Beruflich Dokumente
Kultur Dokumente
XATS 156 Dd
XA(S) 186 Dd
XAVS 166 Dd
XAHS 186 Dd
XAHS 146 Dd
XATS 156 Dd
XA(S) 186 Dd
XAVS 166 Dd
XAHS 186 Dd
Printed matter N°
2954 2230 02
ATLAS COPCO - PORTABLE AIR DIVISION
11/2006 www.atlascopco.com
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
4
Instruction Manual
English
Instruction Manual
CONTENTS PAGE
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
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Instruction Manual
1.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from
safe, reliable and efficient products. Factors taken into account are among the use of non-original parts and for modifications, additions or conversions
others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate, stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Atlas Copco equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Care shall be taken to avoid damage to safety valves and other pressure-
This is a skilled specialist sent by the manufacturer or its agent to perform relief devices, especially to avoid plugging by paint, oil coke or dirt
complex repairs or modifications to the equipment. accumulation, which could interfere with the functioning of the device.
In general it is recommended that not more than two people operate the unit, 10 Pressure and temperature gauges shall be checked regularly with regard
more operators could lead to unsafe operating conditions. Take necessary to their accuracy. They shall be replaced whenever outside acceptable
steps to keep unauthorized persons away from the unit and eliminate all tolerances.
possible sources of danger at the unit.
11 Safety devices shall be tested as described in the maintenance schedule
When handling, operating, overhauling and/or performing maintenance or of the instruction manual to determine that they are in good operating
repair on Atlas Copco equipment, the mechanics are expected to use safe condition.
engineering practices and to observe all relevant local safety requirements
12 Mind the markings and information labels on the unit.
and ordinances. The following list is a reminder of special safety directives
and precautions mainly applicable to Atlas Copco equipment. 13 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air.
Processing of any other gas requires additional safety precautions typical to 14 Keep the work area neet. Lack of order will increase the risk of
the application and are not included herein. accidents.
Neglecting the safety precautions may endanger people as well as 15 When working on the unit, wear safety clothing. Depending on the kind
environment and machinery: of activities these are: safety glasses, ear protection, safety helmet
- endanger people due to electrical, mechanical or chemical influences, (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger the environment due to leakage of oil, solvents or other wear the hair long and loose (protect long hair with a hairnet), or wear
substances, loose clothing or jewelry.
- endanger the machinery due to function failures. 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
All responsibility for any damage or injury resulting from neglecting these because they are inflammable substances. Do not smoke or approach
precautions or by non-observance of ordinary caution and due care required with naked flame when handling such substances. Keep a fire-
in handling, operating, maintenance or repair, also if not expressly extinguisher in the vicinity.
mentioned in this instruction manual, is disclaimed by Atlas Copco.
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- ascertain that the pressure vessel(s) is (are) depressurized, considerably extends the intervals for cleaning the air intake filters and
- check the towbar, the brake system and the towing eye. Also check the cores of the coolers.
the coupling of the towing vehicle,
4 Close the compressor air outlet valve before connecting or
- check the towing and brake capability of the towing vehicle,
disconnecting a hose. Ascertain that a hose is fully depressurized before
- check that the towbar, jockey wheel or stand leg is safely locked in
disconnecting it. Before blowing compressed air through a hose or air
the raised position,
line, ensure that the open end is held securely, so that it cannot whip and
- ascertain that the towing eye can swivel freely on the hook,
cause injury.
- check that the wheels are secure and that the tyres are in good
condition and inflated correctly, 5 The air line end connected to the outlet valve must be safeguarded with
- connect the signalisation cable, check all lights and connect the a safety cable, attached next to the valve.
pneumatic brake couplers, 6 No external force may be exerted on the air outlet valves, e.g. by pulling
- attach the safety break-away cable or safety chain to the towing on hoses or by installing auxiliary equipment directly to a valve, e.g. a
vehicle, water separator, a lubricator, etc. Do not step on the air outlet valves.
- remove wheel chocks, if applied, and disengage the parking brake.
7 Never move a unit when external lines or hoses are connected to the
2 To tow a unit use a towing vehicle of ample capacity. Refer to the outlet valves, to avoid damage to valves, manifold and hoses.
documentation of the towing vehicle.
8 Do not use compressed air from any type of compressor, without taking
3 If the unit is to be backed up by the towing vehicle, disengage the extra measures, for breathing purposes as this may result in injury or
overrun brake mechanism (if it is not an automatic mechanism). death. For breathing air quality, the compressed air must be adequately
4 Never exceed the maximum towing speed of the unit (mind the local purified according to local legislation and standards. Breathing air must
regulations). always be supplied at stable, suitable pressure.
5 Place the unit on level ground and apply the parking brake before 9 Distribution pipework and air hoses must be of correct diameter and
disconnecting the unit from the towing vehicle. Unclip the safety break- suitable for the working pressure. Never use frayed, damaged or
away cable or safety chain. If the unit has no parking brake or jockey deteriorated hoses. Replace hoses and flexibles before the lifetime
wheel, immobilize the unit by placing chocks in front of and/or behind expires. Use only the correct type and size of hose end fittings and
the wheels. When the towbar can be positioned vertically, the locking connections.
device must be applied and kept in good order. 10 If the compressor is to be used for sand-blasting or will be connected to
6 To lift heavy parts, a hoist of ample capacity, tested and approved a common compressed-air system, fit an appropriate non-return valve
according to local safety regulations, shall be used. (check valve) between compressor outlet and the connected sand-
blasting or compressed-air system. Observe the right mounting position/
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
direction.
have stress in line with their design load axis. The capacity of a lifting
device diminishes when the lifting force is applied at an angle to its load 11 Before removing the oil filler plug, ensure that the pressure is released
axis. by opening an air outlet valve.
8 For maximum safety and efficiency of the lifting apparatus all lifting 12 Never remove a filler cap of the cooling water system of a hot engine.
members shall be applied as near to perpendicular as possible. If Wait until the engine has sufficiently cooled down.
required, a lifting beam shall be applied between hoist and load. 13 Never refill fuel while the unit is running, unless otherwise stated in the
9 Never leave a load hanging on a hoist. Atlas Copco Instruction Book. Keep fuel away from hot parts such as air
outlet pipes or the engine exhaust. Do not smoke when fuelling. When
10 A hoist has to be installed in such a way that the object will be lifted
fuelling from an automatic pump, an earthing cable should be connected
perpendicular. If that is not possible, the necessary precautions must be
to the unit to discharge static electricity. Never spill nor leave oil, fuel,
taken to prevent load-swinging, e.g. by using two hoists, each at
coolant or cleansing agent in or around the unit.
approximately the same angle not exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in
for combustion, the engine power will be reduced.
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Instruction Manual
14 All doors shall be shut during operation so as not to disturb the cooling 1.5 SAFETY DURING MAINTENANCE AND REPAIR
air flow inside the bodywork and/or render the silencing less effective.
A door should be kept open for a short period only e.g. for inspection or
adjustment. Maintenance, overhaul and repair work shall only be carried out by
adequately trained personnel; if required, under supervision of someone
15 Periodically carry out maintenance works according to the maintenance qualified for the job.
schedule.
1 Use only the correct tools for maintenance and repair work, and only
16 Stationary housing guards are provided on all rotating or reciprocating tools which are in good condition.
parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have 2 Parts shall only be replaced by genuine Atlas Copco replacement parts.
been removed, before the guards are securely reinstalled. 3 All maintenance work, other than routine attention, shall only be
17 Noise, even at reasonable levels, can cause irritation and disturbance undertaken when the unit is stopped. Steps shall be taken to prevent
which, over a long period of time, may cause severe injuries to the inadvertent starting. In addition, a warning sign bearing a legend such as
nervous system of human beings. ”work in progress; do not start” shall be attached to the starting
When the sound pressure level, at any point where personnel normally equipment.
has to attend, is: On engine-driven units the battery shall be disconnected and removed or
the terminals covered by insulating caps.
- below 70 dB(A): On electrically driven units the main switch shall be locked in open
no action needs to be taken, position and the fuses shall be taken out. A warning sign bearing a
- above 70 dB(A): legend such as ”work in progress; do not supply voltage” shall be
noise-protective devices should be provided for people continuously attached to the fuse box or main switch.
being present in the room, 4 Before dismantling any pressurized component, the compressor or
- below 85 dB(A): equipment shall be effectively isolated from all sources of pressure and
no action needs to be taken for occasional visitors staying a limited the entire system shall be relieved of pressure. Do not rely on non-return
time only, valves (check valves) to isolate pressure systems. In addition, a warning
sign bearing a legend such as ”work in progress; do not open” shall be
- above 85 dB(A): attached to each of the outlet valves.
room to be classified as a noise-hazardous area and an obvious
warning shall be placed permanently at each entrance to alert people 5 Prior to stripping an engine or other machine or undertaking major
entering the room, for even relatively short times, about the need to overhaul on it, prevent all movable parts from rolling over or moving.
wear ear protectors, 6 Make sure that no tools, loose parts or rags are left in or on the machine.
- above 95 dB(A): Never leave rags or loose clothing near the engine air intake.
the warning(s) at the entrance(s) shall be completed with the 7 Never use flammable solvents for cleaning (fire-risk).
recommendation that also occasional visitors shall wear ear
protectors, 8 Take safety precautions against toxic vapours of cleaning liquids.
- above 105 dB(A): 9 Never use machine parts as a climbing aid.
special ear protectors that are adequate for this noise level and the 10 Observe scrupulous cleanliness during maintenance and repair. Keep
spectral composition of the noise shall be provided and a special away dirt, cover the parts and exposed openings with a clean cloth,
warning to that effect shall be placed at each entrance. paper or tape.
18 Insulation or safety guards of parts the temperature of which can be in 11 Never weld on or perform any operation involving heat near the fuel or
excess of 80 °C (175 °F) and which may be accidentally touched by oil systems. Fuel and oil tanks must be completely purged, e.g. by
personnel shall not be removed before the parts have cooled to room steam-cleaning, before carrying out such operations. Never weld on, or
temperature. in any way modify, pressure vessels. Disconnect the alternator cables
19 Never operate the unit in surroundings where there is a possibility of during arc welding on the unit.
taking in flammable or toxic fumes. 12 Support the towbar and the axle(s) securely if working underneath the
20 If the working process produces fumes, dust or vibration hazards, etc., unit or when removing a wheel. Do not rely on jacks.
take the necessary steps to eliminate the risk of personnel injury. 13 Do not remove any of, or tamper with, the sound-damping material.
21 When using compressed air or inert gas to clean down equipment, do so Keep the material free of dirt and liquids such as fuel, oil and cleansing
with caution and use the appropriate protection, at least safety glasses, agents. If any sound-damping material is damaged, replace it to prevent
for the operator as well as for any bystander. Do not apply compressed the sound pressure level from increasing.
air or inert gas to your skin or direct an air or gas stream at people. 14 Use only lubricating oils and greases recommended or approved by
Never use it to clean dirt from your clothes. Atlas Copco or the machine manufacturer. Ascertain that the selected
22 When washing parts in or with a cleaning solvent, provide the required lubricants comply with all applicable safety regulations, especially with
ventilation and use appropriate protection such as a breathing filter, regard to explosion or fire-risk and the possibility of decomposition or
safety glasses, rubber apron and gloves, etc. generation of hazardous gases. Never mix synthetic with mineral oil.
23 Safety shoes should be compulsory in any workshop and if there is a 15 Protect the engine, alternator, air intake filter, electrical and regulating
risk, however small, of falling objects, wearing of a safety helmet should components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
be included. 16 When performing any operation involving heat, flames or sparks on a
24 If there is a risk of inhaling hazardous gases, fumes or dust, the machine, the surrounding components shall first be screened with non-
respiratory organs must be protected and depending on the nature of the flammable material.
hazard, so must the eyes and skin. 17 Never use a light source with open flame for inspecting the interior of a
25 Remember that where there is visible dust, the finer, invisible particles machine.
will almost certainly be present too; but the fact that no dust can be seen
is not a reliable indication that dangerous, invisible dust is not present in
the air.
26 Never operate the unit at pressures or speeds below or in excess of its
limits as indicated in the technical specifications.
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
18 When repair has been completed, the machine shall be barred over at 1.7 SPECIFIC SAFETY PRECAUTIONS
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors Batteries
when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
electrical connection(s) or switch gear, to check that the oil pump and 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
the fan function properly. hits your eyes, and which can cause burns if it contacts your skin.
19 Maintenance and repair work should be recorded in an operator’s Therefore, be careful when handling batteries, e.g. when checking the
logbook for all machinery. Frequency and nature of repairs can reveal charge condition.
unsafe conditions. 2 Install a sign prohibiting fire, open flame and smoking at the post where
20 When hot parts have to be handled, e.g. shrink fitting, special heat- batteries are being charged.
resistant gloves shall be used and, if required, other body protection 3 When batteries are being charged, an explosive gas mixture forms in the
shall be applied. cells and might escape through the vent holes in the plugs.
21 When using cartridge type breathing filter equipment, ascertain that the Thus an explosive atmosphere may form around the battery if
correct type of cartridge is used and that its useful service life is not ventilation is poor, and can remain in and around the battery for several
surpassed. hours after it has been charged. Therefore:
22 Make sure that oil, solvents and other substances likely to pollute the - never smoke near batteries being, or having recently been, charged,
environment are properly disposed of. - never break live circuits at battery terminals, because a spark usually
23 Before clearing the unit for use after maintenance or overhaul, check occurs.
that operating pressures, temperatures and speeds are correct and that 4 When connecting an auxiliary battery (AB) in parallel to the unit battery
the control and shutdown devices function correctly. (CB) with booster cables: connect the + pole of AB to the + pole of CB,
then connect the - pole of CB to the mass of the unit. Disconnect in the
reverse order.
Safety valves
All adjustments or repairs are to be done by an authorized representative of
the valve supplier (see maintenance schedule 4.2).
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Instruction Manual
2. LEADING PARTICULARS
2.1 DESCRIPTION OF SAFETY PICTOGRAMS USED IN – Regulation
THIS MANUAL The compressor is provided with a continuous regulating system and
a blow-down valve which is integrated in the unloader assembly. The
valve is closed during operation by air receiver pressure and opens by
This symbol draws your attention to dangerous air receiver pressure via the compressor element when the compressor
situations. The operation concerned may endanger is stopped.
persons and cause injuries. When the air consumption increases, the air receiver pressure will
decrease and vice versa.
This symbol is followed by supplementary information. This receiver pressure variation is sensed by the regulating valve
which, by means of control air to the unloader and engine speed
regulator, matches the air output to the air consumption. The air
receiver pressure is maintained between the pre-selected working
pressure and the corresponding unloading pressure.
– Cooling system
The engine is equipped with a liquid cooler and intercooler. All
compressors are equipped with an oil cooler.
The cooling air is generated by a fan, driven by the engine.
– Safety devices
A thermal shut-down switch protects the compressor against
overheating. The air receiver is provided with a safety valve.
The engine is equipped with low oil pressure and high coolant
temperature shut-down switches and a coolant level switch.
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
Warning!
Electrocution hazard.
Part under pressure.
Atlas Copco mineral engine oil. Do not run the motor with open doors.
Hours, time.
Runlamp.
Rotation direction.
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Instruction Manual
(OC)
(FF2)
(FF1)
00
00 (SN)
(DPOC)
(OFE)
(FT)
(DSE)
(AFE)
(AOV)
(VV)
(OLG) (FC1)
(OFCE) (VV)
(FC2)
(CE) (CP) (FLG)
Fig. 2.2 Main parts of XAHS 146 Dd, XATS 156 Dd and XA(S) 186 Dd with some options
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
(FC3)
(CLS) (IC)
(A) (CT)
(S) (FC1)
(E) (VIE)
(AFCE) (CC)
(VICE) (F)
(SV) (EP) (SL)
(RV)
(AR) (TB)
(FP1) (BH)
(MPV)
(OC)
(FF2)
(FF1)
00
00
(SN)
(DPOC)
(OFE)
(FT)
(DSE)
(AOV) (AFE)
(OLG)
(OFCE) (VV)
(FC2)
(FLG)
(CE) (CP)
Fig. 2.3 Main parts of XAVS 166 Dd and XAHS 186 Dd with some options
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Instruction Manual
(VV)
(AFE) (VI)
(SC)
(LV) (VV)
(RV)
(PG)
(FR) (SV)
AFCE Air Filter (compr. element) DP Drain Plug OF Oil Filter TS Temperature Switch
AFE Air Filter (engine) E Engine OLG Oil Level Gauge UA Unloader Assembly
AOV Air Outlet Valves F Fan OS Oil Separator UV Unloader Valve
AR Air Receiver FP Filler Plug PG Pressure Gauge VH Vent Hole
BDV Blow Down Valve FR Flow Restrictor RV Regulating Valve VI Vacuum Indicator
BOV Blow Off Valve LV Loading Valve SC Safety Cartridge (option) VV Vacuator Valve
CE Compressor Element MPV Minimum Pressure Valve SL Scavenge Line
CH Coupling Housing NRV Non Return Valve SR Speed Regulator
CV Check Valve OCCE Oil Cooler (compr. elem.) SV Safety Valve
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
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Instruction Manual
2.8.1 CIRCUIT DIAGRAM FOR XAHS 146 DD, XATS 156 DD AND XA(S) 186 DD
All compressors are equipped with a negative earthed system.
B6 Fuel Level Sensor M1 Starter Motor S5 Engine Low Oil Pressure Switch
F1 Circuit Breaker N4 Control Module S7 Overspeed Control Test Switch
G1 Battery 12V N5 Overspeed Control Module S8 Push Button
G2 Charging Alternator P1 Hourmeter S9 Coolant Level Switch
K0 Starter Solenoid P2 Glowplug X1 Module Connector
K5 Auxiliary Starter Relay P3 Fuel Level Gauge Y1 Fuel Stop Solenoid
K6 Cold Start Relay S3 Compressor Temperature Switch Y2 Excess Fuel Provider
K9 Overspeed Relay S4 Engine Temperature Switch Y3 Overspeed Solenoid
Note:
For correct functioning of the module, the dip switches at the back of the module should be positioned as follows
Not used
Preheat-Coldstart
Low fuel level
Low coolant level
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
B6 Fuel Level Sensor M1 Starter Motor S5 Engine Low Oil Pressure Switch
F1 Circuit Breaker N4 Control Module S7 Overspeed Control Test Switch
G1 Battery 12V N5 Overspeed Control Module S8 Push Button
G2 Charging Alternator P1 Hourmeter S9 Coolant Level Switch
K0 Starter Solenoid P2 Glowplug X1 Module Connector
K5 Auxiliary Starter Relay P3 Fuel Level Gauge Y1 Fuel Stop Solenoid
K6 Cold Start Relay S3 Compressor Temperature Switch Y2 Excess Fuel Provider
K9 Overspeed Relay S4 Engine Temperature Switch Y3 Overspeed Solenoid
Note:
For correct functioning of the module, the dip switches at the back of the module should be positioned as follows
Not used
Preheat-Coldstart
Low fuel level
Low coolant level
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Instruction Manual
3. OPERATING INSTRUCTIONS
3.1 PARKING, TOWING AND LIFTING INSTRUCTIONS
Attention: (2)
(2)
– Before putting the compressor in to use, check the brake system
as described in section 5.6. Fig. 3.3 Parking position of jockey wheel
– After the first 100 km travel - Yearly or every 5000 km:
– Check and retighten the wheel nuts and towbar bolts to the
specified torque. See section 3.1.3 and section 8.1.
– Check the brake adjustment. See section 5.6.
(4)
3.1.2 TOWING INSTRUCTIONS
Fig. 3.1 Non-adjustable towbar with standard support leg without brakes
(3)
(4)
(7)
(4)
19
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
(B)
(A)
(3)
(2)
Fig. 3.8 Lifting eye
(1)
When lifting the compressor, the hoist has to be placed in such a
way that the compressor, which must be placed level, will be lifted
vertically. Keep lifting acceleration and retardation within safe
limits.
Fig. 3.7 Height adjustment
Preferably use the lifting eye (1) herefore open the small door (2).
X X X MA [Nm] ”A“ [mm] ”B“ [N] Lifting acceleration and retardation must be kept
ZV 2000 250 - 300 600 420 - 500 within safe limits (max. 2g).
ZV 2500 350 - 400 600 580 - 660 Helicopter lifting is not allowed.
Lifting is not allowed when the unit is running.
– Tighten locking nut (2) by hand first. 1. Before initial start-up, prepare battery for operation if not already
– Secondly tighten locking nut (2) with a tightening torque done. See section 4.8.
corresponding to table 1 (Fig. 3.8). With an extension tube (3) 2. With the compressor standing level, check the level of the engine
(”A“ corresponding to table 1) and handforce (”B“ oil. Add oil, if necessary, to the upper mark on dipstick. Consult
corresponding to table 1) easy tightening is possible. the Engine Operation Manual for the type and viscosity grade of
– Fix locking nut (2) with spring pin (1). the engine oil.
3. Check the level of the compressor oil. The pointer of oil level
gauge (Fig. 2.4, OLG) should register in the green range. Add oil
Attention: if necessary. See section 4.3 for the oil to be used.
– Height adjustment should be undertaken on levelled ground and
in coupled condition. Before removing oil filler plug (Fig. 2.4, FP), ensure
that the pressure is released by opening an air outlet
– When readjusting, make sure that the front point of the towbar is valve.
horizontal to the coupling point.
– Before starting a trip, ensure that the adjustment shaft is secure,
so that the stability and safety is guaranteed while driving. If 4. Check that the fuel tank contains sufficient fuel. Top up, if
necessary tighten the locking nut (2) corresponding to table 1 necessary. Consult the Engine Operation Manual for the type of
(Fig. 3.8). fuel.
5. Drain any water and sediment from the fuel filter until clean fuel
flows from the drain cock.
6. Press vacuator valves (Fig. 2.4, VV) of the air filters to remove
dust.
7. Check the air filter vacuum indicators (Fig. 2.4, VI). If the yellow
piston reaches the red marked service range, replace the filter
element. Reset the indicator by pushing the reset button.
8. Open air outlet valve to allow air flow to the atmosphere.
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Instruction Manual
3.3 STARTING/STOPPING
000 0 (F1)
Make sure the fuel tank is filled up. Fault situations and protective devices (Also refer to chapter 6.
Problem Solving):
Before starting, first operate the circuit breaker button (F1) at the right
side of the control panel (open right-hand service door first). – The starter motor is protected against prolonged starting.
(max. cranking time: 20 sec. (60 sec. for XAHS 186 Dd)).
To start, the start/stop button (S) is switched to position ”I”, the green
fuel ON lamp (H1), the red charge indication lamp (H3) and preheat – A fault which occurs with the engine, either alternator voltage
lamp (H2) go on (preheat lamp only, if ”cold start” option is installed). (too low), coolant temperature too high, oil pressure too low or
After preheating, the preheat lamp goes out. Push the start/stop button fuel level too low will always and immediately cause the engine
in position ” ”. 20 sec. (60 sec. for XAHS 186 Dd) cranking, 1 min. to cut out and one of the control lamps H3, H5, H6, H7 or H8 to
rest (= a cycle). Max. 3 cycles are allowed. The starter motor will set light up.
the engine in motion. Lamps H1 and H3 will go out as soon as the – When the outlet temperature of the element becomes too high, a
engine has been started. After the start/stop button is released, it thermocontact will also switch off the unit immediately.
automatically springs back to position ”I”. Control lamp H4 will light up.
Run the engine a few minutes at no-load to warm up. – The control lamps will remain on untill the unit has been reset
(start button switched to position ”0”).
When the engine is running smoothly, press loading valve (LV) and
release as soon as pressure starts to build up.
Shutting down is simply done by pushing the start button in the ”0”
position.
The control panel in addition indicates receiver pressure (PG) and
accumulated operating hours (P1).
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
4. MAINTENANCE
4.1 USE OF SERVICE PAKS
Service Paks include all genuine parts needed for normal maintenance
of both compressor and engine.
Service Paks minimize downtime and keep your maintenance budget
low.
Order Service Paks at your local Atlas Copco dealer.
22
Instruction Manual
Service Paks
XAHS 146 Dd 2912 4473 05 2912 4475 06
XATS 156 Dd - XA(S) 186 Dd 2912 4473 05 2912 4476 06
XAVS 166 Dd - XAHS 186 Dd 2912 4474 05 2912 4477 06
Engine oil level Check
Compressor oil level Check
Coolant level (3) Check
Coolant (7) Analysis Analysis
Air filter vacuator valves Empty
Fuel filter water drain Drain
Air intake vacuum indicators Check
Electrolyte level and terminals of battery Check Check Check
Tyre pressure Check Check Check
Leaks in air-, oil- or fuel system Check Check Check
Coolers (Oil, Coolant, Inter-) Clean Clean
Engine minimum and maximum speeds Check Check Check
Torque of wheel nuts Check Check Check
Brake system (if installed) Check/Adjust Check/Adjust Check/Adjust
Safety valve Test
Door hinges Grease Grease
Coupling head and all its moving parts / shaft Grease Grease
Joints of height adjustment adjustable towbar Check Grease Grease
Shutdown switches Check
Pressure drop over separator element (2) Measure Replace (6)
Fan V-belts (3) Adjust Adjust
Fuel tank Clean Clean
Compressor oil Change
Compressor oil filter Replace
Air filter elements (1) Replace
Safety cartridges (1) (option) Replace
Engine oil (3) (4) Change Change
Engine oil filter (3) Replace Replace
Fuel filter (3) (5) Replace
Fuel prefilter (3) Replace Replace
Engine inlet and outlet valves (3) Adjust (3)
PD/QD filter (option) Replace
(1) More frequently when operating in a dusty environment. (6) Clean retainer when replacing element.
(2) Replace the element when the pressure drop exceeds 0.8 bar. (7) The following part numbers can be ordered from Atlas Copco to
(3) Every 1500 hours. Refer to the Deutz operation manual. check on inhibitors and freezing point:
(4) 500 hours only valid when using PAROIL SAE 15 W 40. 2913 0028 00: Refractometer
2913 0029 00: pH-meter
(5) In case of poor fuel quality, replace fuel filter more frequently.
Keep the bolts of the housing, the lifting eye, the towbar and the axle securely tightened.
Refer to section 8. ’Technical specifications’ and section 3.1.3 for the torque values.
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
PAROIL provides wear protection under extreme conditions. Never mix synthetic with mineral oil.
Powerful oxidation resistance, high chemical stability and rust-
Remark:
inhibiting additives help reduce corrosion, even within engines left
When changing from mineral to synthetic oil (or the
idle for extended periods.
other way around), you will need to do an extra rinse:
PAROIL contains high quality anti-oxidants to control deposits,
After doing the complete change procedure to synthetic
sludge and contaminants that tend to build up under very high
oil, run the unit for a few minutes to allow good and
temperatures.
complete circulation of the synthetic oil. Then drain the
PAROIL's detergent additives keep sludge forming particles in a fine
synthetic oil again and fill again with new synthetic oil.
suspension instead of allowing them to clog your filter and accumulate
To set correct oil levels, proceed as in normal
in the valve/rocker cover area.
instruction.
PAROIL releases excess heat efficiently, whilst maintaining excellent
bore-polish protection to limit oil consumption.
PAROIL has an excellent Total Base Number (TBN) retention and 4.4 OIL LEVEL CHECK
more alkalinity to control acid formation.
PAROIL prevents Soot build-up Never mix oils of different brands or types.
PAROIL is optimized for the latest low emission EURO -3 & -2, EPA Use only non-toxic oils where there is a risk of inhaling
TIER II & III engines running on low sulphur diesel for lower oil and delivered air.
fuel consumption.
PAROIL 5W30 is a Synthetic ultra high performance diesel engine oil
4.4.1 CHECK ENGINE OIL LEVEL
with a high viscosity- index. Atlas Copco PAROIL 5W30 is designed
to provide excellent lubrication from start-up in temperatures as low Consult also the Engine Operation Manual for the oil specifications,
as -25°C. viscosity recommendations and oil change intervals.
PAROIL 15W40 is a mineral based high performance diesel engine oil See schedule.
with a high viscosity- index. Atlas Copco PAROIL 15W40 is designed Check engine oil level according to the instructions in the Engine
to provide a high level of performance and protection in 'standard' Operation Manual and top up with oil if necessary.
ambient conditions as from -15°C.
*
If you want to use another brand of oil, consult the
Engine Operation Manual.
**
It is strongly recommended to use Atlas Copco branded
lubrication oils for both compressor and engine. If you
want to use another brand of oil, consult Atlas Copco.
24
Instruction Manual
4.4.2 CHECK COMPRESSOR OIL LEVEL 4.5.2 COMPRESSOR OIL AND OIL FILTER CHANGE
The quality and the temperature of the oil determine the oil change
interval.
The prescribed interval (see section 4.2) is based on an oil temperature
of up to 100 °C and normal operating conditions.
When operating in high ambient temperatures, in very dusty or high
humidity conditions, it is recommended to change the oil more
frequently.
(1) 1. Run the compressor until warm. Close the outlet valve(s) (5) and
stop the compressor. Wait until the pressure is released through
the automatic blow-down valve. Unscrew the oil filler plug (2) one
turn. This uncovers a vent hole, which permits any pressure in the
system to escape.
2. Drain the oil by removing all relevant drain plugs. Drain plugs are
located at the air receiver, compressor element and compressor oil
cooler. Catch the oil in a drain pan. Screw out the filler plug to
speed up draining. Tighten the plugs after draining.
3. Remove the oil filter (3), e.g. by means of a special tool. Catch
(3) the oil in a drain pan.
Fig. 4.1 Check compressor oil level
4. Clean the filter seat on the manifold, taking care that no dirt drops
With the unit standing level, check the level of the compressor oil. The into the system. Oil the gasket of the new filter element. Screw it
pointer of the oil level gauge (1) must register in the upper extremity into place until the gasket contacts its seat, then tighten one half
of the green range. Add oil if necessary. turn only.
Before removing oil filler plug (2), ensure that the 5. Fill the air receiver until the pointer of the oil level gauge (4)
pressure is released by opening an air outlet valve (3). registers in the upper extremity of the green range. Take care that
no dirt drops into the system. Reinstall and tighten the filler plug.
6. Run the unit at no load for a few minutes to circulate the oil and
4.5 OIL AND OIL FILTER CHANGE to evacuate the air trapped in the oil system.
7. Stop the compressor. Let the oil settle for a few minutes. Check
4.5.1 ENGINE OIL AND OIL FILTER CHANGE that the pressure is released by opening an air outlet valve (5).
Screw out filler plug (2) and add oil until the pointer of the oil level
gauge (4) again registers in the upper extremity of the green range.
Reinstall and tighten the filler plug.
(2)
00
00
(4)
(5)
(3) (1)
25
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
PARCOOL EG is a ready to use Ethylene Glycol based coolant, It is recommended that topping up of the cooling system is always done
premixed in an optimum 50/50 dilution ratio, for antifreeze protection with PARCOOL EG.
guaranteed to -40°C (-40°F).
Because PARCOOL EG inhibits corrosion, deposit formation is
minimized. This effectively eliminates the problem of restricted flow
through the engine coolant ducts and the radiator, minimizing the risk
for engine overheating and possible failure.
It reduces water pump seal wear and has excellent stability when
subjected to sustained high operating temperatures.
PARCOOL EG is free of nitride and amines to protect your health and
the environment. Longer service life reduces the amount of coolant
produced and needing disposal to minimise environmental impact.
26
Instruction Manual
Never remove the cooling system filler cap while – Verify if the engine cooling system is in a good condition (no
coolant is hot. leaks, clean,...).
The system may be under pressure. Remove the cap – Check the condition of the coolant.
slowly and only when coolant is at ambient – If the condition of the coolant is outside the limits, the complete
temperature. A sudden release of pressure from a coolant should be replaced (see section 4.6.8 Replacing the
heated cooling system can result in personal injury coolant).
from the splash of hot coolant.
– Always top-up with PARCOOL EG Concentrate / PARCOOL
EG.
In order to guarantee the lifetime and quality of the product, thus to
optimise engine protection, regular coolant-condition-analysis is – Topping up the coolant with water only, changes the
advisable. concentration of additives and is therefore not allowed.
27
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
6,0
5,5 1
5,0 2
4,5
4,0
Top-up volume (liter)
3,5
3
3,0
2,5
2,0
4
1,5
1,0
0,5
5
0,0
4 5 6 7 8 9 10 11 12 13 14 15 16
Engine coolant capacity (liter)
28
Instruction Manual
25,0
22,5 1
20,0 2
17,5
Top-up volume (liter)
15,0 3
12,5
10,0
4
7,5
5,0
2,5
5
0,0
4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84
Engine coolant capacity (liter)
29
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
Drain
– Completely drain the entire cooling system.
(3)
– Used coolant must be disposed or recycled in accordance with (2)
laws and local regulations.
(1)
Flush
– Flush twice with clean water. Used coolant must be disposed or
recycled in accordance with laws and local regulations.
– From the Atlas Copco Instruction book, determine the amount of
PARCOOL EG required and pour into the radiator top tank.
– It should be clearly understood that the risk for contamination is
reduced in case of proper cleaning.
– In case a certain content of ‘other’ coolant remains in the system,
the coolant with the lowest properties influences the quality of
the ‘mixed’ coolant.
Fill
– To assure proper operation and the release of trapped air, run the
engine until normal engine operation temperature is reached.
Turn off the engine and allow to cool.
– Recheck coolant level and add if necessary.
In case of a mix of different coolant products this type Fig. 4.3 Compressor oil cooler (1), engine coolant cooler (2) and engine
of measurement might provide incorrect values. oil cooler (3)
Keep the coolers (1), (2) and (3) clean to maintain the cooling
efficiency.
30
Instruction Manual
4.8.1 ELECTROLYTE
4.10 SERVICE PAKS
Read the safety instructions carefully. A Service Pak is a collection of parts to be used for a specific
maintenance measure.
Electrolyte in batteries is a sulphuric acid solution in distilled water. It guarantees that all necessary parts are replaced at the same time
keeping down time to a minimum.
The solution must be made up before being introduced into the
battery. The order number of the Service Paks are listed in the Atlas Copco
Parts List.
Before and after charging a battery, always check the electrolyte 4.12 COMPRESSOR ELEMENT OVERHAUL
level in each cell; if required, top up with distilled water only. When
charging batteries, each cell must be open, i.e. plugs and/or cover When a compressor element is due for overhaul, it is recommended
removed. to have it done by Atlas Copco. This guarantees the use of genuine
parts and correct tools with care and precision.
Use a commercial automatic battery charger according
to its manufacturer’s instructions.
Apply with preference the slow charging method and adjust the
charge current according to the following rule of thumb:
4.13 LIABILITY
battery capacity in Ah divided by 20 gives safe charging current in
Amp. The manufacturer does not accept any liability for any damage arising
from the use of non-original parts and for modifications, additions or
conversions made without the manufacturer’s approval in writing.
4.8.4 BATTERY MAINTENANCE
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XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
(AFCE) (VI)
(SC)
(VV)
(AFE) (VI)
(SC)
(LV) (VV)
(RV)
(PG)
(FR) (SV)
The working pressure is determined by the tension of the spring in the To adjust the normal working pressure, proceed as follows:
regulating valve (RV). This tension can be increased to raise the
1. Start and warm up the engine (see section 3.3).
pressure and decreased to lower it by turning the adjusting wheel
clockwise and anti-clockwise respectively. 2. With the outlet valves (AOV) closed, loosen the regulating valve’s
lock nut and adjust the regulating valve (RV) until a pressure of
X bar(e) is reached (see table).
X Y Z1 – Z2 3. Check the minimum speed of the engine. Adjust minimum speed
bar(e) bar(e) bar(e) bar(e) stop screw if necessary.
XAHS 146 Dd 13.5 12 13.2 – 13.6
4. Open an outlet valve (AOV) just enough to let the engine (E) run
XATS 156 Dd 11.8 10.3 11.7 – 12.2 at maximum speed. The working pressure must be Y bar(e); adjust
if necessary with regulating valve (RV) (see table).
XA(S) 186 Dd 8.3 7 8.1 – 8.5
5. Check the engine maximum speed. Adjust the maximum speed
XAVS 166 Dd 15.5 14 15.3 – 15.7 by means of adjusting eccentric nut on top of speed regulator (SR).
XAHS 186 Dd 13.5 12 13.3 – 13.7 6. Close the outlet valves (AOV), check that the pressure is between
Z1 and Z2 bar(e) (see table). Lock the regulating valve (RV) by
fixing the lock nut.
32
Instruction Manual
5.2 AIR FILTER ENGINE/COMPRESSOR 5.2.4 REPLACING THE AIR FILTER ELEMENT
5.2.1 MAIN PARTS 1. Release the snap clips (1) and remove the dust trap (2).
Clean the trap.
(1) 2. Remove the element (4) from the housing (5).
3. Reassemble in reverse order of dismantling.
4. Inspect and tighten all air intake connections.
5. Reset the vacuum indicator (Fig. 5.3).
(8)
(7)
(9)
33
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
Check the thickness of the brake lining. Remove both black plastic
plugs (5), one on each wheel. When the brake lining has been worn to
a thickness of 1 mm or less, the brake shoes have to be replaced. After
inspection and/or replacement re-insert both plugs.
(4)
(1)
34
Instruction Manual
A. Adjusted correctly 1. With the towing eye pulled out in the outmost position and the
hand brake lever in the downward position (Fig. 5.8), loosen the
lock nuts (Fig. 5.7, 2). Turn adjusting nuts and brake cable nuts
(Fig. 5.7, 4) clockwise until there is no slack in the brake
mechanism.
The equalizer (Fig. 5.7, 6) must remain perpendicular to main
brake cable (Fig. 5.7, 5).
2. Apply the hand brake lever several times and repeat the
adjustment. Tighten the nuts with their lock nuts (Fig. 5.7, 2).
Remove the jack and the blocks.
3. Road test the compressor and brake several times. Check brake
shoe and brake cable adjustment and if necessary adjust.
B. Acceptable
C. Too loose;
adjust brake cables
(Section 5.6.3)
Fig. 5.8 Hand brake lever downward - brake not operated
D. Too tight;
adjust brake cables
(Section 5.6.3)
35
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
6. PROBLEM SOLVING
It is assumed that the engine is in good condition and that there is 6.1 ALTERNATOR PRECAUTIONS
adequate fuel flow to the filter and injection equipment.
1. Never reverse the polarity of the battery or the alternator.
An electrical fault must be traced by an electrician. 2. Never break any alternator or battery connections while the engine
is running.
Make sure that the wires are not damaged and that they are clamped 3. When recharging the battery, disconnect it from the alternator.
tight to their terminals. Before using booster cables to start the engine, be sure of the
For position of dip switches refer to section 2.8.1 to polarity and connect the batteries correctly.
2.8.2 Circuit Diagrams. 4. Never operate the engine without the main or voltage sensing
cables connected in the circuit.
1. Starter motor does not crank a. Low battery output. a. Check electrolyte level and charge battery.
engine after switching If no cells are shorted and battery is
startbutton (S) to ” ”. discharged, trace cause and correct.
2. Starter motor cranks engine a. Low battery output. a. See corrective action 1.
when switching start button
(S) to ” ”, but engine
does not fire.
3. Engine fires, but engine a. Alternator drive belt broken or slipping. a. Check and correct if necessary.
stops when releasing start b. Alternator/regulator defective. b. Have assembly repaired.
button (S).
36
Instruction Manual
5. Engine is running, but shuts a. Start button (S) released too soon. a. Release button after engine oil pressure has
down immediately after built up above the minimum allowed level.
start button (S) has been b. Insufficient engine oil pressure. b. Stop at once, consult the engine instruction
released. manual.
c. Fuel tank contains insufficient fuel. c. Fill fuel tank.
6. Compressor is loaded a. Loading valve stuck in loading position. a. Remove and dismantle loading valve.
automatically to full Correct if necessary.
capacity after starting. b. Air intake throttle valve stuck in opened b. Check and, if necessary consult Atlas
position. Copco.
c. Air leaks in regulating system. c. Check hoses and their fittings. Stop leaks;
replace leaking hoses.
7. Unit does not load after a. Regulating valve defective. a. Check and if necessary consult Atlas
pressing the loading valve Copco.
button.
8. Engine does not speed up a. Regulating valve defective. a. Check and, if necessary consult Atlas
immediately after Copco.
compressor loading valve b. Air intake throttle valve stuck in closed b. Check and, if necessary consult Atlas
button has been pressed and position. Copco.
compressor does not deliver
air.
9. Excessive compressor oil a. Compressor oil level too high. a. Check oil level. Release pressure and drain
consumption. Oil mist oil to correct level.
being discharged from air
outlet valves.
10. Compressor capacity or a. Air consumption exceeds capacity of a. Check equipment connected.
pressure below normal. compressor.
b. Choked air filter elements. b. Remove and inspect elements.
c. Unloading valve not completely open. c. Check and, if necessary consult Atlas
Copco.
37
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
11. Compressor does not a. Regulating valve incorrectly set or defective. a. Check and, if necessary consult Atlas
unload and engine keeps Copco.
running at max. speed when b. Air leaks in regulating system. b. Check hoses and their fittings. Stop leaks
closing the air outlet valves, and, if necessary consult Atlas Copco.
safety valve blows. c. Unloading valve stuck. c. Check and, if necessary consult Atlas
Copco.
12. Working pressure rises a. Regulating valve incorrectly set or defective. a. Check and, if necessary consult Atlas
during operation and causes Copco.
safety valve to blow. b. Air leaks in regulating system. b. Check hoses and their fittings. Stop leaks
and, if necessary consult Atlas Copco.
c. Unloading valve stuck. c. Check and, if necessary consult Atlas
Copco.
d. Safety valve defective. d. Check safety valve; consult Atlas Copco.
13. After working some time, a. Fuel tank contains insufficient fuel. a. Fill fuel tank.
the unit stops through a b. Air in fuel system, or insufficient fuel supply. b. Check filters and hoses for leaks, dirt and
shutdown switch. bends.
c. Engine oil pressure too low. c. Refer to the engine instruction manual.
d. Engine temperature too high. d. See corrective actions 15.
e. Compressor temperature too high. e. See corrective actions 16.
f. Low coolant level. f. Top up cooling system.
14. Air and oil mist expelles a. Unloader valve jammed. a. Check and, if necessary consult Atlas
from air filters immediately Copco.
after stopping. b. Wrong oil type (without foam-retarding b. Consult Atlas Copco.
additives).
16. Compressor overheating. a. Insufficient compressor cooling. a. Locate compressor away from walls; when
banked with other compressors, leave space
between them.
b. Oil cooler clogged externally. b. Clean oil cooler. Refer to section 4.7.
c. Oil level too low. c. Check oil level. Top up with recommended
oil.
17. After working for some a. Air in fuel system, or insufficient fuel supply. a. Check filters and hoses for leaks, dirt and
time, the unit stops for no bends.
apparent reason.
38
Instruction Manual
7. AVAILABLE OPTIONS
39
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
8. TECHNICAL SPECIFICATIONS
8.1 TORQUE VALUES
The following tables list the recommended torques applied for general Assemblies Unit Torque value
applications at assembly of the compressor. Wheel nuts Nm 120 +/- 15
Bolts, axle/beams Nm 205 +/- 20
For hexagon screws and nuts with strength grade 8.8 Bolts, towbar/axle Nm 80 +/- 10
Thread size M6 M8 M10 M12 M14 M16 Bolts, towbar/bottom Nm 205 +/- 20
Nm 9 23 46 80 125 205 Bolts, towing eye/towbar Nm 80 +/- 10
Bolts, lifting eye/flywheel housing Nm 205 + 20
For hexagon screws and nuts with strength grade 12.9 Bolts, engine/drive housing (M12) Nm 80 +/- 10
Thread size M6 M8 M10 M12 M14 M16 Bolts, engine/drive housing (M14) Nm 125 +/- 10
Nm 15 39 78 135 210 345 Bolts, compressor element/drive housing Nm 80 +/- 5
Safety switches Nm 35 +/- 5
Joints adjustable towbar (M24) Nm 275 +/- 25
(M32) Nm 375 +/- 25
Note:
Secure the tank cap and drain plug of the fuel tank handtight.
40
Instruction Manual
Limitations
1. Minimum effective receiver pressure bar(e) 4 4 4 4 4
2. Maximum effective receiver pressure,
compressor unloaded bar(e) 13.5 11.8 8.5 15.5 13.5
3. Maximum ambient temperature at
sealevel 1) °C 50 50 50 50 45
4. Minimum starting temperature °C - 10 - 10 - 10 - 10 - 10
5. Minimum starting temperature, with
coldstart equipment °C - 20 - 20 - 20 - 20 - 20
6. Altitude capability m 5000 5000 5000 5000 5000
Performance data 2)
1. Engine shaft speed, normal and
maximum r/min 2300 2300 2300 2300 2300
2. Engine shaft speed, compressor
unloaded r/min 1700 1700 1700 1550 1550
3. Engine shaft speed, generator at
maximum load r/min - - - - -
4. Free air delivery 3) l/s 141 166 185 158 175
5. Fuel consumption:
- at full load kg/h 16.7 18.3 17.4 20.7 20.7
- at full load + generator kg/h - - - - -
- at unload kg/h 8.3 9.6 8.5 12.4 12.4
6. Specific fuel consumption g/m3 32.9 30.3 26 33.8 33.8
7. Typical oil content of compressed air mg/m3 <5 <5 <5 <5 <5
free air
8. Engine oil consumption (maximum) g/h 14 14 14 14 62.1
9. Compressed air temperature at outlet
valves °C 90 90 90 90 95
10.Noise level
- Sound pressure level (LP), measured
according to ISO 2151 under free
field conditions at 7 m distance dB(A) 71 71 71 71 71
- Sound power level (LW) complies
with 2000/14/EC dB(A) 99 99 99 99 99
1) For aftercooler application: see APC- XII- Tab 17 3) Data Measured according to Tolerance
2) At reference conditions, if applicable, and at normal shaft speed, unless otherwise
Free air delivery ISO 1217 ed.3 +/- 5% 25 l/s <FAD<250 l/s
stated.
1996 annex D +/- 4% 250 l/s <FAD
The international standard ISO 1217 corresponds to following national standards:
- British BSI 1571 part 1
- German DIN 1945 Part 1
- Swedish SS-ISO 1217
- American ANSI PTC9
Free air delivery = volume flow rate
41
XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd
(12)
1) With filter change.
2) Air required for engine and compressor cooling, combustion and for compression.
(14)
(13)
42
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Printed in Belgium 11/2006 - 2954 2230 02