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NEW RANGE
PICV &
Hook-Up
A New Way Forward
VARIABLE FLOW
Pressure Independent
Control Valve
In modern Building Services projects, the desire
for energy efficiency is a primary consideration for
designers, installers, manufacturers, and end users.
HVAC systems offer an excellent opportunity for energy savings if the
correct products are specified, selected and installed and the use of
these products is clearly understood. For installations incorporating items
such as fan coil units (FCU) or chilled beams, the Hattersley PICV offers
an excellent solution for control of water flow rates, and therefore comfort
control and energy savings when used as part of a variable volume
system design. For the installer, we offer a range of solutions which are
easy to select, install and commission.
Developed in the UK, tested to BSRIA PICV standards and utilising high
quality materials, these valves can provide equal percentage performance
which delivers optimum control valve authority. Hattersley go further to
give you the flexibility, offering various actuator options and measuring
points, along with a wide differential pressure and flow rate range
available.
All these factors combine to ensure our product will help you to design,
deliver and maintain a system, which closes the performance gap and
enables energy and cost reduction over its lifetime.
Control Characteristics
The Fig. 1934 Elite Prime PICV is designed with a linear control characteristic to ensure good control over the
flow rate at all settings. Our intelligent actuator controls the linear valve characteristics to an equal percentage
characteristic at all valve settings.
FLOW CONTROL
• Accurate over a wide ΔP range – 400kPa
• Guaranteed performance & repeatability - hassle free commissioning
• Linear or equal percentage control available through actuator offering flexibility on site
• Class IV leakage
• Flow rate range: 0.008 - 0.340l/s
Note: Applicable to DN15 only.
QUALITY
• Comprehensive testing on each valve
• Pressure tested to BS EN 12266-1
• Performance tested in accordance with BSRIA BTS01
TECHNICALTECHNICAL
HELPLINE: +44
HELPLINE:
(0) 1473
????????
277400
4
E: techenquiries@hattersley.com W: www.hattersley.com
VARIABLE FLOW
TEMPERATURE RANGE:
0ºc to 90ºc
Fig.1934 DN15
Pressure Independent Control Valve PN25
4. PN25 rated product, suitable for high pressure 4 P84 Test Point DZR Brass BS EN 12165 (CW602N)
applications 5 Setting Dial Nylon 6
INT DP Controller Stainless Steel 303
5. Comprehensive testing undertaken for each valve -
INT Springs Stainless Steel 302
pressure testedto BS EN 12266-1 and performance
INT Diaphragm EPDM 302
tested in accordance with
BSRIA BTS01 INT O-Rings EPDM
INT O-Rings Insert DZR Brass BS EN 12165 (CW602N)
6. Integral test points for verification of ∆P and valve
‘INT’ DENOTES AN INTERNAL COMPONENT NOT VISIBLE ON THE DRAWING
performance
7. Compact design suits applications with a small footprint *DN15 LF Class 3
Pressure/ Specification
Temperature Rating The PICV shall have a constant control
characteristic at all flow settings and
25 Bar / 0°C to 90°C
control flow rates at differential pressures
up to 400kPa. Flow rates will be externally
Medium adjustable, and set point recordable.
Group 2 Liquids Integral test points will be fitted to verify
setting pressure allowing pumps to be set
DO NOT SCALE ALL DIMENSIONS IN MM UNLESS STATED OTHERWISE
Operating Pressure IF IN DOUBT ASK
at optimum speed to maximise energy
Valve (kPa) savings. Shall be manufactured from
1 2 3 4 5 6 7 8 9
UNCONTROLLED COPY Range Across DIMENSIONS AND WEIGHTS DZR Brass, with Stainless Steel springs,
20
FLOW
- 400NOM.
VARIANT
(DN15SIZE
LF)
DIMENSION (mm)
andKGan EPDM diaphragm. Shall be rated
END CONNECTION WEIGHT
A B C1/C2 D
ACTUATOR SHOWN
25 - 4001/2"
LOW FLOW (DN15
DN15 SF)
74 36 63 27 1/2" BSP to PN25
0.52 andF operate at temperatures to
120 FEMALE TAPER 0.77 (INC
REFERENCE ONLY
40 - 400 (DN15 HF) TO BS EN 1022690°C. As Hattersley Fig 1934.
ACTUATOR)
Y SEPARATELY)
STD FLOW 1/2" DN15 74 36 63 27 1/2" BSP 0.52
Spares
120 FEMALE TAPER 0.77 (INC
End Connections TO BS EN 10226 ACTUATOR)
44 DESCRIPTION MATERIAL
1 5 DIAL PLASTIC
Flow Range l/s 0.008 - 0.080 0.060 - 0.200 0.085 - 0.340
DZR BRASS
1 BODY
BS EN 12165 (CW602N)
C
'C1'
DZR BRASS C B
3 BOTTOM
INT CAP SPRING STAINLESS STEEL
BS EN 12165 (CW602N)
FIG 631 PRESSURE DZR BRASS
4
'D'
'A'
B
'B' INT INT
SPRING O-RING INSERT
STAINLESS STEEL STAINLESS
B STEEL
D
'INT' DENOTESEPDM
AN INTERNAL COMPONENT
'D'
INT DIAPHRAGM A
NOT VISIBLE ON THIS DRAWING.
INT O-RING SEALS EPDM
TD. THIS DRAWING IS A COPY AND IS NOT SUBJECT 3
3 PROJECTION
THIRD ANGLE
STATUS
Concept MK3 PICV PRODUCT DRAWING
TO REVISION CONTROL - CHECK ISSUE BEFORE USE
A
'A' 'B'
INT
VERSION O-RING INSERT
P01.38 STAINLESS STEEL
DN15-20 VARIANTS
A P01 MATERIAL & STANDARD
DRAWN LR 31.08.17 'INT' DENOTES AN INTERNAL COMPONENT A
INITIAL NOT VISIBLE ON THIS DRAWING. HATTERSLEY
Valid as of 270718
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Nom Size 20 25 32
A mm 105 121 162
B mm 38 59 80
1 C mm 70 74 86
D
D mm 47 66 86
Valve Weight kg 0.85 1.49 2.65
Actuator Weight kg 0.25 0.25 0.25
3
A Flow Range (l/hr) 0.056-0.28 0.096-0.48 0.190-0.94
Valid as of 090818
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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Pressure
PN16 Independent Control Valve PN16
PRESSURE INDEPENDENT
Features & Benefits CONTROL VALVES
Material Specification
c at all flow1. Maintains equal percentage control characteristics at Part
Description Material
D991 all flow rate settings No.
1 Body
D991
Bronze BS EN 1982 (CC491K)
2. Simple flow rateD991
setting dial, negating the need for
DN40 & DN50 2 Regulating Bonnet Bronze BS EN 1982 (CC491K)
authority calculations PN16 3 DP Bonnet Bronze BS EN 1982 (CC491K)
3. Integral test points can be used to set valve for 4 DP Chamber Bronze BS EN 1982 (CC491K)
Features maximum system efficiency by minimising pump
& Benefits 5 P84 Pressure Test Points DZR Brass BS EN 12165 (CW602N)
N50) speed to achieve design flow rate
• Maintains equal percentage control characteristic at all flow 5 Stem Pacer (Removable) Acetal Copolymer
4. No balancing method needed for commissioning,
rate settings 5 Diaphragm DP Chamber Rubber EPDM
saving time on site 5 All O-Ring Seals DZR Brass BS EN 12165 (CW602N)
• Pressure independent control of flow
• Simple flow5. rate
Constant, high valve authority for maximum efficiency
setting
• Adjustable over wide range of flow rates Actuator
• Activation DP 20-35kPa (DN40) and 25-35kPa (DN50) Function Voltage Control Input Stem Force IP Rating
dependent on setting
ON
•(CC491K)
Integral test points for Dp verification Equal Percentage 0 to 10V
Modulating 0 to 5V
(CC491K) 24VAC 5 to 10V 500N IP54
(Settable to Linear 0 to 20mA
(CC491K) response if required) 4 to 20mA
(CC491K)
Materials
4 (CW602N) Dimensional Drawings
PART MATERIAL SPECIFICATION
Body Bronze BS EN 1982 (CC491K) Pressure/ Temperature Rating
Regulating Bonnet D Bronze E BS EN 1982 (CC491K)
PN16
DP Bonnet Bronze BS EN 1982 (CC491K)
-10°C to 100°C
DP Chamber Bronze BS EN 1982 (CC491K)
16 Bar (Max Operating Differential Pressure 4.0 bar)
P84 Pressure Test Points DZR Brass BS EN 12164 (CW602N) Dimensional Drawings
-
Stem Spacer(Removable) Acetal Copolymer Operating Pressure Range Across
IP RATING
Diaphragm DP Chamber Rubber EPDM
Dimensional -
Drawings
A
D E Valve (kPa)
All IP54
O-Ring Seals Rubber EPDM -
35 - 400 (DN40 & DN50)
al Drawings
Actuator
B
Specification
E FUNCTION VOLTAGE CONTROL INPUT STEM FORCE IP RATING The PICV shallA have a constant control characteristic at all
Equal Percentage 24VAC 0 to 10V 500N IP54 flow settings and control flow rates at differential pressures
Modulating 0 to 5V
up to 400kPa. Flow rates will be externally adjustable,
(Settable to 5 to 10V
Linear response 0 to 20mA and set point recordable. Integral test points will be fitted
f required) 4 to 20mA
C
toBverify setting pressure allowing pumps to be set at
optimum speed to maximise energy savings. Shall be
A
Note: Total valve height manufactured from Bronze, with Stainless Steel springs,
DimensionsNOTE:
& Weights
Total valveactuator
including heightisincluding
400mm and an EPDM diaphragm. Shall be rated to PN16 and
FIG. NO
actuator is 400mm
D991 D991
operate at temperatures to 100°C. As Hattersley Fig.1932.
SIZE (DN) Pressure/Temperature
DN40 DN50 Ratings C
A Dimensions
mm 137.1 & Weights
161.4 Medium
B B mm TEMPERATURE
136.7 (°C)
141.8 -10 to 100°C
Note: Total valve height
C mm FigPRESSURE including actuator is 400mm Group 2 Liquids
No.134.9 (BAR) 143.5
Size (DN) 1932
16DN40 1932 DN50
D mm 80.5 86.5
E mm A
100.5 100.5mm 137.1 161.4 EndRatings
Pressure/Temperature Connections
Valve weight kg B
4.5 5.3 mm 136.7 141.8
TEMPERATURE (°C) BSP -10
Female Taper to BS EN 10226
to 100°C
Actuator weightkg
SPECIFICATION:0.9 The PICV0.9shall
C mmhave a constant
134.9 control 143.5
Flow Range C characteristic
(l/s) 0.30 -at2.40
all flow settings and control flow rates at differential
0.55 - 3.20 PRESSURE (BAR) 16
N40 & DN50)
pressures upDto 400 kPa. Flow rates
mm will be externally
80.5 adjustable, 86.5 Spares
and set pointErecordable. Integral
mm test points 100.5
will be fitted to verify100.5
eight Locking Cap (for commissioning)
settingValve
pressure allowing pumps
Weight kgto be set at optimum
4.5 speed to 5.3
is 400mm
maximise
RESSURE RATING: PN16 energy savings. Shall be manufactured from Bronze, with SPECIFICATION: The PICV shall have a constant control
Actuator
Stainless Weight
springs, VALVE
SteelACROSS kg
and an(KPA):
EPDM35 0.9 Shall be rated to
diaphragm. 0.9
characteristic at all flow settings and control flow rates at differential
OPERATING PRESSURE RANGE - 400 (DN40 & DN50)
emperature PN16 RatingsFlow
and Rangeat temperatures
operate (l/s) to 100°C.
ND CONNECTIONS: BSP Female Taper to BS EN 10226
0.30
As-Crane 0.55pressures
2.40 Fig. D991. - 3.20 up to 400 kPa. Flow rates will be externally adjustable,
and set point recordable. Integral test points will be fitted to verify
OPERATOR: Actuator setting pressure allowing pumps to be set at optimum speed to
(°C) -10 to 100°C
maximise energy savings. Shall be manufactured from Bronze, with
MEDIUM: Group 2Crane
he time of publishing. Liquids
Ltd assumes no responsibility or liability for typographical errors or
oR)
change without notice. 16 Stainless Steel springs, and an EPDM diaphragm. Shall be rated to
PARES: Locking cap (for commissioning) PN16 and operate at temperatures to 100°C. As Crane Fig. D991.
Valid as of 260718
a t B rita
a. Flow rates will be externally adjustable, TECHNICAL HELPLINE: +44 (0)1473 277400
e. Integral test points will be fitted to verify E: enquiries@cranefs.com W: www.cranefs.com
g pumps to be set at optimum speed to
gs. Shall be manufactured from Bronze, with TECHNICAL HELPLINE: +44 (0) 1473 277400
10 diaphragm. Shall be rated to
and an EPDM
E: techenquiries@hattersley.com W: www.hattersley.com
mperatures to 100°C. As Crane Fig. D991.
VARIABLE FLOW
End Connections
Flanges to BS EN 1092-2 PN16
Weight kg 33 40 43 74 93 162
D
B
D
B
W1
W1
W2
W2
W1 W2
For commissioning valve coefficients (Kv) please refer to relevant section in this brochure. (See Index)
Valid as of 180718
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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Commercial Application
The Hook-Up Elite Prime is a compact and modular
valve system that combines the Elite Prime Pressure
Independent Control Valve (Fig. 1934) for accurate
flow, temperature and pressure control.
40mm pipe centres to fit Fan Coil Units & Chilled Beams
Equal lengths for ease of fitting
Highly configurable design to suit horizontal and vertical pipe
arrangments TEST POINTS
Accommodates reduced drip tray length solder or compression
adaptors 15 & 22mm
BSRIA flushing version with full bore for effective flushing velocity PICV
This light weight unit is supplied with an integral Venturi metering station
for an improved flow range, equal lengths through union connections
and the ability to orientate the valve on-site for an easier and faster install. SLIMLINE
The Hook-Up Elite Prime has been designed to deliver and maintain a HANDLES
system which closes the performance gap and enables energy and cost
reduction over its lifetime. Every valve is subject to both a pressure test,
in accordance with BS EN 12266-1, as well as a flow limitation test, in
accordance to BSRIA BTS1.
H-BODY
Suitable for horizontal or vertical coil arrangements and available handed
BYPASS
for 4 pipe systems. The Hook-Up Elite Prime not only saves installation
time and reduces the product footprint but simplifies the ordering
process, allows phased delivery direct to site if required and reduces the
risk of failing joints.
Components
ACTUATOR
FLUSHING VALVE
VENTURI DEVICE
DRAIN PORT
Technical Solutions
Hattersley are working in direct partnership
with a number of UK Fan Coil Unit
manufactures assisting them with providing
a complete ‘out of the box’ package.
Hattersley values the opportunity to work closely with
manufactures to support changing demands of the HVAC
industry, this level of consultancy enables us to deliver a
better-performing product fit for purpose. While we offer a
standard range of products for FCU’s, we recognise a one
size fits all product is not always appropriate, the market
demands a more bespoke approach, therefore Hattersley has been working
with leading FCU companies to help them fullfill their market needs.
One of the core benefits of working together with Hattersley is that our
valves are manufactured in the UK, this allows for sample valves to be
designed, developed and tested easily and quickly, a valuable benefit when
working to short lead times.
6. Bypass unit with integrated 3-way isolation valves NOTE: Sealing gasket and O-rings material are EPDM
7. Integrated dial allowing for calibrated setting of the
PICV with integrated test points allowing for ∆P
verification Pressure/ Specification
Temperature Rating DZR Terminal unit valve set to be a pre-assembled
unit as supplied by a single manufacturer. Unit to
16 Bar / 0°C to 90°C
include a flushing bypass with integral isolation
valves, PICV and Venturi style FMD with integrated
Operating drain port.
Pressure Range
Flow rate to be adjustable between 0.008 – 0.37l/s,
Across Valve (kPa) dependent on variant. Connections to be flat face
20 - 400 (DN15 LF) union connections between components with female
25 - 400 (DN15 SF) BSPT on system side and compression/solder on
40 - 400 (DN15 HF) terminal side. Unit to be manufactured from DZR
Brass to BS EN 12164/5 CW602N. Valve assembly
End Connections will be labelled to include the terminal unit reference
Reverse hand configuration shown above number, service and flow rate. As per Hattersley
H-Body - BSP Taper Hook-Up Elite Prime.
Terminal end - Compression/
Example figure HD40 B S R 1 B
Solder
number guide
FIG PICV FMD STD/REV TYPE END CXN
1
2 E mm 179
C
F mm 40
D
Weight kg 2.0
Adaptors End Connections E
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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a t B rita
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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Actuator Options
Electro-Mechanical Actuators – Modulating
Forced convection (active) terminal units, i.e. FCU (Fan Coil
Units) and active Chilled Beams are designed to be very
responsive to changes in room temperature. Modulating
actuators enable flow rate changes, and consequently heat
output changes, to quickly match demand requirements,
therefore, modulating actuators should be chosen for forced
convection terminal units. Modulating actuators allow all
intermediate flow rates between full flow and no flow.
3 Point /
Fan Coil Unit ACT1932TP 001932TP345 24VAC/DC 1.5m IP43
Floating Point
ACT1932M ACT1932TH
Modulating with Thermal On/Off
Gap Detection
ACT1932TP
3 Point / Floating Point
Material Specification
B
Fig No. Cable Length
Cover ABS + PC
ACT1932TH
Yoke PA66 - Glass Mineral filled (30% total)
Technical Specification
Control Nominal Running Protection
Actuator Type Power Supply Configurations Control Type Stroke Force Connections Calibration
Signal Force Time Class
0 - 10V DC
0 - 5V DC Direct or 6.3mm max Threaded nut
ACT1932M 24VAC/DC Proportional 140N 8 sec/mm IP43 Self-calibrating
2 - 10V DC Reverse Acting (mechanical) M30 x 1.5
4 - 20mA
24VAC/DC 6.3mm max 13 sec/ Threaded nut
ACT1932TP N/A N/A Floating Point 140N IP43 Self-calibrating
(230V Available) (mechanical) mm M30 x 1.5
24VAC/DC 4.5mm max Threaded nut
ACT1932TH N/A N/A ON/OFF* 125N 4.5 min IP54 Self-calibrating
(230V Available) (nominal) M30 x 1.5
Vaild as of 260718
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Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
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PROFESSIONAL DEVELOP-
Practical Training
At Hattersley we offer fantastic practical training in the form of a live demonstration rig. These training programmes
are run by our Technical Sales Manager. Often run alongside our CPD training programme these sessions are a
great way for us to offer hands on training.
• Accredited by CIBSE
• Available at customer’s premises or hosted at Hattersley facilities
• Training day available with chosen CPD, demonstration rig and factory tour
At Hattersley we are pleased to offer an opportunity to visit our manufacturing site, based in Hitchin, Herefordshire,
to view first-hand how these valves are manufactured and tested in accordance to the latest standards and
professional body guidelines (e.g. BSI, BSRIA, CIBSE etc.).
A day can be organised to the customers bespoke requirements, combing your chosen CPD session with
practical experience using the training rig and a factory tour.
CIBSE Accredited CIBSE Accredited CIBSE Accredited CIBSE Accredited CIBSE Accredited
(1 Hour) (1.5 Hours (1.5 Hours) (2.5 Hours) (1.5 Hours)
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EMAIL: tech-enquiries@hattersley.com Every effort has been made to ensure that the information contained in this publication is
accurate at the time of publishing. Hattersley Ltd assumes no responsibility or liability for
typographical errors or omissions or for any misinterpretation of the information within this
publication and reserves the right to change without notice. We hope that our communications
have an impact on you, but not on the environment. We have taken steps to ensure this leaflet
www.hattersley.com is printed on FSC material and the paper is made by a totally chlorine free process.
www.hattersley.com