30-08-2017

MAJOR PROCESSES
About Organisation Recognitions
 Established 1961, originally a Lamination Press
joint venture between Lucas Plc
CNC Machining
UK and TVS, wholly owned since Design & Development
2001
 Five decades of leadership on
Indian Market
Lucas-TVS Ltd.,
 7 plants in India, main plant in Padi,
Chennai with 2600 employees
 Product development Chennai
capability: 75% of revenue from
In-house developed products
 Technical Collaboration
Single Piece Flow Line Assembly
Mitsubishi Electric / Denso /YDK,
Compressor House Proving Lab
Japan / Usui, Japan

Customers Products

STARTERS ALTERNATORS

Substation & DG Sets Plating Shop

Heat Treatment

WIPER, BLOWER, COMPRESSOR MOTOR

Energy Policy
HOUSE OF ENERGY MANAGEMENT

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Corporate Objectives
APPROACH ON ENERGY CONSERVATION

Reduction in Technology / Engineering

Waste Elimination Renewable Energy
Energy by 10% Improvements

• Demand control • Solar Power

• LED Lighting • Load sharing
• IE3 Energy Efficient Motors
• Distribution loss reduction • Wind Power
• Portable compressors during lean
• BLDC Fans
production • Bio-Gas
• Switching off Lights / Fans during
GHG Reduction • Introduction of VFDs breaks • Bio-mass
• Optimization of Lux Levels
by 5% • Online Energy Management • Provision of sleep timer
• Right sizing of motors
• Harmonic Filters • Air leak audit & rectification
• Star-Delta conversion
• Lean Electrical System • Energy efficiency in design stage
• Use of natural lighting
• Air Managers • DG set optimization
• Insulation improvements
• Thyristor Controls
• Segregation of HP/LP Air Lines

ENCON PROCESS
KEY TRENDS

ENERGY AUDITS BETTER Energy Units Consumption BETTER

30
Production Volume Trend 300
Internal (Yearly) External (Once in 2 Years) 25
250
20

Units in Lacs
Units in Nos.
200
Significant Energy consuming Equipments Obsolete Model & Replacements 15 150
10 100
Waste Identification Upgrading Technology 5 50
0 0
Continuous Monitoring & Control System Evaluation & Improvements

System Adherence & Deviations

Need for Training & Awareness 25 Power consumption per Product
BETTER 3000 Power Cost Trend BETTER

2500
Work Efficiency improvement 20
2000

Units in kWh

Rs.in Lacs
15
Statutory Compliances 1500
10
1000
5 500

Audit Identification Proposal & Execution Result 0 0

of Projects Evaluation Approvals Verification

07-08 08-09 09-10 10-11 11-12 12-13 13-14 14-15 15-16 16-17

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Energy consumption Units/ESU – Overall Energy consumption Units/ESU – Overall

2016-17
20
2017-18
14.00
Plan 14.00 20
Achieve 18 Plan
Achieve 18
12.00 Current
12.00 11.00 16 12.00 Current
Target
11.00 10.00 Target
10.60 16
10.60 10.31
10.31 14
10.00 9.90 9.90 9.89 10.00 10.00
10.00 9.40
9.73 10.00 11.00 9.90 9.90 9.89 9.73 14
8.97 8.91 8.97 8.91 8.90
12 8.76

8.00 9.89 9.88 9.87 9.86 9.85 9.84 9.83 9.82 9.81 9.80 9.80 9.80
12
8.00
10
10.03 10.10 10.24 10.03 10.00 9.50
9.78 9.71 9.69 9.86 9.30 9.20 10
9.00 8.90 8.80
9.18 9.05 9.14 8.70 8.60 8.50
6.00 8 8.30 8.20 8.10
6.00 9.46 9.41
8.83 8.76 8
6
4.00
4.00 6
4

2.00 4
2 2.00
2
0.00 0
2010-
0 2011- 2012- 2013- 2014- 2015- 2016- Apr'16 May Jun Jul Aug Sep Oct Nov Dec Jan'17 Feb'17 Mar'17
11 12 13 14 15 16 17 0.00 0
2011-122012-132013-142014-152015-162016-172017-18 Apr'17 May Jun Jul Aug Sep Oct Nov Dec Jan'18 Feb'18 Mar'18

ENERGY CONSERVATION TREND - LAST 3 YERAS

Energy monitoring for Equipment – ITA0063 Armature Gel Plant
Month 13-14 14-15 15-16 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar 20
Plan for the year 0.34 0.27 0.19
14.00
Actual for the year 0.30 0.24 0.21
• Campaign on Heat Loss elimination 18
Energy Consumption / Month 6255 7398 6504 7513 6316 7036 7823 6518 4910 4393 4451 4452 • VRF Airconditioners
Starters Production / Month 26065 29579 27102 30053 26318 29319 31293 29633 30832 28061 30480 35648 • Replacement of conv. AC by new AC
Energy Con. Units / ESU 0.24 0.25 0.24 0.25 0.24 0.24 0.25 0.22 0.16 0.16 0.15 0.12 12.00 • Replacement of motors-3 times rewinding 16
• VFDs
Target for the year 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19
• Induction Lighting
• Thyristor Controls • LED Lighting 14
0.4 10.00 • BMS • BLDC Fans
• Transformer No Load Loss • IE3 Motors
0.34 12
0.35 • Day Light optimization • Energy Saver for AC
0.30 8.00 7.42
• Air Manager

Units in lacs
0.3 Introduction of Thyristor 7.16 7.00 • AC Tonnage Timer control 10
0.27 Control for Heaters
0.25 0.25 0.25 6.50
0.24 0.24 0.24 0.24 0.24
0.25 0.22 6.00
6.00 7.42 8
0.21
5.00 6.48
0.2 0.19
5.60 7.00
0.15 6
0.15 0.12 4.00 4.73 6.00
0.16 0.16 3.90 5.50
5.00 4
0.1 3.09
2.38 4.00
2.00 1.69
0.05 3.00 2
1.10
0.33 0.64 2.00
0 0.04 1.50
1.00 1.25
2012-13 2013-14 2014-15 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar 0.00
0.50 0.75 0
2014- 2015- 2016- Apr'16 May Jun Jul Aug Sep Oct Nov Dec Jan'17 Feb'17 Mar'17
15 16 17

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Energy Conservation Projects- 2016-17

Cost savings / Actual saving
Savings / Annum Investment Payback
S.No Green Initiatives Annum (Rs. in kwh in Lacs / Status
kwh in Lacs (Rs. in Lacs) period
Lacs) Annum

1 Conversion of high wattage VS fan with low wattage Almonard fan 1.74 12.18 1.50 1.5 Month 0.87 Completed

Introduction of IE3 Energy Efficient Motor for 90KW IKC0072 Compressor

2 0.29 2.04 10.50 5 Months 0.15 Completed
by replacing IE1 motor

Quotes received, finance

3 Introduction of Energy Efficient Lighting under ESCO proposal 6.24 43.2 - - -
for cost working

4 Provision of Translucent Sheet for Claw & Stores 0.13 0.94 0.75 8 Months 0.07 Completed
Elimination of Transformer no load loss by replacing 40 years old
5 0.78 5.44 18.00 3 Years 0.39 Completed
Transformer-2 with Dry type Transformer
Installation of 2x 100kVAR APFC panel for Power Factor improvement from
TECHNOLOGY / ENGINEERING IMPROVEMENTS
6 3.69 25.86 5.00 2 Months 1.85 Completed
0.95-0.97
Replacement of Metal Halide High bay light with LED High bay light - CSPU,
7 0.49 3.43 1.80 5 Months 0.24 Completed
APU, Wiper, Phospating & Plating
8 Replacement conventional 40W Tubelight with 15W LED Tubes 2.92 20.41 3.00 2 Months 1.46 Completed

9 Replacement of conventional 60W Ceiling fan with 35W BLDC Fan 0.69 4.83 7.00 1.5 Month 0.34 Completed

10 Replacement of old AC with Energy Efficient AC for 25 nos. 0.78 5.44 11.25 2 Years 0.39 Completed
11 Provision of Energy saver in continuous running Airconditioners 1.20 8.43 1.80 2 Months 0.60 Completed
Down sizing of 80 Ton Power Press Motor - IP0104 - AIDA
12 0.37 2.60 0.90 3 Months 0.19 Completed
(30 to 25HP)

13 Sleep Timer for IL0074 HMT Lathe, IA0047, IL0130, IA0035,IL0100,IL0098 0.41 2.87 0.60 2 Months 0.21 Completed

14 Replacemen of ITA0022 Pre Heaters from to Air to Ceramic type 1.88 13.17 1.50 11 Months 0.94 Completed

15 Provision of BMS System for Engineering Centre 0.60 4.19 1.00 2 Months 0.30 Completed
Replacement of conventional 40W Tubelight with 2x2 LED / BLDC Fan for
16 0.54 3.80 2.50 6 Months 0.27 Completed
Engineering Centre
17 Removal of Voltage Stabilizers in Shopfloor Machines 4.28 29.94 0.50 1 Month 2.14 Completed

ENERGY EFFICIENCY IMPROVEMENTS MEASURES TAKEN IN LIGHTING

2012-2016
2010-2012

2006-2010
LED light
Up to 120 Lumens/
2000-2006 Induction Light
CFL lamp Watt and improving
Up to 90 Lumens/Watt
Up to 30 50,000 hours
10,000 hours
Sodium Vapour Lamp Lumens/Watt
1990-2000
Poor quality orange or 8,000 hours
yellow light Energy Saving – 48% Energy Saving – 66%
High induction light – 60 nos. LED Tubes - 950 nos.
2500 hours High bay LED - 50 nos.
Incandescent Lamp Energy Saving –30% LED Street light - 30 nos.
Inefficient Lighting CFL light – 60 nos.
Energy Saving –16%
1,200 hours

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INSTALLATION OF ENERGY EFFICIENT LED LIGHTING Shop Floor Main Assembly Lighting Lux Audit

BEFORE AFTER
EOU Wabco Brush Wabco Main Assy

410
450 420 428

420
550

470 435
600
599

GRS HD Main line GRS LD Main Line

Conventional Tube Light – 36W LED Tube Light – 15W 490
480
No. of LED installed : 1500 nos.
470
580 580 550
Location : Shopfloor Assembly Lines & Offices
Energy Savings : 67% ( 2.92 Lacs units / Annum) 580 550 Inspec. Stage 600 470

CO2 emission level reduction : 153 Tons / Annum 600 Inspec. Stage 550
470 480
Lux level : Improved from 350 to 500 Lux
“energy conservation in lighting system” “energy conservation in lighting system”

Day Light Optimization INSTALLATION OF LSHV CEILING FAN INPLACE OF ALMONARD FAN

BEFORE AFTER BEFORE AFTER

Units consumption (kWh)- 432 Units / day Units consumption (kWh)- 252 Units / day
Almonard Air Circulators –1.8KW (180Wx10 nos ) LSHV Ceiling Fan – 0.45KW
Total area covered with day light sheet : 9000 Sq.ft ( 2% of total roof area)
No. of LSHV installed : 13 nos.
Operation Hours (60 nos.) : Reduced from 24 Hrs to 12 Hrs
Location : Shopfloor Assembly Lines
Location : Shopfloor Main Assembly
Energy Savings : 25% ( 2.89 Lacs units / Annum)
Energy Savings : 42%
CO2 emission level reduction : 151 Tons / Annum
CO2 emission level reduction : 52.27 Tons / Annum
Coverage area : 24,000 Sq.ft for 20 ft fan & 12,000 Sq.ft for 10 ft Fan
“use of natural lighting in shop floor” “energy conservation in shop floor ventilation system”

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MEASURES TAKEN IN UTILITY

INTRODUCTION OF IE3 ENERGY EFFICIENT COMPRESSOR MOTOR

BLDC Fan Motors

Energy Efficient /LSHV fans
Magnetic
Transformer
Resonator for
HP/LP Air Lines DGs
Conventional to No load Loss To improve energy
Screw compressor reduction efficiency Power consumption - 1836 Units / day Power consumption - 1780 Units / day
To reduce
Blower less For Fuel
energy loss in
Cooling Tower Efficiency
Compressed Air Machine No : IKC0072
To reduce energy
Dedicated Lighting waste elimination Location : Compressor House
Transformer / Timer
control for Street Natural Cooling Energy Savings : 3% ( 0.15 Lacs units / Annum)
Light
Voltage Optimization / Running CO2 emission level reduction : 7.60 Tons / Annum
Hour / Illumination optimization

VFD FOR HIGH PRESSURE PUMPS AT RO PLANTS

TRANSFORMER NO LOAD LOSS REDUCTION

BEFORE AFTER BEFORE AFTER

Mechanical Flow control - Valve throttling Electrical flow control – Variable Frequency Drive
HP Pump power consumption - 338 Units / day HP Pump power consumption - 241 Units / day

No. of VFDs installed : 4 nos. Action : Replacement of 40 years old 750KVA Transformer
with 1000KVA Dry type Transformer in Substation-I
Location : Effluent Treatment & Water Treatment Plant
Energy Savings : 29% ( 0.30 Lacs units / Annum) Installed Location : Substation-I (Feeding to Server & Export Product Unit)

CO2 emission level reduction : 24.90 Tons / Annum Energy Savings : 4.1% ( 0.40 Lacs units / Annum)
CO2 emission level reduced : 21 Tons / Annum
“variable frequency drives for pump motors”

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MAGNETIC RESONATORS FOR DIESEL GENSETS ENERGY EFFICIENT VRF AIRCONDITIONERS

BEFORE AFTER BEFORE AFTER

Units consumption (kWh)- 273 Units / day Units consumption (kWh)- 187 Units / day

Diesel Consumption - 3500 Units / day Diesel consumption – 3115 Ltrs / day Tonnage required : 210 Ton
Location : Office areas – Advanced Engineering, R&D and HR
No. of DG installed : 6 nos.
Energy Savings : 32% (2.07 Lacs units / Annum)
Fuel Savings : 11% ( 19 KL / Annum)
CO2 emission level reduction : 171 Tons / Annum
CO2 emission level reduction : 320 Tons / Annum

“fuel saving using magnetic resonators” “energy conservation in air conditioners”

DISTRIBUTION LOSS REDUCTION BY FORMING NEW SUBSTATION

BEFORE AFTER
Substation-1

Substation-1

Substation-2 Substation-2
Substation-3 Substation-3
300 sq.mm cable
laid for 0.5 KM

WASTE ELIMINATON
New substation Substation-4
Compressor & Claw area

Power fed through LT Cable over 0.5 Km from Substation-I Power fed from Substation-4 where located nearer to load
Units Consumption – 9500 Units / day Units Consumption – 9080 Units / day

Installed Location : Near to Compressor / Claw loads

Energy Savings : 4.3% ( 1.50 Lacs units / Annum)
CO2 emission level reduced : 124 Tons / Annum

“reduction of energy distribution loss”

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MEASURES TAKEN IN MANUFACTURING

CONVERSION OF AIR HEATER TO CERAMIC HEATERS IN VARNISH PLANTS

IE3 Motors
VFD Controls
Insulation of
Elimination hot surfaces To improve energy
Right Sizing of of unwanted Controlling efficiency Units Consumption – 540 Units / day Units Consumption – 250 Units / day
Motors operation speed of a pump
Star-Delta Waste Heat
recovery Installed Location : ITA0022 Varnish Plant
Conversion
To reduce energy Process
Energy Savings : 46% ( 0.95 Lacs units / Annum)
waste elimination optimization
Auto Timer
To reduce Current CO2 emission level reduced : 49 Tons / Annum

Optimizing running Hrs

“reduction of energy waste ”

INTRODUCTION OF SLEEP TIMERS IN MACHINES

INTRODUCTION OF IE3 ENERGY EFFICIENT MOTORS

BEFORE AFTER

Sleep Timer
provided in
Dust PLC Prog to
collector reduce idle
Continuous running time
ON

Units Consumption – 405 Units / day Units Consumption – 385 Units / day
Units Consumption – 54 Units / day Units Consumption – 49 Units / day
Observation : Dust Collector is continuously on
Installed Location : ITA0004 Thread Rolling Machines
Idea : To Introduce Sleep timer in PLC program
Energy Savings : 5% ( 0.05 Lacs units / Annum)
No. of Machines implemented : 24 Nos.
CO2 emission level reduced : 3.5 Tons / Annum
Energy Savings : 10% ( 0.38 Lacs units / Annum)
CO2 emission level reduced : 17 Tons / Annum
“Technology upgradation”

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REMOVAL OF CHIP CONVEYOR IN GRINDING MACHINES INTRODUCTION OF THYRISTOR CONTROLLER IN HEATERS

BEFORE AFTER BEFORE AFTER

Units Consumption – 486 Units / day Units Consumption – 459 Units / day

Idea
No. of machines implemented
Energy Savings
CO2 emission level reduced
: Elimination of Chip Conveyor motor Observation : Heaters On Continuously in ideal condition
: 12 nos. Idea : To Provide Thyristor Controller for Heaters In
: 6% ( 0.64 Lacs units / Annum) Preheat & Baking Zone
Energy Savings : 6% ( 0.65 Lacs units / Annum)
: 33.50 Tons / Annum
CO2 emission level reduced : 4.4 Tons / Annum

AUTO CUT-OFF VALVES IN AIR GUAGE REMOVAL OF VOLATGE STABILIZERS IN SHOP FLOOR

Capacity Quantity Total Capacity

BEFORE AFTER Area
(KVA) (Nos) (KVA)
25 6 150
EPU
30 6 180
15 7 105
APU 25 3 75
APU CSPU
Air gauge 30 2 60
Continuous ON 15 10 150
CSPU 25 2 50
Air Cut-off DC Valve
&Push button
30 5 150
provided 15 11 165
CMSPU 25 2 50
CMSPU EPU 30 2 60

Observation : Air Gauge On Continuously in ideal condition Total No. of Stabilizers removed - 56 Nos.
Idea : To Provide Air Cut-Off DC valve Total Stabilizer removed Capacity - 1195 KVA
Energy Savings : 3% ( 0.10 Lacs units / Annum) Total Energy loss - 717 Units / day
CO2 emission level reduced : 4 Tons / Annum
Energy Savings in kWh / Month - 18642 Units / Month

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IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL

Current electrical System Lean electrical System

Control transformer

1200MM
1900MM MCCB
Isolato
r

SFU
isolator

300mm Deep
800 MM
500mm Deep
1030 MM
ITR0009 Thread Rolling Machine old ITR0009 Thread Rolling
electrical panel New Lean electrical panel

IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL

Before After
Current electrical System Lean electrical System

ITR0009 Thread Rolling Machine old ITR0009 Thread Rolling

electrical panel New Lean electrical panel

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IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL

IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL
Current electrical System Lean electrical System
S.No AFTER Qty
Current electrical System Lean electrical System
S.No BEFORE Qty
1 PLC CPU 1 No., 1 PLC CPU 1 No.,
2 Input Modules 1 No.,
2 Input Modules 5 nos
3 Output Modules 1 No.,
3 Output Modules 5 nos
4 Contactors 5 Nos
4 Contactors 5 nos 5 Fuses nil
5 Fuses 23 nos. 6 Control transformer (outside) 1 No.,
6 Control transformer 1 No., 7 Power Supply Board nil
7 Power Supply Board 1 No., 8 24V SMPS 1 No.,
9 DC SSR 3 Nos.,
8 24V SMPS 1 No.,
10 AC SSR 1 No.,
9 DC SSR 2 nos
11 MCB (2 pole) 2 Nos.,
10 AC SSR 1 no. 12 MPCB 5 Nos
TOTAL 45 TOTAL 21

Units Consumption – 405 Units / day
Installed Location
Energy Savings
CO2 emission level reduced
Units Consumption – 385 Units / day
Before - Temperature-55oC After - Temperature-46oC
: ITA0009 & ITR0004 Thread Rolling Machines
: 5% ( 0.05 Lacs units / Annum) Transformers inside the Panel.
(Heat Generating item)
: 3.5 Tons / Annum

IMPLEMENTATION OF LEAN ELECTRICAL SYSTEM IN MACHINE PANEL

IT0599 IT0598 IT0609 IPH0224 IVW0124

RENEWABLE ENERGY / RESOURCE CONSERVATAION

IT0621 CE End Insul Assy-SPM IT0692 IT0493 IA0061

IG0032 IG0125 IG0043 IT0739

Transformers isolated from the panel with Dedicated Transformer box
- 14 machines in CSPU / GRS Line

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BIO-GAS PLANT FOR CANTEEN FOOD WASTE

GHG INVENTORISATION

2012-13 2013-14 2014-15 2015-16 2016-17

ELECTRICAL(Ton Co2 e) 19253 20213 21286 23019 18615

SKO (Ton Co2 e) 939894 915569 1137818 1244766 1384636

HSD (Ton Co2 e) 3923040 1937760 778800 670560 745909

Digester
Crusher
LPG (Ton Co2 e) 565142 501382 509735 488234 494569 Pre-Digester

TOTAL (Ton Co2 e) 5428077 3354711 2426353 2403561 2643729 Area : Canteen Cooking area
Purpose : Substituted for LPG

Specific intensity FY1617 (kg of CO2/ESU) - 1.50 Benefits : Generation of 8 – 10 Kg of Methane gas per day equivalent to 4 KG
of LP for every 50 KG of Food waste

% Reduction in the last 3 years = 2 % CO2 emission level reduction : 9.68 Tons / Annum

“effective disposal of canteen food waste”

Off-site Renewable Energy Utilization

Off-site Renewable Energy Utilization

OGP - Wind OGP - Biomass Lucas-TVS Windmill

Energy Distribution Chart

2% 1%

Purchase quantum : 1.80 MW (Wind Power) 6% 20%

Windmill Capacity : 1 MW (4 nos. x 250 KW)
Contract Agency : M/s Orient Green Power
Installed Location : Tirunelveli
Purpose : Use of Renewable Energy 71%
Purpose : Use of Renewable Energy
Energy Unit Generation : 13,00,000 Units per Month
Energy Unit Generation : 15 Lacs Units / Annum
Benefit : Off setting electrical energy by 71% EB Power Windmill Solar
IEX DG Power Benefit : Off setting electrical energy by 4%

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INSTALLATION OF 1.22 MWP ROOF TOP SOLAR POWER PLANT

Solar vs Non solar Demand Trend

Project : Installation of Roof Top Solar Power Plant Solar

10.50AM - 5468 KVA 2.00 PM - 5501 KVA 6.20 PM - 5255 KVA
6000 6.50 PM - 5046 KVA Non-Solar
Plant Capacity : 1.22 MWp
Project Cost : Zero investment – BOOT concept 5000

Power generation : 5000 Units / day (Avg.) 4000

Demand in KVA
Benefit : Cost Saving @ 1.72 Lakhs / Month
3000 10.50AM - 4755 KVA
6.20 PM - 5223 KVA
: 100% Compliance with TNREC regulation (RPO) 2.00 PM - 5134 KVA 6.50 PM - 5408 KVA
2000

Shift-A Shift-B Shift-C

1000
BEFORE – With out Solar Panel AFTER – With Solar Panels
0

06:00
06:30
07:00
07:30
08:00
08:30
09:00
09:30
10:00
10:30
11:00
11:30
12:00
12:30
13:00
13:30
14:00
14:30
15:00
15:30
16:00
16:30
17:00
17:30
18:00
18:30
19:00
19:30
20:00
20:30
21:00
21:30
22:00
22:30
23:00
23:30
00:00
00:30
01:00
01:30
02:00
02:30
03:00
03:30
04:00
04:30
05:00
05:30
Ref. data : 31.05.2016 (Total consumption-96,786) • Reduce Peak demand with help of solar power
• Cost saving of Rs.0.98 Lacs per month for Demand charges

Renewable Energy Monitoring Chart 2016-17

CARBON NEUTRALITY TREND
100% 1 0
0 4
0 10
12
0 15000000 Offset with Green powerunits
90% 18
0 22 TNEB units (Fossil Fuel)
6 94%
6 31
0 75%
80%
0 10000000 40%
42 69% 53%
70% 25 0 45%
22
71 Fossil Fuel 5000000
30% 14%
31
60% 77
Solar Power
Percentage %

kgCO2e
1 62
50% Green power 0
47 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17
29
40% DG 6%
-5000000 25% 31%
28
2
EB
30% 60
52
47% 55% 60%
20% 2 -10000000
8
70% 86%
28 16 27
10% 19 20
14 -15000000
6
0%
2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17

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SGA

SGA

Voluntary Suggestions
Work Teams
No. of Presentations made - 149
No. of Persons participated - 560

Awareness Campaign &

Programs for Competitions
Contractors

Training &
Awareness
Audit at Program for
Vendor Employee
plants Families

SUGGESTION ENCON TEAM IN ACTION

No of Kaizens
implemented 1530

Activities:
Setting time reduction
through QCT

Total Members
73

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VOLUNTARY WORK TEAMS ENVIRO TEAM IN ACTION

No of Kaizens
implemented 1458

Activities:
Environmental
enhancement

Total Members
71

Campaign & Competitions EHSMS & EnMS NEWS LETTER

Training Programme for Training Programme for Training Programme for Training Programme for
Contractor Trainee Vendor Family

Training Programme for Energy Policy - Pledge

Contractor

No. of campaign - 12 nos.

No. of competitions - 10 nos.

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Energy Saving is Resource Conservation !

Resource Conservation is Planet Saving !

Planet Saving is for Future Generation !

ENCON is our Work Culture !

ENCON is our way of Life !

At work place…

At home…

Thank you… And Every where…

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