ZF 5 HP 19 Fla

A
ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

5 SPEED AWD (Full Electronic Control)
C 870
Revision 05/2012
A
C 871
A
C 872
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS MOULDED PISTONS
Kit Overhaul Kit (OEM)
(VW/Audi).................................. All 1 5HP19.OHK03
Kit Overhaul Kit (Precision)
(VW/Audi Without Pistons)........ All 1 5HP19.OHK51 SEALING RINGS
Kit Overhaul Kit (Precision)
200A Stator Support (Large) .............. All 2 5HP19.SSR01
(VW/Audi With Pistons)............. All 1 5HP19.OHK52
201A Stator Support (Small) .............. All 1 5HP19.SSR02
GASKETS 202D Input Shaft Front (Small) ........... All 1 5HP19.SSR03
204F 'D'/'G' Carrier ............................. All 2 5HP18.SSR06
100J Pan Gasket ............................... All 1 5HP19.GAS03
101J Transfer Case to Main Case ..... All 1 5HP19.GAS04 FRICTION PLATES
102J Rear to Front Transfer (OEM) ... All 1 5HP19.GAS06
Kit Friction Kit (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
102J Rear to Front Transfer (AM) ...... All 1 5HP19.GAS56
014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
103A Pump Bolt Sealing Washer ....... All 9 5HP18.GAS04
.................................................. All 1 5HP19.FRK02
NI Valve Body Gasket
Kit Friction Kit (Fits Codes 1060 040 019, 020, 021, 024, 026, 028,
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060,
015, 016, 017, 018, 025, 036, 047, 048, 080)
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
.................................................. All 1 5HP19.GAS05
085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104)
NI Valve Body Gasket
.................................................. All 1 5HP19.FRK03
(Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
Kit Friction Kit (Alto) ....................... All 1 5HP19.FRK51
041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
250A 'C' Brake (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
.................................................. All 4-5 5HP19.FRP02
.................................................. All 1 5HP19.GAS08
250A 'C' Brake (Fits Codes 1060 040 019, 020, 021, 024, 026, 028,
RUBBER COMPONENTS 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060,
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104)
121A Stator to Case 'O' Ring ............. All 1 5HP19.OR03 .................................................. All 4-5 5HP19.FRP09
122A 'O' Ring, 'C' Brake Outer ........... All 1 5HP19.OR11 250A 'C' Brake (Alto) .......................... All 4-5 5HP19.FRP53
123A 'O' Ring, 'C' Brake Inner ............ All 1 5HP18.OR05 251B 'B' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
125B 'O' Ring, 'B' Clutch Inner ........... All 1 5HP19.OR08 014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
131D 'O' Ring, 'E' Clutch Damper....... All 1 5HP19.OR09 .................................................. All 2 5HP19.FRP01
134F 'O' Ring, 'D' Clutch Outer .......... All 1 5HP19.OR11 251B 'B' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028,
135F 'O' Ring, 'D' Clutch Inner ........... All 1 5HP19.OR12 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060,
136F 'O' Ring, 'G' Brake Inner............ All 1 5HP19.OR08 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
137F 'O' Ring, 'G' Brake Outer ........... All 1 5HP19.OR07 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104)
138G 'O' Ring, 'F' Brake Inner ............ All 1 5HP19.OR09 .................................................. All 2 5HP19.FRP10
139G 'O' Ring, 'F' Clutch Outer........... All 1 5HP19.OR08 251B 'B' Clutch (Alto) ......................... All 2 5HP19.FRP52
140J 'O' Ring, Front Diff Cover .......... All 1 5HP19.OR04 252C 'A' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
142J V. Body to Case Sealing Rubber 014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
(Long)........................................ All 5 5HP19.RUB01 .................................................. All 4-5 4HP18.FRP03
143J V. Body to Case Sealing Rubber 252C 'A' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028,
(Short) ....................................... All 3 5HP19.RUB02 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060,
144J 'O' Ring, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
Speedo Drive Housing to Case All 1 5HP19.OR10 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104)
145J Rear Output, Lathe Cut Seal..... All 1 5HP24A.OR01 .................................................. All 4-5 5HP19.FRP11
149J Case Connector 'O' Ring .......... 00-ON 2 5HP18.OR03 252C 'A' Clutch (Alto) ......................... All 4-5 5HP19.FRP51
NI 'O' Ring, 253D 'E' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
Cooler Connector to Case ........ All 2 5HP19.OR06 014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
.................................................. All 4-5 5HP19.FRP04
METAL CLAD SEALS 253D 'E' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028,
030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060,
150A Converter Seal .......................... All 1 4HP18.MCS01
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
152J Transfer Shaft Seal (OEM)
085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104)
(37.50mm x 88mm x 16mm) ..... All 1 5HP19.MCS04
.................................................. All 4-5 5HP19.FRP12
152J Transfer Shaft Seal (AM)
253D 'E' Clutch (Alto) ......................... All 4-5 5HP19.FRP54
(37.50mm x 88mm x 16mm) ..... All 1 5HP19.MCS54
254F 'D' Brake (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
153J Left Hand Inner D. Shaft Seal ... All 1 5HP19.MCS05
014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
154J Right Hand Outer D. Shaft Seal
.................................................. All 5-6 4HP18.FRP02
(75mm x 90mm x 8mm) ............ All 1 5HP19.MCS06
254F 'D' Brake (Fits Codes 1060 040 019, 020, 021, 024, 026, 028,
155J Left Hand Outer D. Shaft Seal
030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060,
(60mm x 80mm x7.50mm)
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
(Except Porsche) ...................... All 1 5HP19.MCS07
085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104)
156J Rear Output Seal ...................... All 1 5HP19.MCS08
.................................................. All 5-6 5HP19.FRP14
157J Front Transfer Pinion (OEM) ..... All 1 5HP19.MCS09
254F 'D' Brake (Alto) .......................... All 5-6 5HP19.FRP51
157J Front Transfer Pinion (AM)........ All 1 5HP19.MCS59
255F 'G' Brake (Fits Codes 1060 040 002, 003, 008, 009, 012, 013,
158J Intermediate Housing Seal........ All 1 5HP19.MCS10
014, 015, 016, 017, 018, 025, 036, 047, 048, 080)
159J Selector Shaft Seal
.................................................. All 3-4 5HP18.FRP03
(10mm x 18mm x 5mm) ............ All 1 3HP22.MCS03
873
ILL ILL
FRICTION PLATES Cont... STEEL PLATES Cont...
255F 'G' Brake (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 311F 'D' Brake Waved Steel
030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
.................................................. All 3-4 5HP19.FRP13 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
255F 'G' Brake (Alto) .......................... All 3-4 5HP19.FRP55 .................................................. All 1 5HP19.STP15
256G 'F' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 312F 'G' Brake Waved Steel
014, 015, 016, 017, 018, 025, 036, 047, 048, 080) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
.................................................. All 4-5 5HP18.FRP03 015, 016, 017, 018, 025, 036, 047, 048, 080)
256G 'F' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, .................................................. All 1 5HP19.STP17
030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 312F 'G' Brake Waved Steel
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, (See Fitment List 6)................... All 1 5HP19.STP14
085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) 313G 'F' Clutch Waved Steel
.................................................. All 4-5 5HP19.FRP13 (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
256G 'F' Clutch (Alto).......................... All 4-5 5HP19.FRP55 015, 016, 017, 018, 025, 036, 047, 048, 080)
.................................................. All 1 5HP19.STP17
313G 'F' Clutch Waved Steel
STEEL PLATES (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
Kit Steel Plate Kit (Fits Codes 1060 040 002, 003, 004, 008, 009,
063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
012, 013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043,
087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
044, 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067,
.................................................. All 1 5HP19.STP14
068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100,
102, 103, 104) ........................... All 1 5HP19.STK02
Kit Steel Plate Kit (Fits Codes 1060 040 019, 020, 021, 026, 030,
035, 054, 061, 064, 065, 066, 069, 073, 101) PRESSURE PLATES
.................................................. All 1 5HP19.STK03
Kit Steel Plate Kit (Alto) .................. All 1 5HP19.STK51 400A Pressure Plate 'C' Brake
300A 'C' Brake (Fits Codes 1060 040 019, 020, 021, 026, 030, 035, (4.00mm Fits Codes 1060 040 002, 003, 004, 008, 009, 012,
054, 061, 064, 065, 066, 069, 073, 101) 013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043, 044,
.................................................. All 3 5HP19.STP01 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068,
300A 'C' Brake (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100, 102,
013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043, 044, 103, 104) ................................... All 1 5HP19.PP01
046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 400A Pressure Plate 'C' Brake
070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100, 102, (3.30mm Fits Codes 1060 040 019, 020, 021, 026, 030, 035,
103, 104) ................................... All 4-5 4HP20.STP05 054, 061, 064, 065, 066, 069, 073, 101)
301B 'B' Clutch ................................... All 2 5HP19.STP04 .................................................. All 1 5HP19.STP01
302C 'A' Clutch ................................... All 4-5 5HP19.STP02 401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02
303D 'E' Clutch ................................... All 4-5 5HP19.STP05 402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03
304F 'D' Brake.................................... All 5-6 5HP19.STP02 403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04
305F 'G' Brake ................................... All 3-4 5HP19.STP07 404F Pressure Plate 'D' Brake ........... All 1 5HP19.PP03
306G 'F' Clutch ................................... All 4-5 5HP19.STP03 405F Pressure Plate 'G' Brake ........... All 1 5HP19.PP06
307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10 406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03
308B 'B' Clutch Waved Steel
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
015, 016, 017, 018, 025, 036, 047, 048, 080)
.................................................. All 1 5HP19.STP11 SPRINGS & CIRCLIPS
308B 'B' Clutch Waved Steel
410A Diaphragm Spring 'C' Brake...... All 1 5HP19.DIA01
(Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
411B Diaphragm Spring 'B' Clutch ..... All 1 5HP19.DIA02
041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
412C Diaphragm Spring 'A' Clutch ..... All 1 5HP19.DIA03
063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
413D Diaphragm Spring 'E' Clutch ..... All 1 5HP19.DIA04
087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05
.................................................. All 1 5HP19.STP19
415F Diaphragm Spring 'D' Brake...... All 1 5HP19.DIA06
309C 'A' Clutch Waved Steel
416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01
015, 016, 017, 018, 025, 036, 047, 048, 080)
.................................................. All 1 5HP18.STP04
309C 'A' Clutch Waved Steel
(Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
.................................................. All 1 4HP18.STP03
431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09
310D 'E' Clutch Waved Steel .............. All 1 5HP19.STP13
311F 'D' Brake Waved Steel
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
015, 016, 017, 018, 025, 036, 047, 048, 080)
.................................................. All 1 5HP19.STP18
874
ILL ILL
SPRINGS & CIRCLIPS Cont... ELECTRICAL COMPONENTS
432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15 Kit Solenoid Set (All Solenoids)
432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16 (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20 .................................................. All 1 5HP19.SOL10
432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21 700J Solenoid (PWM)
432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22 (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26 .................................................. All 3 5HP19.SOL01
433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27 700J Solenoid (PWM)
433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28 (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29 015, 016, 017, 018, 025, 036, 047, 048, 080)
433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30 .................................................. All 3 4HP20.SOL02
433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31 701J Solenoid Main Pressure Reg
433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32 (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36 .................................................. All 1 5HP19.SOL02
434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37 701J Solenoid Main Pressure Reg
435F 'G' Brake Thrust Ret Circlip....... All 1 5HP18.CIR02 (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
015, 016, 017, 018, 025, 036, 047, 048, 080)
FILTERS .................................................. All 1 4HP20.SOL03
702J Solenoid Shift (On Off)
450J Pan Filter................................... All 1 5HP19.FIL02
(Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
450J Pan Filter (OEM) ....................... All 1 5HP19.FIL12
041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
NI Valve Body Oil Screen .............. All 1 5HP19.FIL04
063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
BUSHINGS .................................................. All 3 5HP19.SOL03
702J Solenoid Shift (On Off)
550A Pump Body Bush (Oversize OD) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
(Pump requires machining) 015, 016, 017, 018, 025, 036, 047, 048, 080)
(Sonnax® Click here for Info) ... All 1 5HP19.BUS01 .................................................. All 3 5HP30.SOL02
550A Pump Body Bush (Oversize OD & Undersize ID) 703J Range Switch
(Pump requires machining & Bush requires (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
machining after fitting to fit converter neck) 015, 016, 017, 018, 019, 020, 021, 024, 025, 026, 028, 030, 035,
(Sonnax® Click here for Info) .. All 1 5HP19.BUS02 036, 041, 043, 044, 046, 047, 048, 058, 059, 080)
555D Bushing, 'E' Clutch Rear .................................................. All 1 5HP19.ELE01
(15mm OD x 12mm ID x 10.20mm) 703J Range Switch
.................................................. All 1 5HP19.BUS03 (Except Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
556E Bushing, Sun Gear Shaft 015, 016, 017, 018, 019, 020, 021, 024, 025, 026, 028, 030, 035,
(15mm OD x 12mm ID x 10.20mm) 036, 041, 043, 044, 046, 047, 048, 058, 059, 080)
.................................................. All 1 5HP19.BUS03 .................................................. All 1 5HP19.ELE08
561G 'F' Clutch Drum (Bronze)........... All 1 5HP18.BUS05 704J Turbine Speed Sensor (Hall Effect)
561G 'F' Clutch Drum (Sonnax) .......... All 1 5HP18.BUS07 (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
THRUST WASHERS & BEARINGS 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
600F 'G' Brake Thrust Plate ............... All 1 5HP18.THW01 .................................................. All 1 5HP19.ELE03
650A Bearing Radial, Rear of 705J Turbine Speed Sensor (Inductive)
Stator Support ........................... All 1 5HP19.TOR02 (Fits on Valve Body)
654E Bearing Radial,Sun Gear Shaft (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
to Sun Gear Shell...................... All 1 5HP19.BE04 015, 016, 017, 018, 025, 036, 047, 048, 080)
656E Bearing Kit, Shaft to Carrier ...... All 1 5HP18.TK05 .................................................. All 1 5HP18.ELE01
675J Idler Gear 706J Vehicle Speed Sensor............... All 1 4HP18.ELE02
(33mm x 52mm x 5mm) ............ All 1 5HP19.BE01 707J Output Speed Sensor (Inductive)
677J Needle Bearing, Rear (Fits on Casing)......................... All 1 4HP20.ELE01
Axle Shaft.................................. All 1 5HP19.BE02 708J Wiring Loom, Valve Body
678J Needle Bearing, Rear (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
Transfer Gear ............................ All 1 5HP19.BE03 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062,
690J Pinion Bearing Assy .................. All 1 5HP19.BE05 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086,
695J Bearing, Front Axle Shaft (Front Transfer Unit) 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
(Front) ....................................... All 1 4HP20.BE02 .................................................. All 1 5HP19.ELE07
697J Bearing, Helical Gear (Front Transfer Unit)
(Front & Rear) ........................... All 2 4HP20.BE02
875
ILL ILL
VALVE BODY PARTS VALVE BODY PARTS Cont…
751J Orifice Disc/Valve NI Encapsulated Plastic Ball Valve
(Pressure Reg Body) ................ All 1 5HP19,VA07 (Fit in Rear of Front Lower Valve Body)
752J Lower Front Valve Body Housing (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
(Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 015, 016, 017, 018, 025, 036, 047, 048, 080)
043, 044, 046 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, .................................................. All 1 4HP22.VA01
064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, NI Housing, Valve Body Lower Front
089, 090, 093, 094, 100, 101, 102, 103, 104, 107) (Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015,
.................................................. All 1 5HP19.VB03 016 017, 018, 025, 036, 047, 048, 080)
753J Damper Plug (Rubber) .................................................. All 1 5HP19.VA02
(Early Design) ........................... All 3 5HP19.ACC01 NI Orifice Plate 9In Vave Body)
754J Damper Plug (Aluminium) (1.00mm)................................... All AR 4HP18.VA03
(Late Design) ............................ All 3 5HP19.ACC02 (1.40mm)................................... All AR 4HP18.VA04
755J Retainer Valve Body End Plug .. All 2 5HP19.RET03 (1.20mm)................................... All AR 4HP18.VA08
756J Lower Rear Valve Body Housing NI Accumulator Piston
(Codes: 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, (Small Fits in Duct Plate) .......... All 3 5HP24.VA06
016, 017, 018 025, 036, 047, 048, 080)
.................................................. All 1 5HP19.VB02
756J Lower Rear Valve Body Housing HARDWARE
(Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041,
800A Short Pump Assy ...................... All 1 5HP19.PUM01
043, 044, 046 049, 053, 054, 057, 058, 059, 060, 061, 062, 063,
801G 'F' Clutch Cylinder (5 Plate)
064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087,
(Modified * All Except Codes:
089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
1060 040 018, 030, 054,
.................................................. All 1 5HP19.VB04
073 & 101) ................................ All 1 5HP19.DRU04
757J Pressure Regulator Housing
801G 'F' Clutch Cylinder (4 Plate)
(Codes: 1060 040 002, 004, 008, 009, 012, 013, 016, 017, 018,
(Modified * Box Codes:
036)
1060 040 018, 030, 054,
.................................................. All 1 5HP19.VB12
073 & 101) Only ........................ All 1 5HP19.DRU05
758J Valve Body Housing, Upper Front
802C 'A' Clutch Cylinder (5Plate)
(Codes: 1060 040 002, 003, 008, 014, 015, 018, 025, 047, 048,
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
080)
015, 016, 017, 018, 025, 036, 047, 048, 080)
.................................................. All 1 5HP19.VB13
.................................................. All 1 5HP19.DRU03
758J Valve Body Housing, Upper Front
802C 'A' Clutch Cylinder (5Plate)
(Codes: 1060 040 019, 020, 021, 026, 030, 035, 054, 061, 064,
(Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 035, 041,
065, 066, 069, 073, 101)
043, 044, 046, 049, 053, 057, 058, 059, 060, 061, 062, 063, 065,
.................................................. All 1 5HP19.VB14
066, 067, 068, 069, 070, 071, 075, 085, 086, 087, 089, 090, 093,
759K Valve Pressure Regulator ......... All 1 5HP19.VA09
094, 100, 102, 103, 104, 107)
760K Spring, Pressure Regulator....... All 1 5HP19.SPR03
.................................................. All 1 5HP19.DRU07
Kit Pressure Regulator Valve (Early E17 Valve Body)
803F 'D'/'G' Cylinder (6/4 Plates)
(Requires Toolkit 5HP19.VA03)
(Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 035, 041,
(Sonnax® Click Here for Info) ... All 1 5HP19.VA06
043, 044, 046, 049, 053, 057, 058, 059, 060, 061, 062, 063, 064,
Kit Toolkit for 5HP19.VA06
065, 066, 067, 068, 069, 070, 071, 075, 085, 086, 087, 089, 090,
(Sonnax®) ................................. All 1 5HP19.VA03
093, 094, 100, 102, 103, 104, 107)
Kit Pressure Regulator Valve (Late E18.2 Valve Body)
.................................................. All 1 5HP19.DRU02
(Requires Toolkit 5HP19.VA05)
(Sonnax® Click Here for Info) ... All 1 5HP19.VA04
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
Kit Toolkit for 5HP19.VA04
015, 016, 017, 018, 025, 036, 047, 048, 080)
(Sonnax®) ................................. All 1 5HP19.VA05
.................................................. All 1 5HP19.DRU06
IN Valve Body Oil Screen .............. All 1 5HP19.FIL04
NI Accumulator Piston (Fit in V. Body)
(Fits Codes 1060 040 018, 030, 054, 073, 101)
('E' & 'F') .................................... All 2 5HP18.VA03
.................................................. All 1 5HP19.DRU12
NI 'F' Accumulator Spring
804F O.W.C. Assy 'D'/'G' Carrier
(Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015,
(Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014,
016, 017, 018, 019, 020, 021, 024, 025, 026, 028, 030, 035, 036,
015, 016, 017, 018, 025, 036, 047, 048, 080)
041, 043, 044, 046, 047, 048, 049, 053, 054, 057, 058, 059, 060,
.................................................. All 1 5HP19.OWC01
061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075,
805J Viscous Coupling Assy.............. All 1 5HP19.VC01
080, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104,
806J Side Cover - Front Diff .............. All 1 5HP19.COV01
107)
807A Stator Support Assy .................. All 1 5HP19.SUP01
.................................................. All 1 4HP14.SPR23
808A 'C' Brake Cylinder (4 Lined Plates)
NI 'E' Accumulator Spring
(Fits Codes 1060 040 002, 008, 018, 019, 020, 021, 026, 030,
(Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041,
035, 054, 061, 064, 065, 066, 069, 073, 101)
043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063,
.................................................. All 1 5HP19.DRU01
064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087,
808A 'C' Brake Cylinder (5 Lined Plates)
089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
(Fits Codes 1060 040 003, 004, 009, 012, 013, 014, 015, 016,
.................................................. All 1 4HP14.SPR24
017, 024, 025, 028, 036, 041, 043, 044, 046, 047, 048, 049, 053,
NI Accumulator Piston (Fits in V. Body)
057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 080, 085,
(Modified Plastic) ('A' & 'D') ....... All 1 5HP24.ACC01
086, 087, 093, 100)
.................................................. All 1 5HP19.DRU10
876
ILL ILL
HARDWARE Cont…
809A Retainer, 'C' Brake Diaphragm.. All 1 5HP19.RET04
810B 'B' Clutch Cylinder ..................... All 1 5HP19.DRU11
812C Retainer 'A' Clutch .................... All 1 5HP19.RET01
811B Retainer, 'B' Clutch Diaphragm . All 1 5HP19.RET04
818E Sun Gear Shaft ......................... All 1 5HP19.SH01
819E Drive Shell/Sun Gear (Hall Effect Sensor Type)
(Fits Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035,
041, 043, 044, 046, 049, 053, 057, 058, 059, 060, 062, 063, 067,
068, 070, 071, 075, 085, 086, 087, 089, 090, 093, 094, 100, 102
103, 104, 107)
.................................................. All 1 5HP19.POT01
819E Drive Shell/Sun Gear (Inductive Sensor Type)
(Fits Codes: 1060 040 002-004, 008, 009, 012-018, 025, 036,
047, 048, 080)
.................................................. All 1 5HP19.POT02
823E Spider CL.Bell
(Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041,
043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063,
064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087,
089, 090, 093, 094, 100, 101, 102, 103, 104, 107)
.................................................. All 1 5HP19.PL01
829F Carrier & OWC Inner................. All 1 5HP19.OWC02
832F Piston 'D' Brake (aluminium) ..... All 1 5HP18.PIS03
834F Piston 'G' Brake (aluminium)..... All 1 5HP19.PIS02
835G 'F' Clutch Assembly (Complete)
(Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015,
016, 017, 025, 036, 047, 048, 080,109, 110, 115)
.................................................. All 1 5HP19.DRU09
837G Piston 'F' Clutch ........................ All 1 5HP19.PIS01
864J Oil Pan ...................................... All 1 5HP19.PAN001
* Modified Items May Require Replacement of Extra Components To

Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility
SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal) .............. All 1 5HP19.THW01
903A Bolt, Pump to Stator (48mm) .... All 1 5HP19.NUT04
904A Bolt, Pump to Stator (40mm) .... All 8 5HP19.NUT03
920J Bolt, Oil Pan to Case................. All 27 5HP19.NUT05
NI LifeGuardFluid5 x 1Ltr Bottle
(Esso LT71141) ......................... All AR OIL.50
NI LifeGuardFluid5 x 20Ltr Canister
(Esso LT71141) ......................... All AR OIL.51
NI LifeGuardFluid5 x 209Ltr Drum
(Esso LT71141) ......................... All AR OIL.52
TOOLS & MANUALS

NI Repair Manual (OEM) ............... All 5HP19.MAN02
NI Factory Repair Manual (ATSG). All 5HP19.MAN04
Click here to view special tools for this transmission
877

ZF 5 HP 19 Fla

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A

ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

* Modified Items May Require Replacement of Extra Components To

TOOLS & MANUALS

Click here to view special tools for this transmission

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