Beruflich Dokumente
Kultur Dokumente
HSE DEPARTMENT
CONTENT
1. INTRODUCTION ................................................................................................. 3
1.1 PURPOSE ..................................................................................................... 3
1.2 SCOPE .......................................................................................................... 3
2. HSE MANAGEMENT SYSTEM ............................................................................. 3
3. HSE POLICY 2013 ............................................................................................... 5
4. PROJECT HSE OBJECTIVE 2013 ........................................................................... 5
4.1 SAFETY OBJECTIVES ..................................................................................... 5
4.2 OCCUPATION HEALTH OBJECTIVES............................................................... 5
4.3 ENVIRONMENTAL OBJECTIVES ..................................................................... 5
5. PROJECT HSE ACHIEVEMENT 2013 ..................................................................... 6
5.1 SAFETY OBJECTIVES ..................................................................................... 6
5.2 OCCUPATION HEALTH OBJECTIVES............................................................... 7
6. HSE ORGANIZATION CHART .............................................................................. 8
7. HSE PERFORMANCE STATISTIC .......................................................................... 8
7.1 MAN HOURS EXPOSURE .............................................................................. 8
7.2 FATALITY (FAT)........................................................................................... 10
7.3 LOSS TIME INJURY (LTI) .............................................................................. 10
7.4 MEDICAL TREATMENT CASE (MTC) ............................................................ 10
7.5 FIRST AID CASES (FAC) ............................................................................... 10
7.6 DAY LOSS ................................................................................................... 10
7.7 NEAR MISS INCIDENT (NMI) ....................................................................... 11
7.8 MEDICAL RECORDS .................................................................................... 11
7.9 HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) .......................... 11
7.10 MANAGEMENT QHSE WALKTHROUGH RECORDS .................................... 11
8. AREA OF CONCERN AND FOLLOW UP FOR CORRECTIVE ACTION ..................... 11
8.1 AREA OF CONCERN .................................................................................... 11
8.2 FOLLOW UP FO FOR CORRECTIVE ACTION OF CONCERN AREA ................... 12
9. SUMMARY OF HSE PROGRAM IMPLEMENTATION........................................... 13
9.1 INDUCTION AND TRAINING........................................................................ 13
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HSE CLOSE OUT REPORT 2013
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HSE CLOSE OUT REPORT 2013
1. INTRODUCTION
PT. Gunanusa Utama Fabricators HSE dossier is provided as Close Out Report for measurement
of the HSE Management System include HSE Program implementation of FMC Technologies
has been awarded 1st article Project for PT Gunanusa Utama Fabricators yard Grenyang –
Serang Banten.
1.1 PURPOSE
The purpose of this dossier is to report the commitment of PT Gunanusa Utama Fabricator
management on managing the implementation of their HSE policy and other HSE issue
raised during the execution of Project since the Project activities started until the end of
project include the achievement of Project HSE Objectives.
1.2 SCOPE
This HSE Close Out Report (Dossier) is covered the implementation all HSE activities during
engineering, procurement, fabrication and assembly, materials management, Load out
and pre commissioning
PTG has completed successfully all fabrications and SDSS Pipe, Structural Steel, SS Tube
load out (October 24th, 2013).
HSE Management System developed based on the integrated of HSE Management System :
And also to meet and comply of others requirement both International and National statutory
regulations, Industrial Standard Code Practices and client requirement.
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HSE CLOSE OUT REPORT 2013
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HSE CLOSE OUT REPORT 2013
This policy statement has been produced in pursuance of CTR statutory and contractual
obligations and is designed to promote high standards of Occupational Health and Safety for
duration of the Yard & Site Construction. (see the attachment 1)
The HSE Objective of CTR stipulated for the year 2013 is to improve the behavior of all
employees to become habitual by providing more knowledge in understanding the safety
aspect of a project as such to prevent the occurrence of accidents. This objectives shall be
achieved by maintaining the following targets.(Attachment 2)
4.1.2 Safety Objective # 2 TRIR – Total Recordable Injury Rate < 1.06,
4.1.3 Safety Objective # 3 LTIF – Lost Time Injury Frequency < 0.28,
4.1.4 Safety Objectives # 4 – HSE Management System and Performance
Management
• Develop HSE Management System,
• Socialization Key Performance Indicator to workforces,
• Control of Key Performance Indicator
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HSE CLOSE OUT REPORT 2013
Total man-hours achievement of FMC Project since period June 2013 up to October 2013
are 13.244 (COD: 16 October 2013) which :
- no fatality,
- no major accident,
- no major fire and
- no explosion was occurred
During execution of FMC Project period June 2013 up to October 2013, the following HSE
performance with total cumulative man hours achieved there were some 13.244 at yard as
of closed date October 16 June, 2013 some accident has occurred as follows.
During execution of FMC Project period June 2013 up to October 2013, Total FAT
(Fatality) = 0, LTI (Lost Time Accidents) = 0, RWDC (Restricted Work Day Case) = 0, MTC
(Medical Treatment Case) = 0.
TRIR = 0,00
Comparing objective TRIR value shall be < 2, 00. it means TRIR archived (0,00 < 2,00)
During execution of FMC Project period June 2013 up to October 2013, Total FAT
(Fatality) = 0, LTI (Lost Time Accidents) = 0
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HSE CLOSE OUT REPORT 2013
LTIF = 0
Comparing objective LTIF value shall be < 0, 75. it means LTIF archived
(0 < 0, 75)
During the implementation of fabrication period 2013, there was a significant improvement
of safety behavior by proactive all employees and subcontractors on HSE program
throughout:
1. Participate regularly on meeting program such as Toolbox Meeting in daily basis, mass
meeting in weekly basis, HSE weekly and monthly meeting with client and monthly
Safety Committee meeting
2. Implementation housekeeping (5S) program
3. Discipline on wearing PPE and unsafe practices has been reduced due to the
implementation of violation card system
4. Conduct HSE inspection and internal & external audit in regular basis
5. Implementation safety communication such as safety poster/banner, barricade, HSE
notice board, etc.
6. Management Communication such as management visit / management walkthrough.
At meanwhile, HSE has been recognized for the implementation of HSE Management System
by external audit as below:
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HSE CLOSE OUT REPORT 2013
During the project execution contractor has provided adequate of the availability of
medicine stock to cover employee and medical check up are completed performed to all
employee improved to the project.
Since FMC Project started from October June 2013 up to October 2013 total cumulative
man hours achieved are 13.244 .
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HSE CLOSE OUT REPORT 2013
Performance
No Description Remarks
Statistic
WORKED HOURS
A 1 Total Man Power 20
2 Total Man Hours 13244
INCIDENT
1 Fatality Accident 0 No fatality
2 Lost Time Injury (Company) 0 No Lost Time Injury
3 Lost Time Injury(Contractor) 0
4 Day Lost 0 No Lost Day
5 Restricted Workday Case 0
6 Medical Treatment Case 0 No Restricted Work Case
7 High Potential (HiPo) Incident 0 No High Potential
8 First Aid Case (FAC) 0
9 Occupational Illness 0 No Occupational Illness
B 10 Material / Production Loss 0 No Material / Production Loss
11 Pollution / Spill 0
12 Fire (not HPI) 0
13 Damage (not HPI) 0
14 Incident (Near Miss / NC) 0
15 RTA / Incidents 0
16 Security 0
17 External RTA / Road Incidents 0
18 External (Social) 0
19 Vehicles Incident 0 No Vehicle Incident
20 Root Cause Analysis 0
HSE ACTIVITIES
1 Safety Tool Box Meeting (Event) 24
2 Safety Induction (No. of Persons) 20
3 HSE Walkabout 8
4 HSE Inspections 7
C 5 SubContractors HSE Audits 5
6 Medical Check up 20
7 HSE Document Preparation 8
8 Safety Weekly Meeting 15
9 Safety Monthly Meeting 1
10 Weekly Construction Meeting 5
D TRIR 1,10
E LTIF 0,26
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HSE CLOSE OUT REPORT 2013
Since project activities started until the end project there was No Fatality case occurred.
Since project activities started until the end project there was No Lost Time Injury case
occurred.
Total First Aid cases occurred on June 2013 up to October 2013, there were 6 cases that
occurred at Yard activities. All corrective action as required by Client has been done.
Total First Aid cases occurred since June 2013 up to October 2013, there were 6 cases that
occurred at Yard activities. All corrective action as required by Client has been done.
During the yard activity performed until the end of the construction project there was no
Day Loss occurred.
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HSE CLOSE OUT REPORT 2013
Total Near miss cases occurred since June 2013 up to October 2013, there were 2 cases. All
corrective action as required by Client has been done (See attachment 12 – HSE Event Log
Accident/Incident register)
Since the starting of the project on June 2013 up to October 2013, the total clinic visitor
were 20 Reported. (See attachment 9 – Summary Medical Record as Yard Clinic Visitor)
PT. Gunanusa has applied hazard identification and risk assessment with JRA & weekly
Management walkthrough. All finding of both program had been closed and corrective
action taken.
Total management QHSE walkthrough issued from contractor and company during
2013 up to October 2013. All of management QHSE walkthrough had been corrected
and closed out (See attachment 10 - Safety Management QHSE Walkthrough Finding
& Close Summary Number)
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HSE CLOSE OUT REPORT 2013
Almost all event log, SHOC Card, and Violation card reported have been corrected and
follow up.
Finding:
Not followed the correct Standard Operational Procedure (SOP)
The used of equipment and tools with the wrong method
Action taken:
o Conducted safety behavior training.
o Highlight at tool box talk related unsafe work practice by daily basis.
o Conducted on the job training such as: Safe to use grinding machine, safe to use
body harness, safe to use cutting torch.
o Socializing the slogan” Safety is everybody business “, therefore everybody could
have contribution encourage them to control each other’s and immediately
reported by use SHOC card or correct the unsafe practices before incident
occurred.
Action taken:
o Supply standard PPE as requirement such as : Safety Helmet, safety glasses,
dust mask, earplug, full body harness, Safety shoes.
o Maintain PPE minimum stock and report the PPE stock by weekly basis.
o Performed PPE inspection at entrance gate prior starting the work by daily basis.
o Law enforcement wears PPE at work place.
o Issue violation card
3. Poor Housekeeping
Finding:
The storage of material in the wrong position and subtract to the way
The poor condition of work area waste management
The spread of welding rod
Action taken:
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HSE CLOSE OUT REPORT 2013
Finding:
Used homemade tools that unsafe
Lack of inspection to all equipment and tool
Action taken :
o Removed unsafe equipment and tools from work place
o Performed all equipments regularly
Finding:
Improper connection cable for electrical
Lack of inspection of electrical equipment
Action taken:
o Performed electrical equipment inspection regularly
o Conducted basic electrical training
9.1.2 Training
In order to comply the Contractor and client requirement those are project employees
are participating. During period June 2013 to October 2013, PTG HSE dept has been
conducted training as per training matrix, training syllabus, training schedule and
training need analysis. PTG has provided two training room which 20 seat capacity and
equipped by computer and LCD projector and audio. (See Attachment 7 – HSE Training
Record)
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HSE CLOSE OUT REPORT 2013
HSE passport has been implemented and recognized the workers who attended and
participated the training. Also the attendances were given a certificate
PTG – FMC for 1st Articles Project. HSE Department has proposed HIRADC/JRA issued at yard as
required by client prior to commencement of specific work since All JRA has socialized to all
workers prior execute the job. (See attachment 9 – Job Risk Analysis Record)
PTG was performed HSE Audit for all Sub contractor prior commencement the work. The
external Audit from Sucofindo for SMK3, OHSAS 18001, ISO 14001 also to be held during
execution project. PTG has awarded SMK3, OHSAS 18001, ISO 14001 certification.
HSE Dept has established a system for tracking the status finding of:
• HSE Join inspection (QHSE Management Walkthrough)
• Equipment Inspection
• HSE Audit
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HSE CLOSE OUT REPORT 2013
Pre start job meeting was conducted by Safety personnel, Supervisors at yard with
the workers in daily basis of each working shift before start work and the foreman
have to fill the Pre job check list.
Toolbox meeting are conducted by PTG Safety and Supervisors in daily basis. The
agenda was to review the incidents, Near miss cases occurred in the previous week
and other safety issued if any. The main topic is generally decided in the weekly
Safety Coordination Meeting with sub contractors based on the priority of the most
critical and significant incident and/ or Near miss of the week.
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HSE CLOSE OUT REPORT 2013
Project Management Review Meeting was conducted by PTG Management in monthly basis
and attended by PTG Top Management, Yard Manager, Yard Construction Manager, Corp
HSE Manager or Project HSE Manager.
Health and hygiene matters is maintained and inspected by Medical doctor and
Environmental officer with concern:
1. Aqua Maker for drinking water and supply all employee at the Yard.
2. To ensure the process of aqua maker meet the health and hygiene standard, the water
has been sent to third party laboratory for examination every month.
3. Canteen and kitchen.
4. The inspection is performed by PTG Doctor ,PTG GA Officer and Environmental Officer
by monthly basis
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HSE CLOSE OUT REPORT 2013
PTG has improved and issued some HSE procedure and has approved by AGJV such as HSE
Manual. (See attachment 11 – HSE Master Document Register)
Environmental Report (included waste management, Oil spill management, and other
environmental matters) reported in Monthly basis.
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HSE CLOSE OUT REPORT 2013
ATTACHMENT 1
HSE POLICY
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HSE CLOSE OUT REPORT 2013
ATTACHMENT 2
CHART
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HSE CLOSE OUT REPORT 2013
ATTACHMENT 3
20
1st Articles Project
WORK PERMIT REGISTER OVERALL
Period : September 2013 - October 2013 PT. GUNANUSA UTAMA FABRICATORS
EXECUTION
High Pressure
1 HPP/HSE/IX/FMC/13/01 Workshop 1 Pre-Hydrotest for piping 24-Sep-13 24-Sep-13 07:30 - 17:00 25-Sep-13 25-Sep-13 CLOSED Donny N. Andy Siswadi
Potential
High Pressure
2 HPP/HSE/IX/FMC/13/02 Workshop 1 Hyfrojetting 100 bar 25-Sep-13 25-Sep-13 13:30 - 17:00 26-Sep-13 26-Sep-13 CLOSED Donny N. Donny N. Siswadi
Potential
High Pressure
3 HPP/HSE/IX/FMC/13/03 Workshop 1 Hyfrojetting 100 bar 26-Sep-13 26-Sep-13 12:00 - 17:00 27-Sep-13 27-Sep-13 CLOSED Donny N. Donny N. Sobari
Potential
High Pressure
5 HPP/HSE/X/FMC/13/05 Workshop 1 Hydrotest 1,000 Psi, 1-Oct-13 1-Oct-13 07:30 - 17:00 2-Oct-13 2-Oct-13 CLOSED Donny N. Donny N. Sobari
Potential
High Pressure
6 HPP/HSE/X/FMC/13/06 Workshop 1 Hydrotest 1,000 Psi, 2-Oct-13 2-Oct-13 07:30 - 17:00 3-Oct-13 3-Oct-13 CLOSED Donny N. Donny N. Sobari
Potential
High Pressure
7 HPP/HSE/X/FMC/13/07 Workshop 1 Flushing 3-Oct-13 3-Oct-13 07:30 - 17:00 4-Oct-13 4-Oct-13 CLOSED Donny N. Donny N. Sobari
Potential
8 LIFT/HSE/X/FMC/13/01 LIFTING Workshop 5 Lift for test manifold 4-Oct-13 4-Oct-13 07:30 - 17:00 4-Oct-13 4-Oct-13 CLOSED Donny N. Donny N. Sobari
9 LIFT/HSE/X/FMC/13/02 LIFTING Workshop 1 Load out manifold 24-Oct-13 24-Oct-13 10:00 - 12:00 24-Oct-13 24-Oct-13 CLOSED M. Zen Ardan Sobari
Prepared by,
Fitri Ifony
HSE Engineer
Page 1
HSE CLOSE OUT REPORT 2013
ATTACHMENT 4
JRA RECORD
21
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
2.2 Lack of information Collision 2.2.1 Place standard road signs in place where appropriate and visible HSE
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
Material fall from vehicles, Load platform, bodywork and anchorage points are appropriate for
4 Material delivery 4.1 Poor loads arrangement 4 3 12 4.1.1 2 3 6 Medium Supervisor
injured person for the load
4.1.2 Put the material as per maximum load capacity of vehicle Supervisor
Load placed on the center of gravity of load platform if applicable to
4.1.3 Supervisor
keep the stability of vehicle
4.1.4 The larger and heavier load placed at the bottom Supervisor
When a load is stacked, the lower packages should be strong
4.1.5 enough to support the others when the vehicle is braking, cornering Supervisor
or accelerating
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
Loading and unloading Load and unload vehicle on level ground away from passing traffic,
5 5.1 Crowded area Collision, turning vehicle 4 3 12 5.1.2 2 3 6 Medium Supervisor
materials overhead hazards.
5.1.3 Positioning vehicle so that it does not effect to vehicle stability Supervisor
5.1.4 Apply braking system during loading and unloading Driver/Operator
5.1.5 Use wheel choke if necessary Driver/Operator
Determine the exclusion zone during loading unloading activity and
5.1.6 Supervisor
place barricade surround it
Personnel move up and down Suitable means of access used to move up and down to load
5.2 Fall from height 5.2.1 Supervisor
the load platform platform
5.2.2 The access facilitates three points contact Supervisor
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
6 Lifting operations by crane 6.1 Failure of crane/lifting gears Fatality, Property Damage 4 4 16 6.1.1 Use certified crane & lifting gears 4 3 12 Medium Supervisor
6.1.2 Crane to be checked prior to use by the operator Supervisor
6.1.3 Visual inspection for sling & shackle to be done prior to use Rigger
Control/check and make sure that the weight of the material is not
6.1.4 Rigger
over the SWL of crane & lifting gears
6.1.5 Nobody under the load during lifting Rigger
6.1.6 Only competent & experience personnel who operate the crane Supervisor
6.1.7 No lifting activity during bad environment such as raining and dark Supervisor
6.1.8 Clear access of over head crane at workshop Supervisor
6.3 Pinch point Personal injury 6.3.1 Pinch bar to be used to remove plate clamp on the ground Rigger
6.3.2 Workers to wear rigger gloves for protection Supervisor
Failure lifting gear when in Conduct inspection regularly to ensure that lifting gears are in good
7 Using lifting gears 7.1 Poor lifting gear condition 4 3 12 7.1.1 3 2 6 Medium Supervisor
use condition
Inappropriate lifting gears to 7.1.2 Find out the purpose of use for each lifting gears Supervisor
7.1.3 Find out the correct way of each lifting gears Supervisor
7.2.3 Avoid sharp bends, pinching and kinks in rigging equipment Supervisor
7.2.4 Never wrap wire rope sling completely around a hook Rigger
7.2.6 Never point-load a hook unless it is designed and rated for such use Supervisor
7.2.7 Never wrap the crane hoist rope around the load Rigger
Avoid bending the eye section of wire rope sling around corner or
7.2.8 Rigger
near any attached fitting
Understand the effect of sling angle on sling load or pull angle on
7.2.9 Supervisor
beam load
7.2.10 Ensure the riggers are able to tie basic knots and hitches Supervisor
With two or more slings on hook, use shackle as supporting to sling
7.2.11 Supervisor
balance
7.2.12 Use tag line for control, attached to the load Supervisor
7.2.14 Stay back when slings are pulled out under the loads Rigger
8 Using lever hoist 8.1 Poor lever hoist Failure lever hoist when in use 4 3 12 8.1.1 Conduct check prior to use 3 2 6 Medium Supervisor
9.2.4 Do not pull up too far or pull down slamming fast User
Stop pulling when the load is 10 cm above the floor, check for break
9.2.6 User
action
Material handling and stacking Material falling, forklift over Forklift completed with load backrest, overhead guard, audible
10 10.1 Wrong operation 4 3 12 10.1.1 2 3 6 Medium Supervisor
by forklift truck turn warning and light
10.1.2 Operator restraint (seat belt) worn all the times Operator
Suitable attachment i.e. fork extension or barrel clamp as per
10.1.3 Supervisor
manufacturer instruction
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
11 Manual Handling 11.1 Wrong position Back Injury 4 2 8 11.1.1 Avoid the need to move loads manually 2 2 4 Low Supervisor
Fully utilise mechanical handling devices, eg lift trucks, pallet trucks,
11.1.2 Supervisor
trolleys
11.1.3 Try to avoid heavy lifting especially repetitive lifting over a long Supervisor
Pay attention for moving heavy objects, awkward load shapes,
strenuous pushing and pulling, stacking above shoulder height,
11.1.4 Worker
uncomfortable working positions, repetitive work (eg packing) and
use of excessive force
11.1.5 Use hand handle to lift the load if applicable Worker
11.1.6 Ensure no obstruction of sight when handling Worker
11.1.7 Avoid lifting carrying object with awkward position Worker
11.1.8 Do not lift a load not exceed 20 kg Worker
11.1.9 Apply good handling technique for lifting equipment Worker
12 Material storage at yard 12.1 Flammable liquid (fuel, oil) Fire, explosion 4 3 12 12.1.1 Keep the flammable liquid in the appropriate tanks 2 3 6 Medium Supervisor
Place the tanks into secured designated area that away from
12.1.2 Supervisor
construction area
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
Contact with live equipment, Personnel working on electrical equipment or system are competent
Electric shock, burns, electric
13 Electricity 13.1 poor installation, faulty 4 3 12 13.1.1 2 3 6 Medium Supervisor
arc, fire and explosion person
equipment, source of ignition
13.1.2 Ensure the electrical installation is safe as per suitable standard Supervisor
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
14 Using powered equipment 14.1 Use improper equipment Electrocute, electric shock 4 3 12 14.1.1 Check the equipment is in good condition 2 3 6 Medium Supervisor
Check the plug is in good condition and is properly secured with no
14.1.2 Supervisor
internal wire visible
Check the electrical cable is not damaged, not repaired with
14.1.3 Supervisor
insulating tape or unsuitable connector
Position any trailing wires so that it avoid trip hazard or get
14.1.4 Supervisor
damaged
Overheating, source of
14.2 Unsafe electrical supply 14.2.1 Check that the electrical equipment is suitable for electrical supply Supervisor
ignition
15.1.6 Only trained person can do this job and specify level of supervision Supervisor
15.1.9 Disconnect the equipment from any source of electrical energy Supervisor
15.1.12 If a plug has been withdrawn, ensure that it can not be reconnected Supervisor
15.1.13 If a fuse has been removed, ensure that it can not be reinserted Supervisor
15.1.14 Post notice to let everyone knows that work is being done Supervisor
Completed the notice with name of person working and contact
15.1.15 Supervisor
number
15.1.16 Test the isolated equipment to ensure the power is off Supervisor
20.3 Grinding disc broken Injured personnel 20.3.1 Use only approved grinding machine that has passed the inspection User
20.3.2 Make sure grinding machine rotation speed (RPM) less than User
grinding disc allowable rotation
20.3.3 Proper replacing/installing/tightening grinding disk User
21 Welding, Gouging 21.1 Electricity Electric shock 5 3 15 21.1.1 Always be sure the work cable makes a good connections 5 2 10 Medium Supervisor
21.1.2 Connection shall be close as possible from the welding point Welder
21.1.3 Be certain of a good electrical grounding Welder
Maintain the electrode holder, work clamp, welding cable and
21.1.4 Welder
welding machine in good condition
When working at height use full body harness to avoid falling down
21.1.5 Welder
in case of electric shock
21.2 UV-IR-Light radiation Eyes and skin irritation 21.2.1 Use a shield with proper filterand cover plates Welder
21.2.2 Use suitable cloathing made from durable flame resistant material Welder
21.2.3 Protect others by installing an appropriate screening Welder
21.3 Fumes and gas Ill-health 21.3.1 Weld within a ventilated area Supervisor
Provide blower when welding in confined space or where there is a
21.3.2 risk that the concentration of fumes and gases could be too high, Welder
welder must wear individual breathing protection
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
21.5 Noise Ill-Health (deft) 21.5.1 Use individual ear protector Supervisor
21.5.2 Install noise absorber Welder
21.5.3 Screen off noisy work area Welder
21.5.4 Use quiter tools for grinding and removing slag Welder
Using a suitable welding process and welding technique can
21.5.5 Welder
minimise grinding and slag removal
22.2 Exposure of dust, fume or gas Ill-health 22.2.1 Provide proper respiratory protective equipment for employees Supervisor
Inform all employee the need of using respiratory protective
22.2.2 Supervisor
equipment in some certain workplaces
23.1.11 Use rope and pulley to move material up and down Supervisor
Erecting and Dismantling Working at height, personnel Wear safety harness and hand gloves during erecting or dismantling
24 24.1 Injured person, Fatality 4 4 16 24.1.1 3 2 6 Medium Scaffolder
scaffolding falling scaffolding
Only certified and competent scaffolder allowed to erecting or
24.2 Scaffolding collapse Injured person, Fatality 24.2.1 Supervisor
dismantling scaffolding
24.2.2 Conduct inspection regularly (weekly basis) Supervisor
To use approved material scaffolding (tubing, wood plank and
24.2.3 Supervisor
clamp)
24.2.4 Applied tagging system Inspector
No modification allowed without authorization from
24.2.5 Supervisor
supervisors/inspector concerned
Inspector shall recertified acceptance of the scaffold after
24.2.6 Supervisor
modification (if any)
Scaffolding shall be connected to the permanent structure to prevent
24.2.7 Supervisor
collapse
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
To ensure all tools and materials must be tied off and all small
Material/tools dropped from
24.3 Injured person 24.3.1 materials shall be stored in the basket and no dropping down any Scaffolder
height
materials from high level
Barricading system to be applied during erecting and dismantling
24.3.2 Scaffolder
scaffolding
25 Working on scaffolding 25.1 Personnel falling from height Injured person 4 4 16 25.1.1 Check the tag of scaffolding prior to use 3 2 6 Medium User
25.1.5 Do not overload the scaffolding, use scaffold as its duty rating User
25.1.8 Use rope and pulley to move material up and down User
26 Wearing safety harness 26.1 Use improper safety harness Injured person 4 4 16 26.1.1 Conduct visual check prior to use 2 2 4 Low User
27.1.5 Use rule of thumb “one out for every four up” to get the correct angle User
Insecure hand, feet and body
27.2 Personnel falling 27.2.1 Maintain three point of contacts User
position
28 Working above water 28.1 Lack of awareness People drowning 4 4 16 28.1.1 Provide safe system of work 3 2 6 Medium Supervisor
28.1.7 Arising alarm if anyone has fallen eg. using whistle and light Working personnel
30 Blasting/Painting 30.1 Dust Exposure Ill-Health 4 3 12 30.1.1 Use suitable masker 2 2 4 Low Worker
30.2 Noise Ill-Health 30.2.1 Use Ear Protection Worker
30.3 Broken Hose Personal Injury 30.3.1 Check the hose condition must be good before start to work Worker
30.4 Hose realese from extension Personal Injury 30.4.1 Every connection secured with anti whip Worker
30.5 Expose by sand stain Personal Injury 30.5.1 Use long forearm uniform Worker
30.6 Eye Irritation Ill-Health 30.6.1 Use safety glass Worker
30.6.2 Provide eye wash Supervisor
Contamination air in blasting Change the filter breathing carbon periodically (consult to
30.7 30.7.1 Supervisor
hood manufacture instruction)
30.8 Chemical fire 30.8.1 Prohibited to smoking in painting area Supervisor
30.8.2 Proper paint storage Supervisor
No smoking sign and MSDS shall be provided at paint storage and
30.8.3 Supervisor
painting area.
Risk and hazard of painting shall be socialized to crew based on
30.8.4 Supervisor
MSDS recommendation
GENERIC HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
FOR FMC SUBSEA FABRICATION
32.1.9 Avoid large piece of rock or hard core for backfilling Supervisor
The backfilling should be suitably compacted, use suitable support
32.1.10 Supervisor
to the buried service if necessary
32.1.11 After backfilling, place sign indicating the presence of buried service Supervisor
Keep the source into the locked isotop camera and put it into the
33 Radiography 33.1 Using isotop Ionizing, Ill- health 4 4 16 33.1.1 3 2 6 Medium Supervisor
appropriate designated pit (bunker) when not in use
33.1.2 Only appropriate person that handle the camera Supervisor
33.1.3 Check the source of isotope regularly Authorized Person
33.1.4 Check periodically validity of ID card protection Authorized Person
Check radiography exposure use survey meter before conduct
33.1.5 Authorized Person
radiography activity
33.1.6 Warning sign and barricade to be installed Supervisor
33.1.7 Provide rotary light when operation during night time Supervisor
33.1.8 Issued Permit to Work Supervisor
Noted :
P : Probability
HE : Hazard Efect
IR : Individual Risk
HSE CLOSE OUT REPORT 2013
ATTACHMENT 5
MANAGEMENT WALTHROUGH
22
PT. GUNANUSA UTAMA FABRICATORS
Gunanusa Yard, Cilegon
Telp. : +62254-500088
Fax. : +62254-500091
DATE OF TARGET
NO LOCATION FINDING RECOMMENDATION ACTION BY REMARKS
FINDING DATE
Subsea Manifold
Sulaiman
1 Fabrication 18 July 2013 19 July 2013 Closed
Sarman
Workshop No. 2
Welding cable:
• Should placed neatly • Hanger the provide
(S-Shape)
Subsea Manifold
2 Fabrication 18 July 2013 Data Kususma 19 July 2013 Closed
Workshop No. 2
Drilling Workbench:
• At first, it was placed at • Moved to above
unstable place ground and now
(stacked beam), welded to beam to
stopped work by Mr. have better stability.
Tey.
Subsea Manifold
3 Fabrication 18 July 2013 Herry Budiman 19 July 2013 Closed
Workshop No. 1
Lighting:
• Lack of lighting • Lighting is
• Broken Lamp completed to repair
Subsea Manifold
4 Fabrication 18 July 2013 Ondo Nababan 19 July 2013 Closed
Workshop No. 1
Hose:
• At first placed at • Moved to storage
passage way area to prevent
blockage
Subsea Manifold
5 Fabrication 18 July 2013 Data Kusuma 19 July 2013 Closed
Workshop No. 1 Pallet:
• Found have lost partial • Discarded, then
legs, unstable replace with the new
condition one
Subsea Manifold
6 Fabrication 18 July 2013 Siswanto 19 July 2013 Closed
Workshop No. 1
High Pressure:
• High Pressure without • Has completed with
completed with antiwipe
antiwipe
ATTACHMENT 6
REGISTER (MDR)
23
PT. GUNANUSA UTAMA FABRICATORS
Alnidi Safarach Bratanegara M. Natsir
Corporate HSE Secretary Coprporate HSE Manager
HSE CLOSE OUT REPORT 2013
ATTACHMENT 7
24
LOAD OUT
Sub Sea Manifold Picture
HSE CLOSE OUT REPORT 2013
ATTACHMENT 8
INSPECTION REPORT
25
SUBSEA MANIFOLD
PROJECT
INSPECTION REPORT
: 2 UnitTruck Trailler : 6 Unit
Stand by Welding Rectifier (Cable Power Stand by Welding Rectifier (Ready for
not yet Connected) used)