KAVERI INDUSTRIES

FIRM PROFILE:-
FIRM DATA:
1 NAME OF THE UNIT KAVERI INDUSTRIES
2 CONSTITUTION Proprietor
3 DATE OF REGISTRATION 2006
4 OPERATIONS STARTED 2006
ON
5 FIRM REG. NO. 29110491887
6 REGISTERED OFFICE: SY NO 485 – 486 JIGANI IND ARE 2ND PHASE BANGALORE-560105
7 DETAILS OF THE As Under:-
PROMOTOR
I NAME OF THE RAJESH SINGH BHALLA
PROMOTOR
DATE OF BIRTH 21.1.1953
QUALIFICATION B.COM
BUSINESS EXPERIENCE 30 yrs
PAN ACPPB 2797 L
EMAIL KAVERIINDUSTRIES4@HOTMAIL.COM
MOBILE 9341267776
ADDRESS: SY NO 485 – 486 JIGANI IND ARE 2ND PHASE BANGALORE-560105
8 STATUS INDIVIDUAL

9 Head Office SY NO 485 – 486 JIGANI IND ARE 2ND PHASE BANGALORE-560105

10 LINE OF ACTIVITY: COLD FORGING.

Cold forging can produce metal components to
close tolerances and net shape, eliminating expensive
secondary operations like machining.
Cold forging offers an array of forming techniques, including bending, cold
drawing, cold heading, coining, extrusion,
punching, thread rolling, and other methods.
11 PRODUCTS Nuts
Bolts
Studs
12 SECURITY RESIDENTIAL FLAT VALUE AROUND APP 200.00 LACS
 KAVERI INDUSTRIES

A.) INTRODUCTION
Kaveri Industries was founded more than a decade ago, by Mr. Rajesh Bhalla. This Industry pioneered
commitment continues for providing superior quality innovative products to the customers.

The Kaveri story began soon after 1985, when the promising and dedicated entrepreneur; Mr. Rajesh Bhalla, w
add a new dimension to the Indian forging industry, by introducingnot only Quality, but Referral Standard Qua

We have excellent and competent engineers as a part of our team. The logistics of the same is managed by the

We manufacture standard and special type Stud Bolts – Full Threaded, Both Side Threaded with reduced Die& Square H
Pins, all type of Male Fasteners. Diameter from 8mm to 125mm Or 3/8 to 5” are thread rolled irrespective of length up to

We also manufacture High Tensile Nuts standard, heavy series and special. All nuts are forged on modern automatic nut
nut tapping machines.

Bolts & Nuts are manufactured from Carbon Steel, Alloy Steel, Austentic & Ferratic Stainless Steel &Model, according t
check analysis, we process.

B.) Promoter’s Profile:-

 KAVERI INDUSTRIES
Mr. Rajesh Bhalla - Proprietor: B.com Graduate with Corporate Sales & Marketing experience. Incorpor
of Diagnostics business to enable him to start his own venture. He is very good at taking strategic busin
for about 30 years. He also has exposure in marketing, manufacturing and trading activity. He is very h
to great heights. He is also very dynamic and adapts to any situations and also crafts out suitable strate

In addition to this, he was also engaged in sales & marketing work wherein he has established a good n
Andhra Pradesh. This has given them immense confidence in not only understanding the complete mo
terms of profitability. He is good at analyzing the market conditions and forecasting the effect on the b
interest.

The Project:-

The KAVERI INDUSTRIES is a leading manufacturing firm of High Tensile Stud Bolts, Threaded Bars, Bolts and Nuts.
engineering of fasteners and formed parts through planned programs of research and education.

KAVERI INDUSTRIES is fully equipped to produce customers' requirements in a wide range of materials. Our modern m
continuously devoted its abundant and rich experiences and know-how accumulated over the last 30 years to researching
effort to supply quality products and keep up to date with the latest developments in the products that we supply. With th
technology that have been recognized by companies.

M/S KAVERI INDUSTRIES Rs. Lacs

LIST OF MACHINERIES

Sl Total
No Description Supplier / Make Cost
1 Multi Station Horizontal Former Metalfolds Machines, Amritsar 34.42
Multi Station Horizontal Former
2 (2 Nos.) Kler Mechanical Works, Punjab 34.42
TOTAL 68.84

M/S KAVERI INDUSTRIES Annexure - 2

Rs. In
COST OF THE PROJECT
lacs
 KAVERI INDUSTRIES
TL
No PARTICULARS Cost
(75%)
1 Plant and Machinery as per Annexure -1 68.84 44.75
2 Factory Buildinng 0.00 0.00
3 Land Lease Advance (Deposit) 0.00 0.00
4 Office Set up, Furnitures and Fixtures 0.00 0.00
5 Provision for Contingency 0.00 0.00
6 Interest during implementation 0.00 0.00
7 Working Capital Margin 10.00 0.00
TOTAL 78.84 44.75

7 Term Loan -Eligible 44.75

8 Term Loan -Sought 30.00

MEANS OF FINANCING
9 Promoter's Contribution 48.84
10 Term loan 30.00
TOTAL 78.84
11 PROMOTER'S CONTRIBUTION (%) 61.95%
12 DEBT EQUITY RATIO 1.63

COLD FORGING PRODUCTS & FASTENERS

High strength Bolts, Nuts

Hex head bolts, heavy Hex head bolts , Half

Special Fasteners
As per customer requirement.

Cold forging: various forging processes conducted at or near ambient temperature to produce metal componentsto close t
(forwardor backward), punching, thread rolling, and others.
 KAVERI INDUSTRIES
BAR TURNED & CNC
MACHINED PRODUCTS

For Studs, Nuts, Bar Turned Fasteners, Machined and Threaded Components, to re
has the manufacturing capabilities to produce fully finished parts efficiently and co

1.)The inherent soundness of forged components is reflected in their structural, metallurgical, and dimensional
first choice for many applications, ranging from high-speed gears to critical aerospace components.

2.) Reduced testing is another important benefit derived directly from the integrity of forgings.The extreme str
material so that forgings are virtually “self-testing.” Because of the part-to-part uniformity of forgings,

M/S KAVERI INDUSTRIES Annexure -3

SCHEDULE OF IMPLEMENTATION

Term loan (Rs.lakhs) 30.00

Rate of Interest assumed for projections 13.00%
Land Lease Agreement Completed
Availment of Term Loan 15 TH JAN 2015
Commencement of Civil Works Work in Progress
Completion of Civil Works Work in Progress
Electrical work Work in Progress
Receipt of Machinery 1 ST FEB 2016
Installation and Trail Run 15TH FEB 2016
Commencement of commercial Production 1ST APRIL 2016
Total Implementation Period 2 months
Holiday Period required 3 months
Total Moratorium Period from first Disbs. 5 months
Repayment to Commence from 1/5/2016
 KAVERI INDUSTRIES
No. of Installments 48
Total Period of Advance 40.5 months
Installment Amount 0.63

C.) PRODUCTS Picturs:-

1.)

2.)

3.)

4)
 KAVERI INDUSTRIES

5)

6)

7)
 KAVERI INDUSTRIES

8)

Characterstics of ColdForging:-

1. Greater strength-to-weight versus castings

Higher strength-to-weight ratios often make forgings competitive with castings; not only because of their lighter weight,

2. Eliminating weldments
Switching to forgings from multipart weldments also leads to cost reduction by eliminating labor-intensive welding and s

3. Reduced inspection and testing

In pressure vessel applications, such as steam headers for utility boilers and catalytic crackers for petrochemical productio
important when welds are encased in concrete or otherwise difficult, if not impossible, to inspect.

4. Replacing assemblies, fabrications

Cost savings are usually achieved when forgings replace complex fabrications and assemblies. For example, replacing a c
manufacturingcosts dramatically.

5. Less machining means lower cost

There is no doubt that forging is more economical than “hogouts” (fabricating metal components via extensive machining
 KAVERI INDUSTRIES
6. Quicker production, shorter delivery
In specific instances, in-place cost effectiveness of forgings can only be measured “after the fact.” Such was the case whe

7. Materials innovations
Less expensive, easier-to-process materials options like microalloyed steels deliver great economies inforged components

 Versatility in forming:-

Cold forging offers an array of forming techniques, including bending, cold drawing, cold heading, coining, extrusion,pu

 Spectrum of shapes and sizes:-

Cold forging produces many part shapes.Among them are: various shaft-like components, cup-shaped geometries, hollow
combinations ofthese.

 Cost-effective designs:-

Cold forgings win out economically over stampings, screw-machine products, casting,weldments, and multicomponentfa

FORGING SIZE PLUS SHAPE CAPABILITY

EXPANDS METAL DESIGN OPTIONS
 KAVERI INDUSTRIES

LIST OF KEY SUPPLIERS:-

1. JSW Steel, Selam
2. JSW Steel, Belari
3. RINL, Vishakhapattnam

LIST OF KEY CUSTOMERS:-

1. LNT
2. NHPL
3. BHEL

M/S KAVERI INDUSTRIES

MANPOWER REQUIREMENT
Rs. 000's
Salary / Monthly
Particulars Nos Month Salary
Manager 2 13 26
Machine Operators 4 12 48
Helpers 10 8 80
Rs.
Total 16 154 1.54 Lakhs

2016 2017 2018 2019 2020

No.of Months 3 12 12 12 12
Yearly Salary 4.62 18.48 19.40 20.37 21.39
 KAVERI INDUSTRIES
D.) MARKET & MANAGEMENT:-
1.Kaveri Industries is a Trading and Consumables intensive segment of cold forging and requires efficie

2.The Indian equipment industry is in its ascent stage compared to the global players that leaves the fa
Most of the time, facility provider ends up importing the equipment and bears a high cost in order to m
3. Facility provider also incurs additional running cost of consumables and maintenance. To survive and
government to look for ways to adapt and implement new strategies.

In today’s competitive environment, revenues pertest are continually falling, thereby requiring for
The Government of Karnataka in its commitment to improve the market and well-being of the people h
level public and market facilities; one of the major components of the same is access to high-end forgin

Quality Check At Different Levels:

A. RAW MATERIAL
Raw material is checked chemically by wet test. After getting approval, it is checked for inclusion by acid etching and fo

B. HEAT TREATMENT
Heat-treatment components after heat treatment are subjected to Rockwell C & microstructure tests. (Every batch ) When
'Microprocessor based Eddy current metal sorter'.

C. STAGE INSPECTION
Stage inspection is carried out at every stage of process with the help of process drawing & records are maintained and an

D. FINAL INSPECTION
Final inspection is done as per the approved quality plan. The reports are submitted along with every supply.

With close involvement of accredited laboratories we supply material with our inspection test certificates, we do agree to
agencies

Overview:-

 Cold Forging - includes bending, cold drawing, cold heading, coining, extrusions and more, to yield
forged may range from room temperature to several hundred degrees.

Materials and shapes

 Any metal can be forged, provided the blank is hot enough (60% of the melting temperature).
 Typical possible sizes for closed dies range from 10g to 10kg, depending on complexity.
 The part is left with good surface and mechanical properties, although cold-forging can perform even
 Complex parts can be formed using a series of forging dies with increasing levels of detail.
 KAVERI INDUSTRIES
 A draft (taper) angle has to be incorporated to allow easy removal of the part.
 Any waste material squeezed between the die halves, called flash, is readily recycled.

I . STRENGHTS AND OPPORTUNITIES

 The Promoter are having adequate exposure in the line of activity.
 Industry is of forging Processing& Trading Activities, finding Sale will not be a constraint.
 The promoter contribution is well above the benchmark level.
 The projected financials of the firm are satisfactory and are within the norms.
 The user industry prospects are encouraging.
 The unit comes under thrust sector of SME

As long as the unit can keep up its quality and delivery schedules, there are no perceived threats.

II RISK ANALYISIS

Industry Risk : Long-term prospects of Industry are stable.

Financial Risk : The, Debt equity, Liquidity ratio, Asset Cover &
Leverage Ratios are quite satisfactory.

Regulatory Risk : The forging industry sources Raw Material in the

form of matels from licensed quarries. The
industry is subject to licensing & leasing by the
State Governments. The present policies of state
Governments in this regard are industry friendly,
and there is no perceived threat /risk.

Technology and : The unit proposes to purchase and install state of

Quality Control the art machineries to ensure quality of the
products.

User profile : The prospect of user industry i.e construction is

promising.

Input Profile : There is no difficulty in sourcing the required

manpower and other materials /stores.
 KAVERI INDUSTRIES

III. CONCLUSION

The unit’s business prospects in the current economic scenario look positive. The promoters have got
many units in the field, the firm will overcome the competition due to sheer adherence to quality
pricing. The projected Financial Ratios like Current Ratio, Debt-equity, Asset Cover and Security mar
feasible and financially viable.
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