, it is also composed of magnetic iron leaves assembled into solid cylinders and
around cylinders with grooves where cast aluminum bars are placed. The rods are connected to
each other to form a closed squirrel-like circuit and often cast the ventilated auxiliary blades
attached to the rotor. For three-phase asynchronous motor with large power, it is often used to
create winding rotor type to create advantages when starting the engine. This type of rotor is
wrapped in 3 coils corresponding to 3 phases and wired in a Y-way. The three ends of the phase
coil are connected to three copper rings and they are short-circuited by a three-phase starter
resistor.

2. Principle of operation of 3-phase asynchronous motor

When the motor is connected to a three-phase electric network, the rotating magnetic field caused
by the stator causes the rotor to rotate on the shaft, the rotation of the rotor is transmitted by the
machine shaft and used to operate the machine tools or the structures. other movement.

3. Determine the output wires of 3-phase asynchronous motor:

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No. Image & Implementation steps
Determine the output wires of 3-
phase asynchronous motor by
using a VOM meter
1 we proceed to connect the ends of each coil
Directional Implementation
In case of the wiring board of a three-phase motor
is getting wrong in position according to
convention, we proceed to determine the polarity of
the output wires of the three-phase by following this
steps:
 Step 1: Use Ohmmeter to determine each pair
of wires in 6 output wires, let VOM in the
measuring area Ω scale x1, a measuring stick
connected to one end of the 6 wires. Measure
with the other 5 wires in turn, if any wire makes
the VOM needle indicate a certain resistance
value, the wire end with the wire is making a
common are standard of one coil. We mark the
two ends of the wire 1-2 of coil I, similarly we
measure for the remaining two coils and mark
the following symbol: coil I (1-2), coil II (3-4),
coil III (5-6).
 Step 2: Separating each coil into 1 wire, then
together (random separation). Thus, we will
connect the ends of 3 wires of 3 coils with each
other.
 Step 3: We move the VOM meter to the DCmA
scale, insert the two meter gauges into the two
wires that are connected in step 2.
Rotate the motor shaft slightly, if the clock
is still standing or slightly vibrating,
indicating that the ends are in the same
polarity. If the polarity is different, we
proceed to change the two ends of a coil, so
that until the VOM clock is stationary or only
slightly at the zero line, the result of polarity
determination will be finished.
Note that in the process of changing the ends, we
have to select a coil as the standard and keep the
two ends of this coil during the conversion.
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4. Wiring 3-phase asynchronous motor:

When wiring a 3-phase motor, it is necessary to pay attention to the power supply to the motor of
a 3-phase 127 / 220V electric network or a 3-phase 220 / 380V electric network that wiring to
match the rated voltage of the engine. There are two ways of wiring: star (Y) and triangle (Δ)

◆ Triangle wiring (Δ):

When name plate of the motor has a rated voltage of 220 / 380V and the motor is installed
with a 127 / 220V - 3 phase power network, the motor must wiring the triangle method in order to
suitable for the low voltage source.

Fig 5.3 Triangle wiring Δ Fig 5.4 Wiring board

◆ Star wiring (Y):

If the aforementioned 3-phase motor is installed to operate a 220 / 380V - 3-phase power
network, the motor must be wired in order to match the power supply network.

Fig 5.5 Star wiring Y Fig 5.6 Wiring board

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C. Question & Exercise:

1. Determine the output wires of 3-phase asynchronous motor by using a VOM meter

2. Wiring motor

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 CHAPTER 5 : MAGNETIC CONTACTOR
A. Goal
• Present the structure and operation principle of
contactor
• Design of capacitive contactor circuit
• Assembling and wiring the electrical panel
• Formation of carefulness, creativity, accuracy in
the design and assembly of electrical circuits.
B. Content
_ Contactor is an electromagnetic switch that starts
remotely, used for circuits with medium or higher
capacity. According to working voltage contactor
has 2 main types: contactor DC and AC contactor.
_ Magnetic start is an electromagnetic switch with a
recovery spring. These magnetic starters are also
made for medium closed-loop circuits. Magnetic
startup is an important device in control engineering.
Starting from the main closed circuit for the load:
electric motors, transformers, lighting devices,
heating devices ....
_ Starting from there are 2 types:
Starting from the main: There are three main contacts, usually one digit of 1,3,5 and
2,4,6. A1, A2 coil ends. Two auxiliary contacts have two digits, each of which has a
pair of symbols, the first number indicates the position and the order; The second
number indicates the task function.
+ Normally closed contacts (NC): there is a second number 1-2
+ Normally open contacts (NO): there are 3-4 numbers
The auxiliary magnetic start is composed of small loads, which is the controlled
current flowing through. Auxiliary magnetic booting has many switching contacts.
The same connector symbol starts from the main:
+ Coil starting from: A1, A2.
+ The auxiliary contacts: X1-X2 are normally closed, X3-X4 normally open.

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C. Questions and answers
1. Exercise 1
Create a equipments list, application, quantity, symbol of equopments on the Modul
No. Name Symbol Application Quantity
1

10

11

12

13

26
 DESIGN OF NORTH MOTOR ENGINE 3 PHA
Synopsis :
• Review the engine parameters
• Calculate the current in the circuit
• Calculate device selection
• Electrical circuit diagram design
Details :
1. Power source, engine parameters
_ 3-phase 380V, 50Hz circuit
_ 3-phase, 220V, 50Hz circuits
_ 1-phase 220V, 50Hz circuit
How to wire the motor:

Parameter on engine:
_ Y / A - 380V / 220V
_Y / A - 660V / 380V
2. Calculate the current in the circuit
Power on the engine

3. Select the device

Choose MCB, MCCB
MCB: Small size Aptomat, at small (Miniature Circuit Breaker)

27
MCCB: Aptomat block, aptomat shaped, at floor (Molded Case Circuit Breaker)
ACB: Low-voltage air circuit breaker, low voltage circuit breaker, universal circuit breaker
(Air Circuit Breaker)
ELCB: Leakage resistance Aptomat (Earth Leakage Circuit Breaker)
ACB: current can reach 4000A
_ Select CB:UđmCB ≥ Uđmlưới
IđmCB ≥ Iđmlưới
_ Normally according to safety standards to operate, I choose I = 1.3 ÷ 2.5 Iđm
_ And the CB is usually valid: 20A, 25A, 40A, 50A, 63A, 75A, 100A, 125A, 250A,
300A, 600A. We choose CB before 2-3 levels. For example, we calculate Iđm ~ 40A,
we can choose MCB of 63A.
Table of MCB equipment
MCB (CB tép)
Tên hàng In(A) Icu(KA) Ghi chú
BKN-1P 6-10-16-20-25-32-40A 6
(1 tép) 50-63A 6
BKN-2P 6-10-16-20-25-32-40A 6
(2 tép) 50-63A 6
BKN-3P 6-10-16-20-25-32-40A 6
(3 tép) 50-63A 6
BKN-4P 6-10-16-20-25-32-40A 6
(4 tép) 50-63A 6
BKN-b 1P 6~40A 10
50-63A 10
BKN-b 2P 6~40A 10
50-63A 10
BKN-b 3P 6~40A 10
50-63A 10

MCCB ( APTOMAT) loại 3 pha

ABN53c 15-20-30-40-50A 18
ABN63c 60A 18
ABN103c 15,20,30,40,50,60,75,100A 22
ABN203c 100,125,150,175,200,225,250A 30
ABN403c 250-300-350-400A 42
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ABN803c 500-630A 45
ABN803c 800A 45
ABS33c 5A-10A 14
ABS53c 15-20-30-40-50A 22
ABS103c 15,20,30,40,50,60,75,100,125A 42
ABS203c 150,175,200,225,250A 42
ABS403c 250-300-350-400A 65
ABS803c 500-630A 75
ABS803c 800A 75
ABS1003c 1000A 65
ABS1203c 1200A 65

Select contactor:
_ Current value of contactor: I = 1.2 ÷ 1.5 I_đm
_ Usually valuable: 6A, 9A, 16A, 20A, 25A, 40A, 50A, 65A, 75A, 85A, 100A, 125A,
250A, 300A, 600A. I choose the bigger 1-2 level MC. For example, we calculate
I_đm = 50A, we choose contactor 65A or 75A.
_ Select contactor for star / triangle: main contactor and for triangle bigger than level
1 star.
Table of contactor devices
KHỞI ĐỘNG TỪ 3 PHA(CONTACTOR 3 POLES)
Tên hàng In(A) Ghi chú
(1)
MC-6a 6A(1a)
(1)
MC-9a 9A(1a)
(1)
MC-12a 12A(1a)
MC-18a(1) 18A(1a)
(2)
MC-9b 9A(1a1b)
(2)
MC-12b 12A(1a1b)
(2)
MC-18b 18A(1a1b)
(2)
MC-22b 22A(1a1b)
(2)
MC-32a 32A(2a2b)
(2)
MC-40a 40A(2a2b)
MC-50a(3) 50A(2a2b)
(3)
MC-65a 65A(2a2b)
(4)
MC-75a 75A(2a2b)
(4)
MC-85a 85A(2a2b)
(4)
MC-100a 100A(2a2b)
(4)
MC-130a 130A(2a2b)
(4)
MC-150a 150A(2a2b)

29
MC-185a(4) 185A(2a2b)
MC-225a(4) 225A(2a2b)

Choose thermal relay:

Thermal relay is a motor protection device in case the motor is overcurrent, so to
protect the motor optimally we choose the electrical value for the thermal relay: I =
1.1 ÷ 1.2 I_đm
Table of thermal relay device
RƠ LE NHIỆT
Tên hàng In(A) Ghi chú
MT-12(1) 0.63~18A
MT-32(2) 0.63~19A
MT-32(2) 21.5~40A
MT-63(3) 34-50,45-65A
MT-95(4) 54-75,63-85,70-95,80-100A
MT-150(5) 80-105A,95-160A,110-150A
MT-225(6) 85-125,100-160,120-185,160-240A
MT-400(7) 200-330A và 260-400A
MT-800(8) 400-630A và 520-800A

Choose conductor and uniform:

• Electric cables (wires for dynamic circuits): 4-12A /1mm ^ 2
• Control cable, single soft cable, hard cable, multi-core cable, 1-core cable
• Bushbar: 2-3A /1mm^2
Table of value selection
According to IEC 60439 standards. Current and cross-section wires to 400A
Range of rated current(1) Conductor cross-sectional area(2),(3)
A mm2 AWG/MCM
08 1 18
8 12 1.5 16
12 15 2.5 14
15 20 2.5 12
20 25 4.0 10
25 32 6.0 10
32 50 10 8
50 65 16 6
65 85 25 4

30
 85 100 35 3
100 115 35 2
115 130 50 1
130 150 50 0
150 175 70 00
175 200 95 000
200 225 95 0000
225 250 120 250
250 275 150 300
275 300 185 350
300 350 185 400
350 400 240 500

Values of Range of Test conductors

the rated Rated Cables Copper bars
current A Current A Quantity Cross sectional Quantity Dimentions(3)
Area(3)/mm2 mm
500 400 to 500 2 150(16) 2 30×5(15)
630 500 to 630 2 185(18) 2 40×5(15)
800 630 to 800 2 240(21) 2 50×5(17)
1000 800 to 1000 2 60×5(19)
1250 1000 to 1250 2 80×5(20)
1600 1250 to 1600 2 100×5(23)
2000 1600 to 2000 3 100×5(20)
2500 2000 to 2500 4 100×5(21)
3150 2500 to 3150 3 100×10(23)
1. The value of the current shall be greater than the first value and less than or
equal to the second value.
2. Bars are assumed to be arranged with their long faces vertical. Arrangements
with long faces horizontal may be used if specified by the manufacturer.
3. Values in brackets are estimated temperature rises( in kelvins) of the test
conductos give for reference.
1. According to the formula for calculating engine power, we have P = √3UdâyIcos∅
= 3UphaIcos∅(1). By using measuring devices we find the values I = 41.2A, cos∅ =
0.89, U = 380, and on the motor label, record the power P = 22Kw, so the formula
for calculating the power is wrong. ? Explain ?

31
2. Calculation and selection of equipment for star / delta starter motor 22Kw,
380VAC, Cos fi = 0.75 (After calculation, it is possible to test according to the
following table).

32
2) Exercise 2
Design of dynamic circuit and control circuit to directly start 3-phase KDB motor with
Contactor (with signal light)
Power circuit Control Circut

The order of performing experiments

• Step 1: Design circuitry (dynamic circuit + control circuit)
• Step 2: Select and arrange the necessary Power Tools for control circuit on Experimental
Module (no dynamic circuit unless the teacher specifies)
• Step 3: Check selected items (note the normally closed / normally open contacts)
• Step 4: Wiring control circuit
• Step 5: short circuit test by VOM meter (cold gauge, Ohm scale)
33
• Step 6: Turn on the power under the supervision of the teacher in charge.
3. Exercise 3
Motor circuit design and motor reversing control circuit (indirect reversal)
Power Circuit Control Circuit

34
CHAPTER 6. ELECTROMAGNETIC RELAY - INTERMEDIATE RELAY
A. Target
• Present the structure and
principle of electromagnetic
relay.
• Application circuit design for
intermediate relay.
• Forming care, creativity,
accuracy in circuit design
and electrical circuit assembly.

Figure 7.1 Intermediate

relay
B. Content
Electromagnetic relay is the type of relay used to control circuits and usually
placed between two relays to perform switching. The characteristic of intermediate
relay which none voltage or current regulator are present.
The structure of the power relay is similar to start a secondary magnetic:

Figure 7.2 Structure of intermediate relay

1. Coil; 2. Static steel core; 3. Dynamic steel core; 4 and 5. Adjustable screws and
screws; 6 and 7. The contact is often open; 8 and 9. Insulation price; 12.
Springs; 10 and 11. Close contacts.

C. Questions and answers

1. Exercise 1
Read and redraw the symbol of Relay (8,14 pins)

35
2. Exercise 2
Problem1: Give an electric circuit in the picture below
Design a dynamic power and control circuit in the order
below
a) M1 run first and then M2 keep running
b) The S1st button start the M1 engine, The S2nd
button start the M2 engine and S0 stop all the
circuit with the light H1and H2 start catching up to
the loop.

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36
Problem2: Give the mixing tank and conveyor circuit
below
Design a dynamic power and control circuit in the order
below
a) M1 run first and then M2 keep running
b) S0 ready the machine, the S1st button start the
M1 engine, the S2nd button start the M2 engine and S3
stop all the circuit with the light H0 and H1 start
catching up to the loop.
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37
 List of Tool
No Name of tool Symbol Function Quanity
1
2
3
4
5
6
7
8
9
10
11
12
13

38
 CHAPTER 7: TIME RELAY

A. Purpose:
. Understand the operating principle of time relay
. Design the circuit using time relay
. Assembly and wiring into the circuit
. Develop creativity, care, accuracy in the design and assembly of electrical
circuits
B. Purport:
Timer has different types, based on their structure and function, we divided
into the following types: electromagnetic timer, engine timer, pendulum timer,
air timer, electronic timer …
The timer is a type of relay that slows down the opening and closing of
electrical circuits. The switching time is adjustable from 2s-600s.
The timer starts after the set time according to a switching switch
This switch can be used as a normally closed or normally open contact.

-slows down time to

close the circuit

-Slows down time to

open the circuit
-Slows down time to close and open the circuit.

C. Exercise:
1. Exercise 1:
Read and draw time relay symbols used in the test:

39
 2. Exercise 2:
Give the system:
Design of dynamic circuits and control
circuits according to the following
requirements:
Press S1 motor M1 to operate, after
10s motor M2 operates. Press S0 motor M1,
M2 stop. H1, H2 signal for active motors M1 and M2.
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Number Name Symbol Application Quantum

1

41
10

11

12

13

42
CHAPTER 8. SYNTHETIC EXERCISES OF ELECTRICAL EQUIPMENTS

A. Targets
- Use synthetic knowledge to solve real applied tasks.
- Design-assemble-connect wires perfectly.
- Create the creativity, wakefulness, authenticity in design and assemble the electrical
circuit.
B. Contents
Exercise 1
Design the dynamic and control circuit which makes engine M1 runs, stops
alternatly at pointed time t1=15s, t2=10s.

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Exercise 2
Design the dynamic and control circuit which makes engine M1, M2 run, stop altenatly at
pointed time t1=15s, t2=10s.
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Exercise 3
Design the dynamic and control (automatic) :
- Sequence of starting: M3 M2 M1
- Sequence of stopping: Press OFF,
- Press buttons: ON triggers engine M3, after 20s engine M2 runs, M2 runs for 15s
then M1 runs.
OFF stops the system.
- H1, H2, H3 show that the engines are running.
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 Table of electrical equipments which used in exercise…
Order Names Notations Functions Amount

10

11

12

13

46
 CHAPTER 9: THE INDIRECT OPENING CIRCUITS OF 3-PHASE
MOTOR
A. Objective
 Design the indirect opening circuit of 3-phase motor.
 Given the principle of working in a dynamic circuit and a control circuit
 Wiring the indirect opening circuit of 3-phase motor
 Formation of care, creativity in circuit assembly and motor wiring.
B. Content
1. Excise 1:
a. Design a dynamic circuit & a control circuit for starting a 3-phase motor using
autonomous transformer (opening with push button).
Press S1: K1 and K2 operate. Press S2: K3 operate, K1 and K2 stops. Press S0 to
stop the system.
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b. Design a dynamic circuit & a control circuit for starting a 3-phase motor using
autonomous transformer (automatic opening)
Press S1: K1 and K2 operate, after 20s K3 operate, K1 and K2 stops. Press S0 to
stop the system.
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2. Exercise 2:
a. Design a dynamic circuit & a star - triangle control circuit for 3-phase motor
(opening with push button)
Press S1: K1 and K2 operate. Press S2: K1 and K3 operate, K2 stops. Press S0 to
stop the system.
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b. Design a dynamic circuit and a Star - Triangle starter control circuit for 3-phase
motor (automatic opening)
Press S1: K1 and K2 operate, after 15s K1 and K3 operate, K2 stops. Press S0 to
stop the system.
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3. Exercise 3:
Design a dynamic circuit and a control circuit for starting three-phase motor by
adding resistors to the Stator circuit (2 levels).
Press S1: K3 operate in 15s then K2 operate, K2 operate in 10s then K1 operate, K2
and K3 stop. Press S0 to stop the system.
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4. Exercise 4:
Design a dynamic circuit and a control circuit for starting 3-phase motor with rotor
winding by installing 1 level resistors on Rotor method.
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No. Name Symbol Using Quantity

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5

10

11

12

13

54
 CHAPER 10. APPLICATION OF INVERTER
A. Outcome
- Having ability to present about structure and principle of
adjusting the motor speed of the inverter.
- Using inverter competently and safely.
- Connecting electrical devices with inverter competenly and
reasonable.
- Build up the ability of careful, meticuluos, creative,
exactly,etc when connecting electrical devices with inverter.
B. Content
Fig. 10.1 Inverter
1. Conception Micromaster 420

Inverter or Variable Frequency Drive (VFD) is a

device that can control the speed of AC motor by changing the frequency of power
resource. That’s why Inverter has another name called Variable Speed Drive (VSD).
Moreover, voltage supply for motor of Inverter also change based on frequency then
sometimes, Inverter also called Variable Voltage Variable Frequency Drive (VVVFD).
2.1. Method of connecting Inventer with Dynamic circuit
Connecting connectors of power resource with conectors of motor by release the
front cover of Inverter.
2.2. Conectors for controlling
NO Conector Symbol Function
1 1 - Output +10V
2 2 - Output +0V
3 3 ADC+ Similarity input (+)
4 4 ADC- Similarity input (-)
5 5 DIN1 Digital input 1
6 6 DIN2 Digital input 2
7 7 DIN3 Digital input 3
8 8 - Isolation ouput+24V/max,100mA
9 9 - Isolation ouput+0V/max, 100mA
10 10 RL1-B Digital output/ NO contact
11 11 RL1-C Digital output with same jack
12 12 ADC+ Similarity output (+)
13 13 ADC- Similarity output (+)
14 14 P+ Gate RS485
Fig. 10.2 Connectors
15 15 N- Gate RS485
Table 10.1 Connectors for controlling
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2.3. Inverter setting
+ Specifications norm:
- Order resources P0700 = 2 ( Input likes beside
figure)
- Setpoint resources P1000 = 2 ( Input likes beside
figure)
- Working mode without motor P0335 = 0
- Current limit P0640 = 150%
- Smallest frequency P1080 = 0 Hz
- Biggest frequency P1082 = 50 Hz
- Time for increasing speed: P1120 = 10s
Fig. 10.3 Digital inputs and
- Time for decreasing speed: P1121 = 10s
number
- Control mode: P1300 = 0
NO Input/Output Connectors Specifications Function
1 Digital input 1 5 P0701 = 1 ON/OFF (I/O)
1 Digital input 2 6 P0702 = 12 Reverse
3 Digital input 3 7 P0703 = 9 Delete errors
4 Digital input 8 - Digital input resource
5 Similarity input 3/4 P1000 = 2 Setting frequency
6 1/2 - Similarity input resource
7 Relay input 10/11 P0731 = 52.3 Default realization
8 Similarity output 12/13 P0771 = 21 Frequency output
Table 10.2 Specifications and function of connectors
C. Quiz and excercises
1. Ex1
Listing electrical devices inside Module of Inverter (Report)
2. Ex2
Resetting specifications of producer of Inverter

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3. Ex3
Control motor directly by Inverter by following
these steps:
- Motor rotates clockwise.
- Reverse motor.
- Changing frequency directly by Inverter.
- Stop motor by Inverter.
4. Ex4
Adjusting the speed by following request:
- Push motor works with F = 0 – 50 Hz, time for increasing speed is 30s.

- Push motor stops working, time from decreasing to stopping is 20s.

5. Ex5
- Change speed of motor by adjusting increase or decrease buttons on Inverter.

Connecting wires of Inverter Connecting wires with Connecting wires with motor
buttons

6. Ex6
- Change the speed of motor by buttons (S1: low, S2= average, S3= high)
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