Summary of cutting data for Ext.

cylindrical surface with shoulder

Summary of cutting data for Ext. cylindrical surface with shoulder

Material details

Walter Code, M3, Hardness: 230 HB, Material group:M3.1.Z.AQ

Task details

Ext. cylindrical surface with shoulder

Operation type Pre-machining

Workpiece surface condition Pre-machined
Cutting condition Continuous cut
Start diameter 109 mm
End diameter 59,4 mm
Machined length 99 mm
Corner radius maximum 5,95 mm
System stability Good stability

Machine

25 kW

Recommended solution
Machining Type of cooling Coolant Description Grade €/task Tmf [min:s] Adaption type

Turning External External Emulsion 10% WALTER-Turn WMP20S 4,46 02:13,800 Rectangular
Longitudinal and shank 32 x 32
Facing

i-PAC 18-2 part one, Walter GPS 1 From 4 25.01.2019

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 Summary of cutting data for Ext. cylindrical surface with shoulder

Tool DCLNR3232P19
Type Body
No. of pieces 1
Description WALTER-Turn
Image similar

Tool CNMG190616-RM5 WMP20S

Type Insert
No. of pieces 1

Image similar

CNMG190616-RM5 WMP20S

Inscribed circle (d) 19,05 mm

Cutting edge length (l) 19,3 mm

Insert thickness (s) 6,35 mm

Corner radius (r) 1,6 mm

Minimum feed per revolution (fmin) 0,3 mm

Maximum feed per revolution (fmax) 0,8 mm

Depth of cut minimum (apmin) 2 mm

Max. depth of cut (apmax) 8 mm

DCLNR3232P19

Aproach Angle Longitudinal (țlongitudinal) 95 °

Aproach Angle Facing (țfacing) 95 °

i-PAC 18-2 part one, Walter GPS 2 From 4 25.01.2019

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 Summary of cutting data for Ext. cylindrical surface with shoulder

Size of insert 19

Functional height (h = h1) 32 mm

Shank width (b) 32 mm

Functional width (f) 40 mm

Functional length (l1) 170 mm

Maximum overhang (l4) 43,2 mm

Orthogonal rake angle (Ȗ) -6 °

Inclination angle (ȜS) -6 °

ECO
Total cutting time (Tc tot) 02:10,200 min:s
Total non-cutting time (Tnc tot) 00:03,234 min:s
Total machining time (Tmf) 02:13,800 min:s
No. of features 8,74 Features
Insert costs 0,715 €/task
Tool costs 0,0332 €/task
Cost machine tool 3,71 €/task
Cost per feature 4,46 €/task

Cutting data

Legend
Longitudinal premachining

Face premachining

Cutting speed (vc) 111 111 m/min

Feed per revolution (fn) 0,523 0,523 mm
Number of passes in AP direction (NOPap) 5 1
Start diameter (Dms) 109 109 mm
End diameter (Dme) 59,4 59,4 mm
Depth of cut (ap) 4,96 3,19 mm
Rotational speed maximum (rpmmax) 593 593 1/min
Max. cutting power (Pc max) 10,5 6,99 kW
Max. cutting torque (Mc max) 283 207 Nm

i-PAC 18-2 part one, Walter GPS 3 From 4 25.01.2019

5.0 (19.0.0.2508)
 Summary of cutting data for Ext. cylindrical surface with shoulder

Cutting Data Detail

Cutting DM VC N FN PPC MMC TNC

Step AP [mm] TCC [min:s]
pass [mm] [m/min] [1/min] [mm] [kW] [Nm] [min:s]

1 99,08 4,96 111 355 0,523 10,5 283 00:30,900 00:00,612

2 89,16 4,96 111 395 0,523 10,5 255 00:27,840 00:00,612

3 79,24 4,96 111 444 0,523 10,5 226 00:24,720 00:00,612

4 69,32 4,96 111 508 0,523 10,5 198 00:21,660 00:00,612

5 59,4 4,96 111 593 0,523 10,5 170 00:18,540 00:00,612

1 3,19 111 0,523 6,99 207 00:06,780 00:00,183

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 18-2 part one, Walter GPS 4 From 4 25.01.2019

5.0 (19.0.0.2508)