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D117/D118
SERVICE MANUAL
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SC Tables
6. TROUBLESHOOTING
6.1 SC TABLES
Summary
The ‘SC Table’ section shows the SC codes for controller errors and other errors. The latter (not
controller errors) are put into four types. The type is determined by their reset procedures. The
table shows the classification of the SC codes.
SM 6-1 D117/D118
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SC Tables
After you turn the main power switch off, wait for one second or more before you turn the main
power switch on (SC 672). All SCs are logged. The print log data (SP5-990-004) in SP mode can
check the latest 10 SC codes detected and total counters when the SC code is detected.
If the problem concerns electrical circuit boards, first disconnect then reconnect the
connectors before you replace the PCBs.
If the problem concerns a motor lock, first check the mechanical load before you replace
motors or sensors.
SC Code Classification
The table shows the classification of the SC codes:
100 - Scanner
1XX Scanning
190 - Unique for a specific model
290 - Shutter
300 - Charge
D117/D118 6-2 SM
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SC Tables
430 - Cleaning
4XX Image Processing 2
440 - Around drum
460 - Unit
480 - Others
515 - Duplex
540 - Fusing
560 - Others
650 - Network
SM 6-3 D117/D118
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SC Tables
900 - Counter
990 - Others
The peak white level is less than 64/255 digits (8 bits) when scanning
the shading plate.
D117/D118 6-4 SM
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SC Tables
The scanner home position sensor does not detect the "OFF" condition
during operation.
1. Check the cable connection between the SBU and scanner motor.
2. Check the cable connection between the SBU and HP sensor.
3. Replace the scanner motor.
4. Replace the HP sensor.
The scanner home position sensor does not detect the "ON" condition
during operation.
1. Check the cable connection between the SBU and scanner motor.
2. Check the cable connection between the SBU and HP sensor.
3. Replace the scanner motor.
4. Replace the HP sensor.
SM 6-5 D117/D118
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SC Tables
The black level cannot be adjusted within the target value during the
zero clamp.
The white level cannot be adjusted within the target during auto gain
control.
D117/D118 6-6 SM
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SC Tables
Defective SBU
144 D Defective harness
Defective detection port on the BICU
Troubleshooti
ng
No. Type Details (Symptom, Possible Cause, Troubleshooting Procedures)
SM 6-7 D117/D118
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SC Tables
The copy data security board is not detected or a device check error
occurs when the copy data security function is set "ON" with the initial
setting.
165 D
Incorrect installation of the copy data security board
Defective copy data security board
Serial number stored in the memory does not have the correct code.
D117/D118 6-8 SM
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SC Tables
202
D Polygon motor error 1: ON timeout: Bk, Cy
-01
The polygon mirror motor does not reach the targeted operating speed
within the specified time after turning on or changing speed
203
D Polygon motor error 2: OFF timeout: Bk, Cy
-01
SM 6-9 D117/D118
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SC Tables
204
D Polygon motor error 0: XSCRDY signal error: Bk, Cy
-01
220
D Laser synchronizing detection error: start position LD1: Bk
-01
The laser synchronizing detection signal for the start position of the
LDB is not output for the prescribed time after the LDB unit turns on
while the polygon motor is rotating normally
D117/D118 6-10 SM
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SC Tables
230
D FGATE ON error: Bk
-01
1. Check the connection between the controller board and the BICU.
2. Replace the BICU.
3. Replace the controller board.
231
D FGATE OFF error: Bk
-01
SM 6-11 D117/D118
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SC Tables
240
D LD error: Bk or Cy
-01
-03 D LD error: Ma or Ye
The BICU detects an LD error a few times consecutively when the LDB
unit turns on after LDB initialization.
Worn-out LD
Disconnected or broken harness of the LD
260
C Writing temperature thermistor error: Bk - Cy
-01
D117/D118 6-12 SM
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SC Tables
MUSIC error
1. Check and reinstall the image transfer belt unit and PCDUs.
2. Check if each toner bottle has enough toner.
3. Replace the TM sensor.
4. Replace the image transfer belt unit.
5. Replace the PCDU(s).
6. Replace the laser optics housing unit.
Troubleshooti
ng
SM 6-13 D117/D118
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SC Tables
The feedback voltage of the charge AC for each color is 0.3 V or less
for 0.2 seconds after the charge AC has turned on.
The motor LOCK signal is not detected for more than two seconds
while the motor START signal is on.
D117/D118 6-14 SM
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SC Tables
-02 D The Vt value of the cyan TD sensor exceeds the specified value
(SP3030-032) 0.2 V for three consecutive times.
-03 D The Vt value of the magenta TD sensor exceeds the specified value
(SP3030-033) 0.2 V for three consecutive times.
-04 D The Vt value of the yellow TD sensor exceeds the specified value
(SP3030-034) 0.2 V for three consecutive times.
SM 6-15 D117/D118
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SC Tables
361 The Vt value upper limit of the black TD sensor (SP3210-001) exceeds
D
-01 the specified value (SP3211-002) for the specified number of times
(SP3211-003) consecutively.
-02 D The Vt value upper limit of the cyan TD sensor (SP3210-002) exceeds
the specified value (SP3211-002) for the specified number of times
(SP3211-003) consecutively.
-04 D The Vt value upper limit of the yellow TD sensor (SP3210-004) exceeds
the specified value (SP3211-002) for the specified number of times
(SP3211-003) consecutively.
D117/D118 6-16 SM
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SC Tables
362 The Vt value lower limit of the black TD sensor (SP3210-001) falls
D
-01 below the specified value (SP3211-004) for the specified number of
times (SP3211-005) consecutively.
-02 D The Vt value lower limit of the cyan TD sensor (SP3210-002) falls
below the specified value (SP3211-004) for the specified number of
times (SP3211-005) consecutively.
-03 D The Vt value lower limit of the magenta TD sensor (SP3210-003) falls
below the specified value (SP3211-004) for the specified number of
times (SP3211-005) consecutively.
-04 D The Vt value lower limit of the yellow TD sensor (SP3210-004) falls
below the specified value (SP3211-004) for the specified number of
times (SP3211-005) consecutively.
Troubleshooti
Defective TD sensor
ng
1. Check the black, cyan, magenta, or yellow TD sensor connector and
harness between the TD sensor and PCDU.
2. Check the drawer connector.
3. Replace the defective TD sensor.
SM 6-17 D117/D118
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SC Tables
D117/D118 6-18 SM
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SC Tables
Troubleshooti
ng
SM 6-19 D117/D118
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SC Tables
The image transfer belt contact motor drives beyond the specified time
during home position detection or contact operation.
The paper transfer belt contact motor drives beyond the specified time
during home position detection or contact operation.
D117/D118 6-20 SM
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SC Tables
An interrupt checks the status of the power pack every 20 ms. This SC
is issued if the BICU detects a short in the power pack 10 times at
D(ac).
An error signal is detected for 0.2 seconds when charging the drum or
development.
SM 6-21 D117/D118
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SC Tables
High voltage power: Image transfer/ paper transfer bias output error
D117/D118 6-22 SM
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SC Tables
The thermistor output of the temperature sensor was not within the
prescribed range (more than 0.76V to less than 2.90V).
The thermistor output of the humidity sensor was not within the
prescribed range (2.4V or more).
498 C
Temperature and humidity sensor harness disconnected, loose,
defective
Temperature and humidity sensor defective
Troubleshooti
ng
SM 6-23 D117/D118
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SC Tables
502 B 2nd paper tray lift motor malfunction (optional paper feed unit)
503 B 3rd paper tray lift motor malfunction (optional paper feed unit)
The paper lift sensor does not detect paper or finish the detection within
the specified time, after the tray lift motor switched on.
The signal from the by-pass tray HP sensor does not change for 2
seconds after the by-pass bottom plate clutch was activated.
If this condition occurs three consecutive times, this SC is generated.
D117/D118 6-24 SM
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SC Tables
525 B The machine detects a Lock signal from a bank 1 transport motor after
the motor turned on.
526 B The machine detects a Lock signal from a bank 2 transport motor after
the motor turned on.
Motor overload
Defective motor
Disconnected connectors
Broken harness
Troubleshooti
1. Turn off and on the main power switch. ng
2. Check or connect the connectors.
3. Replace the harness.
4. Replace the motor.
SM 6-25 D117/D118
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SC Tables
Motor overload
540 D Defective fusing motor
Shorted +24 fuse on the PSU
D117/D118 6-26 SM
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SC Tables
The heating roller temperature does not reach 80°C within the
prescribed time.
The center temperature of the heating roller does not reach the
target reload permit temperature within the prescribed time.
The center temperature of the heating roller does not reach the
542 target temperature after starting the heater control in warm up with
-02 A low temperature.
-03
Dirty or defective thermopile lenses
Defective thermistor Troubleshooti
ng
Input voltage out of specification (out of warranty)
SM 6-27 D117/D118
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SC Tables
When the fusing unit is not running in the ready condition, the heating
roller fusing lamp keeps on full power for the prescribed time.
D117/D118 6-28 SM
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SC Tables
The zero cross signal is detected three times even though the
heater relay is off when turning on the main power.
The zero cross signal is not detected for 2 seconds even though
the heater relay is on after turning on the main power or closing the
front door.
The detection error occurs twice or more in 11 zero cross signal
547 detections. This error is defined when the detected number of zero
D
-01 cross signals is less than 45.
Troubleshooti
ng
SM 6-29 D117/D118
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SC Tables
The zero cross signal is detected three times even though the
heater relay is off when turning on the main power.
The zero cross signal is not detected for 2 seconds even though
the heater relay is on after turning on the main power or closing the
front door.
The detection error occurs twice or more in 11 zero cross signal
547 detections. This error is defined when the detected number of zero
D cross signals is less than 45.
-02
D117/D118 6-30 SM
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SC Tables
The zero cross signal is detected three times even though the
heater relay is off when turning on the main power.
The zero cross signal is not detected for 2 seconds even though
the heater relay is on after turning on the main power or closing the
front door.
The detection error occurs twice or more in the 11 zero cross signal
547 detections. This error is defined when the detected number of zero
D cross signals is less than 45.
-03
Troubleshooti
The temperature at the end of the heating roller measured by the
heating roller thermistor does not exceed -11°C or -41°C for the ng
prescribed time.
551 A
Broken thermopile or thermistor
Defective connectors
SM 6-31 D117/D118
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SC Tables
The heating roller temperature does not reach 80°C within the
prescribed time.
The center temperature of the heating roller does not reach the
target reload permit temperature within the prescribed time.
The center temperature of the heating roller does not reach the
552 target reload permit pressure within the prescribed time.
A
-03
Dirty thermopile lenses
Defective heating roller thermistor
Input voltage out of the warranty (out of specification)
D117/D118 6-32 SM
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SC Tables
The paper jam counter for the fusing unit reaches three consecutive
times (the fusing exit sensor does not detect the paper).
559 A
Paper jam in the fusing unit.
Remove the paper that is jammed in the fusing unit. Then make sure
that the fusing unit is clean and has no obstacles in the paper feed path.
Troubleshooti
ng
SM 6-33 D117/D118
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SC Tables
The center temperature of the heating roller does not reach the target
reload permit pressure within the prescribed time.
D117/D118 6-34 SM
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SC Tables
SM 6-35 D117/D118
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SC Tables
The temperature of the heating roller does not reach 20 °C within the
prescribed time.
D117/D118 6-36 SM
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SC Tables
SM 6-37 D117/D118
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SC Tables
1. Check the connection between the main machine and paper feed unit.
After 3 attempts to send a data frame to the optional counter device via
the serial communication line, no ACK signal was received within 100
ms.
CTL Serial line between the optional counter device, the relay board
632 and copier control board is disconnected or damaged.
B
Make sure that SP5113 is set to enable the optional counter
device.
Serial line between the optional counter device, the relay board
CTL and copier control board is disconnected or damaged.
633
B Make sure that SP5113 is set to enable the optional counter
device.
D117/D118 6-38 SM
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SC Tables
-01 D broken.
SM 6-39 D117/D118
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SC Tables
Version error
The correct "usercode" file could not be found in the root folder of the
SD card because the file is not present, or the existing file is corrupted
or the wrong type file.
-11 D
1. Create the usercode files with the User Setting Tool "IDissuer.exe"
and store the files in the root folder of the SD card.
Note:
Make sure the eccm.mod file is in the root folder of the SD card.
D117/D118 6-40 SM
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SC Tables
Troubleshooti
Communication error: Engine Controller (Check sum error)
ng
Sum value is added each command frame.
Sum check means:
STX xx xx xx xx sum ETX The least significant 7 bits of xx + xx +
xx+ xx is compared with the sum.
CTL Example: STX 80h 81h 82h 83h 06h ETX 80h + 81h + 82h + 83h =
640
D 206h If sum value is 06h, data is correct.
This SC is not displayed when it occurs; count is executed only by
logging.
SM 6-41 D117/D118
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SC Tables
EEPROM error
Caused by noise
D117/D118 6-42 SM
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SC Tables
The BICU fails to respond within the prescribed time when the machine
is turned on.
CTL
670 Connections between BICU and controller board are loose,
D
disconnected, or damaged.
CTL with the controller at 30-second intervals, the controller fails to respond
672 twice.
D
SM 6-43 D117/D118
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SC Tables
D117/D118 6-44 SM
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SC Tables
The BICU does not receive a memory address command from the
controller 120 seconds after paper is in the position for registration.
Loose connection
687 D Defective controller
Defective BICU
790 D Number of paper tray units is more than the machine specification.
SM 6-45 D117/D118
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SC Tables
-10
D sysarch (LPUX_GET_PORT_INFO) error
to -12
-91
D Sub-system error
to -94
D117/D118 6-46 SM
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SC Tables
VM is full
[0x766d]
0x5f706167 "vm_pageout: VM is full”
Others
----
Error in the OS
Others
CPU error
During the self-diagnostic, the controller CPU detects an error. There
are 47 types of error code (0001 to 4005) depending on the cause of Troubleshooti
[0001] to ng
[06FF] the error. The CPU detects an error and displays the specific error code
[0801] to [4005] with the program address where the error occurs.
SM 6-47 D117/D118
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SC Tables
CPU/Memory Error
ASIC error
The write-&-verify check error has occurred in the ASIC.
[0B00]
Defective ASIC device
CPU/Memory Error
D117/D118 6-48 SM
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SC Tables
[50A1] The CPU does not detect the video bridge device.
The CPU detects the video bridge device, but detects error data from
[50A2]
the video bridge device.
For more details about this SC code error, execute SP5990 to print an SMC report so you
can read the error code. The error code is not displayed on the operation panel.
HDD defective
HDD harness disconnected, defective
Controller board defective
[3004] HDDs.
HDD defective
SM 6-49 D117/D118
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SC Tables
PHY IC error
[6104]
The PHY IC on the controller cannot be correctly recognized.
D117/D118 6-50 SM
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SC Tables
Verification error
SM 6-51 D117/D118
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SC Tables
A verify error occurred when setting data was read from the clock
generator via the I2C bus.
D117/D118 6-52 SM
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SC Tables
Defective EEPROM
CTL Mirrored data of the EEPROM is different from the original data in
841
D EEPROM.
SM 6-53 D117/D118
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SC Tables
The Bluetooth interface unit was installed while the machine was turned
CTL on.
853
B
1. Turn off the main power switch, and then confirm that the Bluetooth
interface unit was installed correctly. Then turn on the main power
switch again.
D117/D118 6-54 SM
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SC Tables
The Bluetooth interface unit was removed while the machine was
CTL turned on.
854
B
1. Turn off the main power switch, and then confirm that the Bluetooth
interface unit was installed correctly. Then turn on the main power
switch again.
The wireless LAN board can be accessed, but an error was detected.
Troubleshooti
858 CTL A serious error occurs when data is encrypted to update an encryption
key with the HDD encryption unit. ng
SM 6-55 D117/D118
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SC Tables
Other error:
Same as SC991
859 CTL A serious error occurs when the HDD data is encrypted to update an
encryption key with the HDD encryption unit.
No HDD installed
Unformatted HDD
-08 B
The encryption key on the controller is different from the one on the
HDD
D117/D118 6-56 SM
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SC Tables
Same as SC863
The number of bad sectors in the HDD (image data area) goes over
CTL 101.
862
D Defective HDD
SM 6-57 D117/D118
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SC Tables
The data written to the HDD cannot be read normally, due to bad
sectors generated during operation.
Note:
-01 to -23 indicate the type of partition where the error occurred. Enable
display of these numbers with SP7902.
-01 D The error occurred at an area which does not belong to a partition.
D117/D118 6-58 SM
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SC Tables
During HDD operation, the HDD cannot respond to a CRC error query.
Data transfer does not execute normally while data is being written to
the HDD.
Note:
Troubleshooti
864 CTL -01 to -23 indicate the type of partition where the error occurred. Enable
display of these numbers with SP7902. ng
HDD defective
-01 D The error occurred at an area which does not belong to a partition.
SM 6-59 D117/D118
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SC Tables
D117/D118 6-60 SM
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SC Tables
Defective HDD
-01 D The error occurred at an area which does not belong to a partition.
SM 6-61 D117/D118
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SC Tables
CTL license data. If the program does not contain this license data, or if the
866 result of the check shows that the license data in the program on the
B
SD card is incorrect, then the checked program cannot execute and this
SC is displayed.
D117/D118 6-62 SM
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SC Tables
CTL
868 For a file system error:
D
1. Format the SD card on your PC.
For a device error:
1. Turn off the main power switch and check if the contact with the SD
card slot and SD card is normal.
2. If the contact is normal, insert the SD card into the slot and turn on
the main power switch to check if the error occurs again.
3. If the error occurs again, replace the SD card with an SD card for Troubleshooti
ng
another user, and turn on the main power switch.
4. If the error occurs again and again, replace the controller board.
SM 6-63 D117/D118
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SC Tables
The address book data cannot be read from the HDD, SD card or flash
ROM on the controller where it is stored, or the data read from the
media is defective.
The machine detects that the HDD is not operating correctly (can
neither read nor write) at power on or while processing incoming email.
CTL
872 HDD defective
B
Power failure during an access to the HDD
D117/D118 6-64 SM
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SC Tables
An error occurs while the machine deletes data from the HDD.
Note:
The source of this error is the DataOverwriteSecurity Unit running from
874 CTL an SD card.
1. Turn the main switch off/on and try the operation again.
-10 D Kernel
SM 6-65 D117/D118
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SC Tables
-61
D Library abnormal recovery
to -65
A data error is detected for the HDD/NVRAM after the Delete All option
has been used.
Note:
875 CTL The source of this error is the DataOverwriteSecurity Unit running from
an SD card.
Defective HDD
1. Turn the main switch off/on and try the operation again.
2. Install the DataOverwriteSecurity Unit again.
D117/D118 6-66 SM
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SC Tables
876 CTL An error was detected in the handling of the log data at power on or
during machine operation. This can be caused by switching the machine
off while it is operating.
SM 6-67 D117/D118
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SC Tables
SD card error
TPM Error
TCSD Error
-03 D
An error occurred in TPM software stack.
D117/D118 6-68 SM
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SC Tables
TPM defective
A request to get access to the MLB is not answered within the specified
CTL time (60 seconds).
880
D
Defective MLB
SM 6-69 D117/D118
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SC Tables
Defective software
Unexpected hardware resource (e.g., memory shortage)
Software defective:
Turn the main power switch off and on. If the problem is not solved,
change the controller firmware.
D117/D118 6-70 SM
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SC Tables
Display Meaning
(-3) No label
SM 6-71 D117/D118
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SC Tables
Display Meaning
D117/D118 6-72 SM
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SC Tables
Software error 1
CTL The software performs an unexpected function and the program cannot
990
D continue.
Software error 2
1) is the recommended method, because another SC could write over the information for
the previous SC.
Troubleshooti
No. Type Details (Symptom, Possible Cause, Troubleshooting Procedures)
ng
Undefined error
CTL
992 Defective software program
D
An error undetectable by any other SC code occurred
SM 6-73 D117/D118
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SC Tables
CTL The number of executed application items on the operation panel reach
994
C the maximum limit for the operation panel structure.
An application does not start after the user pushed the correct key on
CTL the operation panel.
997
B
Software bug
A RAM or DIMM option necessary for the application is not installed
or not installed correctly.
D117/D118 6-74 SM
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