Beruflich Dokumente
Kultur Dokumente
UNIT I PART A
2. List out the function of a Manager in a process industry. (Nov 2017, Nov 2014)
A manager wears many hats. He is the team leader, planner, organizer, cheerleader, coacher,
problem solver and decision maker.
3. List out the functions of inventory control? (Nov 2017, Nov 2014)
The primary function of inventory is to use marketing and production to increase profitability,
to get the maximum amount for the business' investment. There are other functions of
inventory, such as balancing supply and demand, improving efficiency, establishing a safety
stock and geographical specialization. All of those help to increase a business' profitability.
The principles of motion economy form a set of rules and suggestions to improve the manual
work in manufacturing and reduce fatigue and unnecessary movements by the worker, which
can lead to the reduction in the work related trauma.
14. What are the purposes for which we communicate? (Nov 2011)
The basic purposes of communication are information sharing, giving feedbacks,
controlling, influencing, problem solving, decision making, facilitating changes and group
building.
17. List out four objectives of production planning and control. (Nov 2011)
Objectives of production planning and control are to establish routes and schedules for work
that will ensure the optimum utilization of materials, workers and machines and to provide the
means for ensuring the operation of the plant in accordance with these plans.
19. List out the different types of forecasting techniques. (Nov 2010)
PART B
2. (i). Explain in detail about the techniques of communication methods in the process industry.
(ii). Explain the principle of time study. (Nov 2017)
3. Explain the various types of business organizations. Bring out their advantages and
disadvantages. (Nov 2017)
6. (i). Explain the concept of MBO. What are its benefits and weakness?
(ii). “Decision making is the primary task of the manager” – Comment. (May 2017)
11. Describe the various steps followed in planning process? (Nov 2012)
12. Define controlling. Explain in detail the requirement process and communication process.
(Nov 2012)
13. What is communication and how can you make communication effective? What are the
barriers for effective communication?(Nov 2011)
14. Briefly explain the following: (i). Staffing (ii). Directing (iii). Coordinating. (May 2012)
15. (i). What is decentralization? Compare the merits and demerits of decentralization with
centralization.
(ii). What is motivation? Why should the organization motivate its employees? Discuss the
special motivational techniques. (May 2011)
UNIT II PART A
4. Differentiate between fixed and variable cost. (Nov 2017, Nov 2016)
Variable costs are those costs that vary depending on a company's production volume; they
rise as production increases and fall as production decreases. Variable costs differ from fixed
costs such as rent, advertising, insurance and office supplies, which tend to remain the same
regardless of production output.
and depletion is used to allocate the cost of extracting natural resources from the Earth and is
the actual physical depletion of a natural resource by a company.
8. Distinguish between the book value and Salvage Value? (Nov 2012)
In accounting, the book value is the value of an asset according to its balance sheet account
balance. For assets the value is based on the original cost of the asset less any depreciation,
amortization or impairment costs made against the asset.
Salvage value is remaining value of an asset after it has been fully depreciated.
13. What do you mean sinking fund method for calculating depreciation?
It is designed in such a way that company can incorporate the advantages of depreciating the
asset as well accumulating the amount for its replacement.
Formula for calculating depreciation amount:
= C-S/Future value or compound value if Re.1 at i interest rate, in n number of
years.
20. What are the factors that influence the manufacturing cost?
Size of the firm, manufacturing methods, nature or number of products, requirement
of degree of management control, organizational structure, raw materials,
manpower efficiency, regulatory norms.
PART B
2. The original value of the equipment is Rs 22,000/-. Its salvage value is Rs 2000/- at the end
of useful life of 10 years. Determine the book value of the equipment at the end of 5th year by
(i). Straight line method (ii). Declining balance method. (iii). Double declining balance
method (iv). Sum of the year‟s digit method. (Nov 2017, 2012)
3. (i). What are the factors affecting investment and production costs.
(ii). List out the elements of cost and explain. (Nov 2017)
4. (i). Explain in detail the calculation of capital requirement for a complete plant
(ii). Discuss the importance of time value of money and equivalence. (Nov 2017)
5. (i). A company has a proposal to purchase a flow controller costing Rs. 2 Lakhs which
permits the elimination of use of an employee per day. The salary of the employee is Rs.
50,000/- per year. The expected life of the controller is 6 years. If the value of money is 10%,
comment whether the company should contain with employee or new controller?
(ii). Explain the relationship between interest and time value of money. (May 2017)
6. (i). Equipment was purchased for Rs 45,000 on first Jan 1976. The installation charge Rs
7000. The equipment was replaced by new one on 31 dec 1995. If the scrap value was
estimated Rs 15.000. What would be the rate of depreciation and depreciation fund on Jan
1885. If after 12,000 years of running some components were replaced and replacement was
Rs 1500. What will be new rate of depreciation.
(ii). Discuss the various factors to be considered in estimating the cost of process plant.
(May 2017)
7. (i). Write short notes on time value of money and its equivalence.
(ii). A mine is offered for Rs 3 crores and has the ore estimated of 20 years of working. The
investor requires as stipulated returns of 12% on his investment. If a 5% sinking fund is used,
what should be the minimum profit be on operations. (Nov 2016)
8. Heat exchanger is purchased 6 year ago. Cost of the heat exchanger is Rs. 1, 00,000. It has a
life of 8 years. Its salvage value is Rs 4000. What is the book value today if prevailing
sinking fund rate of interest is 8%. Calculate by using straight line, fixed percentage method.
Sum of year sinking fund. And draw graphically. (Nov 2016)
9. Explain the elements of cost in detail. List out the components of the cost sheet and discuss.
(Nov 2016)
10. (i). An equipment costs Rs 2,00,000/- and will have a salvage value of Rs. 25,000 at the end
of its useful life period of 20 years. Calculate the capitalized cost of the equipment if the
interest is compounded at 8.5%
(ii). Determine the life period of the following. The installed value of a machine is Rs.
1,15,000. The scrap value of the machine is Rs. 15,000 after the useful life period. The
yearly cost due to depreciation is Rs. 5,427.80. The depreciation fund will be accumulated at
an annual interest rate of 7.5%.(Nov 2015)
12. Discuss the equations of EOQ and EBQ with a suitable illustration. (Nov 2012)
13. Describe the computation of estimation of capital cost, manufacturing costs and working
capital (May 2012, Nov 2012)
14. What are the causes of depreciation? The cost of a machine is Rs 1,60,000 and its scrap value
if Rs 40,000. Estimated life is 5 years. Using sum of years digit method, determine
depreciation charges for each year. (May 2012)
15. (i). What are permanent and temporary working capitals? What are the various factors which
influence the quantum of working capital?
(ii). From the following information prepare a statement of working capital requirement.
Cost as a percentage of sales: Raw material 40%, Labour 15% Overheads 30%.
Selling price of Rs 200 per Unit.
Estimated sales 1, 80,000 units per annum.
Raw materials to remain in stock for three weeks.
Materials will be in process for one month.
Finished goods to remain in stock for two months.
Credit allowed to debtors one month (20% cash sales)
Credit allowed by suppliers two weeks.
Lag in payment of overheads one and half weeks.
Minimum cash balance to be maintained Rs 20,000
16. The cost of an asset is Rs. 24,000 & the depreciable life is 5years & the expected salvage
value is Rs.3,000. Calculate the annual depreciation, through straight line method and the
book value of the asset. b.Initial investment (v) – Rs.24,000Salvage value (sv) -
Rs.3,000nT - 5years. Calculate the depreciation amount by using declining balance method
and book value of the assets.
17. The following information has been obtained from the records of left Centre Corporation
for the period from June 1 to June 30,1997:
Cost of Raw materials on June 1, 1997 - Rs.30, 000
Purchase of raw materials during the month- 4, 50,000
Wages paid - Rs, 2, 30,000
Factory overhead – Rs.92, 000
Cost or work-in progress on June 1, 1997-Rs.12, 000
Cost of raw materials on June 30, 1997 – Rs.15, 000
Cost of stock of finished goods on June 1, 1997 – Rs. 60,000
Cost of stock of finished goods on June 30, 1997 – Rs.55, 000
Selling and distribution overheads - Rs.20, 000
Sales - Rs. 9, 00,000
Administration Overheads - Rs. 30,000
Prepare a statement of cost. Assuming that all the products manufactured are sold,
what should be the selling price to obtain a profit of 25% on selling price?
1. State Williams six tenth factor rule (Nov 2017, Nov 2016)
Williams six tenth rule is an empirical relationship between the cost and size of a manufacturing
facility. According to this rule as size increases cost increases by an exponent of six – tenths.
𝐶𝑜𝑠𝑡1 𝑆𝑖𝑧𝑒1 0.6
=
𝐶𝑜𝑠𝑡 2 𝑆𝑖𝑧𝑒2
2. What is the cost of a tank of capacity 50 lits if the cost of a similar tank of capacity 10 lits is
Rs 20,000/-? (May 2017)
By Williams six tenth factor rule:
𝐶𝑜𝑠𝑡1 𝑆𝑖𝑧𝑒1 0.6 𝐶𝑜𝑠𝑡 50 𝐿𝑡 50 0.6
= ; =
𝐶𝑜𝑠𝑡 2 𝑆𝑖𝑧𝑒2 2000 10
Cost of 50 liters tank = Rs. 5253
PART B
2. Explain the various investment appraisal methods with suitable example. (Nov 2017)
3. What are the comparable present worth for the two heat exchangers A and B used to finished
product if money is worth 10% . Exchanger A costs Rs 8 Lakhs has a life for 10 years and a
salvage value of Rs 1 Lakhs. Its operating cost is Rs 30,000/year. Exchanger B has the same life,
costs 9 Lakhs and has salvage value of Rs 70,000/-. It requires Rs 25,000 per year as operating
cost. The unit B also gives an annual energy saving of Rs 15, 000/-. If it is desired to have a
perpetual operation , which installation would you prefer? (Nov 2017; Nov 2012)
4. (i). State the importance of present worth method giving suitable examples.
(ii). Write briefly about the inflation and its importance.
6. The following are the proposals under considerations. Rank the proposal based on payback period
and NPV method. Rate of interest is 10%. (Nov 2016)
Project Initial outlay ACF Life (Yrs)
A 1,00,000 25,000 5
B 80,000 26,000 7
C 40,000 10,000 15
D 1,00,000 24,000 20
E 60,000 24,000 4
7. (i). State and explain the methods commonly employed to select project alternatives. (Nov 2016)
(ii). Explain the term inflation and its effect.
8. Explain in detail the investment appraisal methods with suitable examples. (May 2016)
9. Compare the two projects by NPV method using interest rates of (i). 7% and (ii) 7.5%
Project Initial Net cash income (Before deprecation but after tax, Rs. 00,000)
Year 1 2 3 4 5 6 7 8
A. 20,00,000 4 4 8 2 - - - -
B. 20,00,000 8 6 2 2 2 2 2 2 (May 2016)
10. With suitable examples explain the following investment appraisal methods.
(i). Net present value
(ii). Internal rate of return. (Nov 2015)
11. (i). Indentify the information needs for a sales forecast and explain.
(ii). Explain the general steps in the forecasting process. (Nov 2015
12. Compare the two projects A and B in table by calculating the following: (Nov 2014)
(i). Pay-back period
(ii). Profitability index.
Project Initial Net Cash income (before depreciation but after tax, Rs in crore)
Year 1 2 3 4 5 6
A 46,00,00,000 10 10 20 5 -
B 46,00,00,000 24 6 6 6 6 6
14. Elaborate replacement policy and investment alternative procedure in detail. (Nov 2012)
15. Gupta and Co is planning for an investment plan. For that you are asked to suggest the selection
of any one of the investment proposals using internal rate of return method. (Nov 2011)
Proposal X Proposal Y
Expected investment (In Rs) 5,00,000 4,50,000
Expected cash flows at the end of
I Year II Year III Year IV Year V Year
Proposal X 1,55,000 1,50,000 1,30,000 1,50,000 1,10,000
Proposal Y 1,10,000 1,30,000 1,50,000 1,20,000 50,000
16. A manufacturer is offering a machine of Model A and B. Model A is priced as Rs 50,000 and the
running costs are estimated as Rs 7,000 each for the first four years and an increase of RS 2000
per year in the subsequent years. Model B which has the same capacity as A is priced as RS
30,000 and the running cost are estimated as Rs 12,000 each for the first four years and an
increase of Rs 3,000 per year in the subsequent years. Assuming the present worth as 8% which
machine can be purchases and why?
UNIT IV PART A
1. What is the difference between balance sheet and income statement? (Nov 2017)
The balance sheet is a statement that shows a detailed listing of assets, liabilities, and capital
showing the financial condition of a company on a given date but the income statement is an
important final account of a business which shows the summarized view of revenues and
expenses of a particular accounting period.
Ordinary shareholders are entitled to receive dividends if any are available after dividends on
preferred shares are paid. They are also entitled to their share of the residual economic value of
the company should the business unwind; however, they are last in line after bondholders and
preferred shareholders for receiving business proceeds. As such, ordinary shareholders are
considered unsecured creditors.
10. What are the advantages of financial ratios? (May 2012, Nov 2012)
Financial ratios are important figures, for determining and interpreting numerical
relationships based on financial statements. They are used to focus on the financial issues
such as profitability and solvency of a given firm.
11. What are the uses of short term solvency ratio? (May 2011)
Solvency ratio is the ratio between outsider‟s funds (debt) and insiders funds (Equity). This is
used measure the firm‟s obligation to creditors in relation to the owners funds. It is a measure
of solvency. Short term solvency ratio‟s suggests, high borrowings, for the initial period to
set up the firm.
12. Diffentiate between cash flow and fund flow. (Nov 2010)
Cash flow includes all the inputs via sales, loans, stock issues, bond releases, and capital
investments for each of the company‟s industrial operations, dividends to stockholders,
repayment of debts and other investments. Fund flow refers working capital or net working
capital input and outputs only.
PART B
1. The balance sheet of company gives the following details. Draw the balance sheet.
Workout economic ratios and comment on the financial stability of the company.
Current Assets: 400 Lakhs Current liabilities: 85 Lakhs
Stocks and shares : 600 Lakhs Quick Assets : 225 Lakhs
Surplus : 715 Lakhs Funded debts: 200 Lakhs
Depreciation reserves: 600 Lakhs (Nov 2017, Nov 2012)
2. (i). List out the contents of a balance sheet and explain the importance of various ratios.
(ii). Construct a model income statement assuming a suitable value. (Nov 2017)
3. With suitable example construct a fund flow statement for a process industry and explain the
contents. (Nov 2017; Nov 2014)
7. Explain the various components of a balance sheet and discuss the use of economic ratios in
the analysis of balance sheet. (May 2016)
9. Following data is available for a company as on 31/03/2003. Draw that balance. Evaluate the
economic ratios and comment on the stability of the company current assets: 280 Lakhs; total
liability: 1,000 Lakhs; stocks and shares 500 Lakhs. Current liabilities 200 Lakhs; Quick
assets 100 Lakhs; surplus 200 Lakhs; Royalties 20 Lakhs, Depreciation 400 Lakhs.
(ii). Describe the various components of balance sheet with example. (May 2017)
13. A chemical company shows the following accounting data: Working capital ratio 40, total
investment Rs 30 Million, current liabilities Rs 3.2 million, with no funded dept, depreciation
account of Rs 3 million, and an inventory of 5 million. Neglecting other assets, prepare a balance
sheet and compute balance sheet ratios. (Nov 2013)
14. From the balance sheet prepare common size statement and interpret.
16. From the following information you are required to prepare a balance sheet.
1. Current ratio - 1.75
2. Liquid ratio - 1.25
3. Stock turnover ratio(cost of sales/closing stock) – 9
4. Gross profit ratio - 25%
5. Debt collection period – 1.5 months
6. Reserves and surplus to share capital – 0.2
UNIT V PART A
2. Determine the optimum thickness for a steam pipe installation annual fixed cost is given as CF
= 300s + 400 Rs/year where ‘s’ is the thickness of insulation. The annual cost of energy varies
as 100/s Rs/year. (May 2017)
Total cost = Fixed cost + Direct Cost
Tc 400 300S 100S 1
d (Tc )
300 100S 2 0
dS
1/ 2
100
S =0.58 in.
300
3. Define net margin and gross margin and compare. (Nov 2014)
The term gross refers to the total amount made as a result of some activity. Gross margin refers to
the total margin in the business including all indirect costs. Net refers to the amount left over after
all deductions are made. Once the net value is attained, nothing further is subtracted. Net margin
refers the amount of actually realized as profit in a business.
7. List out the major factors that can influence the cost for heat transfer equipment.
Heat transfer area, tube diameter and gauge, tube length, pressure, materials of construction for
tubes and shell, degree and type of baffling, supports axillaries and installation are major factors that
can influence the cost for heat transfer equipment.
8. List out the initial conditions required for the design of a heat exchanger.
Design of heat exchanger requires three important input data, process fluid rate of flow, change in
temperature of the process fluid and the inlet temperature of the utility fluid.
9. List out the design objectives in the case of heat exchanger equipment.
The design objectives in the case of heat exchanger are heat transfer area, exit temperature and flow
rate of utility fluid, number length and arrangement of tubes, and tube side and shell side pressure
drops.
10. State the total cost equation for calculating economic balance in heat transfer.
UCW H
f t , where U is the over-all constant heat transfer coefficient,
CF
f t is a complex function of the various temperature differences
CW is cooling-water cost, dollars per lb
H is hours of operation per year
C F is annual fixed costs, dollars per ft2 of heat exchanger surface.
13. Name two kinds of expenses that are accounted in economic balance.
The two kinds of expenses that are accounted in economic balance are fixed expenses and variable
expenses.
14. Graphically show the relationship between total annual expenses and the thickness of
insulation.
15.
17. What are flow charts? Give general classification of flow charts.
The flow charts are the diagrams that show the sequence of equipment and unit operations in the
overall process, to simplify visualization of the manufacturing procedures, and to indicate the
quantities of materials and energy transfer. These diagrams may be divided into three general types
(i) Qualitative (ii). Quantitative (iii) Combined-detail.
19. What are the different costs involved in installation of the equipments?
The installation of equipment involves costs for labor, foundations, supports, platforms, construction
expenses and other factors directly related to the erection of purchases equipment.
When very high or very low temperature are involved, insulation factors can be important and it
may be necessary to estimate insulation with great deal of care. These expenses for equipment
insulation and piping insulation are generally termed as insulation costs.
PART B
1. Explain the economic balance with examples for the following operations.
(i). Heat transfer
(ii). Insulation (May 2017;Nov 2017)
2. With a case study explain the economic balance approach for an evaporation operation. (Nov 2017)
3. Explain the economic balance for heat transfer with an example. (Nov 2017;Nov 2013)
4. (i). Explain how the optimization studies could be made in a batch process with a suitable example.
(ii).Explain the usefulness of economic balance in a process industry. Discuss with a suitable
example. (May 2017)
6. Lubricating oil is to be extracted using phenol as solvent to remove naphthenic materials. The cost
of solvent to charge ratio R have been found to vary as CF = 9300(R-3)2 + 25000 Rs/Yr. where
R = Kg of solvent/Kg of feed. The direct cost CD vary with the amount of solvent redistilled at Rs
0.2/Kg of solvent which includes solvent make up. A stock of 300 Kg/day is to be processed 320
days/year. Find the economic solvent to charge ratio R and the combined annual direct and fixed
costs.
7. Explain the economic balance for insulation with an example. (Nov 2013)
8. The annual fixed costs for insulating a certain steam pipe installation can be expressed as
C F 30S 40 dollars per year, where S is thickness of insulation may be expressed in terms of the
100
insulation thickness as C D dollars per year. Determine algebraically the optimum annual
s
insulation thickness cost.
9. What is the most economical number of effects to use in the recovery of black liquor in a paper
plant if the following cost data are available? The annual fixed costs increase essentially linearly
with each effect (except for condensing, feeding, and other equipment costs for multiple units which
may be considered to balance each other). If a fixed amount of evaporation is to be obtained and
each unit is to have 1,000 ft2 of heating surface with a service life of 5 years, the annual fixed costs
0.6
1,000 25,000
CF N dollars per year, where N is the number of effects.Because of the
5,000 5
steam economy in multiple-effect operation, the direct costs for esteem will decrease and the total of
all annual direct costs, C D , has been established for this type of operation as C D 65,000N 0.95
dollars
10. What is the optimum size of installation to process the spirit worth Rs.20/litre, when , the
installation costs are Rs.26,000Q0.75 with Q in litre/batch to make 2 lakhs litres of spirit per year.
The startup cost for each batch is Rs.6,000 and the operating cost vary as 1/125[Q/1000] 1.45 in
rupees per hour. Life of the equipment is 12 years.
(Nov/Dec. 2011)
11. Determine the optimum insulation thickness for a stream pipe installation if annual fixed cost is give
as CF=300S+400 Rs/year, where „S‟ is the thickness of insulation. The annual cost of energy varies
as 100/SRs./year.
(Nov/Dec. 2011)
12. What is the most economical number of evaporates to be used for concentrating 6,60,000 Kg/day of
liquor containing 5% solids to a concentration of 55% of solids in multiple effect evaporator
system? A single effect evaporator body costs Rs. 45,000 exclusive of other accessories like pumps
which are independent of number of effects. The annual fixed charges are 30% on the cost of
installation. The cost of steam is Rs. 2 per 1000Kg. Assume 0.8 N Kh evaporation takes place per
Kg of steam feed where N is the number of effects. The evaporator operates for 24 hours and 300
days in a year. The labour and other costs are independent of number of effects.
(Nov/Dec. 2011)
13. Methyle alcohol condensed at 1480 F is to be cooled to 1000F for storage at a rate of 10,000 gal/hr
by water available at 750F in a countercurrent heat exchanger. The overall heat transfer coefficient
is constant and estimated at 200 Btu/ft2-hr-0F. Heat exchanger annual costs including operation are
estimated at $2 per ft2 including depreciation. The cooler is to operate 5,000 hr/year, and the value
of heat utilized is estimated at $5 x 10-7 per Btu. What is the estimated optimum cost of the heat
exchanger if the cost for surface is $9 per ft?