

COMMISSIONING PROCEDURE:

A) PANEL PHYSICAL INSPECTION:

 Based on the assembly Drawing the layout of panels and Installation will be
checked.
 Damage and Loosed equipment or materials will be checked.
 During this inspection need to ensure all the equipment on the panels are
connected to the common earth bus of the panel and the common earth bus is
Earthen properly.
 After positioned the panels at site, inter panel wiring to be ensured before
commissioning.
 Tightness of terminals in both Panels and equipment to be checked and the list of
equipment available on the panels to be ensured with the requirement and bill of
materials.

B) INSULATION RESISTANCE:

 After completion of Panel erection and inter panel wiring, the insulation resistance
between all conductors and the ground will be measured by 500 Volts Megger.

C) DC LOGIC:

 The DC Logic test contains the testing of interlocks as per schematics and
requirement.
 This test contains the testing of Tripping circuits and trip logics in addition to the
Trip circuit supervision
 CT / PT switching circuit to be ensured as per schematics.
 Breaker operation to tested with concerned team assistance.

D) PROTECTION CHECKS:

 All the protective relays to be tested as per the requirement. During testing the
relays may be tested with the final settings (if available at the time of testing). The
protective relays to be tested as per the standard formats each relay.
 The relay testing to be carried out from the panel CT / PT terminals at the Panels
and from the direct to the relay terminals which will help to ensure the healthiness
of the CT / PT wiring.
 The protection interlocks and the final trip relay operation to be ensured as per the
schemes.
 The circuit breaker operation to be ensured thoroughly through the trip relay
operation.
 The conditions of Auto reclose of the circuit breaker to be tested as per the scheme
and adopted settings.
 The relay communication to be checked based on the availability.


E) ALARM & ANNUNCIATION CHECKS:

 Annunciation tests to be carried out for both Trip and Non Trip circuits
 Alarm circuits to be tested with the Bell / Hotter tests for both Trip and Non Trip
functions.
 The digital inputs/ outputs used for the for the SCADA purpose to be checked
with the concerned Engineer.

F) METERING CIRCUITS:

 Meters healthiness to be ensured at site with the available test kit at site.
 The CT / PT wiring to be ensured from the terminal blocks of panels to the meters.

G) SYNCHRONISING PROCEDURE:

 The Synchronising circuits to be ensured as per the Schematics.

 The Check Synchronising relay , Synchrose and meters to be tested.
 If there is any IPTs in the circuit the connections and ratio to be ensured as per
requirement.
 Before to final Synchronising a Dummy Synchronising is required to ensure the
healthyness of circuits.

H) PRIMARY INJECTION TESTS :

 The primary injection is required to ensure the cable termination and to ensure the
polarity of CTs / PTs. This test to be conducted with the plant testing team.
 During this tests all the values to be recorded for panels terminals and Relay
terminals for both Meatering and Protection circuits.
 This test includes the Stability and Sensitivity test for Differential protection.

I) CLEARENCE FOR COMMISSIONING :

 All the CTs terminals are kept closed.

 The clearance for the Commissioning shall be given after compleation of the
Commissioning Check list form.

J) POST COMMISSIONING TESTS :

 Post Commissioning checks shall ensure the Direction, Stability of Protection.

 All the measurements to be recorded after commissioning of the system.


1. COMMISSIONING CHECK LISTS

Form No: 01

Bay / Unit Name :

Drawing No :

PANEL PHYSICAL INSPECTION

Panel Earthing : OK / NOT OK / NA

Extension of Interpanel Wiring : OK / NOT OK / NA
Ensuring the Tightness of Terminals : OK / NOT OK / NA
Availability of equipment as per scheme : OK / NOT OK / NA
Insulation Resistance : OK / NOT OK / NA

DC LOGIC

Interlocks and Schemes : OK / NOT OK / NA

Trip Circuits / Trip Relay Operation : OK / NOT OK / NA
Supervision Schemes : OK / NOT OK / NA
CT / PT Switching Circuit : OK / NOT OK / NA

PROTECTION CHECKS

Protective Relay Tests (Report Attached) : OK / NOT OK / NA

CT / PT Wiring : OK / NOT OK / NA
Protection Interlocks & Trip Relay Operation : OK / NOT OK / NA
Breaker operation through Protection Trip : OK / NOT OK / NA
Auto reclose test : OK / NOT OK / NA
Relay Communication : OK / NOT OK / NA

ALARM & ANNUNCIATION

Annunciation Test for Trip / Non Trips : OK / NOT OK / NA

Bell / Hooter Test for Trip / Non Trips : OK / NOT OK / NA
SCADA Related I / Os : OK / NOT OK / NA

METERING CIRCUITS

Meters Test (Report Attached) : OK / NOT OK / NA

CT / PT Wiring : OK / NOT OK / NA

SYNCHRONISING CHECKS:

Synchronizing Scheme Checks : OK / NOT OK / NA

Check Sync. Relay : OK / NOT OK / NA
Sync. Meters : OK / NOT OK / NA
IPT ratios and Connections : OK / NOT OK / NA

PRIMARY INJECTION TEST

Reading for Protection Ckt. at Panel End (Report Attached): OK / NOT OK / NA

Reading for Metering Ckt. at Panel End (Report Attached) : OK / NOT OK / NA
Stability / Sensitivity Tests for Differential Protection : OK / NOT OK / NA

ISSUING OF CLEARANCE FOR COMMISSIONING

: OK / NOT OK / NA

------------------------------- -------------------------------------

Commissioning Engineer Customer Witness

----------------------- ------------------------

Date Date


2. COMMISSIONING COMPLETION CERTIFICATE:

Site : Form No: 02

Customer :

CCC No :

Date :

Main System :

Drawing No :

Panel / Relay Type :

The Commissioning of the above mentioned Panel / Relay or System is completed according
to the applicable Drawings, Specifications and recommendation with the exception of Open
Items mentioned in the attached open item list.

The following attachments belongs to this Document

1. Site test Reports

2. List of open items
3. Others

Signature:
Date

Alstom Ltd. Customer



3. LIST OF OPEN POINTS :

Site : Form No: 03

Customer :

CCC No :

Date :

Main System :

Drawing No :

Panel / Relay Type :

Running Description Remarks

No

Signature:
Date

Alstom Ltd. Customer



4. REQUISITION FOR DRAWING MODIFICATION /

CLARIFICATION
Form
No: 04

Site Name :
Bay / Unit Name :
Customer Name :
Intendor Name :
Running Drawing No. Sheet Required Modification Answer for Remarks
No No. Details / Purpose Requisition

Signature:
Date

Intendor. Alstom Ltd. Approver


5. WIRING MODIFICATION FEEDBACK FOR ASBUILT DRAWING
Form
No: 05
Site Name :
Bay / Unit Name :
Alstom Engineer Name :
Customer Name :

Requisition Drawing Sheet Required Modification Details / Answer for Remarks

Running No. of No. No. Purpose Requisition
Form 4

Signature:
Date

Alstom Ltd Customer


6. TIME SHEET FOR WORK ON SITE
Form No:
06
PCP JOB REFERENCE :
CUSTOMER'S P O REFERENCE :
CUSTOMER :
SITE :
ENGINEERS NAME : MONTH : 200
JOB UNDERTAKEN :

DATE WORKING OVERTIME ACTIVITY REMARKS

TIME
FROM TO HOURS FROM TO HOURS

TO AND FRO FARE FROM BASE STATION BY AIR/TRAIN AC FIRST CLASS/TAXI SHALL BE CHARGED
AS TRAVELLING EXPENSES. BASE STATION MEANS

ACCOMODATION, LOCAL CONVEYANCE IS TO BE PROVIDED BY THE CUSTOMER OTHERWISE THE

SAME WILL BE CHARGED AT COST. NO VOUCHERS WOULD BE SUBMITTED

THE DAILY RATE IS APPLICABLE FROM THE DAY OF DEPARTURE OF TECH PERSONNEL FROM THE
BASE STATION TO THE DAY OF RETURN TO THE BASE STATION (BOTH DAYS INCLUSIVE).
OVERTIME RATE SHALL NOT BE APPLICABLE DURING JOURNEY PERIOD.
MATERIAL SUPPLIED :

SIGNATURE DATE SIGNATURE DATE

ENGINEERS CUSTOMERS NAME

NAME
DESIGNATION
ALSTOM CUSTOMER
LIMITED


7. CUSTOMER FEEDBACK ON ALSTOM SERVICE

Form
No: 07
Customer :
Organisation :
Site :
ALSTOM Engineer :

PRESENT Service : (Please tick () the appropriate box)

Yes No
DO YOU FEEL THAT THE JOB WAS HANDLED TIME
CONSCIOUSLY?

ARE YOU HAPPY WITH SERVICES OF THIS ENGINEER ?

ANY SUGGESTIONS FOR THE ENGINEER TO IMPROVE

DID THE SERVICE ENGINEER BRIEFED UP ON THE CATALOGUE

OF SERVICES
(VIZ.RETROFIT,TRAINING )

Did the Service engineer handover the catalogue for Retrofit / Training

GENERAL EXCELLENT AVERAGE

POOR

RESPONSE TIME

QUALITY OF RESPONSE

QUALITY OF SITE SERVICE

QUALITY OF RELAY REPAIR

Any Suggestion for improvement

CUSTOMER NAME :
Designation :
Seal :


8. PERFORMANCE FOR C&R PANELS /RELAYS

Form
No: 08
Name Of Client

Address Of Client

Project Reference / P.O .No

Panel Type

Number Of Panel

Relay Type

Number of Relays

Name Of Manufacturer

Relay in service since

Remarks

Name Of Engineer of the Client:

Designation & Stamp :

Signature :