Petracarbon (Thailand) Co., Ltd.

Company Profile
Oil & Gas Division

Refinery & Power Wind Turbine

Offshore Marine Subsea
Petrochem Generation
 Petracarbon (Thailand) Co., Ltd.

Background
Established in 2001, we started out in a small workshop providing specialist
mechanical services in controlled hydraulic bolting and in-situ machining.
To-date and operating from an 18,000 sqm yard in Rayong, we have grown to
include joint integrity management and various industrial cleaning services.

Vision
We strive to be the outstanding and innovative technology solution provider in
the industries we operate in.

Mission
We are committed to serve with utmost professionalism to deliver the highest
degree of quality excellence through innovation and by creating value.

Certification
ISO 9001:2015
ISO 14001:2015
OHSAS 18001:2007
Our Services

Industrial Cleaning Services

• High Pressure Water Jet Cleaning
• Foam Cleaning of Air Fin Coolers
• Cleaning by Dry Ice Blasting
• Non-man Entry Oil Tank Cleaning
• Sludge Oil Separation & Recovery
• Chemical Cleaning & Decontamination
• Waste Collection & Disposal

Mechanical Services
• Hydraulic Torque & Bolt Tensioning
• Joint Integrity Management Software
• Cold Pipe Cutting & Beveling
• Flange Facing (Serration Re-facing)
• Milling (Sole/Base Plates)
• In-line Boring & Drilling
• Hydrostatic Testing and Flange Testers
• Online Leak Sealing

Product Sales
• In-situ Machining Equipment
• Hydraulic Bolting Tools & Pumps
• Flange Spreading & Alignment Tools
• Nut Splitters
• Pneumatic Air Saws
• Anti-Corrosion Preservation Solutions
• Bolts & Nuts, Gaskets, etc.
 Our Customers

We serve our esteemed customers in the following

sectors:
• Offshore Exploration and Production • Singapore
• Oil Refineries and Petrochemical • Thailand
• Power Generation • Malaysia
• Shipyard Marine • China
• Oil & Gas Module Fabrication • Vietnam
High Pressure Water Jet Cleaning
 High Pressure Water Jet Cleaning

Bundle Pullers
• 15 Ton, 25 Ton, 45 Ton & 50 Ton
• Peinemann, Idrojet types

High Pressure Water Jetting Pump Units

• HP 500, 750, 1000 & 1400 bar; Flow rate 60-220 liter/min
• UHP 2500 bar; Flow rate 25 liter/min
 High Pressure Water Jet Cleaning

Inside Bundle Cleaners

Outside Bundle Cleaners

 High Pressure Water Jet Cleaning

Semi- Auto Power Lance Tube Cleaning Units

Semi-Auto Tube Lance Cleaning Units

Water Jetting Nozzles –Various Function

Pipe Cleaning Surface Cleaning

LTC
Tank/ Column Cleaning Piep Line Cleaning TLECleaning
Tube Abrasive Water Cutting
 High Pressure Water Jet Cleaning

Tools and Accessories

 Foam Cleaning of Air Fin Coolers

In-situ Air Fin Coolers Foam Cleaning

 Foam Cleaning of Air Fin Coolers

Advantages
• Designed specially to clean Air Fin Fan Coolers (AFC)
• Was formulated to withstand high temperature, and not degrade when
applied to hot coolers, up to 95˚C
• Involved cleaning at low pressure and easy to apply, thus is very safe and no
risk of bending to tube aluminum fins
• Allowed for deep cleaning of tube bank interiors
• Cleaning agent contains no acids and no caustic, thus will not degrade the
aluminum tubes and shorten their lifespan
• Bio-degradable, thus is environment-friendly

Cleaning Process
• Applying the foam cleaning agent
• No actual cleaning occurs.
• Foam enables cleaning agent to contact and remain on ALL surfaces, particles, thus
allowing these particles to flow out freely during the rinse. including surfaces
between the fins.
• Cleaning agent then penetrates the dirt and debris, loosening light and heavy
• Fire-water rinsing
• During this stage, dirt particles are flushed out, visible foam and dirt will be removed.
• Rinsing continues until the water comes out clean.
• Cleaning agent is formulated with a conditioner so it can be completely rinsed off,
leaving no residue behind.

Before After
 Cleaning by Dry Ice Blasting

In-situ Dry Ice Blasting

 Cleaning by Dry Ice Blasting

What Is Dry Ice?

• Solid form of CO2
• Temperature -78.5 degree C
• Diameter 3 mm, length 4 – 30 mm
• Colorless
• Odorless
• Non-flammable
• Contains no water

How It Works? Contaminant

• Dry ice pellets are carried by a

stream of compressed air and
shot at high velocity through a
nozzle towards contaminant layer
on the object.
• The pressure of air and quantity
of dry ice can be regulated to suit Dry Ice Pellets
the specific cleaning needs.

Three Effects

Pellet Kinetic Energy Thermal Shock Sublimation

 Cleaning by Dry Ice Blasting

Advantages
• Environment-friendly alternative to conventional cleaning
• Reduce downtime – Equipment can be cleaned without disassembly or even
during operation
• Time saving – Cleaning is much faster and thorough
• No need for additional clean-up or waste removal cost – It does not generate
secondary waste
• No risk of cleaning media entrapment in intricate surfaces, grooves, etc. – Dry
ice sublimates on impact
• Non-abrasive – Does not damage the substrate
• No water is used – Safe for working on electrical or water-prohibitive
systems/equipment

Applications
• Removal of contaminants - carbon, scale, oil, grease, paint, rust, sulphur and
process deposits
• Electric motor and generator
• Turbine, rotor and stator Dry Ice Spraying
• Plate heat exchanger Gun & Nozzles
• HRSG, boiler and furnace
• Convection bank and fin fan
• Valve, gear, screw shaft and pipe
• Pre-NDT surface preparation

After Cooler Air Dryer Blaster Machine

 Cleaning by Dry Ice Blasting

Dry Ice Pellets Storage

• Available capacity between 150 kg and 450 kg per container.
• Pellets remain in good usable condition for up to 5-7 days.

Dry Ice Pellets Production

• We produce our own dry ice pellets as required for cleaning jobs
A. Our liquid CO2 tank has a refillable storage capacity of 5000 kg.
B. Interchangeable dies allows for 3mm, 9mm and 16mm pellets production.
C. Production capacity is 1000 kg per day based on 8-hour working.

A B C
 Non-man Entry Oil Tank Cleaning

Tank Cleaning Equipment In-situ

 Non-man Entry Oil Tank Cleaning

Explosion-Proof Tank Cleaning Equipment

Modular in design for quick mobilization and easy to transport.

And fast installation set-up and disassembly at job site.
 Non-man Entry Oil Tank Cleaning

Explosion-proof Cleaning Equipment

Nitrogen Generator
• L7.5 x W2.3 x H2.6 m
• 10,800 kg
• 300 m3/h, 5 bar
• 90 kW
• 99% purity
• Pressure swing
absorption type

Oil Recycling Unit

• L6.7 x W2.3 x H2.1 m
• 8,700 kg
• 300 m3/h
• 75 kW
• 3.2 m3 vacuum vol.
• -200~400 mm Hg
• Japan origin

Oil Cleaning Unit

• L6.7 x W2.3 x H2.6 m
• 9,300 kg
• 180 m3/h
• 75 kW
• 35 m2 heat transfer
• 1 MPa (10 bar)
• Japan origin
 Non-man Entry Oil Tank Cleaning

Other Equipment and Accessories

Scrubber Unit
• L2.0 x W2.0 x H2.5 m
• 1,000 kg
• Decontamination
• Odor Elimination

Centrifuge Tri-canter Unit

• L9.1 x W2.4 x H2.6 m
• 12,000 kg
• 3 - 5 m3/h
• 380 V, 50 Hz, 3-phase
• 2 m3/min 5 - 6 bar
instrument air
• Germany origin

Sludge H2 O Oil
Waste
 Mechanical Services

Hydraulic Torque

Bolt Tensioning
 Mechanical Services

Petracarbon Joint Integrity Management (PSI-JIM)

• PSI-JIM is an information software that
allows users to manage and rapidly
calculate bolt tensioner pressures.
• Designed with the philosophy of
minimal input with maximum output,
it was is created based on
• Guidelines for Pressure Boundary
Bolted Flange Joint Assembly. ASME
PCC-1-2013.
• Guidelines for the management of the
integrity of bolts joints for pressurized
systems – 2nd Edition
• Applicable standards include
• ANSI B16.5
• ANSI B16.47 Series A
• ANSI B16.47 Series B
• It provides documentation for multiple
bolted joints that can be created
rapidly.
 Mechanical Services

Offshore Cold Pipe Cutting & Beveling – Split Frame Machine

Suitable for 54” Dia.& Smaller

Cold Pipe Cutting & Beveling – Pipe Milling Machine

Suitable for 56” Dia.& Larger

 Mechanical Services

Flange Facing of Serrated Raised Faces

Manual Facer

Flange Facing of RTJ Groove and Back Tubesheet

 Mechanical Services

Sole/Base Plate Milling

Gantry Milling Machine

In-line Boring and Drilling

 Mechanical Services

Hydrostatic Testing and Flange Weld Testers

Flange Weld Testers Internal Weld Testers Pipe Plugs

 Mechanical Services

Air Fin Cooler Plug-Hole Re-Tapping & Re-facing

Bolt-Hole Re-Tapping

Torque Wrench Calibration

Flange Weld Testers Internal Weld Testers Pipe Plugs

 Mechanical Services

RTJ Groove Re-facing

Before After

Broken Stud-Bolt Removal

Before After

Engineering and Fabrication of Special Parts

Flange Weld Testers Internal Weld Testers Pipe Plugs

 Mechanical Services

On-line Leak Sealing – Stop Leak Services In-situ

Flange Weld Testers Internal Weld Testers Pipe Plugs

 Pre-Commissioning Services

Our Service:
• Pipeline Flooding
• Pipeline Gauging
• Pipeline Cleaning
• Hydrostatic Testing
• Leak Testing
• Dewatering
• Air Drying
• Nitrogen Services
1. N2/He Leak Detection
2. Pneumatic Strength Testing
3. Nitrogen Purging/Drying
4. Pipe Freezing
What Is N2/He Leak Detection?
• A system is pressurized with 1% helium
/ 99% nitrogen test gas mixture to 95%
of system PRV / design pressure, and
checked for leakage using a helium
sensitive mass spectrometer
• Any leaks found are quantified and the
exact location recorded for subsequent
repair and re-test
Why Helium Leak Test A System?
• Most stringent form of leak detection
available
• Pin point identification and accurate
quantification of individual leaks
• Proves the integrity of a system post
construction / post strength test
• Proves the integrity of a system after
inspection and maintenance work
during a shut down
• Creates a leak tight and inert system in
readiness for start up
• Provides plant personnel a safe working
environment
• Generates information for
environmental reporting.
Product Sales & Rental
 Product Sales & Rental

Our Products and Partners

• Hydraulic Bolting Equipment, Tools and Accessories
• TorcUP Torque Wrenches – Low Profile & Square Drive
• BOLTITE Bolt Tensioners – Standard, Multi Stage & Sub-Sea
• BOLTITE Hydraulic Power Pack
• PETRON Hydraulic Bolt Tensioner Pumps
• SIMPLEX Hydraulic Torque Wrench Pumps
• REHOBOT Hand Pumps
• PRECISION INSTRUMENTS Manual Torque
• EQUALIZER Flange Spreading & Alignment Tools
• FASTORQ Nut Splitters
• Bolt-Nut Protection Caps
• Bolt Elongation Measuring Instrument
• In-situ machinery
• BOLTITE Cold Pipe Cutters
• BOLTITE Flange Facing Machines
• BOLTITE Milling Machines
• BOLTITE Boring Machines
• CENGAR Pneumatic Air Saws
• Leak Sealing Solutions
• SEAL-TITE Sealing Compounds
• Bolts and Nuts, Gaskets, etc.
 Contact Us

Kindly Send Enquiries To:

Email: info@petracarbon.co.th

Petracarbon (Thailand) Co., Ltd.

Bangkok Office
1258/31 Riverview Place Building A,
5th Floor Rama 3 Road, Chongnonsee,
Yannawa Bangkok 10120 Thailand
Tel : +66 2 683 0077
Fax: +66 2 683 0880

Rayong Office Yard

39/3 Moo 4, Sai 36 Road T. Tabma A.
Muang Rayong 21000 Thailand
Tel: +66 38 680 597/8
Fax: +66 38 680 599

We look forward to be of service to you