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TOWERWIN V.3.3
Automatic Tower Designer
Modelling, Analysis, Design, Evaluation, Drawing of
Telecommunication and Power Transmission
Towers
by
Nathan Madutujuh
1
Contents
Introduction
START MANUAL
a. General
1. Installation
2. Main Features
3. Main Menu
4. How Towerwin works ?
5. Example of Towerwin data
6. Towerwin data format description
7. Tower Analysis
8. Member design
9. Model View
10. Model View in 3D
11. Tower Design Report
12. Visual Report
13. Tower Weight
14. Tower Drawing Generator
b. Telecommunication Tower
2
Introduction
With the increase demand for radio telecommunication, mobile phone base station, and
wireless internet, the needs for tower structures are also increased.
Start as a simple DOS program inside PSMOD, now ESRC has combined all the Towergen
modules into Towerwin. Towergen has been around for seveal years and due to its easy to
use features, currently has been used by main tower contractors in Indonesia.
Tested for various real design projects, we believe that Towerwin will become a useful design
tool for designing tower structures in Indonesia and other countries.
Nathan Madutujuh
Engineering Software Research Centre
Bandung, 2009
3
START MANUAL
A. INTRODUCTION
TOWERWIN is a windows version of old Tower Generator (previously run under using
PSMOD.EXE). Old Tower data file is in *.TOW format.
TOWERWIN and its modules are available as an optional SANSPRO product from ESRC.
New data file is in *.TWR format (not compatible with MSTOWER File format)
New data file contains more complete tower model and design parameters.
SANSPRO TOWER GENERATOR is an useful utility from ESRC for designing steel
tower structures for telecommunication and power transmission.
TOWERWIN uses very high level model generator that can generate a complete tower
model
including all loads in 10 minutes.
4
3. SANSPRO is used for tower static and dynamic analysis
and for steel design
C. DESIGN PROCEDURES
TOWERWIN provides a *.TWR tower model file to model a tower with a very few
lines of data.
TOWERWIN provides a *.TDR tower design report file to quickly modify a tower
model per block basis. It reports maximum stress ratios for each element data
set in a block, and also its maximum buckling length factor (lambda).
One complete design cycle will take about 10-15 minutes.
SAMPLES PROVIDED:
5
1. Click [SAVE] or [SAVE AS] and give new name
2. Click [EXPORT] to prepare for Analysis
3. Click ANALYSIS
- Click [RUN ANALYSIS]
- Browse for the saved file
- Click Analysis
- Click Quit
c. EVALUATE RESULTS
2. Click [REPORT]
Several Files will be loaded to Editor
Elevation View will be created
d. REPORT
e. DRAWING GENERATOR
1. Go to Tab View3D
2. Check [Conn. Plate]
3. Click [DXF OUT] to save drawing to AutoCAD DXF Format
6
4. Click [PRINT] to Print Drawing
1. Go to Tab [WEIGHT]
2. Copy to your Editor
g. FINISH
D. MATERIAL PROPERTIES
Steel Section will be read automatically from USER.DBS that contains 5000 sections.
But Tower Model usually uses only Angle and Pipe sections.
TOWERWIN will list all sections used by the model and generate the table automatically.
E. LOADING
7
Using Side and index node
Using Node Index
Antenna can be attached to any height, but the load will be applied to
closest node available at Tower Model.
G. FOUNDATION DESIGN
TOWERWIN can design SPREAD FOOTING Type Foundation for every leg of tower.
Foundation Data must be entered at *FOUNDATION* block data.
H. STRENGTHENING OPTION
TOWERWIN can be used for analysing existing tower and add some strengthenings.
All vertical legs, main diagonals, and main horizontals can be strengthened
Other in-plane elements can not be strengthened.
8
Picture 1: Tower Model with Guyed Wire
9
TOWERWIN FILE FORMAT DESCRIPTION
*TITLE*
Project= MM Tower, ST-43 Square
Location= Java
Owner= PT MM Indonesia
Date= 16 Nov 2003
*TOWER*
Name= ST-43 Square
H= 43 // Total Height of Tower
I= 1.0 // Importance factor (load multiplier)
TowerSide = 4 // Number of Tower side, 1 (Monopole), 3 (Triangle) or 4 (Square)
SideIndex= 1 // Selected side index for drawing: 1..3 or 1..4
DesignCode= 1 // Design Code: 1=ASD, 2=LRFD
Frame= 0 // Frame: 0=only truss elements, 1=frame as main legs
Support = 1 // Support: 0=none, 1=hinged, 2=fixed
NS= 2 // Number of segments or changing of inclinations
*POWERTRANS*
NumArm = 4
NumEarthwire = 2
NumConductor = 6
NumConPerLine = 4
ConductorType = TACSR 410/28.5 (Equivalent Zebra)
EarthwireType = GSW 55
LoadFacNormal = 1.50
LoadFacBroken = 1.1
*SEGMENT*
0 0 3700 420 150 // xo,yo,Seg hgt, bottom width, top wid
// Block type, nblock, blkhgt, ndiv,opt mainvert, maindiag, mainhoriz, inplane, corner, intercorner,
main horiz diag, main horiz corner,
// main horiz cross
// flagcc = corner to corner (0=none, 1=yes),
// flaghd = horizontal diagonal (belah ketupat) (0=none, 1=yes),
// flagmc = main crossing (cross/salib) (0=none, 1=yes),
// flagsc = secondary corner (0=none, 1=yes),
// flagic = inter-corner pada sisi limas sudut (0=none, 1=yes),
// flagcm = generate corner mid
// flagtop = closing of top of certain types
// (although a flag is turned on, it will not be used if not necessary, depend on block type)
A 2 500 1 1 L100 L70 L60 L50 | L40 L40 | L70 L70 L70 0 1 1 1 1 0
A 1 500 1 1 L100 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 500 1 1 L90 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 300 1 1 L80 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 300 1 1 L70 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
A 1 300 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
B 4 200 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
*SEGMENT*
0 3700 600 150 150
B 2 150 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
H 2 150 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 1 1 1 1 1 0
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*PROFILE*
ST-37
Fu = 4100 // Main profile Steel tensile stress
Fy = 2700 // Main profile Steel yield stress
*BOLT*
A325N // bolt type
Fub = 7384 // Main profile Steel tensile stress
Fyb = 5696 // Main profile Steel yield stress
Fvb = 1255 // Main profile Steel shear stress
*LOAD*
DL = 1190 // total DL
LL = 200 // total LL: live load verticals
DLFAC = 1.0 // multiplier for DL
LLFAC = 1.0 // multiplier for LL
WLFAC = 1.0 // multiplier for WL
EQFAC = 1.0 // multiplier for EQ
*WINDLOAD*
WindMethod = 1 // Wind calculation method:
// 1=TIA222F, 2=UBC97, 3=JIS, 4=INDO, 5=Constant, 6=ANSI
// -----------------------------------------------------------------------------
// Format of Antenna Data:
// Side=1..3/4, loc=1=left, 2=mid, 3=right leg, n=number of antenna
// Shape: 0=general, 1=circle, 2=rect, 3=parabolic
// D: diameter, Area=area of antenna, Wgt=weight of antenna, y=height
// F: scaling factor for wind load on antenna load
// qs : wind pressure, Ce,Cq: gust/height factors, qw = qs*Ce*Cq
// qs,Ce,Cq,qw : calculated by program
//------------------------------------------------------------------------------
D 3 C
+---------+
| G |
4 |H F| 2 --------> X direction
| E |
+---------+
A 1 B
|
|
\|/
Z direction
1 1 1 0 | 0 0.5 75 | 42 1.0 | 0 0 0 0 0
2 1 1 0 | 0 0.5 75 | 42 1.0 | 0 0 0 0 0
3 1 1 0 | 0 0.5 75 | 42 1.0 | 0 0 0 0 0
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4 1 1 0 | 0 0.5 75 | 42 1.0 | 0 0 0 0 0
1 2 1 1 | 0.6 0 80 | 40 1.0 | 0 0 0 0 0
3 2 1 1 | 0.6 0 80 | 40 1.0 | 0 0 0 0 0
1 2 1 1 | 1.2 0 120 | 40 1.0 | 0 0 0 0 0
3 2 1 1 | 1.2 0 120 | 40 1.0 | 0 0 0 0 0
*GUYEDWIRE*
NWIRE
Y1 HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1 // Y = elevation from bottom
Y2 HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1 // Diam = diameter, Ag = area cm2
Y3 HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1 // HDist = distance from closest support
// Fu,Fy = material strength
// Tymax,Tumax = max tensile force
...
Yn HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1
*ACCESSORIES*
LADDER L40 D10 20 30 // vertical, horiz, width, height
CBTRAY L40 D10 20 30 // vertical, horiz, width, height
FEEDER D30 1.2 3 // diameter, wgt kg/m, number of feeder cable
*POWERARMS*
// op, nn,ya, La, ha, top, bottom, diag, vert, plane, frameflag
1 3 2900 343.7 117.5 HL65x65x5 HL80x80x6 L50x50x5 L45x45x4 L45x45x4 0
1 3 3370 343.7 117.5 HL65x65x5 HL80x80x6 L50x50x5 L45x45x4 L45x45x4 0
1 3 3840 343.7 117.5 HL55x55x5 HL80x80x6 L50x50x5 L45x45x4 L45x45x4 0
2 3 4130 343.7 86.25 L65x65x6 L60x60x6 L50x50x5 L45x45x4 L45x45x4 0
*POWERLOAD*
ConPx = -2018.80591
ConPy = -3827.59764
ConPbx = -1870.33645
ConPby = -3254.09778
ConPbz = -5669.81993
EawPx = -210.78068
EawPy = -298.07441
EawPbx = -174.15697
EawPby = -264.44088
EawPbz = -1398.60314
*FOUNDATION*
SoilClass = 1
FondSF1 = 1.5
FondSF2 = 1.1
FondSF3 = 1.5
SoilWgtUplift = 1.6
SoilWgtComp = 1.8
ConcWgtUplift = 2.4
ConcWgtComp = 2.4
FrustumAngle = 10
FondQs = 5
FondDepth = 2.4
FondW1 = 0.4
FondW2 = 2.5
FondTp = 0.4
FondKb = 225
FondFy = 3900
FondFyv = 2400
FondDbc = 1.9
FondDbp = 1.6
FondDbv = 1.0
FondCv = 5
*END*
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1. Towerwin User's Manual
1.a. General
1.a.1. Installation
2. Type of Towers:
a. Telecommunication
b. Powerline Transmission Tower (optional)
c. Guyed Tower (*)
d. Single Pole Tower (*)
3. Automatically generate:
a. Block Foundation
b. Tower pad foundation
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6. Design Option
a. Bolted Connection
b. Welded Connection
c. Single/Double angle
d. Pipe
e. Connection Plate
7. Drawing Generator
8. Comprehesive Report
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1.a.3. Main Menu
Page Contents
TowerData Tower main data
Parameters Tower model and load params
Wind Load Wind pressure calculation per height
SANS Data FEM Data for analysis
Design Report Tower design report (Summary)
Detail Report Tower detail design report (per member)
View 3D View in larger screen
Help Help
CalcSheet Temporary calculation
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Tower Design Procedure can be done in several steps as follows:
Towerwin models a tower as assemblage of several segments that may contains several blocks.
First, user must define number of project title and location, tower side, design code, and important
factor.
Tower Segment is a part of Tower Body that has different inclination. A Tower tipically may have 1 to
3 segments. For each segment, user needs to enter:
Tower Block is a predefined Tower Element Pattern. Towerwin provide 14 commonly used Tower
Block types. For each block, user will enter:
Type of block bt
Frequency of block N
Height of each block hb
Material and bolt properties should be entered by user for a tower model.
If High Tension Bolt is being used, Allowable shear stress can be entered by user as Fvb or left as
blank and the Towerwin program will calculated it based on current formula.
Towerwin will generate all 3D nodes and 3D elements based on the criteria and parameters given by
user.
After finite element model generated, user can do analysis and design easily in one step.
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To make reading the design output easier, Towerwin will parse the ouput file and separate them into
Tower design report file (TDR) that contains design summary per block and segment of tower.
Reading this TDR file, user can modify only the part where the element is not strong enough.
Dead Load (DL) and Live Load (LL) will be lumped to the top most node of tower.
Wind load can be calculated according to UBC/ANSI, TIA/EIA, JIS, and Indonesian Code.
Lateral load on tower elements from wind load will be lumped to every nodes according to its
contribution area and wind pressure at that level.
Antenna Load:
Wind load on antenna will be lumped to closest node to the antenna location.
Format for Antenna is as follows:
side,loc, N,shape H A1 A2 Wgt y scale 0 0 0 0 0
node,angle N,shape D t 0 Wgt y scale 0 0 0 0 0
node,angle N,shape H w t Wgt y scale 0 0 0 0 0
N : Number of antenna
Shape : 0=general, 1=circular, 2=rectangular, 3=parabolic
D 3 C
+---------+
| G |
4 |H F| 2 --------> X direction
| E |
+---------+
A 1 B
|
|
\|/
Z direction
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Design for Strengthening:
When an existing tower need to be added several additional antenna loads, the tower must be checked
and may need to be strengthened. TOWERWIN provides easy method for this strengthening design:
The strengthening information can be placed at SEGMENT block data as optional 9 parameters.
*SEGMENT*
0 0 3700 420 150 // xo,yo,Seg hgt, bottom width, top wid
// Block type, nblock, blkhgt, ndiv,opt mainvert, maindiag, mainhoriz, inplane, corner, intercorner,
main horiz diag, main horiz corner,
// main horiz cross
// flagcc = corner to corner (0=none, 1=yes),
// flaghd = horizontal diagonal (belah ketupat) (0=none, 1=yes),
// flagmc = main crossing (cross/salib) (0=none, 1=yes),
// flagsc = secondary corner (0=none, 1=yes),
// flagic = inter-corner pada sisi limas sudut (0=none, 1=yes),
// flagcm = generate corner mid
// flagtop = closing of top of certain types
// (although a flag is turned on, it will not be used if not necessary, depend on block type)
example:
A 2 500 1 1 L100 L70 L60 L50 | L40 L40 | L70 L70 L70 | 0 1 1 1 1 0 | 0 0 0 | 0 L50 0 L50 0 L50
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1.a.5. Example of Towerwin data
File: TEST1.TWR
*TITLE*
Project= Mobile-8 Tower, ST-20 Square
Location= Java
Owner= PT Mobile-8 Indonesia
Date= 16 Nov 2003
*TOWER*
Name= ST-20 Square
H= 20
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 1
Frame= 0
Support = 1
NS= 2
*SEGMENT*
0 0 1500 300 100
A 1 500 1 1 L80 L60 L50 L40 | L40 L40 | L50 L60 L60 0 1 0 1 1 0
A 1 500 1 1 L70 L50 L50 L40 | L40 L40 | L50 L60 L60 0 1 0 1 1 0
A 2 250 1 1 L65 L50 L50 L40 | L40 L40 | L50 L60 L60 0 1 0 1 1 0
*SEGMENT*
0 1500 500 100 100
B 4 100 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 | L50 0 1 0 1 1 0
H 1 100 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 | L50 0 1 0 1 1 0
*PROFILE*
ST-37
Fu = 4100
Fy = 2700
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1255
*LOAD*
DL = 500
LL = 200
DLFAC = 1.0
LLFAC = 1.0
WLFAC = 1.0
EQFAC = 1.0
*WINDLOAD*
WindMethod = 1
Pressure = 0
AreaScale = 1.1
GrdLvl = 0
BasicSpeed = 80
Exposure = C
Solidity = 0.3
NumAnt = 6
1 1 1 0 | 1.3 0.5 0.3 50 | 20 1.0 | 0 0 0 0 0
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2 1 1 1 | 1.2 0.4 0 50 | 20 1.0 | 0 0 0 0 0
3 1 1 2 | 2.1 0.3 0.15 50 | 20 1.0 | 0 0 0 0 0
4 1 1 3 | 0.6 0.3 0 50 | 20 1.0 | 0 0 0 0 0
1 2 1 1 | 0.6 0.3 0 160 | 18 1.0 | 0 0 0 0 0
3 2 1 1 | 0.6 0.3 0 160 | 18 1.0 | 0 0 0 0 0
*ACCESSORIES*
LADDER L40 D10 20 30
CBTRAY L40 D10 20 30
FEEDER D30 1.2 3
*SNOWLOAD* // Snow Load
Thick Type UnitWgt // Thick = cm, Type = 1,2,3 UWgt = kg/m3
// Type : 1 = Hoarfrost, Unit wgt = 300 kg/m3
// Type : 2 = Rime Ice , Unit wgt = 470 kg/m3
// Type : 3 = Glaza Ice, Unit wgt = 880 kg/m3
// Type : 4 = Ice Water, Unit wgt = 1000 kg/m3
*GUYEDWIRE*
NWIRE
Y1 HDist Diam Ag Fu Fu Tymax Tumax 1 1 1 1 // Y = elevation from bottom
Y2 HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1 // Diam = diameter, Ag = area cm2
Y3 HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1 // HDist = distance from support
// Fu,Fy = material strength
// Tumax,Tymax = max tensile force
...
Yn HDist Diam Ag Fy Fu Tymax Tumax 1 1 1 1
*FOUNDATION*
SoilClass = 1
FondSF1 = 1.5
FondSF2 = 1.1
FondSF3 = 1.5
SoilWgtUplift = 1.6
SoilWgtComp = 1.8
ConcWgtUplift = 2.4
ConcWgtComp = 2.4
FrustumAngle = 10
FondQs = 5
FondDepth = 2.4
FondW1 = 0.4
FondW2 = 2.5
FondTp = 0.4
FondKb = 225
FondFy = 3900
FondFyv = 2400
FondDbc = 1.9
FondDbp = 1.6
FondDbv = 1.0
FondCv = 5
*END*
20
1.a.6. FILE FORMAT DESCRIPTION:
*TITLE*
Project= MM Tower, ST-43 Square
Location= Java
Owner= PT MM Indonesia
Date= 16 Nov 2003
*TOWER*
Name= ST-43 Square
H= 43 // Total Height of Tower
I= 1.0 // Importance factor (load multiplier)
TowerSide = 4 // Number of Tower side, 3 or 4
SideIndex= 1 // Selected side index for drawing: 1..3 or 1..4
DesignCode= 1 // Design Code: 1=ASD, 2=LRFD
Frame= 0 // Frame: 0=only truss elements, 1=frame as main legs
Support = 1 // Support: 0=none, 1=hinged, 2=fixed
NS= 2 // Number of segments or changing of inclinations
*SEGMENT*
0 0 3700 420 150 // xo,yo,Seg hgt, bottom width, top wid
A 2 500 1 1 L100 L70 L60 L50 | L40 L40 | L70 L70 L70 0 1 1 1 1 0
A 1 500 1 1 L100 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 500 1 1 L90 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 300 1 1 L80 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 300 1 1 L70 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
A 1 300 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
B 4 200 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
*SEGMENT*
0 3700 600 150 150
B 2 150 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
H 2 150 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 1 1 1 1 1 0
*PROFILE*
ST-37
Fu = 4100 // Main profile Steel tensile stress
Fy = 2700 // Main profile Steel yield stress
*BOLT*
A325N // bolt type
Fub = 7384 // Main profile Steel tensile stress
Fyb = 5696 // Main profile Steel yield stress
Fvb = 1255 // Main profile Steel shear stress
*LOAD*
DL = 1190 // total DL
LL = 200 // total LL: live load verticals
DLFAC = 1.0 // multiplier for DL
21
LLFAC = 1.0 // multiplier for LL
WLFAC = 1.0 // multiplier for WL
EQFAC = 1.0 // multiplier for EQ
*WINDLOAD*
WindMethod = 1 // Wind calculation method:
// 1=TIA222F, 2=UBC97, 3=JIS, 4=INDO, 5=Constant, 6=ANSI
// Format1: Side=1,2,3,[4]
// loc: location (1=left, 2=mid, 3=right leg)
// Format1: node=A..G (1 character)
// azimuth: degrees, parallel with horizontal x = 0 degrees, CCW
// n=number of antenna
// Shape: 0=general, 1=circle, 2=rect, 3=parabolic
// Shape=0: H,A1,A2 -> hgt, area1, area2 of antenna
// Shape=1: D,t,0 -> diameter, thickness
// Shape=2: H,w,t -> hgt, wid, thick
// Shape=3: D,t,0 -> diameter, thickness
// Wgt=weight of antenna, y=height
// F: scaling factor for wind load on antenna load
// qs : wind pressure, Ce,Cq: gust/height factors, qw = qs*Ce*Cq
// qs,Ce,Cq,qw : calculated by computer (just enter 0)
1 1 1 0 | 0 0.5 0.25 75 | 42 1.0 | 0 0 0 0 0
2 1 1 0 | 0 0.5 0.25 75 | 42 1.0 | 0 0 0 0 0
3 1 1 0 | 0 0.5 0.25 75 | 42 1.0 | 0 0 0 0 0
4 1 1 0 | 0 0.5 0.25 75 | 42 1.0 | 0 0 0 0 0
1 2 1 1 | 0.6 0.2 0 80 | 40 1.0 | 0 0 0 0 0
3 2 1 1 | 0.6 0.2 0 80 | 40 1.0 | 0 0 0 0 0
1 2 1 1 | 1.2 0.3 0 120 | 40 1.0 | 0 0 0 0 0
3 2 1 1 | 1.2 0.3 0 120 | 40 1.0 | 0 0 0 0 0
*ACCESSORIES*
LADDER L40 D10 20 30 // vertical, horiz, width, height
CBTRAY L40 D10 20 30 // vertical, horiz, width, height
FEEDER D30 1.2 3 // diameter, wgt kg/m, number of feeder cable
*FOUNDATION*
SoilClass = 1
FondSF1 = 1.5
FondSF2 = 1.1
FondSF3 = 1.5
SoilWgtUplift = 1.6
SoilWgtComp = 1.8
ConcWgtUplift = 2.4
ConcWgtComp = 2.4
FrustumAngle = 10
FondQs = 5
FondDepth = 2.4
FondW1 = 0.4
22
FondW2 = 2.5
FondTp = 0.4
FondKb = 225
FondFy = 3900
FondFyv = 2400
FondDbc = 1.9
FondDbp = 1.6
FondDbv = 1.0
FondCv = 5
*END*
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1.a.7. Tower Analysis
After tower model is defined, user can do analysis and design using SANSPRO V.4.72 or higher to
find member forces, support reactions and nodal displacements.
After tower model is defined and analyzed, user can do member design checking using ASD or LRFD
methods.
24
1.a.9. View Model
25
1.a.10. View in 3D
26
1.a.11. Tower Design Report
After analysis and design, click report to create Tower Design Report file (TDR).
This file contains design summary per block of tower.
User can check any block easily and make necessary modification if element is too small or too large.
27
Example for TDR file:
Licensee : Licensee: Ir. Tri Valdi Setia Budi, Jl. Mangga 109, YOGYAKARTA 55283
Number of Segment : 2
Number of Antenna : 6
Material : ST-37
Tensile Strength, Fu : 4100.00 kg/cm2
Yield Strength, Fy : 2700.00 kg/cm2
********************************
* TOWER DESIGN REPORT BY BLOCK *
********************************
1. TOWER SEGMENT = 1
28
6 L80X80X8 1.55 81.00 0.788 6 d16 2
GROUP 4 (IN-PLANE)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 187.19 7.506 5 d12 411
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 341.88 6.075 2 d12 508
2 L50X50X5 0.98 384.82 2.455 3 d12 506
GROUP 6 (INTER-CORNER)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 253.50 3.328 10 d12 516
GROUP 4 (IN-PLANE)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 177.17 0.017 2 d12 51
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 256.41 0.091 2 d12 531
2 L50X50X5 0.98 288.62 0.217 2 d12 526
GROUP 6 (INTER-CORNER)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 218.69 0.078 2 d12 537
29
Elset Profile imin Ldmax frmax nb db idmax
3 L60X60X6 1.17 42.74 0.222 2 d12 105
4 L65X65X6 1.27 49.43 0.689 3 d16 340
5 L70X70X7 1.37 91.65 0.962 4 d16 299
GROUP 4 (IN-PLANE)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 96.45 0.007 2 d12 209
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 192.31 0.041 2 d12 555
2 L50X50X5 0.98 216.46 0.058 2 d12 549
GROUP 6 (INTER-CORNER)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 136.19 0.020 2 d12 561
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 128.21 0.015 2 d12 623
2 L50X50X5 0.98 144.31 0.021 2 d12 618
30
Elset Profile imin Ldmax frmax nb db idmax
2 L50X50X5 0.98 102.04 0.367 2 d12 496
2. TOWER SEGMENT = 2
GROUP 4 (IN-PLANE)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 187.19 7.506 5 d12 411
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 341.88 6.075 2 d12 508
2 L50X50X5 0.98 384.82 2.455 3 d12 506
GROUP 6 (INTER-CORNER)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 253.50 3.328 10 d12 516
GROUP 4 (IN-PLANE)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 177.17 0.017 2 d12 51
GROUP 5 (HORIZONTALS)
31
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 256.41 0.091 2 d12 531
2 L50X50X5 0.98 288.62 0.217 2 d12 526
GROUP 6 (INTER-CORNER)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 218.69 0.078 2 d12 537
GROUP 4 (IN-PLANE)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 96.45 0.007 2 d12 209
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 192.31 0.041 2 d12 555
2 L50X50X5 0.98 216.46 0.058 2 d12 549
GROUP 6 (INTER-CORNER)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 136.19 0.020 2 d12 561
GROUP 5 (HORIZONTALS)
Elset Profile imin Ldmax frmax nb db idmax
1 L40X40X4 0.78 128.21 0.015 2 d12 623
2 L50X50X5 0.98 144.31 0.021 2 d12 618
32
5. BLOCK = 5, y=1900.00 to 2000.00
GROUP 1 (MAIN VERTICAL LEG)
Elset Profile imin Ldmax frmax nb db idmax
3 L60X60X6 1.17 85.47 0.314 2 d12 387
Using this visual format, it is very easy to determine if a certain member at certain level has adequate
strength or not.
33
1.a.13. Tower Weight
Towerwin can calculate all element and connection plate weight and also total number of bolt.
Weight will be given only for a tower face being seen.
Tower weight calculation is stored in file *.STL that will be generated after every refresh and when the
design result is ready.
34
Example of STL File:
35
================================================================================
36
1.a.14. Tower Drawing Generator
When viewing in 2D, Towerwin can generate detail drawing ready to export to Autocad DXF file.
Detail drawing features are:
Because Towerwin assumes that all elements will be cut and connected by connection plate, some
detail for continuous element must be deleted/corrected.
37
1.2. Telecommunication Tower
Material properties
Fu and Fy for steel materials used, gusset plate and for bolt connections.
Loading
Exposure Category
Design Code
Maximum slenderness
Maximum slenderness is 120 for main leg and main diagonal, and 200 for others.
Maximum stress ratio is 1.0 for permanent load and 1.3 for temporary load.
38
Tower 20m:
*TITLE*
Project= MM Tower, MT-20 Square
Location= Java
Owner= PT MM Indonesia
Date= 16 Nov 2003
*TOWER*
Name= MT-20 Square
H= 20
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 1
Frame= 0
Support = 1
NS= 2
*SEGMENT*
0 0 1500 300 100
A 1 500 1 1 L80 L60 L50 L40 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 500 1 1 L70 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
A 2 250 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
*SEGMENT*
0 1500 500 100 100
B 4 100 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
H 1 100 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 1 1 1 1 1 0
*PROFILE*
ST-37
Fu = 4100
Fy = 2700
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1255
*LOAD*
DL = 620
LL = 200
DLFAC = 1.0
LLFAC = 1.0
WLFAC = 1.0
EQFAC = 1.0
*WINDLOAD*
WindMethod = 1
Pressure = 0
AreaScale = 1.1
GrdLvl = 0
BasicSpeed = 75
Exposure = C
Solidity = 0.3
NumAnt = 8
1 1 1 0 | 2 0.5 0.2 75 | 20 1.0 | 0 0 0 0 0
2 1 1 0 | 2 0.5 0.2 75 | 20 1.0 | 0 0 0 0 0
3 1 1 0 | 2 0.5 0.2 75 | 20 1.0 | 0 0 0 0 0
4 1 1 0 | 2 0.5 0.2 75 | 20 1.0 | 0 0 0 0 0
1 2 1 1 | 0.6 0.2 0 80 | 18 1.0 | 0 0 0 0 0
3 2 1 1 | 0.6 0.2 0 80 | 18 1.0 | 0 0 0 0 0
1 2 1 1 | 1.2 0.3 0 120 | 18 1.0 | 0 0 0 0 0
39
3 2 1 1 | 1.2 0.3 0 120 | 18 1.0 | 0 0 0 0 0
*END*
Tower 40m:
*TITLE*
Project= MM Tower, MT-43 Square
Location= Java
Owner= PT MM Indonesia
Date= 16 Nov 2003
*TOWER*
Name= MT-43 Square
H= 43
I= 1.5
TowerSide = 4
SideIndex= 1
DesignCode= 1
Frame= 0
Support = 1
NS= 2
*SEGMENT*
0 0 3700 420 150
A 2 500 1 1 L120x120x11 L70 L60 L50 | L40 L40 | L70 L70 L70 0 1 1 1 1 0
A 1 500 1 1 L100 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 500 1 1 L90 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 300 1 1 L80 L60 L60 L50 | L40 L40 | L60 L60 L60 0 1 1 1 1 0
A 1 300 1 1 L70 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
A 1 300 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
B 4 200 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
*SEGMENT*
0 3700 600 150 150
B 2 150 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
H 2 150 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 1 1 1 1 1 0
*PROFILE*
ST-37
Fu = 3700
Fy = 2400
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1255
*LOAD*
DL = 1200
LL = 300
DLFAC = 1.0
LLFAC = 1.0
WLFAC = 1.0
EQFAC = 1.0
*WINDLOAD*
WindMethod = 1
Pressure = 0
AreaScale = 1.1
GrdLvl = 0
BasicSpeed = 75
Exposure = C
Solidity = 0.17
NumAnt = 8
40
1 1 1 0 | 1.5 0.5 0.2 75 | 42 1.0 | 0 0 0 0 0
2 1 1 0 | 1.5 0.5 0.2 75 | 42 1.0 | 0 0 0 0 0
3 1 1 0 | 1.5 0.5 0.2 75 | 42 1.0 | 0 0 0 0 0
4 1 1 0 | 1.5 0.5 0.2 75 | 42 1.0 | 0 0 0 0 0
1 2 1 1 | 0.6 0.2 0 80 | 40 1.0 | 0 0 0 0 0
3 2 1 1 | 0.6 0.2 0 80 | 40 1.0 | 0 0 0 0 0
2 2 1 1 | 1.2 0.3 0 120 | 40 1.0 | 0 0 0 0 0
4 2 1 1 | 1.2 0.3 0 120 | 40 1.0 | 0 0 0 0 0
*END*
41
Tower 70m:
*TITLE*
Project= MM Tower, MT-70 Square
Location= Java
Owner= PT MM Indonesia
Date= 16 Nov 2003
*TOWER*
Name= MT-70 Square
H= 70
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 1
Frame= 0
Support = 1
NS= 2
*SEGMENT*
0 0 6400 600 150
A 3 500 1 1 L150 L80 L70 L50 | L50 L50 | L80 L80 L80 0 1 1 1 1 0
A 1 500 1 1 L130 L80 L70 L50 | L50 L50 | L80 L80 L80 0 1 1 1 1 0
A 2 500 1 1 L120 L70 L60 L50 | L50 L50 | L70 L70 L70 0 1 1 1 1 0
A 1 500 1 1 L110 L70 L60 L50 | L50 L50 | L70 L70 L70 0 1 1 1 1 0
B 2 300 1 1 L110 L70 L60 L50 | L50 L50 | L70 L70 L70 0 1 1 1 1 0
B 2 300 1 1 L100 L60 L60 L50 | L50 L50 | L60 L60 L60 0 1 1 1 1 0
B 1 300 1 1 L90 L60 L60 L50 | L50 L50 | L60 L60 L60 0 1 1 1 1 0
B 2 300 1 1 L80 L60 L50 L40 | L50 L50 | L60 L60 L60 0 1 1 1 1 0
B 4 200 1 1 L70 L60 L50 L40 | L50 L50 | L60 L60 L60 0 1 1 1 1 0
*SEGMENT*
0 6400 600 150 150
B 2 150 1 1 L65 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
B 1 150 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 0 1 1 1 1 0
H 1 150 1 1 L60 L50 L50 L40 | L40 L40 | L50 L50 L50 1 1 1 1 1 0
*PROFILE*
ST-37
Fu = 4100
Fy = 2700
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1255
*LOAD*
DL = 1880
LL = 200
DLFAC = 1.0
LLFAC = 1.0
WLFAC = 1.0
EQFAC = 1.0
*WINDLOAD*
WindMethod = 1
Pressure = 0
AreaScale = 1.1
GrdLvl = 0
BasicSpeed = 75
Exposure = C
Solidity = 0.3
42
NumAnt = 11
1 1 1 0 | 1.3 0.5 0.2 75 | 68 1.0 | 0 0 0 0 0
2 1 1 0 | 1.3 0.5 0.2 75 | 68 1.0 | 0 0 0 0 0
3 1 1 0 | 1.3 0.5 0.2 75 | 68 1.0 | 0 0 0 0 0
4 1 1 0 | 1.3 0.5 0.2 75 | 68 1.0 | 0 0 0 0 0
1 2 1 1 | 0.6 0.2 0 80 | 50 1.0 | 0 0 0 0 0
3 2 1 1 | 0.6 0.2 0 80 | 50 1.0 | 0 0 0 0 0
1 2 1 1 | 1.2 0.3 0 120 | 60 1.0 | 0 0 0 0 0
3 2 1 1 | 1.2 0.3 0 120 | 60 1.0 | 0 0 0 0 0
1 2 1 1 | 1.8 0.4 0 180 | 65 1.0 | 0 0 0 0 0
3 2 1 1 | 1.8 0.4 0 180 | 65 1.0 | 0 0 0 0 0
1 2 1 1 | 3.0 0.4 0 320 | 65 1.0 | 0 0 0 0 0
*END*
43
1.3. Powerline Transmission Tower
1. Material properties
Fu and Fy for steel materials used, gusset plate and for bolt connections.
2. Tower Type
1. Type A 0–3
Degrees
2. Type B 3-10
Degrees
3. Type C 10-30
Degrees
4. Type D 30-60
Degrees
5. Type DR 60-90
Degrees
Tower type DR is end tower with 3 sets of arms and shorter spans, while other towers have
only two sets of arms.
3. Tower Arms
4. Loading
44
For calculation of conductor load, different spans should be used for normal condition, and
broken condition.
Additional importance factor can be added to increase total wind load if necessary.
6. Exposure Category
7. Design Code
8. Maximum slenderness
Maximum slenderness is 120 for main leg and main diagonal, and 200 for others.
Maximum stress ratio is 1.0 for permanent load and 1.3 for temporary load or broken
condition.
45
Tower Type A:
*TITLE*
Project= PLN 150KV Balaraja Jawa Barat
Location= West Java
Owner= PT PLN Jabar Indonesia
Date= 2 Mei 2006
*TOWER*
Name= AA+15
H=50.3
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 2
Frame= 0
Support = 1
NS= 2
*POWERTRANS*
NumArm = 4
NumEarthwire = 2
NumConductor = 6
NumConPerLine = 4
ConductorType = TACSR 410/28.5 (Equivalent Zebra)
EarthwireType = GSW 55
LoadFacNormal = 1.50
LoadFacBroken = 1.1
*SEGMENT*
0 0 3800 810 125
F 1 300 1 0 HL120x10 L90x6 HL60x4 L50x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
A 1 600 1 0 HL120x10 L80x6 HL60x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 1 300 1 0 HL120x10 L65x6 L60x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 3 300 1 0 HL120x10 L60x6 L60x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 3 290 1 0 HL120x10 L60x6 L60x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 1 207.5 1 0 HL120x10 L60x6 L45x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 3 207.5 1 0 HL120x10 L60x6 L50x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
*SEGMENT*
0 3800 1230 125 125
H 1 117.5 1 0 HL100x8 L60x6 L60x6 L50x5 | L40 L40 | L50 L50 L50 0 1 1 1 1
C 3 117.5 1 0 HL100x8 L60x6 L60x6 L50x5 | L40 L40 | L50 L50 L50 0 1 1 1 1
H 1 117.5 1 0 HL70x6 L50x5 L55x5 L50x5 | L40 L40 | L50 L50 L50 0 1 1 1 1
C 3 117.5 1 0 HL70x6 L50x5 L55x5 L50x5 | L40 L40 | L50 L50 L50 0 1 1 1 1
H 1 117.5 1 0 HL70x6 L60x6 L50x5 L50x5 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 172.5 1 0 HL70x6 L50x5 L60x6 L50x5 | L40 L40 | L50 L50 L50 0 1 1 1 1
*PROFILE*
ST-41
Fu = 4100
Fy = 2665
*HPROFILE*
ST-52
Fu = 5200
Fy = 3432
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1424
*LOAD*
DL = 500
46
LL = 500
DLFAC = 1.2
LLFAC = 1.6
WLFAC = 1.5
EQFAC = 1.0
*WINDLOAD*
WindMethod = 2
Pressure = 0
AreaScale = 1.0
GrdLvl = 0
BasicSpeed = 80
Exposure = C
Solidity = 0.3
NumAnt = 0
*POWERARMS*
1 3 3800 343.7 117.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 3 4270 343.7 117.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 3 4740 343.7 117.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
2 3 5030 343.7 86.25 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
*POWERLOAD*
ConPx = -2734.45166
ConPy = -5643.79205
ConPbx = -2130.44703
ConPby = -3636.20795
ConPbz = -5669.81993
EawPx = -271.04559
EawPy = -404.58716
EawPbx = -196.06102
EawPby = -286.85015
EawPbz = -1398.60314
*END*
47
Tower Type B:
*TITLE*
Project= PLN 150KV Balaraja Jawa Barat
Location= West Java
Owner= PT PLN Jabar Indonesia
Date= 2 Mei 2006
*TOWER*
Name= DD+15
H=50.7
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 2
Frame= 0
Support = 1
NS= 2
*POWERTRANS*
NumArm = 4
NumEarthwire = 2
NumConductor = 6
NumConPerLine = 4
ConductorType = TACSR 410/28.5 (Equivalent Zebra)
EarthwireType = GSW 55
LoadFacNormal = 1.50
LoadFacBroken = 1.1
*SEGMENT*
0 0 3800 1026.3 150
A 1 600 1 0 HL130x12 L90x7 L65x6 L50x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
A 1 600 1 0 HL130x12 L80x6 L60x5 L50x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 4 300 1 0 HL130x12 L80x6 L60x5 L50x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 3 290 1 0 HL130x12 L65x6 L50x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 2 176.7 1 0 HL120x11 L65x6 L50x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
K 1 176.6 1 0 HL120x11 L80x6 L60x5 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
*SEGMENT*
0 3800 1270 150 150
H 1 107.5 1 0 HL130x14 L80x6 L60x5 L50x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
C 3 107.5 1 0 HL120x11 L80x6 L60x5 L50x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
H 1 107.5 1 0 HL120x11 L60x6 L50x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
C 3 107.5 1 0 HL120x11 L60x6 L50x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
H 1 136.6 1 0 HL120x11 L60x6 L50x5 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
H 2 136.7 1 0 HL60x6 L45x4 L45x4 L45x4 | L40 L40 | L60 L60 L60 0 1 1 1 1
*PROFILE*
ST-41
Fu = 4100
Fy = 2665
*HPROFILE*
ST-52
Fu = 5200
Fy = 3432
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1424
*LOAD*
DL = 500
LL = 500
48
DLFAC = 1.2
LLFAC = 1.6
WLFAC = 1.5
EQFAC = 1.0
*WINDLOAD*
WindMethod = 2
Pressure = 0
AreaScale = 1.0
GrdLvl = 0
BasicSpeed = 80
Exposure = C
Solidity = 0.3
NumAnt = 0
*POWERARMS*
1 3 3800 343.7 107.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 3 4230 343.7 107.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 3 4660 343.7 136.6 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
2 3 5070 343.7 136.7 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
*POWERLOAD*
ConPx = -4407.29554
ConPy = -5643.79205
ConPbx = -2966.86897
ConPby = -3636.20795
ConPbz = -5585.59667
EawPx = -683.69444
EawPy = -404.58716
EawPbx = -402.38545
EawPby = -286.85015
EawPbz = -1377.82736
*END*
49
Tower Type D:
*TITLE*
Project= PLN 150KV Balaraja Jawa Barat
Location= West Java
Owner= PT PLN Jabar Indonesia
Date= 2 Mei 2006
*TOWER*
Name= DD+15
H=48.7
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 2
Frame= 0
Support = 1
NS= 2
*POWERTRANS*
NumArm = 4
NumEarthwire = 2
NumConductor = 6
NumConPerLine = 4
ConductorType = TACSR 410/28.5 (Equivalent Zebra)
EarthwireType = GSW 55
LoadFacNormal = 1.50
LoadFacBroken = 1.1
*SEGMENT*
0 0 3600 1214 150
F 1 300 1 0 HL200x16 L110x8 L80x6 L60x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
A 2 600 1 0 HL200x16 L110x8 L80x6 L60x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
A 2 550 1 0 HL200x16 L100x8 L80x6 L60x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 1 333.3 1 0 HL200x16 L100x8 L60x6 L50x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 1 333.3 1 0 HL200x16 L90x7 L60x6 L50x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
K 1 333.4 1 0 HL200x16 L110x8 L60x6 L50x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
*SEGMENT*
0 3600 1270 150 150
K 1 215.0 1 0 HL150x12 HL100x10 L90x7 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
H 1 215.0 1 0 HL150x12 HL100x8 L80x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 215.0 1 0 HL150x12 HL90x7 L80x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
H 1 215.0 1 0 HL100x8 HL90x7 L80x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 205.0 1 0 HL100x8 HL60x5 L70x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 205.0 1 0 HL100x8 HL50x5 L60x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
*PROFILE*
ST-41
Fu = 4100
Fy = 2665
*HPROFILE*
ST-52
Fu = 5200
Fy = 3432
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1424
*LOAD*
DL = 500
LL = 500
50
DLFAC = 1.2
LLFAC = 1.6
WLFAC = 1.5
EQFAC = 1.0
*WINDLOAD*
WindMethod = 2
Pressure = 0
AreaScale = 1.0
GrdLvl = 0
BasicSpeed = 80
Exposure = C
Solidity = 0.3
NumAnt = 0
*POWERARMS*
1 3 3600 343.7 215.0 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 3 4030 343.7 215.0 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 3 4460 343.7 205.0 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
2 3 4870 343.7 102.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
*POWERLOAD*
ConPx = -8109.27625
ConPy = -5643.79205
ConPbx = -4817.85933
ConPby = -3636.20795
ConPbz = -4911.89128
EawPx = -1596.88073
EawPy = -404.58716
EawPbx = -858.97859
EawPby = -286.85015
EawPbz = -1211.64105
*END*
51
Tower Type DR:
*TITLE*
Project= PLN 150KV Balaraja Jawa Barat
Location= West Java
Owner= PT PLN Jabar Indonesia
Date= 2 Mei 2006
*TOWER*
Name= DDR+15
H=48.7
I= 1.0
TowerSide = 4
SideIndex= 1
DesignCode= 2
Frame= 0
Support = 1
NS= 2
*POWERTRANS*
NumArm = 4
NumEarthwire = 2
NumConductor = 6
NumConPerLine = 4
ConductorType = TACSR 410/28.5 (Equivalent Zebra)
EarthwireType = GSW 55
LoadFacNormal = 1.50
LoadFacBroken = 1.1
*SEGMENT*
0 0 3600 1214 150
F 1 300 1 0 HL200x16 L110x8 L80x6 L60x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
A 2 600 1 0 HL200x16 L110x8 L80x6 L60x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
A 2 550 1 0 HL200x16 L100x8 L80x6 L60x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 1 333.3 1 0 HL200x16 L100x8 L60x6 L50x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
J 1 333.3 1 0 HL200x16 L90x7 L60x6 L50x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
K 1 333.4 1 0 HL200x16 L110x8 L60x6 L50x5 | L40 L40 | L60 L60 L60 0 1 1 1 1
*SEGMENT*
0 3600 1270 150 150
K 1 215.0 1 0 HL150x12 HL100x10 L90x7 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
H 1 215.0 1 0 HL150x12 HL100x8 L80x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 215.0 1 0 HL150x12 HL90x7 L80x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
H 1 215.0 1 0 HL100x8 HL90x7 L80x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 205.0 1 0 HL100x8 HL60x5 L70x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
K 1 205.0 1 0 HL100x8 HL50x5 L60x6 L50x4 | L40 L40 | L50 L50 L50 0 1 1 1 1
*PROFILE*
ST-41
Fu = 4100
Fy = 2665
*HPROFILE*
ST-52
Fu = 5200
Fy = 3432
*BOLT*
A325N
Fub = 7384
Fyb = 5696
Fvb = 1424
*LOAD*
DL = 500
LL = 500
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DLFAC = 1.2
LLFAC = 1.6
WLFAC = 1.5
EQFAC = 1.0
*WINDLOAD*
WindMethod = 2
Pressure = 0
AreaScale = 1.0
GrdLvl = 0
BasicSpeed = 80
Exposure = C
Solidity = 0.3
NumAnt = 0
*POWERARMS*
1 4 3600 343.7 215.0 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 4 4030 343.7 215.0 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
1 4 4460 343.7 205.0 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
2 4 4870 343.7 102.5 L60x60x5 L50x50x4 L50x50x4 L40x40x4 L40x40x4 1
*POWERLOAD*
ConPx = -10458.59762
ConPy = -5643.79205
ConPbx = -5992.52001
ConPby = -3636.20795
ConPbz = -4010.54244
EawPx = -2176.39971
EawPy = -404.58716
EawPbx = -1148.73808
EawPby = -286.85015
EawPbz = -989.30077
*END*
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2. TOWER DESIGN CRITERIA
2.1. Introduction
This report contains Self-Supporting Tower Design Report. Because a large number of tower
will be built, it is necessary to do an optimized design for the towers to get more economical result as
follows:
1. Towers are divided into different height and antenna load category
Each tower will be design for optimum result
2. Several foundation design are provided depend on the soil condition
2.3. Loading
a. Gravity Load
1. Tower Self-Weight
2. Ladder Self-Weight
3. Cable Tray Self-Weight
4. Climb guard
5. Platform
6. Railing
7. Antenna Weight
8. Live load (Worker load)
b. Lateral Load
1. Wind Load
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Basic Wind speed = 80 mph
Exposure = B (City), C (Rural), D (Beach)
EIA/TIA-222F:
Force = A x P x Cd x Kz x Gh
A = projected area
P = Wind pressure
Cd = Drag Coefficient
2.0 for Long flat plates, 1.2 for long cylinder,
(Aspect ratio >= 25)
1.4 for short flat plates, 0.8 for short cylinder
(Aspect ratio <= 7)
Gh = Gust response factor = 0.65+0.60/(h/33)^(1/7)
1.0 <= Gh <= 1.25
Kz = Exposure coefficient = (z/33)^(2/7)
1.0 <= Kz <= 2.58
z,h = height in feet
UBC-97:
Force = A xP
A = projected area
P = Wind pressure = Ce x Cq x Qs
2. Earthquake Load
Force = Cd x Wt
Cd = Eartquake Coeficient
Wt = Weight of Structure
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Maximum Twist = 0.5 degree per 3m height and total twist < 5 degrees
Maximum Sway = 0.5 degree
Maximum Plumb = 0.0025 H
Apendix E, TIA/EIA-222F:
Square:
d = (D1+D2+D3+D4)/4
R = A/Sqrt(2)
e=d/R
twist, alpha = ArcSin(e)
x = (D2-D4)/2
y = (D1-D3)/2
plumb, r = sqrt(x^2+y^2)
Triangular:
d = (D1+D2+D3)/3
R = A/Sqrt(3)
e=d/R
twist, alpha = ArcSin(e)
x = (D2-D3)/Sqrt(3)
y = (2*D1-D2-D3)/3
plumb, r = sqrt(x^2+y^2)
Plumb:
Twist:
Maximum Twist between two adjacent planes : 0.5 degrees per 3m, total <= 5”
56
Length:
Mark:
All structural members shall have part number corresponding to assembly drawing.
Part number must be permanently attached / stamped / welded to the member before
Galvanizing or painting process.
Minimum character height = 13mm or ½”
2.8. Foundation
Uplift Condition
Foundation Type:
57
2.9. Guy Wire
Height S.F.
<= 213m 2.0
between interpolate
>= 366m 2.5
1. Vibration Frequency
2. Mechanical tensionmeter
3. Guy sag
2.10. Grounding
Tower with width > 1.5m -> Minimum 1 ground rod per leg
2.11. Climbing
58
2.12. Working Platform
Hand or guardrail:
Minimum concentrated live load = 0.67 kN (any direction)
2.13. Maintenance
59
3. TOWER MAINTENANCE CHECKING LIST
A. Members
B. Finish
C. Lighting
D. Grounding
1. Ground Conditions
a. Settlements or movements
b. Erosion
c. Site condition (standing water, drainage, trees, etc.)
2. Base condition
a. Nuts and lock nuts tight
b. Grout condition
3. Concrete Condition
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a. Cracking, spalling, or splitting
b. Chipped or broken concrete
c. Honeycombing
d. Low spots to collect moisture
e. Anchor-bolt corrosion
G. Tower Alignment
A. Anchors
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4. Corrosion control measures (galvanizing, coatings, concrete encasement, cathodic
protection systems, etc., refer to Annex J.)
5. Grounding (Paragraph I-D)
6. Anchor head clear of earth
B. Tower Guys
1. Strand
a. Type (lx7 EHS, lx19 bridge Strand, etc.)
b. Size
c. Breaking strength
d. Elevation
e. Condition (corrosion, breaks, nicks, kinks, etc.)
2. Guy Hardware
3. Elements
a. Bent, broken, cracked or bullet damaged
b. Loose
c. Missing
d. Loose and/or missing fasteners
4. Corrosion condition
5. Radomes and/or cover conditions
62