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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

GPD150-A
2DP-F8199-EV

[English (E)] DIC183


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EAU46091

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Introduction
EAU10114

Welcome to the Yamaha world of motorcycling!


As the owner of the GPD150-A, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your GPD150-A. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your scooter and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12412

WARNING
Please read this manual carefully and completely before operating this scooter.
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Important manual information


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


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Important manual information

EAUN0430

GPD150-A
OWNER’S MANUAL
©2017 PT Yamaha Indonesia Motor
Manufacturing
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
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Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Checking the throttle grip
checks ...............................................5-1 free play..................................... 7-17
Safety information............................ 2-1 Valve clearance............................. 7-17
Further safe-riding points ............... 2-5 Operation and important riding Tires .............................................. 7-18
Helmets .......................................... 2-6 points .................................................6-1 Cast wheels .................................. 7-19
........................................................6-1 Checking the front and rear
Description ....................................... 3-1 Starting the engine..........................6-1 brake lever free play.................. 7-20
Left view ......................................... 3-1 Starting off ......................................6-2 Checking the front and rear
Right view....................................... 3-2 Acceleration and deceleration ........6-2 brake pads ................................ 7-20
Controls and instruments ............... 3-3 Braking............................................6-3 Checking the brake fluid level ...... 7-21
Tips for reducing fuel Changing the brake fluid .............. 7-22
Instrument and control functions... 4-1 consumption................................6-3 Checking the V-belt ...................... 7-23
Main switch/steering lock............... 4-1 Engine break-in ...............................6-3 Checking and lubricating the
Keyhole shutter .............................. 4-2 Parking ............................................6-4 cables........................................ 7-23
Indicator lights and warning General note....................................6-5 Checking and lubricating the
lights............................................ 4-2 throttle grip and cable ............... 7-23
Multi-function meter unit ................ 4-4 Periodic maintenance and Lubricating the front and rear
Handlebar switches........................ 4-9 adjustment ........................................7-1 brake levers............................... 7-24
Front brake lever .......................... 4-10 Owner’s tool kit ...............................7-1 Checking and lubricating the
Rear brake lever ........................... 4-10 Periodic maintenance chart for centerstand and sidestand........ 7-24
ABS .............................................. 4-10 the emission control system........7-2 Checking the front fork................. 7-25
Fuel tank cap ................................ 4-11 General maintenance and Checking the steering................... 7-26
Fuel............................................... 4-12 lubrication chart...........................7-3 Checking the wheel bearings ....... 7-26
Fuel tank overflow hose ............... 4-13 Removing and installing panels ......7-7 Battery .......................................... 7-26
Catalytic converter ....................... 4-14 Checking the spark plug .................7-8 Replacing the fuses ...................... 7-28
Seat .............................................. 4-14 Engine oil and oil strainer..............7-10 Headlight ...................................... 7-29
Storage compartments................. 4-15 Final transmission oil.....................7-12 Replacing an auxiliary light
Sidestand ..................................... 4-16 Coolant..........................................7-13 bulb ........................................... 7-29
Ignition circuit cut-off system....... 4-17 Air filter and V-belt case air filter Brake light..................................... 7-30
elements ....................................7-15 Replacing the taillight bulb ........... 7-31
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Table of contents
Replacing a front turn signal
light bulb ....................................7-33
Replacing a rear turn signal
light bulb ....................................7-33
Troubleshooting ............................7-35
Troubleshooting charts .................7-36

Scooter care and storage ................8-1


Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3

Specifications....................................9-1

Consumer information ...................10-1


Identification numbers...................10-1

Index ................................................11-1
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Location of important labels


EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

1 2

1-1
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Location of important labels


1 2 1

100kPa=1bar kPa, psi kPa, psi


150, 22 250, 36

150, 22 250, 36
2DP-F1668-00

2PL-F1568-01

1-2
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Safety information
EAU1026B
 Never operate a scooter without conspicuous appears to be very
proper training or instruction. Take effective in reducing the chance of
a training course. Beginners this type of accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized scooter dealer to find out • Use extra caution when you are
ation of your scooter. about the training courses nearest approaching and passing
Scooters are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for scooter accidents to
techniques as well as the expertise of Perform the pre-operation checks occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this scooter. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a scooter with-
 Obtain thorough instructions from an accident or equipment damage. out proper knowledge. Contact
a competent source on all aspects See page 5-1 for a list of pre-operation an authorized scooter dealer to
of scooter operation. checks. inform you on basic scooter
 Observe the warnings and mainte-  This scooter is designed to carry maintenance. Certain mainte-
nance requirements in this Own- the operator and a passenger. nance can only be carried out
er’s Manual.  The failure of motorists to detect by certified staff.
 Obtain qualified training in safe and recognize scooters in traffic is
and proper riding techniques. the predominating cause of auto-
 Obtain professional technical ser- mobile/scooter accidents. Many
vice as indicated in this Owner’s accidents have been caused by
Manual and/or when made neces- an automobile driver who did not
sary by mechanical conditions. see the scooter. Making yourself

2-1
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Safety information
 Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur-  The posture of the operator and ries. The use of a safety helmet is the 2
rent driver’s license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your • The operator should keep both  Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and  Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat  The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless  Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
 Many accidents have been feet on the passenger footrests. control levers or wheels and cause
caused by error of the scooter op-  Never ride under the influence of injury or an accident.
erator. A typical error made by the alcohol or other drugs.  Always wear protective clothing
operator is veering wide on a turn  This scooter is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant-  A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning  Do not run engine outdoors where  Cargo and accessory weight
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing a building through openings such the scooter as possible. Securely
2 carbon monoxide can cause head- as windows and doors. pack your heaviest items as close
aches, dizziness, drowsiness, nausea, to the center of the vehicle as pos-
confusion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to
present even if you do not see or smell and handling if the weight distribution minimize imbalance or instability.
any engine exhaust. Deadly levels of of the scooter is changed. To avoid the  Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that
and you can quickly be overcome and caution when adding cargo or acces- accessories and cargo are se-
unable to save yourself. Also, deadly sories to your scooter. Use extra care curely attached to the scooter be-
levels of carbon monoxide can linger when riding a scooter that has added fore riding. Check accessory
for hours or days in enclosed or poorly cargo or accessories. Here, along with mounts and cargo restraints fre-
ventilated areas. If you experience any the information about accessories be- quently.
symptoms of carbon monoxide poi- low, are some general guidelines to fol- • Properly adjust the suspension
soning, leave the area immediately, get low if loading cargo to your scooter: for your load (suspension-ad-
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- justable models only), and
MENT. senger, accessories and cargo must check the condition and pres-
 Do not run engine indoors. Even if not exceed the maximum load limit. sure of your tires.
you try to ventilate engine exhaust Operation of an overloaded vehicle • Never attach any large or heavy
with fans or open windows and could cause an accident. items to the handlebar, front
doors, carbon monoxide can rap- fork, or front fender. Such items
idly reach dangerous levels. Maximum load: can create unstable handling or
 Do not run engine in poorly venti- 168 kg (370 lb) a slow steering response.
lated or partially enclosed areas  This vehicle is not designed to
When loading within this weight limit,
such as barns, garages, or car- pull a trailer or to be attached to
keep the following in mind:
ports. a sidecar.
2-3
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Safety information
Genuine Yamaha Accessories products or having other modifications • Bulky or large accessories may
Choosing accessories for your vehicle performed to your vehicle that change seriously affect the stability of
is an important decision. Genuine any of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift 2
able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in  Never install accessories or carry • Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your scooter. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob-  Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and • Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as
because of potential safety hazards to lightweight as possible and
you or others. Installing aftermarket should be kept to a minimum.
2-4
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Safety information
Aftermarket Tires and Rims cation for the straps carefully so EAU57600

The tires and rims that came with your the straps will not rub against Further safe-riding points
scooter were designed to match the painted surfaces during transport.  Be sure to signal clearly when
2 performance capabilities and to pro-  The suspension should be com- making turns.
vide the best combination of handling, pressed somewhat by the tie-  Braking can be extremely difficult
braking, and comfort. Other tires, rims, downs, if possible, so that the on a wet road. Avoid hard braking,
sizes, and combinations may not be scooter will not bounce exces- because the scooter could slide.
appropriate. Refer to page 7-18 for tire sively during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires.  Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in  Be careful when passing parked
another vehicle. cars. A driver might not see you
 Remove all loose items from the and open a door in your path.
scooter.  Railroad crossings, streetcar rails,
 Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
 Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper  The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo-
2-5
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Safety information
 Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
 Do not carry too much luggage on your chances of a severe head injury or
the scooter. An overloaded scoot- death in the event of an accident. The
er is unstable. Use a strong cord majority of fatalities from motorcycle or
to secure any luggage to the carri- scooter accidents are the result of
er (if equipped). A loose load will head injuries. The use of a safety hel-
affect the stability of the scooter met is the single most critical factor in ZAUU0003
and could divert your attention the prevention or reduction of head in-
juries. Wrong usage
from the road. (See page 2-3.)

Always select an approved motorcy-


cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
 The helmet must meet the safety
standard “TIS”.
 The helmet size must match the
size of the rider’s head. ZAUU0007

 Never subject a helmet to heavy


shocks. Types of helmets and their usage
 Half-type: use only for riding at low
Wearing the helmet correctly speeds
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
2-6
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Safety information

ZAUU0004 ZAUU0006

 Full-type: use only for riding at low


to mid-range speeds

ZAUU0005

 Full-face-type: use for riding at


mid-range to high speeds

2-7
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Description
EAU10411

Left view
1 2 3 4 5

10 8,9 7 6
1. Front storage compartment (page 4-15) 9. Engine oil drain bolt B (page 7-10)
2. Fuel tank cap (page 4-11) 10.V-belt case air filter element (page 7-15)
3. Owner’s tool kit (page 7-1)
4. Rear storage compartment (page 4-15)
5. Air filter element (page 7-15)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. Engine oil drain bolt A (page 7-10)

3-1
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Description
EAU10421

Right view
1 2,3 4

7 6 5
1. Tail/brake light (page 7-30)
2. Battery (page 7-26)
3. Fuse box (page 7-28)
4. Headlight (page 7-29)
5. Coolant reservoir (page 7-13)
6. Spark plug (page 7-8)
7. Engine oil filler cap (page 7-10)

3-2
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Description
EAU10431

Controls and instruments


1 2 3 4 5 6 7 8

9
1. Rear brake lever (page 4-10) 9. Main switch/steering lock (page 4-1)
2. Left handlebar switches (page 4-9)
3. Rear brake fluid reservoir (page 7-21)
4. Multi-function meter unit (page 4-4)
5. Front brake fluid reservoir (page 7-21)
6. Start switch (page 4-9)
7. Front brake lever (page 4-10)
8. Throttle grip (page 7-17)

3-3
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Instrument and control functions


EAUN0263 EAU60600 EAU10686

Main switch/steering lock ON LOCK


All electrical circuits are supplied with The steering is locked and all electrical
OFF power; the meter lighting, taillight and systems are off. The key can be re-
ON auxiliary lights come on, and the en- moved.
gine can be started. The key cannot be
LOCK removed. To lock the steering
TIP 1 2
4 The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
The main switch/steering lock controls even if the engine stalls.
the ignition and lighting systems, and is
EAU10662
used to lock the steering. The various OFF
main switch positions are described All electrical systems are off. The key
below. can be removed. 1. Push.
EWA10062
TIP 2. Turn.
WARNING
The main switch/steering lock is 1. Turn the handlebars all the way to
equipped with a keyhole shutter. (See Never turn the key to “OFF” or
“LOCK” while the vehicle is moving. the left.
page 4-2 for keyhole shutter opening 2. With the key in the “OFF” position,
and closing procedures.) Otherwise the electrical systems will
be switched off, which may result in push the key in and turn it to
loss of control or an accident. “LOCK”.
3. Remove the key.

4-1
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Instrument and control functions


EAUN0352 EAU49398
TIP Keyhole shutter Indicator lights and warning
If the steering will not lock, try turning lights
the handlebars back to the right slight- 1 2
ly.
6 1
To unlock the steering
5 2
1 2 4 3 4

1. “PUSH SHUT” button


2. Key head 1. Right turn signal indicator light “ ”
2. High beam indicator light “ ”
To open the keyhole shutter 3. Coolant temperature warning light “ ”
Insert the key head into the keyhole 4. Anti-lock Brake System (ABS) warning
1. Push. shutter receptacle as shown, and then light “ ABS ”
5. Engine trouble warning light “ ”
2. Turn. turn the key to the right to open the
6. Left turn signal indicator light “ ”
keyhole shutter.
1. Insert the key.
2. With the key in the “LOCK” posi- EAU11032
To close the keyhole shutter Turn signal indicator lights “ ”
tion, push the key in and turn it to
Press the “PUSH SHUT” button to and “ ”
“OFF”.
close the keyhole shutter. Each indicator light will flash when its
corresponding turn signal lights are
flashing.

4-2
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Instrument and control functions


EAU11081 EAUU1810
High beam indicator light “ ” TIP ABS warning light “ ” ABS

This indicator light comes on when the If the engine overheats, see page 7-37 In normal operation, the ABS warning
high beam of the headlight is switched for further instructions. light comes on when the key is turned
on. to “ON”, and goes off after traveling at
EAU42775 a speed of 10 km/h (6 mi/h) or higher.
EAU67440 Engine trouble warning light “ ” If the ABS warning light:
Coolant temperature warning This warning light comes on if a prob-  does not come on when the key is
light “ ” lem is detected in the electrical circuit
4 turned to “ON”
This warning light comes on if the en- monitoring the engine. If this occurs,  comes on or flashes while riding
gine overheats. If this occurs, stop the have a Yamaha dealer check the self-  does not go off after traveling at a
engine immediately and allow the en- diagnosis system. (See page 4-8 for an speed of 10 km/h (6 mi/h) or high-
gine to cool. explanation of the self-diagnosis de- er
The electrical circuit of the warning vice.) The ABS may not work correctly. If any
light can be checked by turning the key The electrical circuit of the warning of the above occurs, have a Yamaha
to “ON”. The warning light should light can be checked by turning the key dealer check the system as soon as
come on for a few seconds, and then to “ON”. The warning light should possible. (See page 4-10 for an expla-
go off. come on for a few seconds, and then nation of the ABS.)
If the warning light does not come on go off. EWA16041
initially when the key is turned to “ON”, If the warning light does not come on WARNING
or if the warning light remains on, have initially when the key is turned to “ON”, If the ABS warning light does not go
a Yamaha dealer check the electrical or if the warning light remains on, have off after traveling at a speed of 10
circuit. a Yamaha dealer check the electrical
ECA10022 km/h (6 mi/h) or higher, or if the
circuit. warning light comes on or flashes
NOTICE
while riding, the brake system re-
Do not continue to operate the en-
verts to conventional braking. If ei-
gine if it is overheating.
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-

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Instrument and control functions


ble wheel lock during emergency EAU67262
 a speedometer
braking. Have a Yamaha dealer Multi-function meter unit  a clock
check the brake system and electri- 1 2 3 4  a fuel meter
cal circuits as soon as possible.  an instantaneous fuel consump-
tion meter
TIP  a multi-function display
The ABS warning light may come on
TIP
while accelerating the engine with the
Be sure to turn the key to “ON” before 4
vehicle on its centerstand, but this
using the “SELECT” and “RESET” but-
does not indicate a malfunction.
tons.
7 6 5
1. Fuel meter
2. Clock Speedometer
3. Speedometer The speedometer shows the vehicle’s
4. Instantaneous fuel consumption meter traveling speed.
5. “RESET” button
6. Multi-function display Clock
7. “SELECT” button
1
EWA12423

WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing
settings while riding can distract the
operator and increase the risk of an
accident.
1. Clock
The multi-function meter unit is
equipped with the following: The clock uses a 12-hour time system.

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Instrument and control functions


To set the clock The fuel meter indicates the amount of Instantaneous fuel consumption
1. Turn the key to “ON”. fuel in the fuel tank. The display seg- meter
2. Push the “SELECT” button and ments of the fuel meter disappear to-
1
“RESET” button together for at wards “E” (Empty) as the fuel level
least two seconds. decreases. When the last segment and
3. When the hour digits start flash- fuel level warning indicator “ ” start
ing, push the “RESET” button to flashing, refuel as soon as possible.
set the hours.
4 TIP
4. Push the “SELECT” button, and
This fuel meter is equipped with a self-
the minute digits will start flashing.
diagnosis system. If a problem is de-
5. Push the “RESET” button to set
tected in the electrical circuit, the fol-
the minutes. 1. Instantaneous fuel consumption meter
lowing cycle is repeated until the
6. Push the “SELECT” button and
malfunction is corrected: fuel level seg- This meter shows the instantaneous
then release it to start the clock.
ments and fuel level warning fuel consumption.
indicator “ ” flash eight times, then go Depending on the display setting se-
Fuel meter
off for approximately 3 seconds. If this lected for the instantaneous fuel con-
1 2 occurs, have a Yamaha dealer check sumption mode “F/ECO”, the
the electrical circuit. displayed segments increase or de-
crease.
 km/L: The number of segments
displayed increases the more effi-
ciently the vehicle is being operat-
ed.
 L/100 km: The number of seg-
ments displayed decreases the
1. Fuel meter
2. Fuel level warning indicator “ ”
more efficiently the vehicle is be-
ing operated.

4-5
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Instrument and control functions


Multi-function display  a V-belt replacement indicator ter, instantaneous fuel consumption
 an error code display and average fuel consumption modes
Push the “SELECT” button to switch in the following order:
the display between the odometer
mode “ODO”, tripmeter modes “TRIP TRIP F → TRIP 1 → TRIP 2 → OIL TRIP
1” and “TRIP 2”, oil change tripmeter → V-BELT TRIP → F/ECO → AVE
mode “OIL TRIP”, V-belt replacement F/ECO → ODO → TRIP F
tripmeter mode “V-BELT TRIP”, in-
stantaneous fuel consumption mode To reset a tripmeter, select it by push- 4

1 “F/ECO” (km/L or L/100 km) and aver- ing the “SELECT” button, and then
1. Multi-function display age fuel consumption mode “AVE push the “RESET” button for at least
F/ECO” (km/L or L/100 km) in the fol- one second.
The multi-function display is equipped lowing order:
with the following: TIP
 an odometer  If you do not reset the fuel reserve
ODO → TRIP 1 → TRIP 2 → OIL TRIP
 two tripmeters (which show the tripmeter manually, it will reset au-
→ V-BELT TRIP → F/ECO → AVE
tomatically and disappear from
distance traveled since they were F/ECO → ODO
last set to zero) the display after refueling and
 a fuel reserve tripmeter (which traveling 5 km (3 mi).
If the fuel level warning indicator “ ”
shows the distance traveled since  If you do not reset tripmeters 1
and last segment of the fuel meter start
the last segment of the fuel meter and 2, they will reset to 0 and con-
flashing, the display automatically
started flashing) tinue counting after 9999.9 has
changes to the fuel reserve tripmeter
 an instantaneous fuel consump- been reached.
mode “TRIP F” and starts counting the
tion display  The odometer will lock at 999999
distance traveled from that point. In
 an average fuel consumption dis- and cannot be reset.
that case, push the “SELECT” button
play to switch the display between the vari-
 an oil change tripmeter ous tripmeter, odometer, oil change
 a V-belt replacement tripmeter tripmeter, V-belt replacement tripme-
 an oil change indicator
4-6
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Instrument and control functions


Instantaneous fuel consumption To switch between the average fuel
TIP
mode consumption display settings, push
If traveling at speeds under 10 km/h (6
the “SELECT” button for one second.
mi/h), “_ _._” is displayed.
To reset the average fuel consumption,
push the “RESET” button for at least
Average fuel consumption mode one second.
TIP
4 After resetting the average fuel con-
sumption, “_ _._” will be shown until
the vehicle has traveled 0.1 km (0.06
1 mi).
1. Instantaneous fuel consumption display

The instantaneous fuel consumption Oil change tripmeter mode


display can be set to either “km/L” or 1
“L/100 km”. 1. Average fuel consumption display
 “km/L”: The distance that can be
traveled on 1.0 L of fuel under the This display shows the average fuel
current riding conditions is shown. consumption since it was last reset.
 “L/100 km”: The amount of fuel The average fuel consumption display
necessary to travel 100 km under can be set to either “km/L” or “L/100
the current riding conditions is km”.
shown.  “km/L”: The average distance that
1 2
To switch between the instantaneous can be traveled on 1.0 L of fuel is
1. Oil change indicator “OIL”
fuel consumption display settings, shown. 2. Oil change tripmeter
push the “SELECT” button for one sec-  “L/100 km”: The average amount
of fuel necessary to travel 100 km The oil change tripmeter shows the
ond.
is shown. distance traveled since it was last reset
(i.e., since the last oil change).

4-7
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Instrument and control functions


The oil change indicator “OIL” will flash V-belt replacement tripmeter mode “RESET” button for three seconds. The
at the initial 1000 km (600 mi), then at V-belt replacement indicator will be re-
4000 km (2500 mi) and every 4000 km set.
(2500 mi) thereafter to indicate that the If the V-belt is replaced before the V-
engine oil should be changed. belt replacement indicator comes on
After changing the engine oil, reset the (i.e., before the periodic V-belt replace-
oil change tripmeter and the oil change ment interval has been reached), the V-
indicator. To reset them both, select belt replacement tripmeter must be re-
the oil change tripmeter, and then push set for the next periodic V-belt replace- 4
the “RESET” button for one second. 1 2 ment to be indicated at the correct
Then, while “OIL” and the oil change 1. V-belt replacement indicator “V-BELT” time.
tripmeter are flashing, push the “RE- 2. V-belt replacement tripmeter
SET” button for three seconds. The oil Self-diagnosis mode
change indicator will be reset. The V-belt replacement tripmeter
shows the distance traveled since it 1
If the engine oil is changed before the
oil change indicator comes on (i.e., be- was last reset (i.e., since the last V-belt
fore the periodic oil change interval has replacement).
been reached), the oil change tripmeter The V-belt replacement indicator “V-
must be reset for the next periodic oil BELT” will flash at every 25000 km
change to be indicated at the correct (15500 mi) thereafter to indicate that
time. the V-belt should be replaced.
After replacing the V-belt, reset the V-
belt replacement tripmeter and the V-
2
1. Engine trouble warning light “ ”
belt replacement indicator. To reset
2. Error code display
them both, select the V-belt replace-
ment tripmeter, and then push the This model is equipped with a self-di-
“RESET” button for one second. Then, agnosis device for various electrical
while “V-BELT” and the V-belt replace- circuits.
ment tripmeter are flashing, push the
4-8
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Instrument and control functions


If a problem is detected in any of those EAU1234H EAU12401

circuits, the engine trouble warning Handlebar switches Dimmer switch “ / ”


Set this switch to “ ” for the high
light will come on and the display will Left beam and to “ ” for the low beam.
indicate an error code.
If the display indicates any error codes, EAU12461
note the code number, and then have 1 Turn signal switch “ / ”
a Yamaha dealer check the vehicle. To signal a right-hand turn, push this
ECA11591
switch to “ ”. To signal a left-hand
4 NOTICE 2 turn, push this switch to “ ”. When
If the display indicates an error 3 released, the switch returns to the cen-
code, the vehicle should be checked ter position. To cancel the turn signal
as soon as possible in order to avoid lights, push the switch in after it has re-
engine damage. 1. Dimmer switch “ / ” turned to the center position.
2. Turn signal switch “ / ”
EAU12501
3. Horn switch “ ”
Horn switch “ ”
Right Press this switch to sound the horn.

EAU12722
1 Start switch “ ”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 6-1 for starting instructions prior
to starting the engine.

1. Start switch “ ”

4-9
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Instrument and control functions


EAU12902 EAU12952 EAU66680

Front brake lever Rear brake lever ABS


The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
1 1 trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may 4
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
1. Front brake lever 1. Rear brake lever let the ABS work; do not “pump” the
brakes as this will reduce braking ef-
The front brake lever is located on the The rear brake lever is located on the fectiveness.
right side of the handlebar. To apply left side of the handlebar. To apply the EWA16051

the front brake, pull this lever toward rear brake, pull this lever toward the WARNING
the throttle grip. handlebar grip. Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
 The ABS performs best with
long braking distances.
 On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.

4-10
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Instrument and control functions


EAU66690
TIP Fuel tank cap
 The ABS performs a self-diagno-
sis test each time the vehicle first 2
starts off after the key is turned to 1
“ON” and the vehicle has traveled 1
at a speed of 10 km/h (6 mi/h) or 2
higher. During this test, a “click- 3
4 ing” noise can be heard from the
front of the vehicle, and if either
brake lever is even slightly ap- 1. Front wheel sensor
plied, a vibration can be felt at the 2. Front wheel sensor rotor
1. Fuel tank cap lock cover
lever, but these do not indicate a 2. Lock.
malfunction. 1 3. Unlock.
 This ABS has a test mode which
allows the owner to experience To remove the fuel tank cap
the pulsation at the brake levers Open the fuel tank cap lock cover, in-
when the ABS is operating. How- sert the key into the lock, and then turn
ever, special tools are required, so it 1/4 turn clockwise. The lock will be
please consult your Yamaha deal- 2 released and the fuel tank cap can be
er. removed.
ECA20100
1. Rear wheel sensor
NOTICE 2. Rear wheel sensor rotor To install the fuel tank cap
Be careful not to damage the wheel 1. Insert the fuel tank cap into the
sensor or wheel sensor rotor; other- tank opening with the key inserted
wise, improper performance of the in the lock and with the “ ” mark
ABS will result. facing forward.

4-11
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Instrument and control functions


EAU13213

Fuel 1
Make sure there is sufficient gasoline in 2
1
the tank.
EWA10882

WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the 4
risk of injury when refueling, follow
1. “ ” mark 1. Fuel tank filler tube
these instructions.
2. Maximum fuel level
2. Turn the key counterclockwise to 1. Before refueling, turn off the en-
the original position, remove it, gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
and then close the lock cover. ting on the vehicle. Never refuel ately. NOTICE: Immediately
while smoking, or while in the vi- wipe off spilled fuel with a clean,
TIP
cinity of sparks, open flames, or dry, soft cloth, since fuel may
The fuel tank cap cannot be installed deteriorate painted surfaces or
unless the key is in the lock. In addi- other sources of ignition such as
the pilot lights of water heaters plastic parts. [ECA10072]
tion, the key cannot be removed if the 4. Be sure to securely close the fuel
cap is not properly installed and and clothes dryers.
2. Do not overfill the fuel tank. Stop tank cap.
locked. EWA15152

EWA10132
filling when the fuel reaches the WARNING
WARNING bottom of the filler tube. Because
fuel expands when it heats up, Gasoline is poisonous and can
Make sure that the fuel tank cap is heat from the engine or the sun cause injury or death. Handle gaso-
properly installed before riding. can cause fuel to spill out of the line with care. Never siphon gasoline
Leaking fuel is a fire hazard. fuel tank. by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-12
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Instrument and control functions


ately. If gasoline spills on your skin, recommended by Yamaha because it EAU58300

wash with soap and water. If gaso- can cause damage to the fuel system Fuel tank overflow hose
line spills on your clothing, change or vehicle performance problems.
your clothes.

EAUU0045

4 Recommended fuel:
Regular unleaded gasoline (Gasohol
[E10] acceptable) 1
Fuel tank capacity:
6.6 L (1.7 US gal, 1.5 Imp.gal) 1. Fuel tank overflow hose

ECA11401 Before operating the scooter:


NOTICE  Check the fuel tank overflow hose
Use only unleaded gasoline. The use connection and routing.
of leaded gasoline will cause severe  Check the fuel tank overflow hose
damage to internal engine parts, for cracks or damage, and replace
such as the valves and piston rings, it if necessary.
as well as to the exhaust system.  Make sure that the fuel tank over-
flow hose is not blocked, and
Gasohol clean it if necessary.
There are two types of gasohol: gaso-
hol containing ethanol and that con-
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not

4-13
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Instrument and control functions


EAU13434 ECA10702 EAU60620

Catalytic converter NOTICE Seat


This model is equipped with a catalytic Use only unleaded gasoline. The use
converter in the exhaust system. of leaded gasoline will cause unre- To open the seat
EWA10863
pairable damage to the catalytic 1. Place the vehicle on the center-
WARNING stand.
converter.
The exhaust system is hot after op- 2. Insert the key into the main switch,
eration. To prevent a fire hazard or and then turn it counterclockwise
burns: to “SEAT OPEN”. 4
 Do not park the vehicle near
1
possible fire hazards such as
grass or other materials that
easily burn.
 Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has cooled down before 1. Open.
doing any maintenance work.
 Do not allow the engine to idle TIP
more than a few minutes. Long Do not push inward when turning the
idling can cause a build-up of key.
heat.
3. Fold the seat up.

To close the seat


1. Fold the seat down, and then push
it down to lock it in place.

4-14
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Instrument and control functions


2. Remove the key. EAU57081
Rear storage compartment
Storage compartments The rear storage compartment is locat-
TIP
ed under the seat. Use this compart-
Make sure that the seat is properly se- Front storage compartment ment for large items. (See page 4-14.)
cured before riding. The front storage compartment is lo-
cated at the front of the vehicle. Use
this compartment for small items. 1

1 1. Rear storage compartment


EWAT1052

1. Front storage compartment


WARNING
EWA17250
 Do not exceed the load limit of 5
WARNING kg (11 lb) for the rear storage
compartment.
 Do not exceed the load limit of  Do not exceed the maximum
1.5 kg (3.3 lb) for the front stor- load of 168 kg (370 lb) for the ve-
age compartment. hicle.
 Do not place anything in the
ECA21150
front storage compartment that
NOTICE
will interfere with your operating
the vehicle. Keep the following points in mind
when using the storage compart-
ment.

4-15
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Instrument and control functions


 Since the storage compartment EAU15306
this system regularly and have a
accumulates heat when ex- Sidestand Yamaha dealer repair it if it does not
posed to the sun and/or the en- The sidestand is located on the left function properly.
gine heat, do not store anything side of the frame. Raise the sidestand
susceptible to heat, consum- or lower it with your foot while holding
ables or flammable items inside the vehicle upright.
it. TIP
 To avoid humidity from spread- The built-in sidestand switch is part of
ing through the storage com- 4
the ignition circuit cut-off system,
partment, wrap wet articles in a which cuts the ignition in certain situa-
plastic bag before storing them tions. (See the following section for an
in the compartment. explanation of the ignition circuit cut-
 Since the storage compartment off system.)
may get wet while the vehicle is EWA10242
being washed, wrap any articles WARNING
stored in the compartment in a
plastic bag. The vehicle must not be ridden with
 Do not keep anything valuable the sidestand down, or if the side-
or breakable in the storage stand cannot be properly moved up
compartment. (or does not stay up), otherwise the
sidestand could contact the ground
TIP and distract the operator, resulting
Do not leave your vehicle unattended in a possible loss of control.
with the seat open. Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check

4-16
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Instrument and control functions


EAUT1096

Ignition circuit cut-off system


Check the operation of the sidestand
switch according to the following pro-
cedure.

4-17
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Instrument and control functions

Turn the key on. WARNING


• The vehicle must be placed on the center- 4
Put the sidestand up. stand during this inspection.
• If a malfunction is noted, have a Yamaha
dealer check the system before riding.
Push the start switch while applying
either of the brake levers. The engine will
start.

Put the sidestand down.

If the engine stalls:

The sidestand switch is OK.

4-18
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For your safety – pre-operation checks


EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE

• Check fuel level in fuel tank.


• Refuel if necessary.
Fuel • Check fuel line for leakage. 4-12, 4-13
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 7-12
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-20, 7-20, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
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For your safety – pre-operation checks


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-20, 7-20, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-17, 7-23
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
5
• Make sure that operation is smooth.
Control cables 7-23
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-18, 7-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 7-24
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-24
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-16
• If system is not working correctly, have Yamaha dealer check vehicle.

5-2
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Operation and important riding points


EAU15952 EAUN0073 EAU66720

Starting the engine


Read the Owner’s Manual carefully to ECAN0072 ECA10251

become familiar with all controls. If NOTICE NOTICE


there is a control or function you do not Do not ride through deep water, oth- See page 6-3 for engine break-in in-
understand, ask your Yamaha dealer. erwise the engine may be damaged. structions prior to operating the ve-
EWA10272
Avoid puddles because they may be hicle for the first time.
WARNING deeper than expected.
In order for the ignition circuit cut-off
Failure to familiarize yourself with
system to enable starting, the side-
the controls can lead to loss of con-
stand must be up.
trol, which could cause an accident
See page 4-17 for more information.
or injury.
1. Turn the key to “ON”.
6 The following warning lights
should come on for a few sec-
onds, then go off.
 Engine trouble warning light
 Coolant temperature warning
light
ECA15485

NOTICE
If a warning light does not come on
initially when the key is turned to
“ON”, or if a warning light remains
on, see page 4-2 for the correspond-
ing warning light circuit check.

6-1
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Operation and important riding points


The ABS warning light should EAU45093 EAU16782

come on when the main switch is Starting off Acceleration and deceleration
turned to “ON” and then go off af- 1. While pulling the rear brake lever
ter traveling at a speed of 10 km/h with your left hand and holding the
(6 mi/h) or higher. grab bar with your right hand, (b)
ECA17682 push the scooter off the center-
NOTICE stand.
If the ABS warning light does not
come on and then go off as ex-
1 (a)
plained above, see page 4-2 for the
warning light circuit check. ZAUM0199

2. Close the throttle completely. The speed can be adjusted by opening


3. Start the engine by pushing the and closing the throttle. To increase 6
start switch while applying the the speed, turn the throttle grip in di-
front or rear brake. rection (a). To reduce the speed, turn
If the engine does not start, re- the throttle grip in direction (b).
1. Grab bar
lease the start switch, wait a few
seconds, and then try again. Each 2. Sit astride the seat, and then ad-
starting attempt should be as just the rear view mirrors.
short as possible to preserve the 3. Switch the turn signals on.
battery. Do not crank the engine 4. Check for oncoming traffic, and
more than 10 seconds on any one then slowly turn the throttle grip
attempt. (on the right) in order to take off.
ECA11043
5. Switch the turn signals off.
NOTICE
For maximum engine life, never ac-
celerate hard when the engine is
cold!
6-2
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Operation and important riding points


EAU16794 EAU16821 EAU16842

Braking Tips for reducing fuel con- Engine break-in


EWA10301
sumption There is never a more important period
WARNING Fuel consumption depends largely on in the life of your engine than the period
 Avoid braking hard or suddenly your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For
(especially when leaning over to ing tips to reduce fuel consumption: this reason, you should read the fol-
one side), otherwise the scooter  Avoid high engine speeds during lowing material carefully.
may skid or overturn. acceleration. Since the engine is brand new, do not
 Railroad crossings, streetcar  Avoid high engine speeds with no put an excessive load on it for the first
rails, iron plates on road con- load on the engine. 1600 km (1000 mi). The various parts in
struction sites, and manhole  Turn the engine off instead of let- the engine wear and polish themselves
covers become extremely slip- ting it idle for an extended length to the correct operating clearances.
pery when wet. Therefore, slow of time (e.g., in traffic jams, at traf- During this period, prolonged full-throt-
6 down when approaching such tle operation or any condition that
fic lights or at railroad crossings).
areas and cross them with cau- might result in engine overheating
tion. must be avoided.
 Keep in mind that braking on a
EAUM2012
wet road is much more difficult.
 Ride slowly down a hill, as brak-
0–1000 km (0–600 mi)
ing downhill can be very diffi-
Avoid prolonged operation above 1/3
cult.
throttle. NOTICE: After 1000 km (600
1. Close the throttle completely. mi) of operation, be sure to replace
2. Apply both front and rear brakes the engine oil and final transmission
simultaneously while gradually in- oil. [ECA11662]
creasing the pressure. 1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2
throttle.

6-3
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Operation and important riding points


1600 km (1000 mi) and beyond EAU17214

The vehicle can now be operated nor- Parking


mally. When parking, stop the engine, and
ECA10271 then remove the key from the main
NOTICE switch.
EWA10312
If any engine trouble should occur WARNING
during the engine break-in period,
immediately have a Yamaha dealer  Since the engine and exhaust
check the vehicle. system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
 Do not park on a slope or on soft
ground, otherwise the vehicle 6
may overturn, increasing the
risk of a fuel leak and fire.
 Do not park near grass or other
flammable materials which
might catch fire.

6-4
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Operation and important riding points


EAUU1241

General note
Much can be gained from the correct use and maintenance of a motorcycle.

1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME

Comparison of wear on engine parts


(piston, piston ring, cylinder, etc.)
100% With maintenance

Perfect operative
condition
6 Without
maintenance

Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
ZAUU0736

6-5
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Operation and important riding points

3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption
With maintenance
100%

Without
maintenance
Distance covered (km)

Customer’s running cost 6


(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
With maintenance

Distance covered (km)


ZAUU0737

6-6
U2DPEVE0.book Page 1 Tuesday, August 1, 2017 5:12 PM

Periodic maintenance and adjustment


EAU17246 EWA15123 EAU39692

WARNING Owner’s tool kit


Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the  A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body 1
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires.
The intervals given in the periodic  Running the engine while ser-
maintenance charts should be simply vicing can lead to eye injury, 1. Owner’s tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The owner’s tool kit is located on the
poisoning – possibly leading to
pending on the weather, terrain, geo- bottom of the seat. (See page 4-14.)
death. See page 2-3 for more in-
7 graphical location, and individual use, The service information included in this
formation about carbon monox-
the maintenance intervals may need to manual and the tools provided in the
ide.
be shortened. owner’s tool kit are intended to assist
EWA10322 EWA15461
you in the performance of preventive
WARNING WARNING maintenance and minor repairs. How-
Failure to properly maintain the vehi- Brake discs, calipers, drums, and ever, additional tools such as a torque
cle or performing maintenance ac- linings can become very hot during wrench may be necessary to perform
tivities incorrectly may increase use. To avoid possible burns, let certain maintenance work correctly.
your risk of injury or death during brake components cool before
TIP
service or while using the vehicle. If touching them.
If you do not have the tools or experi-
you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service.

7-1
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Periodic maintenance and adjustment


EAUU0621

TIP
 The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
 From 20000 km, repeat the maintenance intervals starting from 4000 km.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAUU1293

Periodic maintenance chart for the emission control system


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months
7
• Check fuel hoses for cracks or
1 * Fuel line √ √ √ √ √
damage.
• Check condition.
2 * Fuel filter Every 12000 km (7500 mi)
• Replace if necessary.
• Check condition.
√ √ √ √
3 Spark plug • Clean and regap.
• Replace. Every 8000 km (5000 mi)
• Check valve clearance.
4 * Valves √ √
• Adjust if necessary.
5 * Fuel injection • Check engine idle speed. √ √ √ √ √
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.

7-2
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Periodic maintenance and adjustment


EAUU1286

General maintenance and lubrication chart


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

1 Air filter element • Replace. Every 12000 km (7500 mi)


2 Air filter check hose • Clean. √ √ √ √ √
V-belt case air filter • Clean.
3 * √ √ √ √
element • Replace if necessary.
• Check voltage.
4 * Battery √ √ √ √ √ √
• Charge if necessary.
• Check operation, fluid level and
√ √ √ √ √ √
5 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
7
• Check operation, fluid level and
√ √ √ √ √ √
6 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
7 * Brake hoses clamping.
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
9 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for dam-
age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.

7-3
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check bearings for looseness or


11 * Wheel bearings √ √ √ √
damage.
• Check bearing play and steering
√ √ √ √ √
for roughness.
12 * Steering bearings
• Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
• Make sure that all nuts, bolts and
13 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Front brake lever
14 • Lubricate with silicone grease. √ √ √ √ √
pivot shaft
Rear brake lever
15 • Lubricate with silicone grease. √ √ √ √ √
pivot shaft 7
• Check operation.
Sidestand, center-
16 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
17 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
18 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
19 * √ √ √ √
semblies sorbers for oil leakage.
• Change. √ When the oil change indicator flashes
20 Engine oil • Check oil level and vehicle for oil
Every 4000 km (2500 mi) √
leakage.
21 * Engine oil strainer • Clean. √ √

7-4
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check coolant level and vehicle


√ √ √ √ √
22 * Cooling system for coolant leakage.
• Change coolant. Every 12000 km (7500 mi)

Final transmission • Check vehicle for oil leakage. √ √ √ √ √


23
oil • Change. √ Every 12000 km (7500 mi)
• Check for damage and wear. √ √ √
24 * V-belt
• Replace. When the V-belt replacement indicator flashes [every 25000 km (15500 mi)]
V-belt secondary
25 * • Lubricate. Every 12000 km (7500 mi)
sheave
Front and rear
26 * • Check operation. √ √ √ √ √ √
7 brake switches
Moving parts and
27 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
28 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
29 * √ √ √ √ √ √
switches • Adjust headlight beam.

7-5
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Periodic maintenance and adjustment


EAU66860

TIP
 Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) thereafter. Replace the
V-belt if any damage or excessive wear is found. The V-belt needs to be replaced every 25000 km (15500 mi) even
if there is not wear or damage.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake 7
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
 Fuel system service
• Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as
the valves and piston rings, as well as to the exhaust system.
• Replace the fuel filler cover every two years or if cracked or damaged.
• Check the fuel filter for clogging or damage every 12000 km (7500 mi).
 Battery service
• Check the condition and service the battery every 3 months.
• Recharge the battery immediately if the voltage is less than 12.4 V.
• If the battery tends to discharge, replace it immediately.

7-6
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Periodic maintenance and adjustment


EAU18773
2. Retract the right passenger foot-
Removing and installing pan- 2 rest to its original position.
els 1
The panels shown need to be removed 2 Panel B
to perform some of the maintenance
jobs described in this chapter. Refer to To remove the panel
this section each time a panel needs to 1. Remove panel A.
be removed and installed. 2. Remove the quick fasteners and
the bolt.
1 1. Panel A
2. Bolt
1
2. Extend the right passenger foot-
rest, and then pull the panel out-
ward.
7
2 To install the panel
1. Panel A
1. Place the panel in the original po- 2
2. Panel B sition, and then install the bolts.
1. Panel B
2. Quick fastener
EAU67270

Panel A

To remove the panel


1. Remove the bolts.

7-7
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Periodic maintenance and adjustment


EAU67161

1 Checking the spark plug


The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
1 spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic main-
tenance and lubrication chart. In addi-
2
tion, the condition of the spark plug
1. Bolt 1. Bolt
can reveal the condition of the engine.
2. Quick fastener
To install the panel To remove the spark plug
3. Remove the right floorboard mats
1. Place the panel in the original po- 1. Place the vehicle on the center-
by pulling them up.
sition, and then install the bolts. stand.
2. Place the right floorboard mats in 2. Remove panels A and B. (See 7
their original position and push page 7-7.)
them downward to secure them. 3. Remove the spark plug cap.
3. Install the bolt and the quick fas-
teners.
4. Install panel A.

1
1. Floorboard mat

4. Remove the bolts, and then pull 1


the panel outward.
1. Spark plug cap

7-8
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Periodic maintenance and adjustment


4. Remove the spark plug as shown, 2. Check the spark plug for electrode To install the spark plug
with the spark plug wrench includ- erosion and excessive carbon or 1. Clean the surface of the spark
ed in the owner’s tool kit. other deposits, and replace it if plug gasket and its mating sur-
necessary. face, and then wipe off any grime
from the spark plug threads.
Specified spark plug: 2. Install the spark plug with the
NGK/CPR8EA-9 spark plug wrench, and then tight-
1 en it to the specified torque.
3. Measure the spark plug gap with a
wire thickness gauge and, if nec- Tightening torque:
essary, adjust the gap to specifi- Spark plug:
cation. 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

1. Spark plug wrench


TIP
If a torque wrench is not available
To check the spark plug
7 when installing a spark plug, a good
1. Check that the porcelain insulator
estimate of the correct torque is 1/4–
around the center electrode of the
1/2 turn past finger tight. However, the
spark plug is a medium-to-light
spark plug should be tightened to the
tan (the ideal color when the vehi-
specified torque as soon as possible.
cle is ridden normally).
3. Install the spark plug cap.
TIP 1. Spark plug gap
If the spark plug shows a distinctly dif- TIP
ferent color, the engine could be oper- Spark plug gap: Install the spark plug cap so that it is
ating improperly. Do not attempt to 0.8–0.9 mm (0.031–0.035 in) positioned as shown in the illustration
diagnose such problems yourself. In- and the spark plug lead does not con-
stead, have a Yamaha dealer check tact any surrounding parts.
the vehicle.

7-9
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Periodic maintenance and adjustment


EAU66991

Engine oil and oil strainer TIP


2 The engine oil level should be checked The engine oil should be between the
before each ride. In addition, the oil tip of the dipstick and the maximum
must be changed and the oil strainer level mark.
cleaned at the intervals specified in the
1 periodic maintenance and lubrication
chart.

To check the engine oil level


1. Spark plug cap 2
1. Place the vehicle on the center-
2. Spark plug lead
stand. A slight tilt to the side can
1 3
4. Install the panels. result in a false reading.
2. Start the engine, warm it up for 4
several minutes, and then turn it
1. Engine oil filler cap
off. 7
2. Engine oil dipstick
3. Wait a few minutes until the oil set-
3. Maximum level mark
tles, remove the engine oil filler 4. Tip of the engine oil dipstick
cap, wipe the engine oil dipstick
clean, insert it back into the oil fill- 4. If the engine oil is not between the
er hole (without screwing it in), and tip of the dipstick and the maxi-
then remove it again to check the mum level mark, add sufficient oil
oil level. WARNING! The muffler of the recommended type to raise
and muffler protector become it to the correct level.
very hot during use. To avoid 5. Insert the dipstick into the oil filler
possible burns, let the muffler hole, and then tighten the oil filler
and protector cool before re- cap.
moving the oil filler cap. [EWA17810]

7-10
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Periodic maintenance and adjustment


To change the engine oil and clean 6. Install engine oil drain bolt A and
the oil strainer its new gasket, and then tighten
1. Start the engine, warm it up for both drain bolts to their specified
several minutes, and then turn it 3 torques.
off.
2. Place an oil pan under the engine 4 2 1 Tightening torque:
to collect the used oil. Engine oil drain bolt A:
5 20 Nm (2.0 m·kgf, 14 ft·lbf)
3. Remove the engine oil filler cap Engine oil drain bolt B:
and engine oil drain bolts A and B 6 32 Nm (3.2 m·kgf, 23 ft·lbf)
to drain the oil from the crankcase. 1. Engine oil drain bolt A
NOTICE: When removing the 2. Gasket 7. Refill with the specified amount of
engine oil drain bolt B, the O- 3. Oil strainer the recommended engine oil, and
ring, compression spring, and 4. Compression spring then install and tighten the oil filler
oil strainer will fall out. Take 5. O-ring cap.
care not to lose these parts. 6. Engine oil drain bolt B
7 [ECAT1022] Recommended engine oil:
4. Clean the engine oil strainer with See page 9-1.
solvent, and then check it for Oil quantity:
damage and replace it if neces- 0.90 L (0.95 US qt, 0.79 Imp.qt)
sary.
5. Install the engine oil strainer, com- TIP
pression spring, new O-ring and Be sure to wipe off spilled oil on any
engine oil drain bolt B. parts after the engine and exhaust sys-
TIP tem have cooled down.
Make sure that the O-ring is properly ECA11621

seated. NOTICE
 In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
7-11
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Periodic maintenance and adjustment


mix any chemical additives. Do EAU20067

not use oils with a diesel speci- Final transmission oil 1


fication of “CD” or oils of a high- The final transmission case must be
er quality than specified. In checked for oil leakage before each
addition, do not use oils labeled ride. If any leakage is found, have a
“ENERGY CONSERVING II” or Yamaha dealer check and repair the 2
higher. scooter. In addition, the final transmis-
 Make sure that no foreign mate- sion oil must be changed as follows at
rial enters the crankcase. the intervals specified in the periodic
maintenance and lubrication chart.
8. Start the engine, and then let it idle 1. Final transmission oil filler cap
1. Start the engine, warm up the final
for several minutes while checking 2. O-ring
transmission oil by riding the
it for oil leakage. If oil is leaking, scooter for several minutes, and 5. Remove the final transmission oil
immediately turn the engine off then stop the engine. drain bolt and its gasket to drain
and check for the cause. 2. Place the scooter on the center- the oil from the final transmission
9. Turn the engine off, and then stand. case. 7
check the oil level and correct it if 3. Place an oil pan under the final
necessary. transmission case to collect the
10. Reset the oil change tripmeter and used oil.
oil change indicator “OIL”. (See 4. Remove the final transmission oil
page 4-6 for reset procedures.) filler cap and its O-ring from the fi-
nal transmission case. 2 1

1. Final transmission oil drain bolt


2. Gasket

7-12
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Periodic maintenance and adjustment


6. Install the final transmission oil EAU20071

drain bolt and its new gasket, and Coolant


then tighten the bolt to the speci- The coolant level should be checked 2
fied torque. before each ride. In addition, the cool-
ant must be changed at the intervals 3
Tightening torque: specified in the periodic maintenance
Final transmission oil drain bolt: and lubrication chart. 1
20 Nm (2.0 m·kgf, 14 ft·lbf)
EAU67000

7. Refill with the specified amount of To check the coolant level


the recommended final transmis- 1. Place the vehicle on the center- 1. Coolant level check window
sion oil. WARNING! Make sure stand. 2. Maximum level mark
that no foreign material enters 3. Minimum level mark
TIP
the final transmission case.  The coolant level must be 3. If the coolant is at or below the
Make sure that no oil gets on checked on a cold engine since minimum level mark, remove the
the tire or wheel. [EWA11312] the level varies with engine tem- right floorboard mat by pulling it
7
perature. up.
Recommended final transmission
oil:  Make sure that the vehicle is posi-
See page 9-1. tioned straight up when checking
1
Oil quantity: the coolant level. A slight tilt to the
0.15 L (0.16 US qt, 0.13 Imp.qt) side can result in a false reading.
8. Install the final transmission oil fill- 2. Check the coolant level through
er cap and its new O-ring, and the check window.
then tighten the oil filler cap. TIP
9. Check the final transmission case The coolant should be between the
for oil leakage. If oil is leaking, minimum and maximum level marks. 1. Floorboard mat
check for the cause.

7-13
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Periodic maintenance and adjustment


4. Remove the coolant reservoir cov- be protected against frost and EAU33032
Changing the coolant
er. corrosion. If water has been
The coolant must be changed at the in-
added to the coolant, have a
tervals specified in the periodic main-
Yamaha dealer check the anti-
tenance and lubrication chart. Have a
freeze content of the coolant as
Yamaha dealer change the coolant.
1 soon as possible, otherwise the
WARNING! Never attempt to remove
effectiveness of the coolant will
the radiator cap when the engine is
be reduced. [ECA10473]
hot. [EWA10382]

1. Coolant reservoir cover 1


5. Remove the coolant reservoir cap,
add coolant to the maximum level
mark, and then install the reservoir 7
cap. WARNING! Remove only
the coolant reservoir cap. Never
1. Coolant reservoir cap
attempt to remove the radiator
cap when the engine is hot. Recommended coolant:
[EWA15162] NOTICE: If coolant is not YAMAHA GENUINE COOLANT
available, use distilled water or Coolant reservoir capacity (up to
soft tap water instead. Do not the maximum level mark):
use hard water or salt water 0.25 L (0.26 US qt, 0.22 Imp.qt)
since it is harmful to the engine.
6. Install the coolant reservoir cover.
If water has been used instead
7. Place the right floorboard mat in
of coolant, replace it with cool-
the original position and push it
ant as soon as possible, other-
downward to secure it.
wise the cooling system will not
7-14
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Periodic maintenance and adjustment


EAU67171
be operated without the air filter
Air filter and V-belt case air fil- 1 2
element installed, otherwise the
ter elements piston(s) and/or cylinder(s) may
The air filter element should be re- become excessively worn.
placed and the V-belt case air filter el- [ECA10482]

ement should be cleaned at the 5. Install the air filter case cover by
intervals specified in the periodic main- installing the screws.
2
tenance and lubrication chart. Service
the air filter elements more frequently if Cleaning the air filter check hose
you are riding in unusually wet or dusty
1. Air filter case cover
areas. The air filter check hose and V- 2. Screw
belt case air filter check hose must be 1
frequently checked and cleaned if nec- 3. Pull the air filter element out.
essary.
1
7 Replacing the air filter element
1. Place the vehicle on the center-
stand.
2. Remove the air filter case cover by
1. Air filter check hose
removing the screws.
1. Check the hose on the rear side of
the air filter case for accumulated
1. Air filter element dirt or water.
2. If dirt or water is visible, remove
4. Insert a new air filter element into the hose from the clamp, clean it,
the air filter case. NOTICE: Make and then install it.
sure that the air filter element is
properly seated in the air filter
case. The engine should never
7-15
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Periodic maintenance and adjustment


Cleaning the V-belt case air filter el- point. [EWA10432] NOTICE: To avoid
TIP
ement damaging the air filter element,
The air filter element should be wet but
1. Place the vehicle on the center- handle it gently and carefully,
not dripping.
stand. and do not twist it. [ECA10522]
2. Remove the screws, and then pull
Recommended oil:
the V-belt case air filter element Yamaha foam air filter oil or other
cover outward and away from the quality foam air filter oil
V-belt case.
5. Insert the element into the V-belt
2 case.
1 6. Install the air filter element cover
1 by installing the screws.

1. V-belt case air filter element


Cleaning the V-belt case check hose

7
2
1. V-belt case air filter element cover
2. Screw

3. Pull the V-belt case air filter ele-


ment out, and then clean it with
solvent. After cleaning, remove 1
the remaining solvent by squeez-
1. V-belt case check hose
ing the element. WARNING! Use
only a dedicated parts cleaning 4. Apply oil of the recommended 1. Check the hose on the rear side of
solvent. To avoid the risk of fire type to the entire surface of the the V-belt case for accumulated
or explosion, do not use gaso- sponge material, and then dirt or water.
line or solvents with a low flash squeeze the excess oil out.
7-16
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Periodic maintenance and adjustment


2. If dirt or water is visible, remove EAU21385 EAU21402

the hose from the clamp, clean it, Checking the throttle grip free Valve clearance
and then install it. play The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
1

1. Throttle grip free play

The throttle grip free play should mea-


7 sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.

7-17
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Periodic maintenance and adjustment


EAU64400
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good 1 person:
condition at all times and replace them Front:
at the appropriate time with the speci- 150 kPa (1.50 kgf/cm2, 22 psi)
Rear:
fied tires. 250 kPa (2.50 kgf/cm2, 36 psi)
2 persons:
1. Tire sidewall
Tire air pressure Front:
150 kPa (1.50 kgf/cm2, 22 psi) 2. Tire wear indicator
The tire air pressure should be
Rear: 3. Tire tread depth
checked and, if necessary, adjusted
250 kPa (2.50 kgf/cm2, 36 psi)
before each ride. Maximum load*: The tires must be checked before each
EWA10504
168 kg (370 lb) ride. If a tire tread shows crosswise 7
WARNING * Total weight of rider, passenger, car- lines (minimum tread depth), if the tire
Operation of this vehicle with im- go and accessories has a nail or glass fragments in it, or if
proper tire pressure may cause se- EWA10512
the sidewall is cracked, contact a
vere injury or death from loss of WARNING Yamaha dealer immediately and have
control. the tire replaced.
 The tire air pressure must be Never overload your vehicle. Opera-
checked and adjusted on cold tion of an overloaded vehicle could Minimum tire tread depth (front and
tires (i.e., when the temperature cause an accident. rear):
1.0 mm (0.04 in)
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-18
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Periodic maintenance and adjustment


EWA10582
ageing. Old and aged tires shall be EAU21963

WARNING checked by tire specialists to ascertain Cast wheels


 It is dangerous to ride with a their suitability for further use. To maximize the performance, durabil-
worn-out tire. When a tire tread EWA10462 ity, and safe operation of your vehicle,
begins to show crosswise lines, WARNING note the following points regarding the
have a Yamaha dealer replace The front and rear tires should be of specified wheels.
the tire immediately. the same make and design, other-  The wheel rims should be
 The replacement of all wheel- wise the handling characteristics of checked for cracks, bends, warp-
and brake-related parts, includ- the vehicle may be different, which age or other damage before each
ing the tires, should be left to a could lead to an accident. ride. If any damage is found, have
Yamaha dealer, who has the a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
necessary professional knowl-
ed below have been approved for this smallest repair to the wheel. A de-
edge and experience to do so.
model by Yamaha. formed or cracked wheel must be
 Ride at moderate speeds after
changing a tire since the tire replaced.
Front tire:  The wheel should be balanced
7 surface must first be “broken Size:
in” for it to develop its optimal 110/70-13M/C 48P whenever either the tire or wheel
characteristics. Manufacturer/model: has been changed or replaced. An
IRC/SS-570F unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Tire information Size: dling characteristics, and a short-
This model is equipped with tubeless 130/70-13M/C 63P
Manufacturer/model: ened tire life.
tires and tire air valves.
Tires age, even if they have not been IRC/SS-560R
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

7-19
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Periodic maintenance and adjustment


EAU50861
There should be no free play at the EAU22393

Checking the front and rear brake lever ends. If there is free play, Checking the front and rear
brake lever free play have a Yamaha dealer inspect the brake pads
brake system. The front and rear brake pads must be
Front EWA14212 checked for wear at the intervals spec-
1 WARNING ified in the periodic maintenance and
A soft or spongy feeling in the brake lubrication chart.
lever can indicate the presence of
EAU22432
air in the hydraulic system. If there is Front brake pads
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the 1
1. No brake lever free play braking performance, which may re- 1
sult in loss of control and an acci-
Rear dent. 7
1

1. Brake pad wear indicator groove

Each front brake pad is provided with


wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
1. No brake lever free play
the wear indicator grooves. If a brake
pad has worn to the point that the wear

7-20
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Periodic maintenance and adjustment


indicator grooves have almost disap- EAU60680
Rear brake
peared, have a Yamaha dealer replace Checking the brake fluid level
the brake pads as a set. Before riding, check that the brake fluid
is above the minimum level mark.
EAU22461 Check the brake fluid level with the top
Rear brake pads of the reservoir level. Replenish the 1
brake fluid if necessary.
Front brake
1
1. Minimum level mark

Specified brake fluid:


YAMAHA GENUINE BRAKE FLUID
1 (DOT 4)
7 1. Brake pad wear indicator EWA15991

Each rear brake pad is provided with a WARNING


wear indicator, which allows you to 1. Minimum level mark Improper maintenance can result in
check the brake pad wear without hav- loss of braking ability. Observe
ing to disassemble the brake. To check these precautions:
the brake pad wear, check the position  Insufficient brake fluid may al-
of the wear indicator while applying the low air to enter the brake sys-
brake. If a brake pad has worn to the tem, reducing braking
point that the wear indicator almost performance.
touches the brake disc, have a  Clean the filler cap before re-
Yamaha dealer replace the brake pads moving. Use only DOT 4 brake
as a set. fluid from a sealed container.

7-21
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Periodic maintenance and adjustment


 Use only the specified brake flu- fluid level goes down suddenly, have a EAU22733

id; otherwise, the rubber seals Yamaha dealer check the cause before Changing the brake fluid
may deteriorate, causing leak- further riding. Have a Yamaha dealer change the
age. brake fluid at the intervals specified in
 Refill with the same type of the periodic maintenance and lubrica-
brake fluid. Adding a brake fluid tion chart. In addition, have the oil seals
other than DOT 4 may result in a of the master cylinders and calipers as
harmful chemical reaction. well as the brake hoses replaced at the
 Be careful that water does not intervals listed below or whenever they
enter the brake fluid reservoir are damaged or leaking.
when refilling. Water will signifi-  Oil seals: Replace every two
cantly lower the boiling point of years.
the fluid and may result in vapor  Brake hoses: Replace every four
lock. years.
ECA17641
7
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake

7-22
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Periodic maintenance and adjustment


EAUU0311 EAU23098 EAU49921

Checking the V-belt Checking and lubricating the Checking and lubricating the
The V-belt must be checked and re- cables throttle grip and cable
placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip
vals specified in the periodic the condition of the cables should be should be checked before each ride. In
maintenance and lubrication chart. checked before each ride, and the ca- addition, the cable should be lubricat-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
cated if necessary. If a cable is specified in the periodic maintenance
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
7 possible to prevent unsafe condi-
tions. [EWA10712]

Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant

7-23
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Periodic maintenance and adjustment


EAU23173 EAU23215

Lubricating the front and rear Recommended lubricant: Checking and lubricating the
Silicone grease
brake levers centerstand and sidestand
Front brake lever

The operation of the centerstand and


Rear brake lever sidestand should be checked before
each ride, and the pivots and metal-to- 7
metal contact surfaces should be lubri-
cated if necessary.
EWA10742

WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
The pivoting points of the front and rear and distract the operator, resulting
brake levers must be lubricated at the in a possible loss of control.
intervals specified in the periodic main-
tenance and lubrication chart.

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Periodic maintenance and adjustment


EAU23273
Recommended lubricant: Checking the front fork
Lithium-soap-based grease
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.

To check the condition


Check the inner tubes for scratches,
damage and excessive oil leakage.
ECA10591

To check the operation NOTICE


1. Place the vehicle on a level sur- If any damage is found or the front
face and hold it in an upright posi- fork does not operate smoothly,
tion. WARNING! To avoid injury, have a Yamaha dealer check or re-
7 securely support the vehicle so pair it.
there is no danger of it falling
over. [EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

7-25
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Periodic maintenance and adjustment


EAU45512 EAU23292 EAU50291

Checking the steering Checking the wheel bearings Battery


Worn or loose steering bearings may
cause danger. Therefore, the operation
1 2
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju- 3
ry, securely support the vehicle
so there is no danger of it falling 1. Battery
over. [EWA10752] The front and rear wheel bearings must
2. Positive battery lead (red)
2. Hold the lower ends of the front be checked at the intervals specified in 3. Negative battery lead (black)
fork legs and try to move them for- the periodic maintenance and lubrica-
ward and backward. If any free tion chart. If there is play in the wheel The battery is located under the seat. 7
play can be felt, have a Yamaha hub or if the wheel does not turn (See page 4-14.)
dealer check or repair the steer- smoothly, have a Yamaha dealer This model is equipped with a VRLA
ing. check the wheel bearings. (Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
EWA10761

WARNING
 Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe

7-26
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Periodic maintenance and adjustment


burns. Avoid any contact with battery tends to discharge more quick- is turned to “OFF”, then connect
skin, eyes or clothing and al- ly if the vehicle is equipped with op- the positive lead before con-
ways shield your eyes when tional electrical accessories. necting the negative lead. [ECA16841]
working near batteries. In case ECA16522
4. After installation, make sure that
of contact, administer the fol- NOTICE the battery leads are properly con-
lowing FIRST AID. To charge a VRLA (Valve Regulated nected to the battery terminals.
• EXTERNAL: Flush with plenty Lead Acid) battery, a special (con- ECA16531

of water. stant-voltage) battery charger is re- NOTICE


• INTERNAL: Drink large quan- quired. Using a conventional battery Always keep the battery charged.
tities of water or milk and im- charger will damage the battery. Storing a discharged battery can
mediately call a physician. cause permanent battery damage.
• EYES: Flush with water for 15 To store the battery
minutes and seek prompt 1. If the vehicle will not be used for
medical attention. more than one month, remove the
 Batteries produce explosive hy- battery, fully charge it, and then
7 drogen gas. Therefore, keep place it in a cool, dry place.
sparks, flames, cigarettes, etc., NOTICE: When removing the
away from the battery and pro- battery, be sure the key is
vide sufficient ventilation when turned to “OFF”, then discon-
charging it in an enclosed nect the negative lead before
space. disconnecting the positive lead.
 KEEP THIS AND ALL BATTER- [ECA16303]

IES OUT OF THE REACH OF 2. If the battery will be stored for


CHILDREN. more than two months, check it at
least once a month and fully
To charge the battery charge it if necessary.
Have a Yamaha dealer charge the bat- 3. Fully charge the battery before in-
tery as soon as possible if it seems to stallation. NOTICE: When install-
have discharged. Keep in mind that the ing the battery, be sure the key
7-27
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Periodic maintenance and adjustment


EAU66790

Replacing the fuses 1 2 3


The fuse boxes, which contain the fus- 4 5 6 2
es for the individual circuits, are locat-
ed under the seat. (See page 4-14.) 1
8 7

1
1. Main fuse 1 1. Battery cover
2. ABS solenoid fuse 2. Screw
3. Main fuse 2
4. Taillight fuse 4. Remove the blown fuse, and then
5. Signaling system fuse install a new fuse of the specified
1. Fuse box 6. ABS control unit fuse amperage. WARNING! Do not
7. ABS motor fuse use a fuse of a higher amperage 7
8. Spare fuse rating than recommended to
avoid causing extensive dam-
If a fuse is blown, replace it as follows.
age to the electrical system and
1. Turn the key to “OFF” and turn off
possibly a fire. [EWA15132]
the electrical circuit in question.
2. Open the seat. (See page 4-14.)
3. Remove the battery cover by re-
moving the screws.

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Periodic maintenance and adjustment


EAU62850 EAU67290
Specified fuses: Headlight Replacing an auxiliary light
Main fuse:
15.0 A This model is equipped with an LED- bulb
Main fuse 2: type headlight. This model is equipped with two auxil-
7.5 A If a headlight does not come on, have iary lights. If an auxiliary light bulb
Taillight fuse: a Yamaha dealer check its electrical burns out, replace it as follows.
7.5 A circuit.
Signaling system fuse: 1. Remove the windshield by remov-
ECA16581
7.5 A ing the screws.
NOTICE
ABS motor fuse:
30.0 A Do not affix any type of tinted film or
ABS solenoid fuse: stickers to the headlight lens.
15.0 A 1
ABS control unit fuse:
7.5 A
2 2
5. Turn the key to “ON” and turn on
7 the electrical circuit in question to
check if the device operates.
6. If the fuse immediately blows 1. Windshield
again, have a Yamaha dealer 2. Screw
check the electrical system.
7. Install the battery cover by install- 2. Remove the headlight cover by re-
ing the screws. moving the bolts.
8. Close the seat.

7-29
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Periodic maintenance and adjustment


EAU67300

Brake light
This model is equipped with an LED-
1 1 type brake light.
If the brake light does not come on,
have a Yamaha dealer check it.

2
1. Headlight cover 1. Auxiliary light bulb
2. Bolt
5. Insert a new bulb into the socket.
3. Remove the auxiliary light bulb 6. Install the socket (together with
socket (together with the bulb) by the bulb) by turning it clockwise.
turning the socket counterclock- 7. Install the headlight cover by in-
wise. stalling the bolts. 7

1. Auxiliary light bulb socket


8. Install the windshield by installing
4. Remove the burnt-out bulb by the screws.
pulling it out.
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Periodic maintenance and adjustment


EAU67310

Replacing the taillight bulb 1 2


1. Open the seat. (See page 4-14.)
2. Remove the grab bar by removing 1
the bolts.

2
1

2 1. Taillight cover 1. Screw


2. Screw 2. Quick fastener

4. Remove the quick fasteners and


screws.
1. Grab bar 1
7 2. Bolt 1
3. Remove the taillight cover by re- 2
moving the screws.

1. Screw
2. Quick fastener
1. Quick fastener
5. Pull the left and right side covers
slightly outward and pull the tail-
light unit rearward.

7-31
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Periodic maintenance and adjustment


12. Install the grab bar by installing the
1 bolts, and then tightening them to
2 the specified torque.

1 Tightening torque:
Grab bar bolt:
17 Nm (1.7 m·kgf, 12 ft·lbf)

13. Close the seat.

1. Taillight unit 1. Taillight bulb


2. Side cover
8. Insert a new bulb into the socket.
6. Remove the taillight bulb socket 9. Install the socket (together with
(together with the bulb) by turning the bulb) by turning it clockwise.
it counterclockwise. 10. Place the taillight unit in the origi-
nal position, and then install the 7
1 screws and quick fasteners.
11. Install the taillight cover by install-
ing the screws.

1. Taillight bulb socket

7. Remove the burnt-out bulb by


pulling it out.

7-32
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Periodic maintenance and adjustment


EAU43054 EAU67320

Replacing a front turn signal Replacing a rear turn signal


light bulb light bulb
1. Place the vehicle on the center- 1 1. Open the seat. (See page 4-14.)
stand. 2. Remove the grab bar by removing
2. Remove the turn signal light bulb the bolts.
socket (together with the bulb) by
turning it counterclockwise.
1
1. Turn signal light bulb
1 4. Insert a new bulb into the socket. 2
5. Install the socket (together with
the bulb) by turning it clockwise.

7 1. Grab bar
2. Bolt
1. Turn signal light bulb socket
3. Remove the taillight cover by re-
3. Remove the burnt-out bulb by moving the screws.
pulling it out.

7-33
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Periodic maintenance and adjustment


1 Tightening torque:
2 1 Grab bar bolt:
17 Nm (1.7 m·kgf, 12 ft·lbf)

10. Close the seat.

1. Taillight cover 1. Turn signal light bulb


2. Screw
6. Insert a new bulb into the socket.
4. Remove the turn signal light bulb 7. Install the socket (together with
socket (together with the bulb) by the bulb) by turning it clockwise.
turning it counterclockwise. 8. Install the taillight cover by install-
ing the screws. 7
1

1. Turn signal light bulb socket

5. Remove the burnt-out bulb by 9. Install the grab bar by installing the
pulling it out. bolts, and then tightening them to
the specified torque.
7-34
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Periodic maintenance and adjustment


EAU25882
heaters or furnaces. Gasoline or
Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha scooters receive a plode, causing severe injury or prop-
thorough inspection before shipment erty damage.
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
7 the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-35
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Periodic maintenance and adjustment


EAU42706

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

7-36
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Periodic maintenance and adjustment


Engine overheating
EWAT1041

WARNING
 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
 Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
7 engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

7-37
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Scooter care and storage


EAU37834 EAU66830
ucts onto seals, gaskets and
Matte color caution Care wheel axles. Always rinse the dirt
ECA15193
While the open design of a scooter re- and degreaser off with water.
NOTICE veals the attractiveness of the technol-
Some models are equipped with ogy, it also makes it more vulnerable. Cleaning
matte colored finished parts. Be Rust and corrosion can develop even if ECA10784

sure to consult a Yamaha dealer for high-quality components are used. A NOTICE
advice on what products to use be- rusty exhaust pipe may go unnoticed  Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter look- fected area any longer than in-
be applied to any matte colored fin- ing good, extend its life and optimize structed. Also, thoroughly rinse
ished parts. its performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a  Improper cleaning can damage 8
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and
ers as well as all electrical cou- the mufflers. Use only a soft,
plers and connectors, including clean cloth or sponge with wa-
the spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
8-1
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Scooter care and storage


off any detergent residue using shield. Test the product on a 2. Apply a corrosion protection spray
plenty of water, as it is harmful small hidden part of the wind- on all metal, including chrome-
to plastic parts. shield to make sure that it does and nickel-plated, surfaces to pre-
 Do not use any harsh chemical not leave any marks. If the wind- vent corrosion.
products on plastic parts. Be shield is scratched, use a quality
sure to avoid using cloths or plastic polishing compound af- Cleaning the windshield
sponges which have been in ter washing. Avoid using any alkaline or strong acid
contact with strong or abrasive cleaner, gasoline, brake fluid, or any
cleaning products, solvent or After normal use other solvent. Clean the windshield
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild with a cloth or sponge dampened with
movers or inhibitors, brake fluid, detergent, and a soft, clean sponge, a neutral detergent, and after cleaning,
antifreeze or electrolyte. and then rinse thoroughly with clean thoroughly wash it off with water. For
 Do not use high-pressure wash- water. Use a toothbrush or bottlebrush additional cleaning, use Yamaha Wind-
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt shield Cleaner or other quality cleaner.
they cause water seepage and and insects will come off more easily if Some cleaning compounds for plastics
deterioration in the following ar- the area is covered with a wet cloth for may leave scratches on surfaces of the
eas: seals (of wheel and swing- a few minutes before cleaning. windshield. Before using them, make a
8 arm bearings, fork and brakes), test by polishing an area which does
electric components (couplers, After riding in the rain or near the sea not affect your visibility.
connectors, instruments, Since sea salt is extremely corrosive
switches and lights), breather carry out the following steps after each After cleaning
hoses and vents. ride in the rain or near the sea. 1. Dry the scooter with a chamois or
 For scooters equipped with a 1. Clean the scooter with cold water an absorbing cloth.
windshield: Do not use strong and a mild detergent after the en- 2. Use a chrome polish to shine
cleaners or hard sponges as gine has cooled down. NOTICE: chrome, aluminum and stainless-
they will cause dulling or Do not use warm water since it steel parts, including the exhaust
scratching. Some cleaning increases the corrosive action system. (Even the thermally in-
compounds for plastic may of the salt. [ECA10792]
leave scratches on the wind-
8-2
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Scooter care and storage


duced discoloring of stainless-  Before operating the scooter EAU36564

steel exhaust systems can be re- test its braking performance Storage
moved through polishing.) and cornering behavior.
3. To prevent corrosion, it is recom- Short-term
ECAU0022
mended to apply a corrosion pro- Always store your scooter in a cool, dry
NOTICE
tection spray on all metal, place and, if necessary, protect it
 Apply spray oil and wax spar- against dust with a porous cover. Be
including chrome- and nickel-plat-
ingly and make sure to wipe off sure the engine and the exhaust sys-
ed, surfaces.
any excess. tem are cool before covering the
4. Use spray oil as a universal clean-
 Never apply oil or wax to any scooter.
er to remove any remaining dirt.
rubber parts, plastic parts or ECA10821
5. Touch up minor paint damage
headlight, taillight and meter NOTICE
caused by stones, etc.
lenses, but treat them with a  Storing the scooter in a poorly
6. Wax all painted surfaces.
suitable care product. ventilated room or covering it
7. Let the scooter dry completely be-
 Avoid using abrasive polishing with a tarp, while it is still wet,
fore storing or covering it.
EWA10943
compounds as they will wear will allow water and humidity to
WARNING away the paint. seep in and cause rust.
Contaminants on the brakes or tires  To prevent corrosion, avoid 8
TIP damp cellars, stables (because
can cause loss of control.
 Consult a Yamaha dealer for ad- of the presence of ammonia)
 Make sure that there is no oil or
vice on what products to use. and areas where strong chemi-
wax on the brakes or tires. If
 Washing, rainy weather or humid cals are stored.
necessary, clean the brake
climates can cause the headlight
discs and brake linings with a
lens to fog. Turning the headlight Long-term
regular brake disc cleaner or
on for a short period of time will Before storing your scooter for several
acetone, and wash the tires with
help remove the moisture from the months:
warm water and a mild deter-
lens. 1. Follow all the instructions in the
gent.
“Care” section of this chapter.

8-3
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Scooter care and storage


2. Fill up the fuel tank and add fuel 4. Lubricate all control cables and
stabilizer (if available) to prevent the pivoting points of all levers and
the fuel tank from rusting and the pedals as well as of the side-
fuel from deteriorating. stand/centerstand.
3. Perform the following steps to 5. Check and, if necessary, correct
protect the cylinder, piston rings, the tire air pressure, and then lift
etc. from corrosion. the scooter so that both of its
a. Remove the spark plug cap wheels are off the ground. Alterna-
and spark plug. tively, turn the wheels a little every
b. Pour a teaspoonful of engine month in order to prevent the tires
oil into the spark plug bore. from becoming degraded in one
c. Install the spark plug cap onto spot.
the spark plug, and then place 6. Cover the muffler outlet with a
the spark plug on the cylinder plastic bag to prevent moisture
head so that the electrodes are from entering it.
grounded. (This will limit spark- 7. Remove the battery and fully
ing during the next step.) charge it. Store it in a cool, dry
8 d. Turn the engine over several place and charge it once a month.
times with the starter. (This will Do not store the battery in an ex-
coat the cylinder wall with oil.) cessively cold or warm place [less
e. Remove the spark plug cap than 0 °C (30 °F) or more than 30
from the spark plug, and then °C (90 °F)]. For more information
install the spark plug and the on storing the battery, see page
spark plug cap. WARNING! To 7-26.
prevent damage or injury
TIP
from sparking, make sure to
Make any necessary repairs before
ground the spark plug elec-
storing the scooter.
trodes while turning the en-
gine over. [EWA10952]
8-4
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Specifications
Dimensions: Starting system: Fuel tank capacity:
Overall length: Electric starter 6.6 L (1.7 US gal, 1.5 Imp.gal)
1955 mm (77.0 in) Lubrication system: Fuel reserve amount:
Overall width: Wet sump 1.4 L (0.37 US gal, 0.31 Imp.gal)
740 mm (29.1 in) Engine oil: Fuel injection:
Overall height: Recommended brand: Throttle body:
1115 mm (43.9 in) YAMALUBE ID mark:
Seat height: SAE viscosity grades: 2DP1 00
765 mm (30.1 in) 10W-40 Spark plug(s):
Wheelbase: Recommended engine oil grade: Manufacturer/model:
1350 mm (53.1 in) API service SG type or higher, JASO NGK/CPR8EA-9
Ground clearance: standard MA or MB Spark plug gap:
135 mm (5.31 in) Engine oil quantity: 0.8–0.9 mm (0.031–0.035 in)
Minimum turning radius: Oil change: Clutch:
2.0 m (6.56 ft) 0.90 L (0.95 US qt, 0.79 Imp.qt) Clutch type:
Weight: Final transmission oil: Dry, centrifugal, shoe
Curb weight: Type: Drivetrain:
127 kg (280 lb) Motor oil SAE 10W-30 type SE or higher or Primary reduction ratio:
Engine: Gear oil SAE 85W GL-3 1.000
Combustion cycle: Quantity: Final drive:
4-stroke 0.15 L (0.16 US qt, 0.13 Imp.qt) Gear
Cooling system: Coolant quantity: Secondary reduction ratio:
Liquid cooled Coolant reservoir (up to the maximum level 10.208 (56/16 x 35/12)
Valve train: mark): Transmission type: 9
SOHC 0.25 L (0.26 US qt, 0.22 Imp.qt) V-belt automatic
Number of cylinders: Radiator (including all routes): Chassis:
Single cylinder 0.46 L (0.49 US qt, 0.40 Imp.qt) Frame type:
Displacement: Air filter: Underbone
155 cm3 Air filter element: Caster angle:
Bore × stroke: Oil-coated paper element 26.00 °
58.0 × 58.7 mm (2.28 × 2.31 in) Fuel: Trail:
Compression ratio: Recommended fuel: 92 mm (3.6 in)
10.5 : 1 Regular unleaded gasoline (Gasohol [E10]
acceptable)

9-1
U2DPEVE0.book Page 2 Tuesday, August 1, 2017 5:12 PM

Specifications
Front tire: Rim size: Wheel travel:
Type: 13M/C x MT3.00 90 mm (3.5 in)
Tubeless Rear wheel: Electrical system:
Size: Wheel type: System voltage:
110/70-13M/C 48P Cast wheel 12 V
Manufacturer/model: Rim size: Ignition system:
IRC/SS-570F 13M/C x MT3.50 TCI
Rear tire: Front brake: Charging system:
Type: Type: AC magneto
Tubeless Hydraulic single disc brake Battery:
Size: Specified brake fluid: Model:
130/70-13M/C 63P YAMAHA GENUINE BRAKE FLUID (DOT 4) YTZ7V
Manufacturer/model: Rear brake: Voltage, capacity:
IRC/SS-560R Type: 12 V, 6.0 Ah (10 HR)
Loading: Hydraulic single disc brake Bulb wattage × quantity:
Maximum load: Specified brake fluid: Headlight:
168 kg (370 lb) YAMAHA GENUINE BRAKE FLUID (DOT 4) LED
(Total weight of rider, passenger, cargo Front suspension: Brake/tail light:
and accessories) Type: LED/10.0 W x 1
Tire air pressure (measured on cold Telescopic fork Front turn signal light:
tires): Spring: 10.0 W × 2
1 person: Coil spring Rear turn signal light:
Front: Shock absorber: 10.0 W × 2
9 150 kPa (1.50 kgf/cm2, 22 psi) Hydraulic damper Auxiliary light:
Rear: Wheel travel: 5.0 W × 2
250 kPa (2.50 kgf/cm2, 36 psi) 100 mm (3.9 in) Meter lighting:
2 persons: Rear suspension: LED
Front: Type: Meter lighting (fuel meter):
150 kPa (1.50 kgf/cm2, 22 psi) Unit swing LED
Rear: Spring: High beam indicator light:
250 kPa (2.50 kgf/cm2, 36 psi) Coil spring LED
Front wheel: Shock absorber: Turn signal indicator light:
Wheel type: Hydraulic damper LED
Cast wheel
9-2
U2DPEVE0.book Page 3 Tuesday, August 1, 2017 5:12 PM

Specifications
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Fuse(s):
Main fuse:
15.0 A
Main fuse 2:
7.5 A
Taillight fuse:
7.5 A
Signaling system fuse:
7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A

9-3
U2DPEVE0.book Page 1 Tuesday, August 1, 2017 5:12 PM

Consumer information
EAU26364 EAU26411 EAU26442

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance 1
when ordering spare parts from a
Yamaha dealer or for reference in case 1
the vehicle is stolen.

VEHICLE IDENTIFICATION NUMBER:

1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the frame. into the crankcase.
ENGINE SERIAL NUMBER:
TIP
The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.

10

10-1
U2DPEVE0.book Page 1 Tuesday, August 1, 2017 5:12 PM

Index
A Front and rear brake lever free play, Parking.................................................... 6-4
ABS....................................................... 4-10 checking ............................................ 7-20 Part locations.......................................... 3-1
ABS warning light ................................... 4-3 Front and rear brake pads, checking ... 7-20 S
Acceleration and deceleration................ 6-2 Front fork, checking ............................. 7-25 Safe-riding points ................................... 2-5
Air filter and V-belt case air filter Fuel ...................................................... 4-12 Safety information................................... 2-1
elements............................................. 7-15 Fuel consumption, tips for reducing ...... 6-3 Seat....................................................... 4-14
Auxiliary light bulb, replacing ............... 7-29 Fuel tank cap........................................ 4-11 Sidestand.............................................. 4-16
B Fuel tank overflow hose ....................... 4-13 Spark plug, checking.............................. 7-8
Battery .................................................. 7-26 Fuses, replacing................................... 7-28 Specifications ......................................... 9-1
Brake fluid, changing............................ 7-22 G Starting off .............................................. 6-2
Brake fluid level, checking.................... 7-21 General note........................................... 6-5 Starting the engine ................................. 6-1
Brake lever, front .................................. 4-10 H Start switch............................................. 4-9
Brake lever, rear ................................... 4-10 Handlebar switches ............................... 4-9 Steering, checking ................................ 7-26
Brake levers, lubricating ....................... 7-24 Headlight.............................................. 7-29 Storage ................................................... 8-3
Brake light ............................................ 7-30 Helmets .................................................. 2-6 Storage compartments......................... 4-15
Braking ................................................... 6-3 High beam indicator light ....................... 4-3 T
C Horn switch ............................................ 4-9 Taillight bulb, replacing......................... 7-31
Cables, checking and lubricating ......... 7-23 I Throttle grip and cable,
Care ........................................................ 8-1 Identification numbers ......................... 10-1 checking and lubricating .................... 7-23
Catalytic converter ............................... 4-14 Ignition circuit cut-off system .............. 4-17 Throttle grip free play, checking ........... 7-17
Centerstand and sidestand, Indicator lights and warning lights ......... 4-2 Tires ...................................................... 7-18
checking and lubricating .................... 7-24 K Tool kit .................................................... 7-1
Coolant ................................................. 7-13 Keyhole shutter ...................................... 4-2 Troubleshooting.................................... 7-35
Coolant temperature warning light ......... 4-3 L Troubleshooting charts......................... 7-36
D Labels, location ...................................... 1-1 Turn signal indicator lights...................... 4-2
Dimmer switch........................................ 4-9 M Turn signal light bulb (front),
E replacing............................................. 7-33
Main switch/steering lock ...................... 4-1
Engine break-in ...................................... 6-3 Maintenance and lubrication, periodic... 7-3 Turn signal light bulb (rear),
Engine oil and oil strainer ..................... 7-10 Maintenance, emission control replacing............................................. 7-33
Engine serial number............................ 10-1 system ................................................. 7-2
Turn signal switch................................... 4-9 11
Engine trouble warning light................... 4-3 Matte color, caution ............................... 8-1 V
F Multi-function meter unit........................ 4-4 Valve clearance..................................... 7-17
Final transmission oil ............................ 7-12 P V-belt, checking.................................... 7-23
Vehicle identification number ............... 10-1
Panels, removing and installing ............. 7-7
11-1
U2DPEVE0.book Page 2 Tuesday, August 1, 2017 5:12 PM

Index
W
Wheel bearings, checking.....................7-26
Wheels ..................................................7-19

11

11-2
PRINTED IN INDONESIA
2017.07 (E)

DIC183

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