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Bienvenido: r050exnl
Producto: GENERATOR SET
Modelo: C15 GENERATOR SET C5L04147
Configuración: C15 Generator Set (50Hz) C5L00001UP
Desarmado y Armado
LC5000, LC6100, and LC7000 Electric Power Generation
Número de medio UENR128304 Fecha de publicación 01/03/2015 Fecha de actualización 30/03/2015
i05340450
Bearing Remove and Install
SMCS 4471010
Removal Procedure
Table 1
Required Tools
Guide Studs
F 2
M8 1.25 by 150 mm
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
( 1 ) Cut to length as needed.
( 2 ) Use for LC 5 and LC 6 models only.
( 3 ) Use for LC 7 models only.
Start By:
A. Remove optional permanent magnet pilot exciter (PMG) attachment if equipped.
Personal injury or death can result from high voltage.
When power generation equipment must be in operation to make tests
and/or adjustments, high voltage and current are present.
Improper test equipment can fail and present a high voltage shock
hazard to its user.
Make sure the testing equipment is designed for and correctly operated
for high voltage and current tests being made.
When servicing or repairing electric power generation equipment:
Make sure the unit is offline (disconnected from any utility
and/or other generators that can provide power service), and
either lock out or tag as "DO NOT OPERATE".
Remove all fuses.
Make sure the generator engine is stopped.
Make sure all batteries are disconnected.
Make sure all capacitors are discharged.
Failure to do so could result in personal injury or death. Make sure
residual voltage in the rotor, stator and the generator is discharged.
High voltage may be present. The power source must be disconnected
before working on the equipment. Failure to disconnect the power
source could result in injury or death. Verify that the equipment is not
energized before performing any maintenance. This work must be
performed by trained personnel with correct tools and procedures.
Bodily contact with electrical potential can cause bodily injury or death.
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
To avoid the possibility of injury or death, ensure that the main power
supply has been disconnected before performing any maintenance or
removing any modules.
1. Open the AC breaker.
2. Disconnect the DC battery supply.
Illustration 1 g03332570
Packaged generators will have additional cable arrangements in the terminal box. Panel (1) shown in this picture is a factory
shipping cover only.
3. Remove panel (1) .
4. Remove terminal panel (2) and lifting eye (3) .
Illustration 2 g03344131
5. Remove air inlet screen (4) .
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
Illustration 3 g03332573
6. Remove outer bearing cover (5) .
7. Remove bolts (6) from the bearing cap.
Illustration 4 g03332578
8. Insert Tooling (A) between main rotor (7) and stator (9) surfaces.
Note: Minimum length of Tooling (A) is equal to the length of the main rotor (7). Length of main rotor is
approximately 660 mm (26.0 inch). Tooling (A) must be the correct thickness to allow support of the main
rotor (7) after bracket assembly (8) is removed.
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
Illustration 5 g03332582
9. Install Tooling (B) and a suitable lifting device to bracket assembly (8). Refer to Table 2 for the
approximate weight of bracket assembly (8).
Table 2
Approximate Weight of Bracket Assembly (8)
Model Approximate Weight
LC 5
54 kg (119 lb)
LC 6
77 kg (170 lb)
LC 7
114 kg (251 lb)
10. Disconnect exciter stator wiring (11) .
11. Remove bolts (10) and bracket assembly (8) .
Illustration 6 g03361116
12. Remove ring (12) and Oring seal (13) .
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
Illustration 7 g03344273
13. Use Tooling (C) to remove bearing (14) .
Installation Procedure
Illustration 8 g03368022
1. Ensure that bearing cap (14) is installed and properly orientated.
Note: Failure to install bearing cap (14) before the bearing is installed will result in removal of the bearing
again.
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
Illustration 9 g03344382
Note: Do not use any other method or process to raise the temperature of bearing (15) other than an
induction heater or an oven. Do not rotate or impact the heated bearing.
1. Raise the temperature of bearing (14) to a maximum of 149° C (300° F). Use Tooling (D) to install
bearing (14) .
Illustration 10 g03332042
2. Install ring (12) and Oring seal (13). Apply a thin layer of Tooling (E) to the bearing cavity.
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
Illustration 11 g03344401
3. Install Tooling (F) into bearing cap (15) .
Illustration 12 g03332272
4. Attach Tooling (B) and a suitable lifting device to bracket assembly (8). Refer to Table 3 for the
approximate weight of bracket assembly (8).
Table 3
Approximate Weight of Bracket Assembly (8)
Model Approximate Weight
LC 5
54 kg (119 lb)
LC 6
77 kg (170 lb)
LC 7
114 kg (251 lb)
5. Guide Tooling (F) through the bolt holes of bracket assembly (8). Position bracket assembly (8) and install
bolts (10) .
6. Connect exciter stator wiring (11) .
7. Remove Tooling (B) .
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
Illustration 13 g03332583
8. Remove Tooling (A) from between main rotor (7) and stator (9) surfaces.
Illustration 14 g03342872
9. Remove one Tooling (F) and install one bolt (6). Remove other Tooling (F) and install other bolt (6) .
10. Install outer bearing cover (5) .
Illustration 15 g03344131
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19/9/2016 C15 Generator Set (50Hz) C5L00001UP(SEBP4324 39) Sistemas y componentes
11. Install air inlet screen (4) .
Illustration 16 g03332570
12. Install terminal panel (2) and lifting eye (3) .
13. Install panel (1) .
14. Connect the DC battery supply.
15. Close the AC breaker.
End By: Install optional permanent magnet pilot exciter ( PMG) attachment if equipped.
Copyright 1993 2016 Caterpillar Inc.
Todos los derechos reservados.
Mon Sep 19 2016 17:04:46 GMT0300 (Hora estándar de Argentina)
r050exnl
Red privada para licenciados del SIS.
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