Beruflich Dokumente
Kultur Dokumente
A R T I C LE I N FO A B S T R A C T
Keywords: Forest wood biomass can be a sustainable and cost-effective feedstock for the biorefinery industries, but the rigid
Biphasic system and compact structure of plant cell is a major barrier for production of clean energy and biochemical. In this
Furfural case, the MIBK/H2O pretreatment with biphasic system was applied to treat Eucalyptus and then systematically
MIBK/H2O evaluated pretreatment conditions (e.g., MIBK/H2O ratio, reaction temperature and time, NaCl concentration,
Enzymatic hydrolysis
and HCl dosage) on the effect of furfural yield. The resulting solid fraction obtained from the optimum pre-
Eucalyptus
treatment condition for furfural yield was to produce fermentable glucose by enzymatic hydrolysis. Study on
enzymatic hydrolysis of the raw material and resulting solid fraction obtained by single aqueous system was also
contrastively investigated. The furfural yield was 65.9% and the recovery of residue was 46.9% under an optimal
reaction condition (VMIBK:VH2O = 5:5, 150 °C, 60 min, 0.3 M HCl). Meanwhile, the yield of glucose of cellulose
was improved after the pretreatments with different systems and a maximum value was up to 60.2% by the
MIBK/H2O pretreatment. The effective fermentable glucose production was mainly affected by the significant
removal of hemicelluloses, change of CrI, and destruction of surface morphology of Eucalyptus. The MIBK/H2O
pretreatment can be considered as a potential approach for efficient conversion of Eucalyptus to clean energy and
biochemicals.
1. Introduction white rot fungus, biphasic system, and some integrated techniques
[5–10]. Generally, preparation of furfural from hemicelluloses of lig-
Furfural is a green and renewable bio-based chemical derived from nocelluloses must pass a two-step reactions under acidic conditions:
hemicelluloses of lignocelluloses that can be further converted into first, depolymerization of hemicelluloses (mainly D-xylan) to mono-
biofuels and biochemicals, which has been identified as one of the 30 saccharides; secondly, D-xylose further convert to furfural by dehy-
high value platform compounds by US Department of Energy [1,2]. As dration [11]. For enzymatic hydrolysis of cellulose in lignocelluloses,
one of the most important paper sources, Eucalyptus has a great po- many factors affect its hydrolysis efficiency, such as surface mor-
tential as a raw material for production of clean energy and biochem- phology, crystallinity and polymerization degree of cellulose as well as
ical, such as bioethanol, furfural, and other industrial products, owing content of lignin and hemicelluloses [3].
to its high content of carbohydrates (cellulose and hemicelluloses). For the past few years, the furfural yield in a single aqueous system
Unfortunately, Eucalyptus is recalcitrance to deconstruction of carbo- is usually constricted due to the limitation of solubility of furfural [12].
hydrates due to the compact and rigid cell walls structure [3]. Thus, In addition, among all the pretreatment techniques, the pretreatment
pretreatment is generally required for improving the preparation of with organic/aqueous biphasic system is a potential approach for en-
furfural and fermentable glucose by enzymatic hydrolysis from Eu- hancing the furfural yield and/or enzymatic hydrolysis of lig-
calyptus [4]. nocelluloses, since its high efficiency and mild reaction conditions [13].
Hitherto, various physical, chemical, biological, and combined More importantly, furfural component produced during the biphasic
techniques have been proposed to reduce recalcitrance and enhance system is quick transferred from the aqueous phase to the organic
biochemicals yield and/or enzymatic hydrolysis in different lig- phase, which ceases interfering side reactions [14]. Therefore, organic/
nocelluloses, including the steam explosion, dilute acid, ionic liquid, aqueous biphasic system pretreatment has been developed and applied
⁎
Corresponding author.
E-mail address: sunshaoni@126.com (S. Sun).
https://doi.org/10.1016/j.enconman.2018.08.006
Received 2 July 2018; Received in revised form 2 August 2018; Accepted 2 August 2018
Available online 07 August 2018
0196-8904/ © 2018 Elsevier Ltd. All rights reserved.
S. Sun et al. Energy Conversion and Management 173 (2018) 539–544
broadly in improving the furfural yield and subsequent fermentable 2.3. Enzymatic hydrolysis
glucose yield by enzymatic hydrolysis. Generally, γ-valerolactone, 2-
methyltetrahydrofuran (MTHF), alkylphenols, and methyl isobutyl ke- The resulting solid fraction obtained from the optimum pretreat-
tone (MIBK) as an organic phase in organic/aqueous biphasic system ment conditions for furfural yield was performed to produce fermen-
were selected [15–18]. Among these solvents, MIBK deserves particular table glucose by enzymatic hydrolysis. Meanwhile, enzymatic hydro-
attention due to its high immiscibility with water, easy recycle and lysis experiments of RM and the resulting solid fraction by single
stability under acidic conditions [18]. Hence, a systematic evaluation aqueous system with HCl were also contrastively studied. The hydro-
on preparation of furfural from lignocelluloses by the MIBK/H2O pre- lysis experiments were implemented at 50 °C for 72 h. In addition, 2%
treatment with biphasic system and enzymatic hydrolysis of the re- of substrate (w/v) using 50 mM sodium acetate buffer (pH 4.8, 10 mL)
sulting cellulose fraction was very necessary. was applied in this study by a shaking incubator. The rotational speed
Our preliminary experiment showed that the pretreatment with was controlled at 150 rpm and the cellulases (15 FPU/g substrate) were
single aqueous system by adding HCl as catalyst was a relatively effi- used. The hydrolyzates were detected using a high-performance liquid
cient way for preparation of furfural from Eucalyptus as compared to the chromatography (HPLC) system (Agilent 1200 series, Agilent
pretreatment by adding some metal chlorides (e.g., SnCl2, AlCl3, FeCl3, Technologies, USA). More details of the test conditions for the hydro-
ZnCl2, MgCl2, and SnCl4). Therefore, in the present study, the MIBK/ lyzates were described in a recent publication [20]. All the hydrolysis
H2O pretreatment with HCl was applied to treat Eucalyptus and then experiments were performed in triplicate, and average values were
systematically evaluate pretreatment conditions (e.g., MIBK/H2O ratio, given.
reaction temperature and time, NaCl concentration, and HCl dosage) on
the effect of furfural yield. In addition, the resulting solid fraction ob- 2.4. Analysis methods
tained from the optimum pretreatment conditions for furfural yield was
performed to produce fermentable glucose by enzymatic hydrolysis. The yields of furfural and 5-hydroxymethylfurfural (HMF) in the
Meanwhile, enzymatic hydrolysis experiments of the raw material and organic phase were detected by HPLC as described previously [10]. The
solid fraction obtained by single aqueous system with HCl were also measurements were conducted in triplicate, and the average values
contrastively studied. Chemical constituents, Fourier transform infrared were given. The chemical constituents (%, w/w) of the resulting solid
(FT-IR), X-ray diffraction (XRD), and scanning electron microscopy fraction obtained by different systems were also analyzed by NREL
(SEM) of the three substrates obtained were measured. In short, all the procedure [19]. FT-IR was measured by a FT-IR microscope (Thermo
data will provide some useful guide information in the utilization of Nicolet Corporation, Madison, WI, USA) equipped. XRD in reflection
Eucalyptus for improving the preparation of furfural and enzymatic mode was recorded using a D/MAX 2500PC diffractometer (Rigaku
hydrolysis of the resulting solid fraction in the prospective biorefinery Corporation, Japan) with Ni-filtered Cu Kα radiation operated at 40 kV
industries. and 20 mA. SEM images were carried out using a JSM 6700F NT
(Tokyo, Japan) instrument at 5 kV acceleration voltages.
2.1. Materials 3.1. Furfural yields by the MIBK/H2O pretreatment with biphasic system
Eucalyptus was obtained from Shaanxi province, China. They were To obtain a higher furfural yield, the MIBK/H2O pretreatment with
first dried and then ground in a micro plant grinding machine to obtain biphasic system was developed to reduce recalcitrance of Eucalyptus
powder (20–40 mesh). The powder was extracted with 2:1 vol ratio of and cease interfering side reactions. Fig. 1 shows the effects of the
toluene-ethanol to remove extractives and then dried to serve as raw pretreatment at 160 °C for 60 min with 0.4 M HCl under different vo-
material (RM). The RM was mainly composed of cellulose (43.3%), lume ratios of MIBK/H2O (3:7, 4:6, 5:5, 6:4, 7:3, and 8:2) on the fur-
hemicelluloses (15.6%), and lignin (29.0%) based on the standard fural yields from Eucalyptus. As can be seen, when the volume ratios of
National Renewable Energy Laboratory’s (NREL) method [19]. All MIBK to H2O were 5:5 and 6:4, the furfural yields were reached to
chemicals used were purchased from Sigma–Aldrich and Megazyme. 64.2% and 65.6%, respectively, which were higher than that of the
Liquid-state cellulases (Cellic@ CTec2, 100 FPU/ml) were purchased
from Novozymes (Beijing, China).
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S. Sun et al. Energy Conversion and Management 173 (2018) 539–544
Fig. 2. Furfural and HMF yields by the MIBK/H2O pretreatment with biphasic system under different conditions: (a) reaction temperatures; (b) reaction times; (c)
NaCl concentrations; (d) HCl dosages.
MIBK/H2O volume ratios being 3:7, 4:6, 7:3, and 8:2. In addition, to Eucalyptus. Fig. 2b exhibits the furfural yields at 150 °C for
evaluate the degree of cellulose degradation during the MIBK/H2O VMIBK:VH2O = 5:5 with 0.4 M HCl under different pretreatment times
pretreatment with biphasic system, the HMF yields were also measured (10–150 min). It was found that the pretreatment time affected the
by HPLC (Fig. 1). The results indicated that the biphasic pretreatment furfural yield, releasing furfural with the highest yield (63.6%) ob-
under different volume ratios of MIBK/H2O contained relatively low tained at 150 °C for 60 min.
HMF yields (2.2–4.7%), suggesting that the MIBK/H2O pretreatment Adding salts (e.g., NaCl) could significantly influence production of
had a better degradation effect on hemicelluloses and little effect on furfural from xylose in both single aqueous system and organic solvent/
cellulose. Taking into consideration the price of MIBK, the volume ratio aqueous biphasic system under the acid conditions [17,21,22]. It was
of VMIBK:VH2O = 5:5 was selected for preparation of furfural from Eu- reported that Cl− anion favors the formation of 1,2-enediol and reacts
calyptus during the MIBK/H2O pretreatment. to form furfural in presence of an acid [21]. In addition, the Cl− anion
Fig. 2 shows the furfural and HMF yields by the MIBK/H2O pre- may promote the isomerization of glucose via a 1,2-hydride shift path
treatment with biphasic system under different conditions, such as re- and accelerate the dehydration of fructose, thus driving the selective
action temperature and time, NaCl concentration, and HCl dosage. As formation of HMF [23]. Thus, under the conditions above
expected, the furfural yields were significantly affected by the pre- (VMIBK:VH2O = 5:5, 150 °C, 60 min, 0.4 M HCl), different NaCl con-
treatment conditions, while the HMF yields were almost unaffected. As centrations (0, 5, 10, 15, 20, 25, 30, and 36%) were added to the bi-
shown in Fig. 2a, after the end of the reactions at VMIBK:VH2O = 5:5 for phasic system for assessing its effect on the furfural and HMF yields
60 min with 0.4 M HCl, the furfural yields presented notable increase (Fig. 2c). In this study, as compared to the furfural yield without adding
from 36.6 to 64.2% with the pretreatment temperatures increased from NaCl (63.6%), the furfural yield was slightly increased to 64.4% with
130 to 160 °C. The increasing phenomenon was attributed to the en- 5% NaCl concentration. However, the furfural yields began to decrease
hancement of depolymerization of hemicelluloses and dehydration of when the NaCl concentration (10–36%) was relatively high, which was
D-xylose with the pretreatment temperatures increased. However, as probably related to the complex structure of lignocelluloses. Therefore,
the pretreatment temperatures further increased to 200 °C, the yields of it is not necessary to add NaCl for preparation of furfural during the
furfural gradually decreased from 64.2 to 18.8%, which was mainly as a biphasic system. Moreover, the effect of the HCl dosage (0.0, 0.1, 0.2,
result of the degradation of furfural during the pretreatment, especially 0.3, 0.4, 0.5, and 0.6 M) on furfural production was analyzed and the
at higher temperatures. This was also in accordance with the previous results are shown in Fig. 2d. The fact indicated that the highest furfural
results based on microwave-assisted dehydration of xylose into furfural yield (65.9%) was obtained with HCl dosage of 0.3 M. In short, the
in water-cyclopentyl methyl ether as a biphasic system [11]. In other optimal reaction conditions for preparation of furfural from Eucalyptus
words, the furfural was unstable and degraded rapidly at high tem- by MIBK/H2O pretreatment with biphasic system was obtained at
peratures. In combination with the data of Fig. 1, it was found that the 150 °C for 60 min with 0.3 M HCl when the volume ratio of MIBK/H2O
furfural yields were only increased by 0.6% when the temperatures was 5:5.
were raised from 150 to 160 °C under the other same conditions. Based
on the economic feasibility of industrial production, the higher the 3.2. Solid yield and compositional analysis of the resulting solid fraction
temperature for preparation of furfural, the higher the production cost.
Thus, in this work, the pretreatment temperature of 150 °C was selected During the MIBK/H2O pretreatment with biphasic system, hemi-
as an optimal reaction temperature for preparation of furfural from celluloses were mainly converted into furfural through
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S. Sun et al. Energy Conversion and Management 173 (2018) 539–544
Table 1
Solid yields and chemical compositions (%, w/w) of Eucalyptus before and after
the pretreatments with different systems.
Solid yield (%) Chemical composition (w/w, %)
a
Tr, trace, i.e. < 0.2%.
b
ND, not determined.
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S. Sun et al. Energy Conversion and Management 173 (2018) 539–544
Fig. 4. XRD spectra of Eucalyptus before and after the pretreatments with different systems.
compared with RM. As shown in Fig. 6, the yield of glucose was just
19.3% for RM after 72 h enzymatic hydrolysis. After the pretreatment
with single aqueous system, this value reached to 45.9%. By contrast,
the yield of glucose of R(MIBK/H2O-HCl) reached a maximum of
60.2%, which was related to the removal of hemicelluloses and de-
struction of surface morphology of Eucalyptus during the MIBK/H2O
pretreatment with biphasic system. In short, the yield of glucose of
cellulose was improved after the pretreatments with different systems
and a maximum value was obtained by pretreating with MIBK/H2O. In
addition, recovery of the residual lignins after enzymatic hydrolysis
should deserve some attention in future research due to its potential
application value as biomaterials or biochemicals for industries, which
can be used for the production of lignin–phenol–formaldehyde resins,
lignin–polyurethane films, antioxidants, and phenols or liquid fuels
[30–34]. The structural properties and potential application of the re-
sidual lignins will be investigated thoroughly in another article.
Fig. 5. SEM images of Eucalyptus before and after the pretreatments with different systems.
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S. Sun et al. Energy Conversion and Management 173 (2018) 539–544
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