ABBACUS

Metal Enclosed Capacitor Bank

Power and Productivity for a Better World

DPD 2033: ABB Rev 02 September 2007

ABB Australia Pty Limited

88 Beresford Road Tel: + 61 3 9735 7333
[PO Box 574] Fax: + 61 3 9735 3863
Lilydale VIC 3140
Australia
www.abb.com/powercapacitors
Under/Over-Voltage Protection Relay
ABB Model SPAU130C
Measuring System Microprocessor-based
Control Voltage 80Vac to 265 Vac
Burden 15 VA
Current input 1 or 5A
Alarm/Trip signal Volt-free contacts
Safety Interlocking
Type Mechanical or solenoid
Scheme Specific to application
Mounting Single and double door
Keys Supplied
Options Key exchange box
Time delay units
Fuse Failure Indication
Contact Rating 6A, 250V AC
Contact type Changeover
Earthing Sticks
Stick Fibreglass rod, 1.8m
Application Method Removable bayonet
Earthing Braid to main earth bar
Fault Level 13.1kA for 0.5 sec
No of Phase Cables 3
Cable Lengths 3m

Please refer to individual product brochures

for detailed information on each component
or contact ABB.

* Applies only to MECB 200, 210 and 300

# Higher ratings available
#1 Lower temperature ratings available

While all care has been taken to ensure that the information
contained in this publication is correct, no responsibility can
be accepted for any inaccuracy. We reserve the right to alter
or modify the information contained herein at any time in the
light of technical or other developments. Technical specifications
are valid under normal operating conditions only. We do not
accept any responsibility for any misuse of the product and
cannot be held liable for indirect or consequential damages.

ABBACUS Technical Specifications 39

 Contents

Cooling Fan Live Line indication 1 Introduction 1

Type Centrifugal Voltage Rating 3kV to 75kV
Volume 2960m3/hr Indication Type LED
Noise level 67dBA Connection method Busbar clamp 2 Features and Benefits 3
Power 290W Viewing Enclosure window
Capacitor Unit Pressure Switch Door Micro Switches
Pressure setting 1 bar Contact Rating 5A, 240V AC
3 Power Factor 5
Contact rating 10A, 240V AC Mechanical endurance 10,000,000 CO 3.1 Why improve power factor? 5
Mechanical life 106 operations at 50 bar Contact type Changeover
Contact Type Changeover
3.2 How do you improve power factor? 5
Enclosure
Anti-condensation Heater Material ‘AA’ Grade Corrosion 3.3 Capacitors for power factor correction 6
Heat output 300W Resistant Aluminium or
Zinc-coated steel* 3.4 Harmonics 7
Volume 50m3/hr
Base frame Hot dipped galvanized steel 3.5 Resonance 8
Power 350W
Protection IP31 indoor, IP44/IP54 outdoor
Busbars Paint system Powdercoat RAL 7035
Type Hard drawn copper Door locking Front: Three point lockable handle. 4 Product Modularity 9
Surface finish Tinned Side and Rear: Blind ¼ turn locks
Size 40mmx10mm Safety Interlocking Optional 4.1 Single Line Diagram 9
50mmx10mm Installation Base fixing 4.2 Incomer Module 10
100mmx10mm
Handling Fork and crane lifting via
Voltage Transformer (rapid discharge) base forklift or lifting tubes 4.2.1 Control Cubicle 10
ABB Model TDC4 Lifting eye bolts* 4.2.2 High Voltage Section 11
Type Epoxy resin cast Cable entry Bottom or optional side wall
4.3 Power Module 12
Primary Specific to application Power Factor Controller
Secondary Not applicable ABB Model RVC, RVT
Discharge capability 4Mvar at rated voltage Measuring System Microprocessor-based system 5 Key Components 13
down to 50V in 20 sec for single or three phase system
Insensitive to harmonics 5.1 The ABBACUS Enclosure 13
Voltage Transformer (protection)
Control Voltage 110 Vac to 440 Vac
ABB Model TJP General 13
Burden 15 VA
Type Epoxy resin cast Design
Current input 5A
Primary Specific to application
Alarm Contact Normally closed 1.5A, 250Vac Safety
Secondary Specific to application
Power Factor Setting 0.7 inductive to 0.7 capacitive Handling
Class 3P
Communication MODBUS (RVT only)
Burden Up to 30VA Internal Environment 14
Over Current/Earth-Fault Protection Relay
Current Transformer (unbalance) Ventilation
ABB Model SPAJ140C
ABB Model TPU 40.11 Anti-condensation heater
Measuring System Microprocessor-based
Type Epoxy resin cast
Primary Specific to application
Control Voltage 80Vac to 265 Vac Safety Interlocking 14
Burden 15 VA
Secondary 5A Busbars 14
Current input 1 or 5A
Class 1.0 M
Alarm/Trip signal Volt-free contacts 5.2 Incomer Module 15
Burden 15VA
Short Time Current 2kA for 1 sec Unbalance Protection Relay 5.2.1 High Voltage Section 15
ABB Model SPAJ111C
Current Transformer (protection)
Measuring System Microprocessor-based
ABB Isolator/Earth Switch
ABB Model TPU 40.11 ABB Circuit Breaker
Control Voltage 80Vac to 265 Vac
Type Epoxy resin cast
Burden 15 VA ABB Surge Arresters
Primary Specific to application
Current input 1 or 5A ABB Voltage Transformers
Secondary 5A
Alarm/Trip signal Volt-free contacts (Protection and/or control)
Class 5P20
Short Time Current 25kA for 1 sec Unbalance/Overload Protection Relay ABB Current Transformers (Protection)
ABB Model SPAJ160C
Voltage Transformer (control) Live Line Indication
Measuring System Microprocessor-based
ABB Model TDC4 Door Micro Switches
Control Voltage 80 Vac to 265 Vac
Type Epoxy resin cast
Primary Specific to application
Burden 15VA 5.2.2 Control Cubicle 16
Current input 1 or 5A
Secondary Specific to application ABB Power Factor Controller
Alarm/Trip signal Volt-free contacts
Class 1.0 M ABB Protection Relays
Burden Up to 150VA

38 Technical Specifications ABBACUS Contents i

 18
Technical Specifications

5.3 Power Module 17 The specification detailed below is for the standard ABBACUS.
5.3.1 ABB Capacitors 17 Contact ABB for solutions outside this specification.
ABB Single-Phase Capacitors
ABB Three-Phase Capacitors
ABB SPLIT-Phase Capacitors
ABB Pressure Switches General ABB Model PS15, PS25 Electrically Latched
Voltage 1 – 24kV Voltage 15, 25kV
5.3.2 ABB Reactors 18
Control Voltage 230 – 240V Standard Type Vacuum
Inrush Reactors Maximum Output Up to 13.2MVar Phase Single
Detuning Reactors Frequency 50 or 60 Hz Continuous current rating 200A capacitive
Location Indoor or Outdoor 25,000+ CO
5.3.3 ABB Contactors and Switches 19 Mechanical endurance
Ambient Temperature –10/+45°C #1 Auxiliary contacts Available
5.3.4 ABB Protection 20 Altitude <1000m above sea level Mechanism Magnetic actuator
ABB HRC Fuses Humidity Maximum 90% RH non condensing
< Circuit Breaker
Fuse Failure Indication
Insulation Level – 12kV 28/75kV BIL
>12kV–17.5kV 38/95kV BIL ABB Model VD4
ABB Current Transformers (Unbalance Protection) >17.5kV–24kV 50/125kV BIL Type Vacuum
Short Circuit Current 25kA for 1 second Phase Three
ABB Voltage Transformers (Rapid Discharge)
Bank Configuration Fixed, switched single or multistep Current rating 630A
Standards IEC or equivalent Short time current 25kA for 1 sec #
6 ABBACUS Selection Configuration 21 Capacitors Auxiliary contacts Available
6.1 ABBACUS Selection Tree 21 Type Single, three or split-phase Mechanism Motor
Fusing Internal or unfused Interlocking Optional
6.2 ABBACUS Model Number Code 21 Discharge Resistor Built-in
Isolator
Losses <0.15W/kvar including resistors
6.3 ABBACUS MECB Guide 22 ABB Model NAL
Dielectric Polypropylene film
Type Air insulated
6.4 Maximum Power Module Capacity 24 Impregnant Faradol 810 non PCB
Phase Three
Container Stainless steel
6.4.1 Maximum Power Module Capacity <
– 12kV 24 Current rating 630A
Bushings Grey porcelain one, two or three
6.4.2 Maximum Power Module Capacity >12kV – 17.5kV 25 Short time current 25kA for 1 sec #
Inrush Reactors Auxiliary contacts Available
6.4.3 Maximum Power Module Capacity >17.5kV – 24kV 26 Type Single phase, air core Mechanism Snap action spring (hand operated)
Inductance Specific to application
Interlocking Optional
7 ABBACUS General Arrangement 25 Continuous current 1.43 x capacitor current
Earth Switch
Temperature class Max T55/F
7.1 Mild Steel (Indoor Only) ABBACUS 26 ABB Model E, EB
Detuning (Filter) Reactors
Type Air insulated
7.1.1 Assembly Configuration <
– 12kV 26 Type Single or three phase, iron core
Phase Three
7.1.2 <
Power Modules – 12kV 26 Inductance Specific to application
Short time current 25kA for 1 sec #
Continuous current Specific to application
7.2 Aluminium (Indoor/Outdoor) ABBACUS 27 Auxiliary contacts Available
Harmonic loading Specific to application
Limit of linearity (95%) >
_ 1.7 x Nominal Current Mechanism Snap action spring (hand operated)
7.2.1 Assembly Configuration 27 Mechanical interlock
Temperature class Max. T55/F
7.2.1.1 Assembly Configuration < 27 with Isolator Where fitted
– 12kV
Contactors and Switches Interlocking Optional
7.2.1.2 Assembly Configuration >12kV – 17.5kV 28 ABB Model VSC Electrically Latched
7.2.1.3 Assembly Configuration >17.5kV – 24kV 29 Fuses
Voltage 7.2kV
ABB Model CEF, CMF
Type Vacuum
7.2.2 Incomer Modules 30 Type HRC
Phase Three
7.2.2.1 Incomer Module <– 12kV 30 Rated current Up to 315 A #
Continuous current rating 230A capacitive
100,000+ CO Short time Current (max) 50 kA
7.2.2.2 Incomer Module >12kV – 24kV 30 Mechanical endurance
Striker pin Fitted
Auxiliary contacts Available
7.2.3 Power Modules 30 Mechanism Magnetic actuator Fuse clips Retaining type
V-contact Electrically Latched Mounting Horizontal
7.2.3.1 Power Modules <
– 12kV 31 ABB Model
Voltage 7.2, 12kV Surge Arresters
7.2.3.2 Power Modules >12kV – 17.5kV 32
Type Vacuum ABB Model MWD
7.2.3.3 Power Modules >17.5kV – 24kV 32 Phase Three Nom. Discharge current 10kApk (8/20 s)
Continuous current rating 230A capacitive Class 2
8 Technical Specifications 33 Mechanical endurance 100,000+ CO Short circuit rating 20kA for 0.2 sec
Auxiliary contacts Available Energy capability 5.5kJ/kV of Uc
Mechanism Magnetic actuator Material Silicon rubber

ii Contents ABBACUS Technical Specifications 37

 1
Introduction

ABBACUS ABB is the world’s leading capacitor manufacturer.

This competence has lead to a fully integrated ABB solution
for reactive compensation, suitable for medium voltage
METAL networks, known as the ABBACUS.

ENCLOSED The ABBACUS combines primary components, and secondary

control and protection, within a compact modular enclosure.
CAPACITOR The system can be either configured as a fixed or switched

BANK capacitor bank. The switched bank consists of single or

multiple steps, automatically controlled to improve power factor.

The design of the ABBACUS provides compensation for both

electrical distribution utilities and large industrial power users
including mining, pulp and paper, chemical, petrochemical,
wind farms, plastics and heavy industry.

The ABBACUS is available in a range of MECB (Metal Enclosed

Capacitor Bank) models and is suitable for voltage ranges
between 1kV and 24kV. For higher voltages contact ABB.

The ABBACUS is assembled and factory tested in an ISO 9001

and ISO 14001 environment.

36 ABBACUS Introduction 01
 7.2.3.3 POWER MODULES >17.5 – 24kV

MECB 222 MECB 232 MECB 332

MECB 412

MECB 502

02 ABBACUS General Arrangment 35

 2
Features and Benefits
7.2.3.2 POWER MODULES >12kV – 17.5kV

WHAT DOES ABBACUS OFFER?

ABB has utilised its extensive experience both in component design
and application engineering to design a superior solution. The ABBACUS
offers the flexibility through its modular approach to meet the varying
requirements and specifications of utility and industrial users.

The ABBACUS is a smart solution which aims to fulfill the needs identified
through an extensive customer survey.

These needs are addressed in some of the benefits the ABBACUS offers;

■ Reliability and Performance

■ Commercial
MECB 221 MECB 231 MECB 331 ■ Safety
■ Flexibility
■ Easy to Use
■ Real Estate Saving

A features and benefits analysis is outlined on the following page.

MECB 411 MECB 501

34 General Arrangement ABBACUS Features and Benefits 03

 7.2.3 Power Modules

7.2.3.1 POWER MODULES <

– 12kV
Feature Benefit

ABB’s experience and knowledge Reliability and

ABB’s premium range of components Performance
• Consistency of quality
• Proven technology
• Leading capacitor manufacturer
• Type tested solution
Factory tested
Integrated design of primary
and secondary equipment
Durable aluminium enclosure
suitable for a variety of applications

MECB 220 MECB 230 MECB 310

Reduces operating costs Commercial
Tangible return on investment
Proven ABB design reducing
life cycle costs

Fully enclosed design protecting live parts Safety

Safety levels ranging from pad lockable
61 M 61 M

doors through to interlocking with TO CT

upstream devices
Explosion venting in each module

Modular in design Flexibility

Expandable design to meet the
needs of increased plant load
MECB 320 MECB 330 MECB 400
Relocatable asset, can be moved
as plant demands change

Maximise factory assembly Easy to use

• minimise plant down time
• simple installation
Ease of handling 61 M 61 M

Compact design Real estate saving 61 M 61 M

TO CT

MECB 410 MECB 500

04 Features and Benefits ABBACUS General Arrangment 33

 3
Power Factor
7.2.2 Incomer Modules

7.2.2.1 INCOMER MODULE <

– 12kV Power factor describes how efficiently power is used.

3.1 Why improve power factor?

MECB 220/310/320/330/410/500 ■ Reduce electricity charges
■ Reduced energy losses
■ Incease network capacity
■ Economically plan new electrical infrastructure
■ Reduce voltage drop
■ Reduce the effects of starting large machines

PLAN VIEW
3.2 How do you improve power factor?
A capacitor generates reactive power. When connected to an apparatus,
which requires reactive power, the load on cables and transformers is
relieved, thereby increasing the transmission capacity of active power.

P Q Q Qc = P ( tan – tan )
cos = sin = tan =
HIGH VOLTAGE SECTION CONTROL CUBICLE
1 2
S S P
Q' S'
FRONT VIEW WITH tan = 1
cos 2
–1

DOOR REMOVED
(FULLY OPTIONED)
Q S Q S Q S
Qc

S2
Q2

7.2.2.2 INCOMER MODULE >12kV – 24kV Q1

Qc
S1
1

2
1 2

P P P P'

MECB 221/222/331/332/411/412/501/502
Figure 1 Figure 2 Figure 3
Uncompensated Load Compensated Load Compensated Load
Shows the relationship shows the reactive where the load is
between apparent (S), output (Q) from the increased
active (P) and reactive power supply network With the capacitor
power (Q) at a certain reduced by the in service additional
power factor (cos ) capacitor output (Qc) machines now may
of the load. The load to (Q1) when applying be connected, ie the
PLAN VIEW is uncompensated and power factor correction. load may be increased.
if the conductor or the The total load on the Figure 3 shows an
transformer is fully power supply network increase of active
loaded the arc of is reduced from (S) to load from (P) to (P’).
the circle defines the (S1) at an unchanged The capacity of the
maximum power output. active power output. conductor or the
transformer is fully
utilised when (S2)
HIGH VOLTAGE SECTION CONTROL CUBICLE equals (S).
FRONT VIEW WITH
DOOR REMOVED
(FULLY OPTIONED)

32 General Arrangement ABBACUS Power Factor 05

 7.2.1.3 ASSEMBLY CONFIGURATIONS >17.5kV – 24kV

3.3 Where to use power factor correction Serial numb.

Prod. date

Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
****

** - ****

MECB
IEC 60871
Serial numb.

Prod. date

Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
****

** - ****

MECB
IEC 60871
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
**** kg
TOTAL WEIGHT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS **** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS.
MADE in ABB Australia Pty Limited ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

Capacitors can be connected at different points in the network to improve DANGER

1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.
DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

the power factor of one or many loads. Each of these methods are a part
of the ABBACUS solution.

CENTRAL COMPENSATION
When the main purpose is to reduce reactive power purchased,
due to power supplier’s tariffs, central compensation is preferable. 1700 3000

FRONT VIEW: MECB 232 FRONT VIEW: MECB 222

GROUP COMPENSATION
Group compensation instead of central compensation is preferable if
sufficiently large capacitors can be utilised. In addition to what is obtained Serial numb.

Prod. date

Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
****

** - ****

MECB

BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
IEC 60871
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.

PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT

AND EARTH ALL CAPACITOR TERMINALS.

DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.

PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT

AND EARTH ALL CAPACITOR TERMINALS.

MADE in ABB Australia Pty Limited

at central compensation, load on cables is reduced and losses decrease. DANGER

1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

INDIVIDUAL COMPENSATION
The special advantage with individual compensation is that existing
switching and protective devices for the machine to be compensated
can also be utilised for switching and protection of the capacitors.
3000 1700

4700

FRONT VIEW: MECB 412

2004
INCOMER & STAGE 1 STAGE 2

DANGER DANGER DANGER DANGER DANGER

Serial numb. ****

Central compensation
Prod. date ** - **** IEC 60871

HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE
Type MECB
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
** Hz
TOTAL WEIGHT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
**** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

— High Voltage side DANGER

1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

Central compensation
— Low Voltage side 1700

4000 2755 2165

FRONT VIEW: MECB 332 SIDE VIEW:

Incomer plus multiple Power Modules (up to 4 stages) MECB 222/332/412/502

INCOMER & STAGE 1 STAGE 2

M M M Serial numb.

Prod. date

Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
****

** - ****

MECB
IEC 60871

BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER

HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.

DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

Group compensation Individual compensation

5700 4455

FRONT VIEW: MECB 502

Incomer plus multiple Power Modules (up to 4 stages)

06 Power Factor ABBACUS General Arrangment 31

 7.2.1.2 ASSEMBLY CONFIGURATIONS >12kV – 17.5kV

Serial numb.

Prod. date

Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
****

** - ****

MECB
IEC 60871

BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

3.4 Harmonics
DANGER DANGER
Serial numb. ****
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
Prod. date ** - **** IEC 60871
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND

HIGH VOLTAGE
Type MECB
CONTROL PANEL DOOR MAY BE LIVE.
RATED VOLTAGE
**** kV
RATED OUTPUT

Harmonics are an important aspect when considering power factor

**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
** Hz
TOTAL WEIGHT
**** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

DANGER

correction. The ABBACUS range includes a number of options to

1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

overcome the effects of these harmonics.

Modern electrical equipment consists of nonlinear devices which

generate harmonics. Examples of these devices include the following:

■ Equipment containing electronics that control other apparatus, eg

variable speed drives, soft starters, static compensators, rectifiers, etc
1700 3000
■ Arc furnaces
FRONT VIEW: MECB 231 FRONT VIEW: MECB 221/411
■ In certain cases, transformers, reactors and rotating machines
■ Domestic appliances.
INCOMER & STAGE 1 STAGE 2 2004
Harmonics are not only found in industrial networks, they can also
spread into the distribution network and cause problems for other
power users. Common problems that harmonics can produce include:
DANGER DANGER DANGER
Serial numb. ****

Prod. date ** - **** IEC 60871

HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE

Type MECB
RATED VOLTAGE

Overloading of capacitors, leading to malfunctioning

**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
** Hz
TOTAL WEIGHT
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT

■
**** kg
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

and premature aging

DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

■ Increased losses, eg machines will operate at increased temperatures

■ Resonance problems between the inductive and capacitive
parts of the network
■ Malfunctioning of control systems

1700
■ Interference with telecommunication and computer equipment
3000 1700 2165 ■ Disturbances in ripple control systems
FRONT VIEW: MECB 331 SIDE VIEW: ■ High currents in neutral conductors.
Incomer plus multiple Power Modules (up to 4 stages) MECB 221/231/331/411/501
Harmonics distort the sine wave (50Hz or 60Hz signal) which becomes
apparent when a distorted sine wave is mathematically analysed.
INCOMER & STAGE 1 STAGE 2
The example below shows that the distorted wave consists both
of the fundamental frequency (eg 50 Hz) and super-imposed
5th (250 Hz) and 7th (350 Hz) harmonic frequencies.
DANGER DANGER DANGER DANGER
Serial numb. ****

Prod. date ** - **** IEC 60871

HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE

Type MECB
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
** Hz
TOTAL WEIGHT
**** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

Distorted Wave 50 Hz 5th (250 Hz) 7th (350 Hz)

4000 2755

FRONT VIEW: MECB 501

Incomer plus multiple Power Modules (up to 4 stages)

30 General Arrangement ABBACUS Power Factor 07

 7.2 Aluminium (Indoor/Outdoor) ABBACUS

3.5 Resonance
Resonance can be a problem when capacitors for power factor
correction are applied to networks with nonlinear loads that inject
harmonic currents. With the ABBACUS solution this is no longer 7.2.1 ASSEMBLY CONFIGURATIONS <
– 12kV
a problem.
2004

Resonance is a special network condition in which the inductive

reactance is equal to the capacitive reactance. All circuits have
a resonant condition at some particular frequency, known as the Serial numb. ****
DANGER
Serial numb. ****
Prod. date ** - **** IEC 60871
Prod. date ** - **** IEC 60871

natural frequency of the circuit.

Type MECB

HIGH VOLTAGE DANGER

RATED VOLTAGE
Type MECB
**** kV
RATED VOLTAGE
RATED OUTPUT **** kV
**** kvar
RATED OUTPUT
INSULATION LEVEL **** kvar
**/** kV/kVp
INSULATION LEVEL
FREQUENCY **/** kV/kVp
** Hz
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
TOTAL WEIGHT ** Hz

HIGH VOLTAGE
**** kg
TOTAL WEIGHT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS **** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS.
MADE in ABB Australia Pty Limited ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.

PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.

DANGER DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR. 1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.

Capacitors may lower the resonant frequency of a network enough to

3. WARNING - LOW VOLTAGE CIRCUIT BEHIND 2. CONTROL PANEL ACCESS VIA THIS DOOR.
CONTROL PANEL DOOR MAY BE LIVE. 3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

create a resonant condition with the harmonic currents. As resonance

is approached, the magnitude of harmonic current in the network and
capacitor becomes much larger than the harmonic current generated
by nonlinear loads. The higher current may be sufficient to damage
capacitors.
1700
A solution to this problem is to tune the circuit away from the resonant 1700 2755 2165

frequency. Tuning away from this resonant frequency is often referred FRONT VIEW: FRONT VIEW: MECB 220/410 SIDE VIEW:
to as ‘detuning’. MECB 230/400 Incomer plus Power Module MECB 220/230/310/320/330/400/410/500

INCOMER & STAGE 1 STAGE 2 STAGE 3 STAGE 4

DANGER DANGER DANGER DANGER

Serial numb. ****

Prod. date ** - **** IEC 60871

HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE

Type MECB
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
** Hz
TOTAL WEIGHT
**** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.

2755 1700 1700 1700

7855

FRONT VIEW: MECB 310/320/330/500

Incomer plus multiple Power Modules (up to 4 stages)

08 Power Factor ABBACUS General Arrangment 29

 4
Product Modularity
7.1 Mild Steel (Indoor Only) ABBACUS

The ABBACUS design will consist of an incoming module and/or

connecting power modules housing the primary equipment with
optional secondary and ancillary equipment kits. The ABBACUS
design is modular allowing future expandability.
7.1.1 ASSEMBLY CONFIGURATIONS <
– 12kV

4.1 Single Line Diagram

ABB HVFB
Power Factor Correction
ABB HVFB
Power Factor Correction

Serial numb. ****

Serial numb. ****
Prod. date ** - **** IEC 60871
Prod. date ** - **** IEC 60871
Type MECB
Type MECB
RATED VOLTAGE
**** kV RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz FREQUENCY
** Hz
TOTAL WEIGHT
**** kg TOTAL WEIGHT
**** kg
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
MADE in ABB Australia Pty Limited
MADE in ABB Australia Pty Limited

DANGER DANGER
HIGH VOLTAGE HIGH VOLTAGE
1800

1800
FUSES

CONTACTORS
75

75

800 1300 REACTORS

ISOLATOR
1150 1652 760 EARTH-SWITCH
CIRCUIT BREAKER
FRONT VIEW: FRONT VIEW: SIDE VIEW: CAPACITORS
MECB 200 MECB 210 MECB 200/210/300

ABB HVFB
Power Factor Correction ABB HVFB
Power Factor Correction ABB HVFB
Power Factor Correction ABB HVFB
Power Factor Correction STAGE 1 STAGE 2

INCOMER MODULE POWER MODULES

Serial numb. ****

Prod. date ** - **** IEC 60871

Type MECB
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION

MADE in ABB Australia Pty Limited

DANGER DANGER DANGER DANGER

HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE
1800
75

1300 1300 1300 1300

5552

FRONT VIEW: MECB 300

Cable entry box plus multiple power modules (up to 4 stages)

7.1.2 POWER MODULES <

– 12kV

MECB 200 MECB 210 MECB 300

28 General Arrangement ABBACUS Product Modularity 09

 7
ABBACUS
General Arrangement

4.2 Incomer Module The MECB is available in a range of assembly configurations making
the ABBACUS a suitable fit for a wide array of applications. The modular,
The incomer module facilitates connection to the customer network.
expandable and compact design of the ABBACUS is able to satisfy
It comprises of a high voltage compartment and a control cubicle
current customer needs, whilst maintaining the flexibility to meet
allowing for a single point termination of power cables and control wiring.
increased future demands if required.
(Refer to Section 5 for technical aspects of the key components.)
The MECB 200/210/300 models are designed for indoor use and are
4.2.1 CONTROL CUBICLE available in IP31 configurations. Connection to the customer network
The Control Cubicle for the ABBACUS depending on the is facilitated by a cable entry box on the side of the cubicle, or from
MECB series can accomodate the following options: underneath the enclosure (if required).
■ Power factor controller The remaining models in the ABBACUS range are suitable for both
■ Modbus communication indoor and outdoor applications and are available in configurations
■ Safety interlock keys up to IP54. The design consist of an incomer module (excluding
■ Over current/earth fault protection relay MECB 400/230/231/232) which facilitates connection to the customer
■ Unbalance protection relay network, assembled up to four power modules (attached as needed)
which generate the reactive power.
■ Unbalance/overload protection relay
■ Under/overvoltage protection relay This section contains the avialable assembly configurations.
■ Local/remote and manual/automatic switching
■ Alarm indication
– power factor not reached
– over temperature
– over pressure
– fuse failure.

10 Product Modularity ABBACUS General Arrangement 27

 6.4.3 MAXIMUM POWER MODULE CAPACITY >17.5kV – 24kV 4.2.2 HIGH VOLTAGE SECTION
The High Voltage Section for the ABBACUS range can according
MECB 222 MECB 232 MECB 332 to the options selected accommodate the following:
MAXIMUM STEP OUTPUT ( kvar )

4000 4000
■ Incoming cable termination busbars
4000
■ Isolator/earth switch
3000 3000 3000 ■ Surge arrestors
■ Circuit breakers
2000 2000 2000
■ Protection voltage transformers
( kV ) ( kV ) ( kV ) ■ Line current transformers
18 20 22 24 18 20 22 24 18 20 22 24
BANK VOLTAGE ■ Control voltage transformers
■ Live line indication.

MECB 412 MECB 502

4000 4000

3000 3000

2000 2000

( kV ) ( kV )
18 20 22 24 18 20 22 24

26 Selection Configuration ABBACUS Product Modularity 11

 4.3 Power Module
The Power Modules in the ABBACUS when energised generate the
6.4.2 MAXIMUM POWER MODULE CAPACITY >12kV – 17.5kV
reactive power. These modules are designed to be interconnected
to each other and the incomer module (excluding MECB 200, 210,
230, 231, 232, 300 and 400). Using the ABBACUS selection tree seen
MECB 221 MECB 231 MECB 331
in Section 6, an appropriate power module can be chosen depending

MAXIMUM STEP OUTPUT ( kvar )

4000 4000 4000
on the required application. In addition, Section 6.2, ABBACUS Options
Guide highlights the standard and optional features of each MECB model.
3000 3000 3000

The Power Modules for the ABBACUS range can accommodate the
following (see Section 5 for technical aspects of the key components): 2000 2000 2000

■ Capacitors
( kV ) ( kV ) ( kV )
■ Inrush reactors or detuning reactors 12 14 16 18 12 14 16 18 12 14 16 18
BANK VOLTAGE
■ HRC fuses
■ Contactors
■ Unbalance current transformers MECB 411 MECB 501

■ Rapid discharge voltage transformers 4000 4000

■ Pressure switches
3000 3000
■ Earthing stick
■ Safety interlocks 2000 2000
■ Lights
( kV ) ( kV )
■ Anti condensation heaters 12 14 16 18 12 14 16 18
■ Connecting busbars
■ Cable entry box
■ Cooling fans
■ Thermosats.

12 Product Modularity ABBACUS Selection Configuration 25

 5
Key Components

6.4 Maximum Power Module Capacity ABB has invested significant research in to the design and specification
of every key component in the ABBACUS to ensure maximum reliability
6.4.1 MAXIMUM POWER MODULE CAPACITY <
– 12kV and performance. A full list of technical specifications is available in
Section 8.
MECB 220

MECB 200 MECB 210

4000
5.1 The ABBACUS Enclosure
MAXIMUM STEP OUTPUT ( kvar )

1500 3000 3000

GENERAL
1000 2000 2000 The ABBACUS enclosure is constructed from AA-grade corrosion
resistant Aluminium mounted on a hot-dipped galvanized base frame.
500 1000 1000
Aluminium offers the following benefits:
( kV ) ( kV ) ( kV ) ■ Suitable for applications across a wide range of ambient temperatures.
2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12
BANK VOLTAGE ■ Three times the thermal conductivity of steel and is able to transfer
MECB 230 MECB 310 heat from within the enclosure. It also has high reflectivity to minimize
4000 2000 the effects of solar radiation.
MECB 300
■ No magnetic properties eliminating the risk of eddy-currents
3000 1500 1500 formed by closed magnetic loops.
■ High strength-to-weight properties making it a light-weight
2000 1000 1000
enclosure design.
1000 500 500
DESIGN
( kV ) ( kV ) ( kV )
The enclosure is designed and tested up to IP54, suitable for indoor
2 4 6 8 10 12 2 4 6 8 10 12 1 3 5 7 and outdoor applications over a wide range of environmental conditions.
MECB 320 MECB 330 MECB 400

2000 4000 2500

SAFETY
The enclosure is designed to exhaust hot gases safely away from the
1500 3000 2000 operator under fault conditions. This is achieved by having every module
designed with roof vents to exhaust gases vertically up and door vents
1000 2000 1500
to direct hot gases vertically down away from personnel.

500 1000 1000

HANDLING
( kV ) ( kV ) ( kV )
The enclosure base frame incorporates fork and crane lifting facilities.
2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12 This assists with trouble-free handling and assembly of modules on site.
MECB 410 MECB 500

4000 2500

Note. ABBACUS models MECB 200, 210 and 300 are manufactured
3000 2000
using zinc-coated steel suitable for indoor IP31 applications only.

2000 1500

1000 1000

( kV ) ( kV )
2 4 6 8 10 12 2 4 6 8 10 12

24 Selection Configuration ABBACUS Key Components 13

 INTERNAL ENVIRONMENT

VENTILATION
The ABBACUS enclosure is designed and tested with a ventilation
system up to IP54. The design incorporates natural convection or FEATURE MECB Model Number
forced draft cooling according to the application. 200 210 220 221 222 230 231 232 300 310 320 330 331 332 400 410 411 412 500 501 502
Incomer Module Control Cubicle
Where natural ventilation is sufficient, the air is drawn in through
Power Factor Controller – – – – – – – – O O O O O O – – – – O O O
door vents and exits through eave vents.
Modbus Communication – – – – – – – – O O O O O O – – – – O O O
Local/Remote Switching – – – – – – – – O O O O O O – – – – O O O
When the low-noise design cooling fans are fitted, the air passes
Manual/Automatic Switching – – – – – – – – O O O O O O – – – – O O O
through a synthetic fibre filter and is directed towards internal Protection Relays
components. The air then discharges through door vents. Unbalance – – O O O – – – – O O O O O – O O O O O O
Unbalance and Overload – – O O O – – – – – – – – – – O O O – – –
Over Current and Earth Fault – – O O O – – – – O O O O O – O O O O O O
ANTI-CONDENSATION HEATER
Over/Under Voltage – – O O O – – – – O O O O O – O O O O O O
The ABBACUS enclosure is designed with anti-condensation heaters Unbalance Current Sensor O O O O O O O O O O O O O O O O O O O O O
to assist in controlling the effects of fluctuating ambient temperatures Alarm Indication Signals (wired to contacts)

and humidity. Power Factor Not Reached – – – – – – – – O O O O O O – – – – O O O

Fuse Failure O O O O O O O O O O O O O O O O O O O O O
Over Temperature O O O O O O O O O O O O O O O O O O O O O
Over Pressure O O O O O O O O O O O O O O O O O O O O O
Unbalance O O O O O O O O O O O O O O O O O O O O O
SAFETY INTERLOCKING Door Micro Switch O O O O O O O O O O O O O O O O O O O O O
The ABBACUS range offers a mechanical/solenoid interlocking scheme. LED Indication
Power Factor Not Reached – – – – – – – – O O O O O O – – – – O O O
This eliminates the possibility of a technician accessing live equipment.
Stage On – – – – – – – – O O O O O O – – – – O O O
Stage Off – – – – – – – – O O O O O O – – – – O O O
Over Temperature O O O O O O O O O O O O O O O O O O O O O
Over Pressure O O O O O O O O O O O O O O O O O O O O O
Fuse Failure O O O O O O O O O O O O O O O O O O O O O
Unbalance O O O O O O O O O O O O O O O O O O O O O
Control Voltage Live – – O O O – – – – O O O O O – O O O O O O
BUSBARS Power Voltage Live – – O O O – – – – O O O O O – O O O O O O

The busbar support system used in the ABBACUS, is made from tinned Power Module

copper, is mechanically rated to withstand an unconditional fault level of Capacitors S S S S S S S S S S S S S S S S S S S S S

Pressure Switches O O O O O O O O O O O O O O O O O O O O O
25kA and thermally rated to withstand 20kA for 3 seconds.
Contactor/Switches – – – – – – – – S S S S S S – – – – S S S
HRC Fuses S S S S S S S S S S S S S S S S S S S S S
Fuse Failure Indication O O O O O O O O O O O O O O O O O O O O O
Connection Bus Bars – – – – – – – – S S S S S S – – – – S S S
Unbalance CT O O O O O O O O O O O O O O O O O O O O O
Rapid Discharge VT O O O O O O O O O O O O O O O O O O O O O
Cooling Fan/
– – O O O O O O – – – O O O S S S S S S S
Fan Forced Ventilation
Anti Condensation Heater O O S S S S S S O S S S S S S S S S S S S
Earthing Stick – – O O O O O O – O O O O O O O O O O O O
Ventilation S S S S S S S S S S S S S S S S S S S S S
Internal Lights – – S S S S S S – S S S S S S S S S S S S

S Standard
O Optional
– Not Applicable/Not Available

14 Key Components ABBACUS Selection Configuration 23

 6.3 ABBACUS MECB Guide 5.2 Incomer Module
5.2.1 HIGH VOLTAGE SECTION

FEATURE MECB Model Number ABB ISOLATOR/EARTH SWITCH

200 210 220 221 222 230 231 232 300 310 320 330 331 332 400 410 411 412 500 501 502 The ABB NAL isolator and EB earth switch provides the capacitor bank
Enclosure General Details with visual isolation from the incoming cables and general earthing for
Step Configuration
the capacitor bank. The isolator and earth switch, when used together
Fixed S S S S S S S S – – – – – – S S S S – – –
Switched – – – – – – – – S S S S S S – – – – S S S are mechanically interlocked for safety.
Maximum Number
– – – – – – – – 4 4 4 4 4 4 – – – – 4 4 4
of Switched Stages
*Step Size Power ABB CIRCUIT BREAKER
1 2 3.4 2.6 3.6 3.5 2.6 3.6 1 2 1.8 3.3 2.6 2.5 2.5 3.5 2.0 2.5 2.3 2.0 2.5
*Mvar up to —
Reactor Type The ABB VD4 circuit breaker is designed to protect medium
Inrush S S S S S S S S S S S S S S – – – – – – – voltage capacitor banks.
**Detuned ‘P’=7% – – – – – – – – – – – – – – S S S S S S S
IP Rating
IP 31 S S – – – – – – S – – – – – – – – – – – – ABB SURGE ARRESTERS
IP 44 – – S S S S S S – S S S S S S S S S S S S
IP 54 – – O O O O O O – – – O O O S S S S S S S
The ABB MWD surge arrestors offer protection of medium voltage
Indoor S S S S S S S S S S S S S S S S S S S S S capacitor banks against multiple over voltage strikes. The maintenance
Outdoor – – S S S S S S – S S S S S S S S S S S S free, explosion and shatter resistant design is stable against shock
Voltage Range (kV) <
–12 <
–12 <
–12 >12 >17.5 <–12 >12 >17.5 <–12 <
– 7.2 <
–12 <
–12 >12 >17.5 <
–12 <
–12 >12 >17.5 <
–12 >12 >17.5
– 17.5 – 24 –17.5 – 24 –17.5 – 24 –17.5 – 24 –17.5 – 24 and vibrations.
Cubicle Floor S S O O O O O O S O O O O O O O O O O O O
Enclosure Material
Zinc Coated Steel S S – – – – – – S – – – – – – – – – – – – ABB VOLTAGE TRANSFORMERS (Protection and/or control)
Aluminium – – S S S S S S – S S S S S S S S S S S S
The ABB TJP range of voltage transformers are designed to detect
Safety Door Interlocks Key Release System
Electrical Signal O O O O O O O O O O O O O O O O O O O O O over/under voltages and provide a signal to a protection relay.
Fortress Key O O O O O O O O O O O O O O O O O O O O O The ABB TDC range of votage transformers provide a control voltage.
Electrical Signal
O O O O O O O O O O O O O O O O O O O O O
with Timer

Incomer Module High Voltage Section ABB CURRENT TRANSFORMERS (Protection)

Incomer Module – – S S S – – – – S S S S S – S S S S S S
The current transformers are designed to detect overcurrents
Cable Entry Box S S – – – – – – S – – – – – – – – – – – –
Incoming Cable in capacitor banks and provide a signal to a protection relay.
S S S S S S S S S S S S S S S S S S S S S
Termination Busbars
Isolator – – O O O – – – – O O O O O – O O O O O O
LIVE LINE INDICATION
Earth Switch – – O O O – – – – O O O O O – O O O O O O
Surge Arrestors – – O O O – – – – O O O O O – O O O O O O The ABBACUS is designed to accommodate live line indication
Circuit Breaker – – O O O – – – – O O O O O – O O O O O O to ensure the safety of operating personnel.
Protection VT – – O O O – – – – O O O O O – O O O O O O
Over Current CT – – O O O – – – – O O O O O – O O O O O O
DOOR MICRO SWITCHES
Control Circuit VT – – O O O – – – O O O O O O – O O O O O O
Live Line Indicators – – O O O – – – – O O O O O – O O O O O O The ABBACUS enclosure has been designed with door micro switches.
This mechanism isolates the capacitor bank in the event that doors are
* Please refer to Section 6.4 for the graphical representation of the Maximum Power Module Capacity opened while the equipment is live.
** For other ‘P’ values contact ABB
S Standard
O Optional
– Not Applicable/Not Available

22 Selection Configuration ABBACUS Key Components 15

 6
ABBACUS
Selection Configuration

5.2.2 CONTROL CUBICLE 6.1 ABBACUS Selection Tree

The ABBACUS design incorporates a fully integrated control and
protection scheme using ABB’s range of premium products. Metal Enclosed
Capacitor Banks
ABB POWER FACTOR CONTROLLER
The ABB RVC and RVT power factor controllers are available
in the ABBACUS.
Inrush Reactors
The RVC is a user-friendly controller which includes the essentials
In selecting your MECB
required for automatic power factor control. model, first decide on the
The RVT offers a higher level of functionality including MODBUS type of reactor required. Fixed Bank Switched Bank
communication, as well as monitoring and logging of network parameters. Secondly, decide
whether the bank is MECB 200 MECB 222
MECB 300 MECB 330
MECB 210 MECB 230
fixed or switched. MECB 310 MECB 331
MECB 220 MECB 231
MECB 320 MECB 332
MECB 221 MECB 232
ABB PROTECTION RELAYS This then provides the
The ABB SPAJ and SPAU range of well-proven relays provide series you can select.
protection to meet the specific needs of capacitor banks.
The additional options/ Detuning Reactors
requirements will then
define the exact model.
Fixed Bank Switched Bank
Section 6.3 provides
a table highlighting the MECB 400
MECB 500
list of standard features MECB 410
MECB 501
MECB 411
and the options for the MECB 502
MECB 412
models.

6.2 ABBACUS Model Number Code

Model Number Code MECB

Reactor Type 2 Inrush Fixed

3 Inrush Switched
4 Detuned Fixed
5 Detuned Switched
Variation Style
Refer Section 7 for layout variant number

Voltage Range 0 <

– 12kV
1 > 12kV – 17.5kV
2 > 17.5kV – 24kV

16 Key Components ABBACUS Selection Configuration 21

 5.3.4 ABB PROTECTION
ABB HRC FUSES
5.3.1 ABB CAPACITORS
The HRC (high rupturing capacity) fuse links are used to protect
capacitor banks and associated equipment against short-circuits.
They protect against thermal and electromagnetic effects of heavy
short-circuit currents by limiting the peak current values and
interrupting the currents in several milliseconds.
FUSE FAILURE INDICATION
The fuse failure indicator can be fitted to provide the customer
with indication of fuse operation under fault conditions.
ABB CURRENT TRANSFORMERS (UNBALANCE PROTECTION)
The current transformers are designed to detect unbalanced currents
in capacitor banks and provide a signal to a protection relay.
ABB VOLTAGE TRANSFORMERS (RAPID DISCHARGE)
The ABB TDC range of voltage transformers are used for rapid
discharge of capacitors.
20 Key Components
5.3 Power Module
The ABB capacitor unit type CHD is designed for heavy-duty operation
in Fixed, Enclosed and Pole Mount Banks in all climatic conditions.
The capacitors are impregnated with a biodegradable, non-PCB fluid
with high insulation strength to ensure excellent electrical performance.
The edges of the foil electrodes are folded enabling higher electrical
stress to withstand high transient currents and minimising partial
discharge. This ABB feature is superior to all other methods employed.
The ABB capacitors have an extremely low failure rate and high reliability.
The ABB capacitor tank is constructed from a high-grade stainless steel
providing excellent corrosion resistance. The seams are fully welded
providing superior weld quality compared with other welding processes,
resulting in virtually no risk of leakage. The ABB capacitors provide
greater reliability and a longer service life.
ABB capacitors are offered in single, three or split phase designs
depending on the application.
The ABB power capacitor is an all film design, with very low dielectric
losses, low partial discharge, rsulting in an extended life time.
Each capacitor has several elements that consist of a dielectric of
polypropylene film and aluminium foil, which are connected in series
and parallel groups, and star or delta connections depending on design.
The split-phase capacitor can be used in applications as an economic
alternative. Three units can be used in a two-stage switched system,
providing an economical and space saving alternative to utilising six
conventional capacitors. Alternatively, it can be used as a dual tap
capacitor or as a redundancy in critical applications.
ABB PRESSURE SWITCHES
ABB capacitor units can be fitted with a pressure switch to provide
a simple but effective means of isolation in the event of excessive
pressures within the container.
The pressure switches are rated at 250V and set to 1 bar.
ABBACUS Key Components 17
 5.3.2 ABB REACTORS 5.3.3 ABB CONTACTORS AND SWITCHES
The ABBACUS is supplied with reactors, the type of which is determined The ABB Contactors and Switches are designed and type tested
by the application. The ABB reactors are designed and manufactured for heavy duty capacitor switching.
according to the highest standards to ensure maximum protection
ABB is the world leader in vacuum interrupter technology. The use
and lifespan of components.
of these VI’s in ABB contactors and switches provides heavy duty
switching and inceased life span.
INRUSH REACTORS
Inrush reactors reduce the current surge when switching capacitor stages
in parallel, as defined by international standards. These inrush reactors are
aluminum wound and resin encapsulated.

DETUNING REACTORS
Detuning reactors prevent series and parallel harmonic resonance
which can occur when capacitors are connected to a network
where high levels of harmonic currents are present.

The reactors are tuned according to the application and are of an

iron cored dry type design.

18 Key Components ABBACUS Key Components 19