Beruflich Dokumente
Kultur Dokumente
3
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
4
Location of Parts
Digital
Fuel Tank Cap
Speedometer OFF ON
Manual Choke
Lever ( )
Clutch Lever
LED
Tail
Lamp
Front Fork
Pillion
Foot
Rest
Disc
Brake
MAX
MIN
Rear
Number
Plate Coolant Radiator
Level Expansion
Indicator Tank Cap
Nitrox Rear
Shock Absorber
MAX
MIN
Nitrox
Rear Shock
Absorber
Steering cum Ignition Lock : To Lock the Steering : To lock the steering,
turn the handle bar to the left side. Push &
It has three positions.
release the key. Turn the key to “LOCK”
position and remove the key. Steering locking
LOCK: Steering locked. Ignition OFF. on handle position left hand side only.
To Unlock the Steering : To unlock steering,
OFF: Steering unlock. Ignition OFF. insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
ON: Steering unlock. Ignition ON. cum Ignition lock’, ‘Fuel tank cap’ & ‘Rear
Seat’.
8
Fuel Tank Cap / Fuel Tap
Fuel Tap
11
19 12
13
14
15
16
17
18
11. Engine Rev Indicator : It blinks when engine RPM 14. Digital Clock: It indicates time in HR : MM (AM/PM)
cross 10000 RPM mark. Remains continously ON at 15. Speedometer: Vehicle speed will be displayed in
RPM more than 10500. digital form in Km / Hr.
12. Service Reminder ( ): ‘Wrench’ symbol glows 16. Odometer : The odometer shows the total distance
when ODO meter reading reaches to set Kms. for that the vehicle has covered. Odometer can not be
service. This Icon will flash at - reset to ‘Zero’.
1st : 450 km 2nd : 4450 km, 17. Trip Meter : Trip 1 & Trip 2 shows the distance
rd
3 : 9450 km, 4th : 14450 km traveled since it was last reset to zero.
and subsequently at each 5000 kms. Icon will 18. Set Button : Set button used for setting Clock &
continue to glow till it is reset. This icon is to be Service reminder.
reset after service is carried out. 19. Reserve Indicator : It blinks continuously when petrol
13. Side Stand Indicator : When Side stand is down, level in tank reaches reserve level (1 bar or less).
the Side stand indicator will glow.
11
Speedometer Setting
Service Reminder
TRIP 1/2
Mode M
S Set
D
B
14
Control Switches
16
Front Seat / Battery
17
Fitment of Front & Rear Seat
Front seat lug & bracket
C D E
A
G F
B
H
18
Removal & Fitment of Side Cover LH / RH
A
E
B F
20
How to Ride Your Bike
1. Starting The Engine : Caution : Do not operate the starter
continuously for more than 5 seconds otherwise
• Turn the fuel tap to ‘ ’ or ‘ ’ position. battery would get discharged.
• Turn ignition switch key to ‘ ’ position. Wait 15 sec. between each operation of the starter
which will facilitate battery to recover.
• Put Keep kill switch in ‘ ’ position. Note : The motorcycle is equipped with a starter
• Confirm that transmission is in neutral / lockout switch. This switch ensures that engine does
press the clutch lever. not start if the transmission is in gear. However, the
engine can be started in any gear if the clutch lever is
• If the engine is cold or when starting for pressed.
first time, use manual choke ( ) for quick Note : Incase of battery discharged condition, vehicle
starting. Choke lever is on LH side of will start by push start.
carburettor.
2. Shifting Gears :
• Keep throttle closed & press starter button, • Close throttle & depress the clutch.
• Release starter button as soon as engine • Shift into next higher or lower gear.
starts. • Open the throttle and release the clutch
lever slowly and simultaneously.
• When the engine is warmed up enough to
idle without using choke, return the manual 3. Moving Off :
choke to OFF position. • Check that side stand is up.
• Depress the clutch lever.
Note : Do not let the
• Shift into 1st gear.
engine idle longer than
• Open the throttle and release the clutch
ON 3 minuets otherwise it
OFF lever slowly and simultaneously.
will overheat.
• As the clutch starts to engage, open the
throttle a little more, giving the engine just
enough rpm to keep it from stalling.
21
How to Ride Your Bike
6 4. Braking :
5
4 • Close the throttle completely, leaving the
3 clutch engaged (except where shifting gears)
2
N so that the engine braking will help slow
1 down the motorcycle.
• Shift down one gear at a time so that you
Gear shifting are in Neutral when you come to a complete
Gear shifting Lever pattern stop.
• When stopping, always apply both brakes at
Recommended Speed for Shifting Down the same time. De-clutch as necessary to
From 6th to 5th Gear 54 km/h avoid engine stalling.
45 km/h • Never lock the brakes, or it will cause the
From 5th to 4th Gear
tyres to skid. When cornering, use brakes
From 4th to 3rd Gear 35 km/h judiciously and do not de-clutch. Reduce
From 3rd to 2nd Gear 25 km/h your speed before you get into the corner.
For emergency braking, disregard
From 2 nd st
to 1 Gear 15 km/h downshifting, and concentrate on applying
brakes as hard as possible without skidding.
Warning : When shifting down to lower
gear, do not shift at such high speed 5. Stopping the Vehicle :
that engine rpm jumps excessively. This • Close the throttle completely.
may cause engine damage, & rear wheel
• Shift the transmission into neutral.
may skid. Downshifting should be done
at recommended speeds as shown in • Bring the vehicle to complete stop.
table above. • Turn the ignition switch off.
22
How to Ride Your Bike
6. Parking the Vehicle : 7. Running IN
6.1 Parking using center stand. Proper running-in is important for the better
life & trouble free performance of the vehicle.
• Center stand is available as accessories
at dealership. • During first 2000 kms running-in period do
not exceed following speed limits.
• Support the motorcycle on a firm level
surface with the center stand.
Kms 1st 2nd 3rd 4th 5th 6th
6.2 Parking using side stand. 0 - 1000 10 18 24 32 40 48
• Support the motorcycle on a firm level 1000 - 2000 16 24 30 38 46 54
surface with the side stand.
• Lock the steering.
• Always keep the speed below the limits
CAUTION : Do not park on a soft or steeply mentioned in the table.
inclined surface or the motorcycle may fall over.
• Do not race the engine excessively.
Whenever vehicle is fallen down, remove plug of • Do not start moving or race the engine
'Y connecter drain tube' & drain out immediately after starting. Run the engine
accumulated petrol for a minute at idle speed to give the oil a
Location - Near Main Stand
chance to workup into the engine.
Tyre Pressure :
Front Wheel
Keep appropriate tyre pressure as mentioned
CAUTION : Tubeless tyres are fitted in this below to increase life of the tyre & for better
motorcycle. The walls of the tyres in fuel consumption.
contact with the wheel rim should not be
damaged in any way during fitment / Front 25 PSI
removal of tyre. The tyre side walls in
contact with wheel rim seals air. Pulsar NS/AS Rear (Solo) 28 PSI
Removing Front Wheel :
Rear (with Pillion) 32 PSI
• Park vehicle perpendicular to the ground on
level surface.
• Remove speed sensor cable from case meter
assembly. Note : Incase the motorcycle is fitted with
• Remove front axle nut & take out. imported tyres. compliance to respective indian
• Remove front wheel assembly from fork. standard & central motor vehicle rules has been
ensured.
27
Battery
• It is always recommended to hand over
the same to the Authorised battery / Bajaj
dealer for proper disposal of the same.
• When low battery icon pop-up on
speedometer display, it is advised to reach
Bajaj dealer & get it charged immediately.
• Warranty on battery is 18 months from the
date of purchase of vehicle.
C B
Radiator
Cap
A Expansion Tank
29
Coolant
MAX
Total coolant quantity : 1000 ml.
MIN
Max (750~780 ml in radiator &
Min
220~230 ml expansion tank).
Coolant Top up
• Park vehicle perpendicular to the ground on
Warning : Coolant is poisonous and level surface by using side stand.
causes health hazard. • Check coolant level in engine cold condition
only.
Avoid contact between coolant & skin,
eyes and clothing. If it gets into your • Ensure coolant level is between Min & Max
eyes, rinse immediately with water and mark.
contact a doctor. • Always top up coolant through expansion
tank cap (A).
Wash affected skin areas immediately
• Always replace coolant with “Bajaj Koolex”
with soap and water. If coolant is
coolant only.
swallowed, contact a doctor immediately.
Change clothes that have come into • Use nitrile rubber hand glows while draining
contact with coolants. Keep coolant out & topping up coolant.
of the reach of children • Do not top up coolant through radiator cap.
30
Periodic Maintenance Information
Spark Plug Drive Chain Slackness
• Remove spark plugs by using plug • Chain slackness will have to be adjusted
spanner. whenever required.
• Clean the spark plugs. • Std. Chain slackness 15 ~ 25 mm.
• Adjust the gaps if incorrect by bending • Marking on chain adjusters should be
outer electrode carefully. identically positioned on both sides.
A C
0.7 to
0.8 mm
31
Periodic Maintenance Information
Drive Drive
Chain Chain
Cleaning Lubrication
Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication :
per periodic maintenance schedule. • Park vehicle perpendicular to the ground on level
Drive Chain (O-ring type) surface as mentioned in page no. 21 (6.1). Clean
the chain by using lint free cloth (If excessive
• ‘O’ rings must always be kept wet for mud / slush found approach Bajaj Service Center
best performance hence lubricate every for proper cleaning)
500 Km. • Shake the can vigorously by holding vertically
upright till the noise of steel ball inside heard
• O-ring chain lubrication can easily be
uniformly.
done by owners using Bajaj ‘Chain Lube • Hold spray can at the back of rear sprocket with
Spray Can’ available with Bajaj dealers. extension tube nose at 5~10 cm.
• Rotate the wheel in reverse direction & spray the
lube on middle portion of the chain up to full
length of the chain.
32
Brake Fluid
Front Rear
Brake Brake
Fluid Fluid
Reservior Reservior
33
Free Service Guidelines Customer ID :
Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.
34
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
1. Water wash & dry the vehicle Ensure to prevent water
completely entry in Petrol tank,
Silencer & electrical
Parts. Use caustic free
detergent for washing.
2. Engine oil (Bajaj DTSi 10000 oil) C,R R Top R Top R Top R BGO DTSi 10W30 for
Up Up Up 100cc models.
BGO DTSi 20W50 for
Models above 125cc.
4. Oil strainer CL CL CL CL CL
16. Non-Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
cleaning & lubrication
17. Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS
cleaning & lubrication chain lub spray at every
500 kms.
18. Engine air breather tube C,R C,R C,R Replace if required.
21. Brake cam & brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.
23. Brake fluid level **- top up / replace C,A,R C,A R Use recommended
brake fluid
(DOT3/DOT4)
25. All cables & rear brake pedal-free play C,A C,A C,A C,A C,A C,A C,A C,A
26. Battery electrolyte level, specific gravity C,A C,A C,A C,A C,A C,A C,A C,A Not applicable for
VRLA battery
27. Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.
28. Ignition switch barrel cleaning C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray
30. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
31. Steering stem bearing*** & C,CL,L,R C,CL, C,CL, C,CL, Check & replace if
Cap steering bearing (Plastic)** L,R L,R L,R Damaged. Use HP
Lithon RR3 grease for
lubrication.
32. Main stand & side stand pin** CL,L CL,L CL,L CL,L Use AP grease.
34. All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T
37. Idle speed / CO% C,A C,A C,A C,A C,A C,A C,A C,A
41. Spoke tightening**-Front & Rear C,T C,T C,T C,T C,T C,T C,T C,T
43. SAI, EVAP hoses - Check functionality, C,R C,R C,R C,R C,R C,R C,R C,R Replace if cut / damaged
leakage or any other damage**
44. EVAP drain tube cleaning** CL CL CL CL CL CL CL CL
Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :
SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.
Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________