Beruflich Dokumente
Kultur Dokumente
Index
F1 Recall System
1. Recall Procedures
Product Recall Program
CFIA Notification Format RC - 1
Recalled Product Information Record RC - 2
Recall product Customer Distribution Record RC - 3
Recall Notification Form RC - 4
Recall Return Postcard RC - 5
Notice from Distribution Center to Retailer Form RC - 6
Recall Summary and Evaluation RC - 7
Recall Procedures Checklist RC - 8
Recall Notice Retail Stores RC - 9
Recall Notice Customer Service Representative Form RC - 10
Press Release – Foodborne Illness RC-11
Health Hazard Alert RC - 12
Product Return Slip RC - 13
Press Release – Allergens RC - 14
Mock Recall Procedure
Mock Recall Results RC – 15
Recall Review RC-16
Crises Management Log RC-17
4. Distribution Contact
5. Product List
7. Supplier List
2
Product Recall Program
Introduction
Product recall is indicated when a product may represent a health hazard to the consumer. The
procedures implemented should effectively remove the product from circulation to prevent its
consumption. The product recall procedures should be undertaken by the processor in an efficient
and speedy manner.
Definitions
Product Recall
A company’s correction in the field or removal from the market place and distribution channels of
products which are subject to regulatory action under the Canadian Food Inspection Agency
(CFIA). Product recall is an efficient and effective means of removing sizeable quantities of
products from the market place.
Market Withdrawal
A company’s removal or correction of distributed products involving no violation or a minor
violation of the Canadian Food Inspection Agency.
Product Recovery
A company’s removal or correction of products that have not left the direct control of the
manufacturer or at primary distributor under the firm’s control. It would be a product recall or
market withdrawal if the product were in distribution channels.
Recall Classifications
Class I
A situation in which there is a reasonable probability that the use of, or exposure to, a volatile
product will cause serious adverse health consequences or death. In a Class I Recall, top priority
must be given to the complete and immediate removal of the recalled products from all levels in
the distribution chain – all the way down to the consumer level.
Class II
A situation in which the use of, or exposure to, a volatile product may cause temporary adverse
health consequences or where the probability of serious adverse health consequences is remote. In
a Class II Recall, products must be removed from all levels in the distribution chain.
Class III
A situation in which the use of, or exposure to, a volatile product is not likely to cause adverse
health consequences. In a Class III Recall, product must be removed from all levels of the
distribution chain.
Once the product is removed from circulation, the recalled product may then be subject to testing,
corrective action to ensure compliance, or destruction, depending on the nature of the problem.
3
Product Recall Program
4
Product Recall Program
A recall committee is set up within the company. Each member has specific
responsibilities and the order of the activities in which they are taken are described below:
Recall Committee:
5
Product Recall Program
RECALL COMMITTEE/ALTERNATES
Recall Coordinator
Recall Coordinator
(Alternate)
HACCP Coordinator
HACCP Coordinator
(Alternate)
Risk Assessment
Risk Assessment
(Alternate)
Plant Manager.
Asst. Plant Manager
(Alternate)
Shipping
Shipping
(Alternate)
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Product Recall Program
Recall Plan
Receive Follow
Is there
complaint normal
a health No complaint
hazard?
procedures
Yes
Stop Notify
Production/ Director of
distribution Operations
HACC
Notify President,
Identify affected senior
product Assess hazard management,
legal counsel
Assemble recall
team
Notify CFIA
Reconcile
Track Inventory
Distribution
Notify
Distributors
Retrieve recalled
Notify Key product
Accounts
Dispose of
Determine recalled
effectiveness product
Review process
and ensure
Terminate
corrective actions
Recall
are complete
7
Product Recall Program
Step 2 – Notify CFIA for classification of recall using the CFIA Notification Format – Form
RC – 1
- Notify President
- Notify Director of Operations
Step 3 – Fill in Press Release RC -11 and fax to Crisis Management Team
8
Product Recall Program
Step 2 – Investigate and gather all records of raw materials, mixing sheets, production
sheets and test results.
Step 6 – Fax Press Release Form RC-11 and Health Hazard Alert Form RC-12 to Crisis
Management Committee on dedicated fax line. The fax number is 483-1692
9
Product Recall Program
Step 1 – Advise recall committee, and senior director of operations of a product recall
Step 2 – Co- ordinate and verify implementation of recall activities and communications.
Complete Recall Procedures Checklist Form RC – 8.
10
Product Recall Program
Canada News Wire 1-604-669-7764 this number is automatically forwarded after hours
to Toronto to ensure 24 hour coverage.
11
Product Recall Program
Step 3 – If the source of the recall may involve malicious contamination – notify Product
Tamper Underwriters and follow instructions.
Step 4 – If the general liability exposures exist in excess of $50,000 notify ____
12
Product Recall Program
Broker:
Liability Underwriters:
Megson Fitzpatrick Inc.
Contact: Ms. Vicki Howe Phone: (250) 595-5212
Fax: (250) 595-2900
Legal Counsel- Liability
13
Product Recall Program
WHAT TO DO IN A CRISIS
Major distributors
Step 1 – Notify stores/customers of the situation prior to the initiation of any recall, if
possible (i.e. every effort will be made to contact customers while the recall procedures
continue).
Step 2 – Send out and collect the following forms from customers involved.
Recall Notification Form RC – 4.
Recall Return Postcard Form RC – 5
Notice from Distribution Center to Retailer Form RC – 6.
Step 3 – Instruct customers as to what state the product must be returned in, how, and
when the product will be picked up. Determine if the replacement product is required,
necessary quantity needed and when replacement product will be available.
Step 4 – Complete and send out Customer Service Rep Form RC –10.
14
Product Recall Program
7
8
9
10
Step 4 – Isolate returned recalled product. Notify Recall committee where the suspect
product is to be held in quarantine.
Step 5 – Product Return Slips are completed and collected upon receipt of returned
recalled product.
15
Product Recall Program
Class I Recall To avoid damaging publicity, it is in the best interest of the company
to notify the insurance company in the event of a Class I Recall.
They will be advised of the situation with accuracy, detail and solid
facts which only then should the information on the Class I Recall be
released to the media.
Class II & III For class II and III, no release to media is necessary
Upon receipt, product would be segregated and evaluated. Quantity received would be
verified against quantity produced and/or distributed. Information would be recorded on
the Product Return Slip.
Termination of Recall
16
Product Recall Program
CFIA
17
RECALL FLOW CHART
HACCP/Director of
External Complaints Operations Investigates & Internal Complaints
Food illness/injury Confirms if there is a Lab Report Production
Product Nonconformance health hazard Reports
HACCP Purchasing
President Production Risk Shipper
Coordinator
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CFIA Notification Format RC-1
Date:
Canadian Food Inspection Agency
This letter is to apprise you that company xyz has initiated removal/correction of one of
our products recently distributed.
A. Product Involved
Identify the product name, size, description and packaging date or code (if
available)
B. Reason for Action
Identify in short, simple, non-legal terms the problem with the product.
Example: Contamination-filth in jar.
C. Evaluation of Risks - Provide a brief description of your health hazard evaluation
setting out your conclusions regarding the harm and probability of harm.
D. Distribution
1. Total amount produced, and where and when the product was produced.
2. The best guess as to the amount of product(s) in distribution channels.
3. The number of accounts sold (and if requested, identify) and the areas of the
country affected.
E. Recall Communications
Provide a copy of the recall communication or proposed recall communication to
be sent to the distribution channels and a copy of any proposed press release.
F. Recall Strategy
Provide a short and distinct statement setting out the recall strategy including such
things as depth of recall and effectiveness checks.
G. Recall Co-ordinator
Provide name, title, telephone number of company official who would be contacted
concerning the recall
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CFIA Notification Format RC-1a
C. Evaluation of Risks
D. Distribution
1. Total amount produced, and where and when the product was produced.
2. The best guess as to the amount of product(s) in distribution channels.
3. The number of accounts sold (and if requested, identify) and the areas of the
country affected.
F. Recall Strategy - Provide a short and distinct statement setting out the recall
strategy including such things as depth of recall and effectiveness checks.
G. Recall Co-ordinator
Name: Title:
Telephone #: Alt. Telephone #:
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Recalled Product Information Record RC-2
Date: Recall Class:
Time: Product Code:
Product Name: Code Date:
Production Date:
Reason for Recall:
21
Recalled Product Customer Distribution Record RC-3
we requests all outside storage facilities and stores to immediately examine existing
inventory and segregate the following product(s):
22
Name of Product Size Product Code Made On Best Before Date Product Received
Date at Store
1
2
3
4
5
We have recently discovered that the above products may show a deficiency, specifically:
(A short description of the reason for the recall)
To fulfill our joint responsibility to our consumer to provide a quality and wholesome food
product, we would request your assistance in the removal of this product from distribution.
1. We request that you remove our products from your inventory and segregate and
hold all products meeting the size and code description in this notice
2. Our representative will contact you to arrange for retrieval of the merchandise and
to issue a credit to you. Arrangements are being made to ship replacement
products to you as soon as possible.
3. Please inform all staff to direct all questions to Company XYZ, Director of
Operations at insert phone number.
Thank you for your cooperation.
Please indicate whether or not you have any of the following products in stock:
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Production Product Product
Yes No Product Size On Hand
Date Received (Quantity)
If you do have stock on hand, we have requested that our customers isolate and
return all of the listed product(s) to ______
Please inform all staff to direct all questions to the _______.
Director of Operations at Insert Phone number.
Please also record the date and time you received this recall notice and fax this document back to _____
Date:__________________________ Time:__________________
Name:__________________________________
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NOTICE FROM DISTRIBUTION CENTER TO RETAILER FORM RC-6
(2) Isolate and hold the above products in storage area or specify pre-designed area.
Our representative will contact you to issue a credit and arrange for disposition.
(3) Fax this notice to Recall Committee @ Company name, phone number
(4) Notify when product is ready for pick-up or disposal. PRODUCT MUST BE
RETURNED IN ORIGINAL CONTAINERS AND IN A REFRIGERATED STATE.
Yes No
1. Did you receive notification of the recall of ?
2. Did your firm receive shipments of the product being recalled?
3. Do you currently have any of the recalled product of hand?
4. Have you been contacted by representatives of ____
concerning disposition of the product?
If you have any questions, please contact insert company name, phone, fax contact
person
25
Recall Summary and Evaluation RC-7
Date Recall initiated:
Date Recall completed:
Product Name:
Product Code:
Code Date:
Product Disposition:
Signature:
Date:
26
RECALL PROCEDURES CHECKLIST RC-8
(including rework)
27
Form RC-9
Retail Order Code UPC Code Product Name/Variety Size Selling Unit Code Case unit code
Please check all inventories of the above products and remove from sale. This recall affects product located in
_____________, British Columbia.
The above codes are being recalled for : . No other code dates of this product are affected.
Please isolate and hold the above products in your back room storage.
A representative will contact you to issue credit and arrange for disposition.
Please inform us of the amount of each individual product line to be returned from your location as soon as possible by:
Faxing to or call and leave message on .
SIGNED: DATE:
Please inform all staff to direct all questions to Director of Operations, insert company name and phone number
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Form: RC-10
Product ____________________________________________
Size ____________________________________________
Reason ____________________________________________
____________________________________________
____________________________________________
Disposition ____________________________________________
____________________________________________
____________________________________________
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F o rm RC - 11
P RE S S R EL E AS E
Company XYZ.
Address
Date:
Company XYZ, Victoria BC, announced today that as a precaution, it is recalling their
which is processed at its Victoria plant because of
in part of the day’s production. No illness has been reported. The
company’s quality assurance personnel found the defect in the
bearing the code number and distributed in .
No other code dates of this product were affected.
The company’s findings and corrective actions were reported to the Canadian Food
Inspection Agency. To prevent future occurrence, Company XYZ. has instituted
improved quality control programs.
This was the first public recall of food products in the history of Company XYZ
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Form RC-12
Health Hazard Alert –(Product Name) may contain (type of bacteria) Bacteria/
Victoria, (Date) -- Canadian Food Inspection Agency and /or Company XYZ, Victoria) is
warning the public not to consume Product “X” (Product Name, Lot #, Model, UPC
Code , Serial #, Code, Packaging), because the product may contain the bacteria
responsible for (Disease) in humans.
Company XYZ Inc. is recalling (Quantity) of (Product Name) which was distributed by
(Distribution Company), through (Specific Stores) across (Province/Country).
Food contaminated with (Type of Bacteria) will not look or smell spoiled. Consumers
should (what to do with violative product).
AUTHORIZATION NO.
31
Person taking the call Date of Claim
NO.
Customer Contact Invoice No. Customer No.
SIGNATURE:
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1. Mock recalls are initiated by HACCP Coordinator. In the instance that a real
recall occurs, the HACCP Coordinator is immediately in contact with the Vice
President and the Recall Co-ordinator.
2. Members of the Recall Team are notified through Recall Co-ordinator and Plant
Managers. This includes appropriate members of sales, production, loss
control and management that are listed on the Recall Team.
4. Procedures for the mock recall follow the same guidelines as listed in the
formal Recall Program. This includes contacting the customer as if it were a
real recall.
A. Verify customer recall procedures are available
B. Each team member review their (and whenever team roles/members
change) responsibilities.
7. Mock Recall results are kept on file by the HACCP group. These records are
kept for customer audits and references areas of needed improvement.
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Form RC – 14
(NAME THE PRODUCT) may cause a serious or life-threatening reaction in persons with
allergies to (NAME THE ALLERGEN).
There have been (NUMBER) of reported illnesses associated with this product.
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Form RC – 15
PRODUCT TO RECALL:
AMOUNT PRODUCED:
AMOUNT IN DISTRIBUTION:
AMOUNT IN INVENTORY:
________________
Form RC-16
Recall Review
35
Attendees:
What actions have been taken to ensure this issue does not reoccur?
36
Name: Position:
Crisis situation:
Signed: Date:
Page of
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Extra
Recall
Forms
38
CUSTOMER CONTACT LIST
39
DISTRIBUTION CONTACTS
40
41
PRODUCT LISTING
42
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