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INCLUDES OUR

NEW RANGE

PICV &
Hook-Up
A New Way Forward
VARIABLE FLOW

Pressure Independent
Control Valve
In modern Building Services projects, the desire
for energy efficiency is a primary consideration for
designers, installers, manufacturers, and end users.
HVAC systems offer an excellent opportunity for energy savings if the
correct products are specified, selected and installed and the use of
these products is clearly understood. For installations incorporating items
such as fan coil units (FCU) or chilled beams, the Hattersley PICV offers
an excellent solution for control of water flow rates, and therefore comfort
control and energy savings when used as part of a variable volume
system design. For the installer, we offer a range of solutions which are
easy to select, install and commission.
Developed in the UK, tested to BSRIA PICV standards and utilising high
quality materials, these valves can provide equal percentage performance
which delivers optimum control valve authority. Hattersley go further to
give you the flexibility, offering various actuator options and measuring
points, along with a wide differential pressure and flow rate range
available.
All these factors combine to ensure our product will help you to design,
deliver and maintain a system, which closes the performance gap and
enables energy and cost reduction over its lifetime.

Control Characteristics
The Fig. 1934 Elite Prime PICV is designed with a linear control characteristic to ensure good control over the
flow rate at all settings. Our intelligent actuator controls the linear valve characteristics to an equal percentage
characteristic at all valve settings.

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VARIABLE FLOW

How Does the


Hattersley PICV Work?
1. Differential Pressure Control
As the flow rates in the distribution pipework
fluctuate to match demand, the available
pressure at individual terminal units varies. DIFFERENTIAL
P1
PRESSURE
This variation in available pressure has the CONTROLLER P2
effect of changing the flow rate through
the terminal sub-circuit, i.e. an increase in
pressure gives an increased flow rate.
To negate these fluctuating pressures, the
PICV maintains a constant pressure drop
across its seat P1 to P2, therefore maintaining
a constant flow rate to the terminal.
2. Flow Regulation
By changing the open space through which
the water flows within the valve, the flow rate
can be adjusted and set. The pressure across CHANGE IN OPEN
AREA FOR FLOW
the seat of the PICV is held constant by the OF WATER
differential pressure controller. Whilst setting,
the open area around the disk will change
resulting in a change to the flow rate. The
new set flow rate recreates the constant seat
differential pressure P1 to P2. Having set a
new flow rate, it will stay constant at the new
set value.
3. Comfort Control
The use of a PICV, as with all 2 port control
valves, allows for the variation of the flow rate
FAN COIL UNIT
to vary the heat output of the terminal unit.
The PICV is an integral part of the control loop.
4. Thermostat, BMS, PICV &
Terminal Unit
By varying the flow rate we can control the ROOM THERMOSTAT
heat output of the terminal. For PICVs with
an equal percentage characteristic, there is a
direct relationship between valve position and BMS
heat output, i.e. half open = half heat output.

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VARIABLE FLOW

Why Choose the


Elite Prime PICV?

SIMPLE FLOW SETTING DIAL


• Easy to set by hand for commissioning purposes
• Quick fit actuator connection - no tools required

FLOW CONTROL
• Accurate over a wide ΔP range – 400kPa
• Guaranteed performance & repeatability - hassle free commissioning
• Linear or equal percentage control available through actuator offering flexibility on site
• Class IV leakage
• Flow rate range: 0.008 - 0.340l/s
Note: Applicable to DN15 only.

QUALITY
• Comprehensive testing on each valve
• Pressure tested to BS EN 12266-1
• Performance tested in accordance with BSRIA BTS01

TECHNICALTECHNICAL
HELPLINE: +44
HELPLINE:
(0) 1473
????????
277400
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VARIABLE FLOW

TECHNICAL HELPLINE: +44 ????????


(0) 1473 277400
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VARIABLE FLOW

Technical Description Summary


Elite Prime Pressure Independent Control Valve

APPLICATION DIFFERENTIAL VARIANTS /


Heating and cooling hydronic systems. PRESSURE FLOW RANGE

Activation to 400 kPa Elite Prime PICV


FUNCTIONS:
Flow Control DN15
Activation LF 0.008 – 0.080 I/s
- Equal percentage control
DN15 LF 20 kPa SF 0.060 – 0.200 I/s
characteristics (default)
SF 25 kPa HF 0.085 – 0.340 l/s
- Linear control characteristic
HF 50 kPa
LEAKAGE RATE: Hook-Up Elite Prime
Class IV to EN 1349 0.01% of stated max DN15
flow LF 0.008 – 0.080 I/s
LF Class III (0.1% of Kv Max) SF 0.060 – 0.200 I/s
SF Class IV (0.01% of Kv Max) HF 0.100 – 0.370 I/s
HF Class IV (0.01% of Kv Max)

TEMPERATURE RANGE:
0ºc to 90ºc

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VARIABLE FLOW

Example Flow Performance Graphs


Elite Prime Pressure Independent Control Valve

Standard Flow Control Characteristic Test (P10, P8, P4 & P2)

Control Characteristics Test Data

Low Flow Limitation Test (P10, P5 & P2)

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VARIABLE FLOW

Fig.1934 DN15
Pressure Independent Control Valve PN25

Features & Benefits Material Specification


1. Comprehensive flow range available, allowing Part
Description Material
for cost effective valve selections No.
1 Body DZR Brass BS EN 12165 (CW602N)
2. Accurate over a wide ∆P range - up to 400kPa
2 Bonnet DZR Brass BS EN 12165 (CW602N)
3. Class IV leakage* 3 End Cap DZR Brass BS EN 12165 (CW602N)

4. PN25 rated product, suitable for high pressure 4 P84 Test Point DZR Brass BS EN 12165 (CW602N)
applications 5 Setting Dial Nylon 6
INT DP Controller Stainless Steel 303
5. Comprehensive testing undertaken for each valve -
INT Springs Stainless Steel 302
pressure testedto BS EN 12266-1 and performance
INT Diaphragm EPDM 302
tested in accordance with
BSRIA BTS01 INT O-Rings EPDM
INT O-Rings Insert DZR Brass BS EN 12165 (CW602N)
6. Integral test points for verification of ∆P and valve
‘INT’ DENOTES AN INTERNAL COMPONENT NOT VISIBLE ON THE DRAWING
performance
7. Compact design suits applications with a small footprint *DN15 LF Class 3

Pressure/ Specification
Temperature Rating The PICV shall have a constant control
characteristic at all flow settings and
25 Bar / 0°C to 90°C
control flow rates at differential pressures
up to 400kPa. Flow rates will be externally
Medium adjustable, and set point recordable.
Group 2 Liquids Integral test points will be fitted to verify
setting pressure allowing pumps to be set
DO NOT SCALE ALL DIMENSIONS IN MM UNLESS STATED OTHERWISE
Operating Pressure IF IN DOUBT ASK
at optimum speed to maximise energy
Valve (kPa) savings. Shall be manufactured from
1 2 3 4 5 6 7 8 9

UNCONTROLLED COPY Range Across DIMENSIONS AND WEIGHTS DZR Brass, with Stainless Steel springs,
20
FLOW
- 400NOM.
VARIANT
(DN15SIZE
LF)
DIMENSION (mm)
andKGan EPDM diaphragm. Shall be rated
END CONNECTION WEIGHT
A B C1/C2 D

ACTUATOR SHOWN
25 - 4001/2"
LOW FLOW (DN15
DN15 SF)
74 36 63 27 1/2" BSP to PN25
0.52 andF operate at temperatures to
120 FEMALE TAPER 0.77 (INC
REFERENCE ONLY
40 - 400 (DN15 HF) TO BS EN 1022690°C. As Hattersley Fig 1934.
ACTUATOR)
Y SEPARATELY)
STD FLOW 1/2" DN15 74 36 63 27 1/2" BSP 0.52

Spares
120 FEMALE TAPER 0.77 (INC
End Connections TO BS EN 10226 ACTUATOR)

HIGH FLOW 1/2" DN15 74 36 63 27 1/2" BSP 0.52


DO NOT SCALE ALL DIMENSIONS IN MM UNLESS STATED OTHERWISE 120
IF IN DOUBT ASK FEMALE TAPER 0.77 (INC
1 2 3 4 5 6
TO BS EN 10226Isolating
BSP Female Taper to BS EN 10226-2
7
ACTUATOR)capE part number 0ED13666H
8 9

UNCONTROLLED COPY STD FLOW 3/4" DN20 90 47 75 30 3/4" BSP 0.82


DIMENSIONS AND WEIGHTS 130 FEMALE TAPER 1.07 (INC
FLOW NOM. SIZE DIMENSION (mm) END CONNECTION TO BS EN
WEIGHT 10226 ACTUATOR)
F
VARIANT A B C1/C2 D KG

Dimensional Drawings Dimensions & Weights


HIGH FLOW 3/4" DN20 90 47 75 30 3/4" BSP F 0.82
LOW FLOW 1/2" DN15 74 36 63 27 1/2" BSP 0.52
ACTUATOR SHOWN 120 130 TAPER
FEMALE FEMALE
0.77 (INC TAPER 1.07 (INC
FOR REFERENCE ONLY 5 TO BS EN 10226 TO BS EN 10226
ACTUATOR) ACTUATOR)
(SUPPLY SEPARATELY)
STD FLOW 1/2" DN15 74 36 63 27 1/2" BSP 0.52
120 FEMALE TAPER 0.77 (INC D
TO BS EN 10226VALVE MATERIALS
ACTUATOR)
Nom Size Low Flow DN15 STD Flow High Flow
2 HIGH FLOW 1/2" DN15 74 36 63 27 1/2" BSP 0.52
'C2'

E 4 120 ITEM FEMALEDESCRIPTION


TAPER 0.77 (INC MATERIAL
TO BS EN 10226 ACTUATOR) E

ACTUATOR SOLD STD FLOW 3/4" DN20 90 47 75


A 30 1 3/4" BSP
mm
BODY 0.82
74
DZR BRASS 74 74
SEPARATELY 130 FEMALE TAPER 1.07 (INC BS EN 12165 (CW602N)
B TO BS EN 10226
mm
ACTUATOR)
36
DZR BRASS 36 36
HIGH FLOW 3/4" DN20 90 47 75 30 2 3/4" BSP BONNET0.82
BS EN 12165 (CW602N)
5 C1/C2
130 FEMALE TAPER
mm 1.07
ACTUATOR) 63/120
(INC
63/120 63/120
'C1'

5 TO BS EN 10226 DZR BRASS C


3 BOTTOM CAP
BS EN 12165 (CW602N)
D
D VALVE MATERIALS mm 27
D 27 27
C2

FIG 631 PRESSURE DZR BRASS


4
22 End
ITEMConnections
TEST POINTS
½" BSP Female Taper to BS EN 10226-2
BS EN 12164 (CW602N)
'C2'

44 DESCRIPTION MATERIAL

1 5 DIAL PLASTIC
Flow Range l/s 0.008 - 0.080 0.060 - 0.200 0.085 - 0.340
DZR BRASS
1 BODY
BS EN 12165 (CW602N)

INT DP DZR BRASS


CONTROLLER STAINLESS STEEL
2
Weight
BONNET
kg
BS EN 12165 (CW602N)
0.52 0.52 0.52
C1

C
'C1'

DZR BRASS C B
3 BOTTOM
INT CAP SPRING STAINLESS STEEL
BS EN 12165 (CW602N)
FIG 631 PRESSURE DZR BRASS
4
'D'

TEST POINTS BS EN 12164 (CW602N)


INT DIAPHRAGM EPDM
1
1 5 DIAL PLASTIC
INT O-RING SEALS EPDM
INT DP CONTROLLER STAINLESS STEEL
3
B

'A'
B
'B' INT INT
SPRING O-RING INSERT
STAINLESS STEEL STAINLESS
B STEEL
D

'INT' DENOTESEPDM
AN INTERNAL COMPONENT
'D'

INT DIAPHRAGM A
NOT VISIBLE ON THIS DRAWING.
INT O-RING SEALS EPDM
TD. THIS DRAWING IS A COPY AND IS NOT SUBJECT 3
3 PROJECTION
THIRD ANGLE
STATUS
Concept MK3 PICV PRODUCT DRAWING
TO REVISION CONTROL - CHECK ISSUE BEFORE USE
A
'A' 'B'
INT
VERSION O-RING INSERT
P01.38 STAINLESS STEEL
DN15-20 VARIANTS
A P01 MATERIAL & STANDARD
DRAWN LR 31.08.17 'INT' DENOTES AN INTERNAL COMPONENT A
INITIAL NOT VISIBLE ON THIS DRAWING. HATTERSLEY
Valid as of 270718

ISSUE SEE TABLE


CHECKED TB 11.09.17 REV
LR SCALE SHEET NO.
NUMBER A2/200259-000
C CRANE LTD. THIS DRAWING IS A COPY AND IS NOT SUBJECT THIRD ANGLE PROJECTION
31.08.17
STATUS
Concept MK3 PICV PRODUCT
DRAWING DRAWING P01
TO REVISION CONTROL - CHECK ISSUE BEFORE USE APPROVED 1,500 1 OF 1
DN15-20 VARIANTS
VERSION P01.38
P01 MATERIAL & STANDARD
DRAWN LR 31.08.17
INITIAL
ISSUE CHECKED TB 11.09.17
SEE TABLE HATTERSLEY de
Ma in
REV
LR SCALE SHEET NO.
Every effort has been made to ensure that the information contained in this publication
31.08.17 APPROVED
is accurate
1,500
at the time
1 OF 1
of publishing. Hattersley Ltd
NUMBER A2/200259-000
DRAWING
P01 assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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VARIABLE FLOW

Fig. 1932 DN20-25-32


Pressure Independent Control Valve PN16

Features & Benefits Material Specification


1. Maintains equal percentage control characteristics at all Part
Component Material
flow rate settings No.
1 Body DZR Brass BS EN 12165 (CW602N)
2. Compact design suits applications with a small footprint 2 Bonnet DZR Brass BS EN 12165 (CW602N)
3. Integral test points for ΔP verification and valve 3 Bottom Cover DZR Brass BS EN 12165 (CW602N)
performance 4 Test Points DZR Brass BS EN 12165 (CW602N)
5 Pre setting key (supplied lose) PPS 40% GF
4. Simple flow rate setting dial, negating the need for 6 Diaphragm EPDM
authority calculations 7 O-Ring Seals EPDM
8 Springs Stainless Steel 302
5. Integral test points can be used to set valve for
‘INT’ DENOTES AN INTERNAL COMPONENT NOT VISIBLE ON THE DRAWING.
maximum system efficiency by minimising pump speed
to achieve design flow rate
6. No balancing method needed for commissioning,
saving time on site
7. Constant, high valve authority for maximum efficiency
Pressure/ End Connections
8. Setting key and isolation cap included
Temperature Rating BSP Female Taper to
BS EN 10226-2
16 Bar (Max Operating Differential
Pressure 6 Bar (DN20-25)
4 Bar (DN32) / -10˚C to 100˚C
Operating Range
The PICV shall have a constant control
Medium characteristic at all flow settings and
control flow rates at differential pressures
Group 2 Liquids
up to 600 kPa (DN32-400 kPa). Flow
rates will be externally adjustable, and
Operating Pressure set point recordable. Integral test points
Range Across Valve will be fitted to verify setting pressure
(kPa) allowing pumps to be set at optimum
speed to maximise energy savings. Shall
25 - 600 (DN20 - 25) be manufactured from DZR Brass, with
40 - 400 (DN32) Stainless Steel springs, and an EPDM
diaphragm. Shall be rated to PN16 and
operate at temperatures to 100°C.
As Hattersley Fig. 1932.

Dimensional Drawings Actuator Options


Cable IP
Application Fig No. Part No. Function Voltage
Length Rating
Fan Coil Unit
B

ACT1932M Modulating 24VAC/


Active Chilled 001932MA345 1.5m IP43
(Modulating) (Control Signal) DC
Beams
Fan Coil Unit
5 ACT1932TP Modulating 24VAC/
Active Chilled 001932TP345 1.5m IP43
(Three Pointl) (Timed movement) DC
Beams

Passive Chilled ACT1932TH 24VAC/


4 001932TA245 On/Off 2.0m IP54
Beams (Thermall) DC

Dimensions & Weights


2
C

Nom Size 20 25 32
A mm 105 121 162
B mm 38 59 80
1 C mm 70 74 86
D

D mm 47 66 86
Valve Weight kg 0.85 1.49 2.65
Actuator Weight kg 0.25 0.25 0.25
3
A Flow Range (l/hr) 0.056-0.28 0.096-0.48 0.190-0.94
Valid as of 090818

de
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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NTROL VARIABLE
VALVESFLOW

Fig.1932 DN40 & 50 D991

Pressure
PN16 Independent Control Valve PN16
PRESSURE INDEPENDENT
Features & Benefits CONTROL VALVES
Material Specification
c at all flow1. Maintains equal percentage control characteristics at Part
Description Material
D991 all flow rate settings No.
1 Body
D991
Bronze BS EN 1982 (CC491K)
2. Simple flow rateD991
setting dial, negating the need for
DN40 & DN50 2 Regulating Bonnet Bronze BS EN 1982 (CC491K)
authority calculations PN16 3 DP Bonnet Bronze BS EN 1982 (CC491K)
3. Integral test points can be used to set valve for 4 DP Chamber Bronze BS EN 1982 (CC491K)
Features maximum system efficiency by minimising pump
& Benefits 5 P84 Pressure Test Points DZR Brass BS EN 12165 (CW602N)
N50) speed to achieve design flow rate
• Maintains equal percentage control characteristic at all flow 5 Stem Pacer (Removable) Acetal Copolymer
4. No balancing method needed for commissioning,
rate settings 5 Diaphragm DP Chamber Rubber EPDM
saving time on site 5 All O-Ring Seals DZR Brass BS EN 12165 (CW602N)
• Pressure independent control of flow
• Simple flow5. rate
Constant, high valve authority for maximum efficiency
setting
• Adjustable over wide range of flow rates Actuator
• Activation DP 20-35kPa (DN40) and 25-35kPa (DN50) Function Voltage Control Input Stem Force IP Rating
dependent on setting
ON
•(CC491K)
Integral test points for Dp verification Equal Percentage 0 to 10V
Modulating 0 to 5V
(CC491K) 24VAC 5 to 10V 500N IP54
(Settable to Linear 0 to 20mA
(CC491K) response if required) 4 to 20mA
(CC491K)
Materials
4 (CW602N) Dimensional Drawings
PART MATERIAL SPECIFICATION
Body Bronze BS EN 1982 (CC491K) Pressure/ Temperature Rating
Regulating Bonnet D Bronze E BS EN 1982 (CC491K)
PN16
DP Bonnet Bronze BS EN 1982 (CC491K)
-10°C to 100°C
DP Chamber Bronze BS EN 1982 (CC491K)
16 Bar (Max Operating Differential Pressure 4.0 bar)
P84 Pressure Test Points DZR Brass BS EN 12164 (CW602N) Dimensional Drawings
-
Stem Spacer(Removable) Acetal Copolymer Operating Pressure Range Across
IP RATING
Diaphragm DP Chamber Rubber EPDM
Dimensional -
Drawings
A
D E Valve (kPa)
All IP54
O-Ring Seals Rubber EPDM -
35 - 400 (DN40 & DN50)
al Drawings
Actuator
B
Specification
E FUNCTION VOLTAGE CONTROL INPUT STEM FORCE IP RATING The PICV shallA have a constant control characteristic at all
Equal Percentage 24VAC 0 to 10V 500N IP54 flow settings and control flow rates at differential pressures
Modulating 0 to 5V
up to 400kPa. Flow rates will be externally adjustable,
(Settable to 5 to 10V
Linear response 0 to 20mA and set point recordable. Integral test points will be fitted
f required) 4 to 20mA
C
toBverify setting pressure allowing pumps to be set at
optimum speed to maximise energy savings. Shall be
A
Note: Total valve height manufactured from Bronze, with Stainless Steel springs,
DimensionsNOTE:
& Weights
Total valveactuator
including heightisincluding
400mm and an EPDM diaphragm. Shall be rated to PN16 and
FIG. NO
actuator is 400mm
D991 D991
operate at temperatures to 100°C. As Hattersley Fig.1932.
SIZE (DN) Pressure/Temperature
DN40 DN50 Ratings C
A Dimensions
mm 137.1 & Weights
161.4 Medium
B B mm TEMPERATURE
136.7 (°C)
141.8 -10 to 100°C
Note: Total valve height
C mm FigPRESSURE including actuator is 400mm Group 2 Liquids
No.134.9 (BAR) 143.5
Size (DN) 1932
16DN40 1932 DN50
D mm 80.5 86.5
E mm A
100.5 100.5mm 137.1 161.4 EndRatings
Pressure/Temperature Connections
Valve weight kg B
4.5 5.3 mm 136.7 141.8
TEMPERATURE (°C) BSP -10
Female Taper to BS EN 10226
to 100°C
Actuator weightkg
SPECIFICATION:0.9 The PICV0.9shall
C mmhave a constant
134.9 control 143.5
Flow Range C characteristic
(l/s) 0.30 -at2.40
all flow settings and control flow rates at differential
0.55 - 3.20 PRESSURE (BAR) 16
N40 & DN50)
pressures upDto 400 kPa. Flow rates
mm will be externally
80.5 adjustable, 86.5 Spares
and set pointErecordable. Integral
mm test points 100.5
will be fitted to verify100.5
eight Locking Cap (for commissioning)
settingValve
pressure allowing pumps
Weight kgto be set at optimum
4.5 speed to 5.3
is 400mm
maximise
RESSURE RATING: PN16 energy savings. Shall be manufactured from Bronze, with SPECIFICATION: The PICV shall have a constant control
Actuator
Stainless Weight
springs, VALVE
SteelACROSS kg
and an(KPA):
EPDM35 0.9 Shall be rated to
diaphragm. 0.9
characteristic at all flow settings and control flow rates at differential
OPERATING PRESSURE RANGE - 400 (DN40 & DN50)
emperature PN16 RatingsFlow
and Rangeat temperatures
operate (l/s) to 100°C.
ND CONNECTIONS: BSP Female Taper to BS EN 10226
0.30
As-Crane 0.55pressures
2.40 Fig. D991. - 3.20 up to 400 kPa. Flow rates will be externally adjustable,
and set point recordable. Integral test points will be fitted to verify
OPERATOR: Actuator setting pressure allowing pumps to be set at optimum speed to
(°C) -10 to 100°C
maximise energy savings. Shall be manufactured from Bronze, with
MEDIUM: Group 2Crane
he time of publishing. Liquids
Ltd assumes no responsibility or liability for typographical errors or
oR)
change without notice. 16 Stainless Steel springs, and an EPDM diaphragm. Shall be rated to
PARES: Locking cap (for commissioning) PN16 and operate at temperatures to 100°C. As Crane Fig. D991.
Valid as of 260718

TECHNICAL HELPLINE: +44 (0)1473 277400 de


very effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or Ma in
Every effort
missions or for any misinterpretation E: enquiries@cranefs.com W: www.cranefs.com
has beenwithin
of the information madethe to ensureand
publication thatreserves
the information contained
the right to change without in this publication is accurate at the time of publishing. Hattersley
notice. Ltd assumes no responsibility
PICV shall have a constant control
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
settings and control flow rates at differential re
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a. Flow rates will be externally adjustable, TECHNICAL HELPLINE: +44 (0)1473 277400
e. Integral test points will be fitted to verify E: enquiries@cranefs.com W: www.cranefs.com
g pumps to be set at optimum speed to
gs. Shall be manufactured from Bronze, with TECHNICAL HELPLINE: +44 (0) 1473 277400
10 diaphragm. Shall be rated to
and an EPDM
E: techenquiries@hattersley.com W: www.hattersley.com
mperatures to 100°C. As Crane Fig. D991.
VARIABLE FLOW

Fig.306F DN50 to DN150


Pressure Independent Control Valve PN16

Features & Benefits Material Specification


1. Optimal control creates energy savings when used as part Component Material Specification
of a variable flow system Body Ductile Iron EN-GJS-450-10 (GCD450)
Bonnet Ductile Iron EN-GJS-450-10 (GCD450)
2. Easy to install in limited and difficult site conditions, for use
Bottom Cover Ductile Iron EN-GJS-450-10 (GCD450)
with large plant items such as air Handling Units (AHU)
O-Rings EPDM -
3. Built-in differential pressure controller ensures accurate Flow Controller
system design flow rates are achieved and eliminates Seat Bronze BS EN 1982: CC491K
overflows caused by fluctuating system pressures, which Plug Bronze BS EN 1982: CC491K
in turn reduces the system running costs. Stem Stainless Steel 304S15 / 1.4301
Bearing Sleeve Nylon PA66
4. No balancing method needed for commissioning, Guide Bush Stainless Steel 304S15 / 1.4301
saving time on site Pressure Controller
5. Linear or equal percentage characteristics, settable Plug / Stem / Guide Nylon PA66
with an actuator, contribute to precise environmental Diaphragm EPDM -
Diaphragm Plate Stainless Steel 304S15 / 1.4301
temperature control
Springs Spring Steel -
6. Constant, high valve authority for maximum efficiency,
available in sizes: DN50 to DN150

Pressure/ Operating Pressure Range


Temperature Rating Across Valve (kPa)
PN16; 5°C to 120°C 50-400kPa at 100% Flow
40-400kPa at 80% Flow
Operator 30-400kPa at 30% Flow
Actuator supplied and fitted.
Can be configured to Modulating /
Flow Accuracy
3 Point / On-Off Linear and Equal +/-10%
Percentage control characteristic
Seat Leakage
IP Rating Linear: Class IV (0.01% of Max flow)
IP54 Equal %: 2% of Max Flow

End Connections
Flanges to BS EN 1092-2 PN16

Dimensional Drawings Dimensions & Weights


L

Nom Size 50 65 80 100 125 150


L
L

L mm 254 272 272 352 400 451


W1 mm 139 139 139 198 198 198
W2 mm 154 154 154 212 212 212
H2
H2

H1 mm 191 185 185 260 266 350


H2 mm 291 300 300 320 346 400
H2

D mm 165 185 200 220 250 285


B mm 50 65 65 100 125 150
D
B

Weight kg 33 40 43 74 93 162
D
B
D
B

Max Flow Rate (m3/hr) 20 30 30 55 90 150


H1
H1
H1

W1
W1
W2
W2

W1 W2

For commissioning valve coefficients (Kv) please refer to relevant section in this brochure. (See Index)
Valid as of 180718

de
Ma in
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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VARIABLE FLOW

Commercial Application
The Hook-Up Elite Prime is a compact and modular
valve system that combines the Elite Prime Pressure
Independent Control Valve (Fig. 1934) for accurate
flow, temperature and pressure control.
40mm pipe centres to fit Fan Coil Units & Chilled Beams
Equal lengths for ease of fitting
Highly configurable design to suit horizontal and vertical pipe
arrangments TEST POINTS
Accommodates reduced drip tray length solder or compression
adaptors 15 & 22mm
BSRIA flushing version with full bore for effective flushing velocity PICV
This light weight unit is supplied with an integral Venturi metering station
for an improved flow range, equal lengths through union connections
and the ability to orientate the valve on-site for an easier and faster install. SLIMLINE
The Hook-Up Elite Prime has been designed to deliver and maintain a HANDLES
system which closes the performance gap and enables energy and cost
reduction over its lifetime. Every valve is subject to both a pressure test,
in accordance with BS EN 12266-1, as well as a flow limitation test, in
accordance to BSRIA BTS1.

H-BODY
Suitable for horizontal or vertical coil arrangements and available handed
BYPASS
for 4 pipe systems. The Hook-Up Elite Prime not only saves installation
time and reduces the product footprint but simplifies the ordering
process, allows phased delivery direct to site if required and reduces the
risk of failing joints.

Components

40mm H-BODY PICV Fig. 1934 Actuator

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VARIABLE FLOW

ACTUATOR

FLUSHING VALVE

VENTURI DEVICE

DRAIN PORT

Venturi Flushing Valves Four Port Various Connections

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VARIABLE FLOW

Technical Solutions
Hattersley are working in direct partnership
with a number of UK Fan Coil Unit
manufactures assisting them with providing
a complete ‘out of the box’ package.
Hattersley values the opportunity to work closely with
manufactures to support changing demands of the HVAC
industry, this level of consultancy enables us to deliver a
better-performing product fit for purpose. While we offer a
standard range of products for FCU’s, we recognise a one
size fits all product is not always appropriate, the market
demands a more bespoke approach, therefore Hattersley has been working
with leading FCU companies to help them fullfill their market needs.
One of the core benefits of working together with Hattersley is that our
valves are manufactured in the UK, this allows for sample valves to be
designed, developed and tested easily and quickly, a valuable benefit when
working to short lead times.

Benefits and Outcomes:


• Better understanding of the specific needs of the FCU.
• Productive partnerships where sharing expertise leads to conclusive
solutions performance targets relating to compliance.
• Reviewing past experience to inform new products.
• Design, develop and review processes to minimise discrepancies.
Early stages help fine-tune and fault find the systems, ensuring
compatibility.
• Constructive dialogue between the FCU manufacturer and the
design engineers around performance requirements and stakeholder
expectations.
• Responsive technical team support.
• In-house testing capabilities allow for quicker analysis of performance.
If you require support with projects, quotations, technical data or simply
friendly advice, then please don’t hesitate to contact us either by phone
+44 (0) 1473 277400 or via email techenquiries@hattersley.com

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VARIABLE FLOW

Fig. HD40BSR1B DN15/15


Hook-Up Elite Prime with PICV, FMD & Drain Port PN16

Features & Benefits Material Specification


1. Compact design, with flow and return legs at equal Part
Description Material Qty
lengths, for simple direct mounting onto terminal unit No.
DZR Brass BS EN
1 H-Body Assembly 1
2. Fitted with Elite Prime with a wide range of settable 12165 (CW602N)
flows to suit all applications DN15 PICV - Male Ended Low Flow 0.008 - 0.080l/s A
DZR Brass BS EN
2 DN15 PICV - Male Ended Std Flow 0.060 - 0.200l/s B 1
3. Includes Venturi metering station for improved 12165 (CW602N)
DN15 PICV - Male Ended High Flow 0.100 - 0.370l/s C
accuracy and pressure drop recovery DN15 - High Flow FMD 4.6Kvs H
DN15 - Std Flow FMD 1.6Kvs S DZR Brass BS EN
4. All valves are subject to both a pressure test, in 3
DN15 - Low Flow FMD 0.62Kvs L 12165 (CW602N)
1
accordance with BS EN 12266-1, as well as a flow DN15 - Ultra Low Flow FMD 0.24Kvs U
limitation test, in accordance to BSRIA BTS1. DZR Brass BS EN
Compression Adaptor A 2
12165 (CW602N)
5. This provides reassurance of performance and 4
DZR Brass BS EN
Solder Adaptor B 2
accuracy within each valve 12165 (CW602N)

6. Bypass unit with integrated 3-way isolation valves NOTE: Sealing gasket and O-rings material are EPDM
7. Integrated dial allowing for calibrated setting of the
PICV with integrated test points allowing for ∆P
verification Pressure/ Specification
Temperature Rating DZR Terminal unit valve set to be a pre-assembled
unit as supplied by a single manufacturer. Unit to
16 Bar / 0°C to 90°C
include a flushing bypass with integral isolation
valves, PICV and Venturi style FMD with integrated
Operating drain port.
Pressure Range
Flow rate to be adjustable between 0.008 – 0.37l/s,
Across Valve (kPa) dependent on variant. Connections to be flat face
20 - 400 (DN15 LF) union connections between components with female
25 - 400 (DN15 SF) BSPT on system side and compression/solder on
40 - 400 (DN15 HF) terminal side. Unit to be manufactured from DZR
Brass to BS EN 12164/5 CW602N. Valve assembly
End Connections will be labelled to include the terminal unit reference
Reverse hand configuration shown above number, service and flow rate. As per Hattersley
H-Body - BSP Taper Hook-Up Elite Prime.
Terminal end - Compression/
Example figure HD40 B S R 1 B
Solder
number guide
FIG PICV FMD STD/REV TYPE END CXN

Dimensional Drawings Dimensions &


3
Weights
4
Nom
DN15
Size
A
A mm 70
F
B mm 27
C mm 33
B D mm 120

1
2 E mm 179
C
F mm 40
D
Weight kg 2.0
Adaptors End Connections E

Available in standard or reverse handed orientations.


Valve angles can be configured to suit fan coil requirements.

R½" to Rc ¾" Compression Solder


Adaptor (A) (B)
Valid as of 200718

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or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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Fig. HD40BSR2A DN15/15


Hook-Up Elite Prime with PICV, BSRIA Flushing Drain & FMD PN16

Features & Benefits Material Specification


1. Compact design, with flow and return legs at equal Part
Description Material Qty
lengths, for simple direct mounting onto terminal unit No.
DZR Brass BS EN
1 H-Body Assembly 1
2. Fitted with Elite Prime with a wide range of settable 12165 (CW602N)
flows to suit all applications DN15 PICV - Male Ended Low Flow 0.008 - 0.080l/s A
DZR Brass BS EN
2 DN15 PICV - Male Ended Std Flow 0.060 - 0.200l/s B 1
3. Includes Venturi metering station for improved 12165 (CW602N)
DN15 PICV - Male Ended High Flow 0.100 - 0.370l/s C
accuracy and pressure drop recovery DN15 - High Flow FMD 4.6Kvs H
DN15 - Std Flow FMD 1.6Kvs S DZR Brass BS EN
4. All valves are subject to both a pressure test, in 3
DN15 - Low Flow FMD 0.62Kvs L 12165 (CW602N)
1
accordance with BS EN 12266-1, as well as a flow DN15 - Ultra Low Flow FMD 0.24Kvs U
limitation test, in accordance to BSRIA BTS1. DZR Brass BS EN
4 DN15 Flushing Valve 2
This provides reassurance of performance and 12165 (CW602N)
accuracy within each valve DZR Brass BS EN
Compression Adaptor A 2
12165 (CW602N)
5
5. Bypass unit with integrated 3-way isolation valves DZR Brass BS EN
Solder Adaptor B 2
12165 (CW602N)
6. Flushing valves on flow and return - in accordance NOTE: Sealing gasket and O-rings material are EPDM
with BSRIA BG29
7. Integrated dial allowing for calibrated setting Pressure/ Specification
of the PICV with integrated test points allowing
for ∆P verification
Temperature Rating DZR Terminal unit valve set to be a pre-assembled
unit as supplied by a single manufacturer. Unit to
16 Bar / 0°C to 90°C
include a flushing bypass with integral isolation
valves, PICV, Venturi style FMD and flushing valves
Operating to comply to BG29 guidelines. Flow rate to be
Pressure Range adjustable between 0.008 – 0.37l/s, dependent
Across Valve (kPa) on variant. Connections to be flat face union
connections between components with female BSPT
20 - 400 (DN15 LF) on system side and compression/solder on terminal
25 - 400 (DN15 SF) side. Unit to be manufactured from DZR Brass to BS
40 - 400 (DN15 HF) EN 12164/5 CW602N. Valve assembly will be labelled
to include the terminal unit reference number, service
End Connections and flow rate. As per Hattersley Hook-Up Elite Prime.
H-Body - BSP Taper Example figure number guide
Reverse hand configuration shown above Terminal end - Compression/
Solder
HD40 B S R 2 A

FIG PICV FMD STD/REV TYPE END CXN

Dimensional Drawings Dimensions & Weights


Nom A B C D E F G H Weight
Size (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

DN15 70 27 33 120 195 239 86 40 2.5


H

Available in standard or reverse handed orientations.


Valve angles can be configured to suit fan coil requirements.

Adaptors End Connections

R½" to Rc ¾" Compression Solder


Adaptor (A) (B)
Valid as of 200718

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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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Fig. HD40BSS4B DN15/15


Hook-Up Elite Prime with PICV, BSRIA Flushing Drain & 4-Port PN16

Features & Benefits Material Specification


1. Compact design, with flow and return legs at equal Part
Description Material Qty
lengths, for simple direct mounting onto terminal unit No.
DZR Brass BS EN
1 H-Body Assembly 1
2. Fitted with Elite Prime with a wide range of settable 12165 (CW602N)
flows to suit all applications DN15 PICV - Male Ended Low Flow 0.008 - 0.080l/s A
DZR Brass BS EN
2 DN15 PICV - Male Ended Std Flow 0.060 - 0.200l/s B 1
3. Includes Venturi metering station for improved 12165 (CW602N)
DN15 PICV - Male Ended High Flow 0.100 - 0.370l/s C
accuracy and pressure drop recovery DN15 - High Flow FMD 4.6Kvs H
DN15 - Std Flow FMD 1.6Kvs S DZR Brass BS EN
4. All valves are subject to both a pressure test, in 3
DN15 - Low Flow FMD 0.62Kvs L 12165 (CW602N)
1
accordance with BS EN 12266-1, as well as a flow DN15 - Ultra Low Flow FMD 0.24Kvs U
limitation test, in accordance to BSRIA BTS1. DZR Brass BS EN
4 DN15 Flushing Valves 2
This provides reassurance of performance and 12165 (CW602N)
accuracy within each valve DZR Brass BS EN
5 4-Port Valve (Sized to suit specification) 1
12165 (CW602N)
5. Bypass unit with integrated 3-way isolation valves DZR Brass BS EN
Compression Adaptor A 2
12165 (CW602N)
6
6. Flushing valves on flow and return - in accordance DZR Brass BS EN
Solder Adaptor B 2
12165 (CW602N)
with BSRIA BG29
NOTE: Sealing gasket and O-rings material are EPDM
7. Integrated dial allowing for calibrated setting
of the PICV with integrated test points allowing
for ∆P verification Pressure/ Specification
8. 4-Port valve included to provide a constant flow Temperature Rating DZR Terminal unit valve set to be a pre-assembled
rate irrespective of load demand. Suitable for unit as supplied by a single manufacturer. Unit to
minimum flow and end-of-line applications. 16 Bar / 0°C to 90°C
include a flushing bypass with integral isolation
valves, PICV, Venturi style FMD, 4-Port valve and
Operating flushing valves to comply to BG29 guidelines.
Pressure Range Flow rate to be adjustable between 0.008 – 0.37l/s,
Across Valve (kPa) dependent on variant. Connections to be flat face
union connections between components with female
20 - 400 (DN15 LF) BSPT on system side and compression/solder on
25 - 400 (DN15 SF) terminal side. Unit to be manufactured from DZR
40 - 400 (DN15 HF) Brass to BS EN 12164/5 CW602N. Valve assembly
willbe labelled to include the terminal unit reference
End Connections number, service and flow rate. As per Hattersley
Hook-Up Elite Prime.
H-Body - BSP Taper
Terminal end - Compression/ Example figure
Standard hand configuration shown above Solder HD40 B S S 4 B
number guide
FIG PICV FMD STD/REV TYPE END CXN

Dimensional Drawings Dimensions & Weights


1 3 5 Nom A B C D E F G H I J Weight
4 Kv
Size (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
0.4, 0.63,
70 28 33 120 195 270 328 86 36 40 3.0
J 6 DN15 1.0, 1.6
2.5 70 28 33 120 195 265 301 86 36 40 3.0

Adaptors End Connections


H
A
I

C R½" to Rc ¾" Compression Solder


D
E Adaptor (A) (B)
F
G
Valid as of 060818

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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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VARIABLE FLOW

Actuator Options
Electro-Mechanical Actuators – Modulating
Forced convection (active) terminal units, i.e. FCU (Fan Coil
Units) and active Chilled Beams are designed to be very
responsive to changes in room temperature. Modulating
actuators enable flow rate changes, and consequently heat
output changes, to quickly match demand requirements,
therefore, modulating actuators should be chosen for forced
convection terminal units. Modulating actuators allow all
intermediate flow rates between full flow and no flow.

Thermal Actuators – On/Off


Natural convection (passive) terminal units, i.e. passive
Chilled Beams and underfloor heating are designed to
be less responsive to changes in room temperature than
forced convection terminal units.

Therefore, thermal on/off actuators should be chosen for


natural convection terminal units.

On/off actuators only allow for full flow or no flow.

Application Fig No. Part No Function Voltage Cable Length IP Rating

Fan Coil Unit


Modulating 24VAC/DC
ACT1932M 001932MA345 1.5m IP43
Gap Detection (0-10V Control Signal)
Active
Chilled Beams

3 Point /
Fan Coil Unit ACT1932TP 001932TP345 24VAC/DC 1.5m IP43
Floating Point

Passive Chilled On/Off


ACT1932TH 001932TA245 24VAC/DC 2m IP54
Beams (Normally Closed)

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VARIABLE FLOW

PICV Actuators ACT1932M / ACT1932TP ACT1932TH

ACT1932M ACT1932TH
Modulating with Thermal On/Off
Gap Detection

ACT1932TP
3 Point / Floating Point

Features & Benefits


1. ACT1932M is a modulating actuator providing proportional
(equal percentage) control. This now includes a stem gap
detection feature which reduces onsite adjustments and
results in easier installation and commissioning. Dimensional Drawings
2. ACT1932TP is a 3-point actuator (or floating point)
ACT1932M/ACT1932TP C
electromechanical actuator for use where thermal actuators
are not suitable.
3. ACT1932TH is a thermal actuator designed for ON/OFF control.
Thermal actuators are small, light, and therefore a good choice
for confined spaces. 79.5
4. Gap Detection Feature included with the ACT1932M actuator is an A
innovation which accurately matches it to the stroke length of the
valve during calibration, ensuring the actuator conversion to equal
percentage is accurate and gives the desired flow control across
all valve settings for the operating differential pressure range.
5. The ACT1932M and ACT1932TP feature an LED for the indication
of the operating status. B
6. The ACT1932M and ACT1932TP fit existing Hattersley Fig. 1934 C
PICV and Hook-Up variants in sizes 15 - 32mm. The ACT1932TP
is designed for use with the 15 - 25mm sizes only.

Material Specification
B
Fig No. Cable Length

Cover ABS + PC
ACT1932TH
Yoke PA66 - Glass Mineral filled (30% total)

Thread Nut Brass CuZn40Pb2

Dimensions & Weights


Cable
A
Fig No. A (mm) B (mm) C (mm) Weight (kg)
Length
ACT1932M /
1.5m 79.5 80 49 0.2
ACT1932TP

ACT1932TH 2m 42.5 61 44 0.2

Technical Specification
Control Nominal Running Protection
Actuator Type Power Supply Configurations Control Type Stroke Force Connections Calibration
Signal Force Time Class
0 - 10V DC
0 - 5V DC Direct or 6.3mm max Threaded nut
ACT1932M 24VAC/DC Proportional 140N 8 sec/mm IP43 Self-calibrating
2 - 10V DC Reverse Acting (mechanical) M30 x 1.5
4 - 20mA
24VAC/DC 6.3mm max 13 sec/ Threaded nut
ACT1932TP N/A N/A Floating Point 140N IP43 Self-calibrating
(230V Available) (mechanical) mm M30 x 1.5
24VAC/DC 4.5mm max Threaded nut
ACT1932TH N/A N/A ON/OFF* 125N 4.5 min IP54 Self-calibrating
(230V Available) (nominal) M30 x 1.5
Vaild as of 260718

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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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VARIABLE FLOW

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UK Design & Manufacture re

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The origins of Hattersley date to 1897,


when 20-year-old Richard Hattersley
started a small tool-making business
in Halifax.
Today the portfolio of products and solutions has
grown considerably and Hattersley is now a leading
manufacturer of HVAC valves.
The new Elite Prime PICV range is manufactured in
Great Britain – designed and developed in Ipswich
and manufactured in dedicated facilities in Hitchin
using high-quality precision-made DZR components.

5 Step Process to Ensure Top Quality


The new Elite Prime undergoes a 5 key step
process for the manufacturing build and each
valve is tested in accordance with BSRIA BTS01
guidance.
1. Assembly of shell & bonnet
2. Assembly of diaphragm
3. Assembly of top valve works
4. Furness Controls

5. Curtis Assemble and Test

In step 4, the Furness Controls Pressure Test is


looking for any leakages utilizing a pneumatic
pressure decay system. All the valves are
individually pressure tested to BS EN 12266-1.
Finally, in step 5, the PICV must undergo flow
testing on a specially designed Curtis assembly &
test performance rig. In the case of the Elite Prime
PICV DN15 standard model, there are 14 key
criteria in total which must all be passed. These
tests cover verification of flow performance across
differential pressure range and hysteresis check.

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VARIABLE FLOW

PROFESSIONAL DEVELOP-
Practical Training
At Hattersley we offer fantastic practical training in the form of a live demonstration rig. These training programmes
are run by our Technical Sales Manager. Often run alongside our CPD training programme these sessions are a
great way for us to offer hands on training.
• Accredited by CIBSE
• Available at customer’s premises or hosted at Hattersley facilities
• Training day available with chosen CPD, demonstration rig and factory tour
At Hattersley we are pleased to offer an opportunity to visit our manufacturing site, based in Hitchin, Herefordshire,
to view first-hand how these valves are manufactured and tested in accordance to the latest standards and
professional body guidelines (e.g. BSI, BSRIA, CIBSE etc.).
A day can be organised to the customers bespoke requirements, combing your chosen CPD session with
practical experience using the training rig and a factory tour.

PROPORTIONAL VARIABLE VOLUME VARIABLE VARIABLE VOLUME SAFETY VALVES


BALANCING SYSTEM – UTILISING VOLUME SYSTEM – SYSTEM UTILISING
DPCVS UTILISING PICVS DPCVS AND PICVS
(OPTION 2 AND 3
COMBINED)

To give an overview of To give an overview of To give an overview A combination of the Overview of


Proportional Balancing Variable Volume systems of Variable Volume DPCV and PICV modules. history of NABIC
within the commission within the scope of Systems within the Safety Valves with
process. Differential Pressure scope of Pressure information on
This process applies to Control Valves. Covers Independent Control application and
both constant & variable History, Application, Valves. Covers History, selections.
flow heating and chilled Selection and Application, Selection
water systems. Commissioning. and Commissioning.

CIBSE Accredited CIBSE Accredited CIBSE Accredited CIBSE Accredited CIBSE Accredited
(1 Hour) (1.5 Hours (1.5 Hours) (2.5 Hours) (1.5 Hours)

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VARIABLE FLOW

Frequently Asked Questions


Pressure Independent Control Valve

Does it matter which way around the PICV is


installed?
The PICV must be installed with the flow direction arrow
in the correct direction.
How accurate is the pre-setting?
The settings provided are for guidance only and will
provide an accuracy in the region of +/- 10%. With
the use of flow measuring device this accuracy can be
further improved. With careful alignment of the setting
dial to desired flow rate position, a pre-set accuracy of
+/- 10% can be achieved.
Can I flush through the PICV?
It is not recommended to flush through PICVs. The
PICV is a control valve with close tolerance flow paths.
Flushing through these valves may introduce debris
which could block the flow paths.
Can I measure flow rate?
Are the valves able to isolate?
Flow rate cannot be measured directly from the PICV.
Control valves are not designed to be isolating valves,
Other means of flow verification such as orifice plates/
and it is always recommended to fit separate isolating
flow measurement devices should be installed as part of
valves. However for routine maintenance purposes, i.e.
the system. However, the flow rate can be established
strainer cleaning, the actuator can be removed, and a
from valve set position.
manual cap fitted which can be used to close the valve.
What are the test points used for?
How do I commission using PICVs?
Test points are used to verify the pressure drop across
BSRIA Guide to Commissioning Water Systems BG2
the valve to ensure there is sufficient pressure for the
/ 2010 and CIBSE Commissioning Code W: 2010 give
valve to operate. Please refer to the IOM.
details of commissioning procedures using PICVs.
How do I know if the PICV is working correctly? Please also refer to the IOM for additional guildance.
This can be verified by measuring the pressure
Can flow rate be obtained by measuring differential
drop across the valve using the test points and then
pressure over the PICV?
comparing against the detail provided in FAQ 2.
Although some manufacturer’s claim that flow readings
Can I install the PICV upside down? can be obtained by ΔP measurements these are not
The PICV can be mounted in any orientation. However reliable as the reading is based on a theoretical Kv
consideration needs to be given to choice of actuator. figure. Hattersley recommend fitting separate Flow
Thermal actuators can be installed in any orientation, Measurement Devices. Hattersley utilise orifice plates
but electro-mechanical actuators with an IP43 rating and Venturi devices, which can achieve an accuracy of
should not be installed upside down as this can allow +/- 5%.
moisture to enter the actuator.
Can I install the PICV on flow or return?
The PICV can be installed on either flow and return.
Please ensure that the valve is installed with the flow
direction arrow in the correct direction. Please ensure
that the valve is installed with actuator, IP54 rated
actuators can be mounted in any orientation.

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VARIABLE FLOW

Frequently Asked Questions


Hook-Up Elite Prime

Can the joints between components be


manipulated?
Yes, please refer to the IOM for the correct procedure.
Does each PICV need to be protected by individual
strainers?
No, it is recommended to fit a strainer further upstream
protecting a number of PICVs
Can you flush the coil avoiding the PICV?
Yes, please refer to the IOM for flushing procedures and
guidance.
Can the Hook-Up be fitted directly to a Fan Coil Unit?
Yes, the unit is designed with 40mm connections and
equal flow and return lengths for direct connection to
FCUs.
Are you able to confirm the flow rate controlled
by the PICV?
Yes, a Venturi device is provided as part of the unit to
provide flow measurement.
Does it matter which way around the PICV is
installed?
The PICV must be installed with the flow direction arrow
in the correct direction.

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To visit our Video Library go to:
www.youtube.com/user/CraneHattersley

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HATTERSLEY 15-11 EPSILON TERRACE, FM 00311 EMS 55377


WEST ROAD, IPSWICH, SUFFOLK IP9 3FJ
TECHNICAL HELPLINE: +44 (0) 1473 277400
FAX: +44 (0) 1473 277411 • Designed and manufactured under quality management
EMAIL: uksales@hattersley.com systems in accordance with BS EN ISO 9001:2008
EMAIL: export@hattersley.com
H_PICV_EP_0918

EMAIL: tech-enquiries@hattersley.com Every effort has been made to ensure that the information contained in this publication is
accurate at the time of publishing. Hattersley Ltd assumes no responsibility or liability for
typographical errors or omissions or for any misinterpretation of the information within this
publication and reserves the right to change without notice. We hope that our communications
have an impact on you, but not on the environment. We have taken steps to ensure this leaflet
www.hattersley.com is printed on FSC material and the paper is made by a totally chlorine free process.

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