ATSO

Factory Assessments - Apparel

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Entry Details

VISIT DATE 27/2/2019

AUDITOR 1 thomas.yip@chicos.com

FACTORY NAME Nam Quang Co., Ltd.

VENDOR NAME Poong In Trading Co., Ltd.

Categories
WOMENS 70%

MENS 30%

Products
KNITS 40%

WOVENS 60%

Top 5 Customers
1 Uniqlo

% 55%

2 Chicos

% 13%

2
CARTON SPACE UTILIZATION
CARTON INLINE QUALITY CONTROL
Certified Inspection Program (CIP)
HAVE CERTIFIED CIP AUDITOR ( IN
VENDOR OR FACTORY)
PP MEETING PARTICIPATION
PILOT RUN PARTICIPATION
INITIAL PRODUCTION INSPECTION
(IPI) & DURING PRODUCTION
INSPECTION (DPI) IMPLEMENTATION
FINAL RANDOM INSPECTION (FRI)
IMPLEMENTATION
Factory Quality Management
ORGANIZATION: DIRECT REPORT TO
TOP MANAGEMENT
FULLY UNDERSTAND CHICO'S FAS
RIGHT FIRST TIME (RFT) PRACTICE
EFFECTIVE QA SYSTEM:
PREVENTION APPROACH SUCH AS
INSPECTION TRAINING AND
MONITORING, REASONABLE
COVERAGE ( NOT ONLY IN FINAL
INSPECTION)
MANAGEMENT HAVE ARRANGED
TRAINING & DEVELOPMENT
PROGRAM
DOCUMENTATION: FILE
MANAGEMENT AND STORAGE
Inspection Room
LIGHTING AND SPACE: 100 CANDLE
LIGHTS; SPACIOUS AND CLEAN
7 MAINTENANCE RECORD AND 3RD
PARTY CALIBRATION
7
Fabric Management
UNDERSTAND CHICO'S FABRIC 10
POLICY - FABRIC FINAL INSPECTION
AT MILL ( FFIAM)
10
FABRIC INSPECTION: SAMPLE SIZE 10
5% CORRELATION CHECKING IS
PREFERRED FOR RELIABLE FABRIC
SUPPLIER
10
WORK PROACTIVELY WITH VENDOR 10
10 FOR MATERIAL SUPPLIER
PERFORMANCE SCORECARD (MSPS)
10
FABRIC INSPECTION MACHINE: 7
SUFFICIENT AND BALANCED
LIGHTING
10
FABRIC INSPECTION MACHINE: 10
SPEED CONTROL: 15 YARDS PER
MINUTE
FABRIC INSPECTION MACHINE: 10
10 ERGONOMICS WORK DESIGN:
FABRIC LOADING, STANDARD
PLACEMENT AND REPORT WRITING
STATION
10
FABRIC INSPECTION MACHINE: 7
FABRIC STANDARD, PACKING LIST,
7 MILL INSPECTION REPORT
REPORTING: COMPREHENSIVE WITH
10
USING 4 POINTS SYSTEM SUCH AS
FABRIC WIDTH, SIDE TO SIDE AND
END TO END COLOR SHADING
7
Shrinkage Management
SPONGING MACHINE N/A
7
PROCESS CONTROL IN SPONGING: N/A
CLEAR WORK INSTRUCTION,
SHRINKAGE % RECORD
7 RELAXATION FOR SPECIFIC FABRIC 10
11 4
IN & OUT RECORD N/A 2D CAD COMPATIBLE WITH BRAND'S 10
SYSTEM

TRANSPORTATION: FULL N/A

PROTECTION FOR THE PANELS OR 3D CAD (APPLICABLE IF CHICO'S N/A
GARMENT FAS REQUIRED)

QUALITY CONTROL PROCESS: ON N/A HOUSEKEEPING OF WORKPLACE N/A

SITE INSPECTION; INCOMING
QUALITY CONTROL
SAMPLE PRODUCTION AND N/A
INSPECTION RECORD
Buttoning, Rivets, Heat Transfer, etc
PLOTTER CALIBRATION: SIMPLE N/A
MACHINE MAINTENANCE, MACHINE 10 DAILY CHECKING IS PREFERRED
SAFETY AND OPERATING
CONDITION CHECKING
REMARK - SAMPLE MAKING - Missing sample room section
TRAFFIC LIGHT SYSTEM OR N/A
FLOWING INSPECTION RECORD
Cutting
OPERATION CONTRACT AND N/A MARKER CHECKING ( ON SCREEN / 10
REFERENCE SAMPLE
USING HARD PATTERN); STAMPED
OR NOT

Trim & Inspection

TRIMMING: SETTING CONSIDERED
4
FLYING THREAD ENDS / DEFINED
TRIMMING PROCESS AND NUMBER
OF TRIM POINTS
CUTTING ROOM OPTIMIZATION 10
(CRO) PRACTICE: FULL COMPLIED
FROM SPREADING TO PANEL
REPLACEMENT

INLINE CONTROL RECORD ( PANEL 7

INSPECTION METHOD: HAVE ACCURACY CHECKING: TOP:
10
STANDARD WORK FLOW, MIDDLE: BOTTOM AND SPREADING
SUFFICIENT COVERAGE AND CUTTING INSPECTION)

INSPECTION RECORD: CLEAR, USING BAND KNIFE CUTTING 10

4
QUICK FEEDBACK TO PRODUCTION MACHINE FOR SPECIFIC POSITIONS

INSPECTORS MONITORING BY QA 7 MARKER LENGTH: INTEND TO 7

SUPERVISOR IN REGULAR BASIS, MAXIMIZE THE FABRIC
HAVE TRAINING SCHEDULE CONSUMPTION

AUTO SPREADER: APPLICATION 7

Ironing AND EFFICIENCY

REFERENCE SAMPLE: EVERY 7

OPERATOR HAS OWN SAMPLE AUTO CUTTING MACHINE 0

TRAFFIC LIGHT SYSTEM OR 0 NUMBERING & BUNDLING:

FLOWING INSPECTION RECORD 10
APPROPRIATE WORKPLACE AND
METHOD

Measuring

9 6