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12/28/2018 Classification of Bricks | Types of Bricks.

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Classi cation of Bricks | Types of Bricks.

Building bricks may be de ned as “Structural units of


rectangular shape and convenient size that are made from a
suitable type of clays by molding, drying and burning.”

You’ll know different types and classi cation of Bricks


below in details.

It is now established that even in remotely ancient


civilizations bricks were the common material of
construction.

It is believed that rst-time bricks were used, in sun-dried


form (unburnt Bricks), in Egypt some 6000 years ago.
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Excavations of prehistoric sites in the world have revealed


that bricks were used abundantly.

Even at present, brick is the most basic and favored


material for common construction throughout the world.

This may be attributed to a number of advantages it offers


over other available materials of construction like stones
and concrete. These may be summarized as follows.

1. Availability: Since clays are available almost universally,


bricks can be made out of them in every region. This is not
true either for stone or of concrete.

2. Construction Methods: Brickwork has become a


traditional profession, and very experienced skilled
bricklayers are available in all villages, towns, and cities.

This is not so with stones, where experienced hands are


less easily available. With concrete, only a very experienced
and quali ed person can handle the construction work.

3. Size, shape, and handling: Bricks are made in “ready to


use” sizes and shapes which are very convenient to handle
and use.

For stones, a good deal of dressing is absolutely essential.

In the case of concrete, an elaborate formwork and


shuttering are basic requirements, and its transport and

laying require great care and caution.

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4. Cost: Because of the factors mentioned above, brickwork


is cheaper compared to the other two types of
constructions:

Where bricks are not available locally and have to be


transported from far-off distances, the locally available
stone may give a cheaper construction.

Such a situation, however, arises only in hilly areas which


are located much away from main towns and cities.

Types and Classi cation of Bricks:

Table of Contents [show]

There are two main types of Bricks.

1. Unburnt Bricks:
These bricks are dried through sun light. It is also called 
Sun-dried Bricks. They have very low strength as compared
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to other types of bricks.

It is believed that rst-time bricks were used, in sun-dried


form (unburnt Bricks), in Egypt some 6000 years ago.

2. Burnt Bricks:
The bricks which are used commonly in today’s age are
burnt bricks. They are prepared and burnt in a kiln.

They have high strength as compared to unburnt bricks.


They are further classi ed into the following categories.

i. First Class Bricks:


These are 19 x 9 x 9 cm in size. They are made from good
earth, free from saline deposits. They should be thoroughly
burnt.

They should be of good color. They should be of regular


shape with square edges and parallel faces.

These bricks are free from aws, cracks, chips, stones, etc.
They should give a ringing sound when two bricks are
struck together.

Its compressive strength shall not be less than 140 kg/cm2.


And they shall not absorb more than 20% of water when
immersed in water for 24 hours.

USE: Excellent for all types of construction in the exterior 


walls. They are also suitable for ooring.
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ii. Second Class Bricks:


Second class bricks are also fully burnt and give a clear
ringing sound when struck together. Slightly irregularities in
shape, size or color are accepted.

Its compressive strength shall not be less than 70 kg/cm2,


and absorption value should not be greater than 22 percent
when soaked for 24 hours in water.

Slight difference in the structure on fractured surfaces is


admissible.

Use: For exterior work when plastering is to be done. And


can also be used for interior works but they may not be
used for ooring.

iii. Third Class Bricks:


These are not burnt so fully as in previous two cases but
are generally of uniform reddish yellow color.

Defects in uniformity or shape are tolerated. On striking


together, they produce a dull thud sound.

Its compressive strength lies between 35 – 70 kg/cm2 and


absorption between 22 – 25 percent.

Use: They are used mostly in the ordinary type of


construction and in dry situations.

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iv. Fourth Class Bricks:


These types of bricks are irregular in shape and dark in
color which is due to overburning.

They are quite strong in compressive strength, generally


above 150 kg/cm2 and low in porosity and absorption.

Use: Despite their high strength, these types of bricks are


un t for use in building construction. This is because of
their distorted shape and irregular size.

They are, however, very commonly used in a

broken form, in road construction, foundations and oors


as a coarse aggregate material.

Special Types of Bricks:


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Ordinary building bricks are typically rectangular in shape,


solid in structure and made from a Suitable type of brick-
clays.

In building construction, however, bricks of modi ed


Shapes, porous or hollow structure and also made from
materials other than clay are also sometimes used.

A familiarity with this Special classi cation of bricks is


quite important for a construction engineer and an
architect. We Shall discuss them below.

Read More:  Properties of Bricks | A Complete Guide.

Classi cation of Bricks Based on


Modi cation in Shape.
In construction, there are positions where a perfect
rectangular shape brick will not be suitable. It has to be
modi ed.

Such bricks are required in the plinth, the corners of the


walls and at the copings.

There is a long list of such Special-Shaped bricks… We will


discuss the important ones here.

i. Squint Brick:
They are cut on one corner at an angle of other than 90
degrees. They are required for giving shape to an exterior or

interior corner in a wall.
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ii. Splay or Can Brick:


These have a level or portion taken off, width wise, length
wise, or in both directions. The various shapes grouped
under splay bricks are made for use in jambs of doors and
windows and also in plinths.

iii. Coping Bricks:


They are used for coping on walls in order to give them a
nice appearance and also for easy drainage of water.

When a coping is to be provided to a wall, a special shape


may be desired. The chamfered, the half round, and the
saddleback bricks are some common coping bricks.

iv. Bullnose:
Bullnose bricks are used at turns of the wall so that round
corners are obtained. It is a standard brick having one edge
rounded.

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v. Cownose:
It is similar to bullnose, but it has both edges rounded on
one side. It may also be called double bullnose bricks. They
have the same use as bullnose, but they just give additional
roundness.

Classi cation of Bricks based on


Cavities:
Three types of bricks shall be discussed under this
category.

i. Perforated Bricks:
These form a modem class of building bricks that have
many advantages over the ordinary solid brick.

In perforated bricks, cylindrical, rounded or rectangular


holes are made in the bricks after the molding stage. These

holes are called perforations.
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They are properly spaced from the side of the brick, and the
minimum distance is 15 mm. Further, a distance between
any two perforations is not less than 10 mm.

The volume of the perforations may be as much as 20 – 50


percent of the total volume of the brick.

They may be larger in size than ordinary building brick


which is a distinct advantage in that work output of a
Mason will increase considerably with the use of perforated
bricks.

The major advantages that perforated bricks offer over


ordinary bricks are:

(i) They are light in weight.

(ii) Less quantity of clay is required for their manufacture.

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(iii) Less time is required for drying and burning of


perforated bricks.

(iv) These offer better resistance against rain penetration


and better insulation against heat. As such they are ideally
suited for tropical countries.

(v) Ef orescence is least in perforated bricks.


(vi) These are especially suitable for the construction of
brick panels in multi-story structures.

Perforated bricks have as yet to nd popularity in all


countries although they are already widely used in Germany,
France, and America.

Already there is a trend for their use.

The manufacture of perforated bricks requires slightly


sophisticated technology, and that is the main reason for
lesser use in all over the world.

ii. Hollow Bricks:


Hollow bricks also called cavity bricks or cellular bricks
they have well-de ned sets of cavities with speci ed
dimensions made in the body of the brick.

As a result, their net weight may be only one-third to one-


half of the solid portion. It is important that the thickness
of the brick wall near the cavity should not be less than 2
cm. 

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The hollow bricks are made from a special type of brick


clay (which should have higher clay content).

They offer the following advantages over the ordinary types


of bricks.

(i) Being light in weight, they can be handled more


conveniently, and the output of the mason may be three to
four times compared to ordinary bricks.

(ii) They offer better insulation against heat and sound.

(iii) They are ideal and economical for non-load-bearing


walls, e.g., in partition walls.

iii. Channel OR Gu er Bricks:


They are actually special purpose bricks baring a
continuous central semi-circular cavity or depression
running through their length. 

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Very often they are glazed to make them impervious: They


are mostly used in the laying of drains.

Classi cation of Bricks Based on


Composition:
We will discuss 2 major classi cation of bricks here below.

i. Sand LIME Bricks:


De nition. These are building bricks made from sand and
lime as the raw materials instead of clay. The clay content
may be only negligible.

They differ from ordinary clay bricks not only in composition


but also in the method of manufacture. They are, however,
similar in shape and size to the ordinary types of bricks.

Manufacture. The principal raw materials for sand-lime


bricks are:

(1) Sand. It must be free from harmful impurities like


chloride, iron oxides, black minerals and organic matter. 
Sand forms around 90 percent of sand-lime bricks.
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(ii) Lime. It is used in the form of a slaked (hydrated) lime.


Its content varies from 8-12 percent.

The slaked lime used for brick making has high calcium-
content and should be free from magnesium.

Besides the two essential components, some clay (up to


four percent) in nely divided form is desirable. Pure, salt-
free water (not sea water) is another requirement.

For giving a required color to the sand-lime bricks, some


pigments are added in small percentages to the ingredients
at the mixing stage.

Among these pigments, the following are used Commonly;

Iron-oxides for red and brown color.

Chromium Oxide for green color.

Ochre for yellow color.

Carbon black for Grey and black color.

Molding. After mixing the nely powdered raw materials in


the desired proportion, a damp mixture is obtained adding
2-3 per cent clean water.

From this damp mixture, brick-shaped units are molded


using ROTARY PRESS. Pressures applied range from 300-600

kg/cm2.

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Such high-pressure results in highly compressed and dense


sand-lime bricks which are almost dry at this stage.

Autoclaving. The molded units are put into an autoclave (a


steel cylinder with the closed end where heating is done by
steam under pressure).

In the autoclave, the bricks are treated for 6-12 hours under
steam pressures between 8-16 kg/cm 2

It is in the autoclave that sand and lime react chemically


and form a chemical compound, calcium-silicate. That is
the chemical composition of the sand-lime brick.

The sand-lime bricks taken out from the autoclave are


ready for use.

Properties of Sand Lime Bricks.

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(i) The sand-lime bricks have a very smooth and uniform


nish and a pleasing appearance.

(ii) They are quite dense, strong and hard.

(iii) They are least porous and hence free from


ef orescence.

Because of these properties, sand-lime bricks offer many


advantages.

(i) They are uniform in shape, size and nish and hence
require no plastering.

(ii) The quantity of plaster when required is quite less


because of the smooth surface of the brick.

(iii) They are water repelling and hence free from


absorption related defects of ordinary bricks.

(iv) Since the materials required for sand-lime bricks are


also quite common in occurrence, these can provide a
suitable alternative to clay-bricks.

We should know that most clay used in making bricks is


from agricultural lands and hence its conservation will help
in increasing food production.

Among the major disadvantages of sand-lime bricks, the


following may be mentioned:

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(i) They can be manufactured only by using mechanized


methods. Hence their production at village levels is almost
impossible at present.

(ii) They are unsuitable for foundations and paving uses. In


the rst case, they get damaged in the presence of water,
and in the second case, it is because they have poor
resistance to abrasion.

The Scope of Use. In Western countries, sand-lime bricks


are used quite widely. Sooner or later, they will have to be
introduced in other countries too on a large scale.

ii. Fire OR Refractory BRICKS:


De nition. This is a separate group of bricks which is
capable of withstanding in very high temperatures without
undergoing any deformation in shape or size and without
reacting with the material of a particular composition.

Their use is restricted to the making of inner walls of


furnaces for the manufacture of metals and for similar
high-temperature applications.

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Classi cation:
The rebricks are classi ed on the basis of their reactivity
towards melts at high temperatures:

(a) Acidic Bricks. They are resistant to the melts of acidic


composition (but will react with the melts of basic
composition).

Example: Fire-clay bricks, silica bricks.

(b) Basic Bricks. They are resistant to the melts of basic


composition. Hence they will not be suitable for use in
those furnaces where acidic melts are being heated.

Examples: Magnesia bricks, Bauxite bricks.

(c) Neutral Bricks. They are non-reactive to both the acidic


and basic melts. Hence these nd applications in heating
either type of melts. 

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Examples: Chromite bricks, Chrome-magnesite bricks.

Manufacture of Fire Bricks.


They are manufactured in the same manner as a building
Brick. The four stages are involved in their manufacture
process are:

Moulding
Drying
Burning
Cooling

The Raw Materials are rst crushed in to the required size


and then blended are mixed thoroughly in the presence of
required quantity of water.

After this process Brick are molded manually or by using


Machines such as “Presser“.

The molded Bricks are dried and then burnt in a very high
temperatures, generally between 1600 to 2000 Centigrade.

After this Process they are allowed to cool very gradually.

Description of important Fire Bricks or


Refractory Bricks.
(a. ) Fire Clay Bricks.
These constitute are an important class of refractory
materials of acidic group. Raw material for its 

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manufacturing can withstand at very high temperatures


without fusing or softening.

Such clay are often available under the coal layers in nature.

Silica ( 65-75 Percent) and alumina (25-35 Percent) are the


two main constituents of Fire Clay.

They are free from impurities like oxides of calcium,


magnesium and iron. The maximum permissible upper limit
for all such impurities is 5 Percent.

These are manufactured in a manner similar to the common


building Brick. The selected clay is crushed to the ne
powder and molded into the brick unit.

These are than dried and burnt in Continuous kiln at very


high temperature (1600 to 1900 centigrade).

They are cooled gradually before taking out from the kiln.

Types.

They are divided into three types on the basis of


temperature.

1. High Duty. (1482 to 1648 Centigrade).


2. Medium Duty ( 1315 to 1481 Centigrade)
3. Low Duty (870 to 1314 Centigrade)


Properties.

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They have high resistance to palling, high bearing capacity


and low coef cient of thermal expansion.

Uses.

They are commonly used as a lining material in steel


making furnaces and reverberatory furnaces.

(b.) Silica Fire Bricks.


These are made up mostly of silica, which may range from
95 percent or above. The remaining material is generally
calcium oxide that act as binding agent.

These are acidic in character. Their raw materials is pure


quartz (SiO2), or sandstone of high silica content.

The molded unit are burnt in about 1500 Centigrade. They


are extensively used in Bessemer Converter as lining 

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material because slag in that case are acidic in nature.

(c.) Magnesite Fire Bricks.


They are classed among the basic refractories. There raw
material is magnesium oxide. The major source for it is
Dolomite rock.

(d.) Bauxite Fire Brick.


They also form a very important class of Basic Refractories.
They are made from the rock Bauxite ( Al2O32H2 ) which are
mixed with some clay (Fire Clay type ).

(e.) Chromite Fire Bricks.


They are belong to the neutral class of refractories. Raw
material used for these Fire Bricks is a mineral called
CHROMITE.

The mineral is double oxide of chromium and iron in its


composition. These types Refractory bricks are capable of
resisting both the acidic and basic environments in a
furnace.

These type of re brick are commonly used in the steel


making furnaces.

Final Words:
So the above is the classi cation of Bricks. If you have any
question regarding the types of bricks, Please let me know

in the comment section.
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Thanks!

Read Also: A Detailed Guide on Classi cation of Soil.

6 thoughts on “Classi cation of Bricks |


Types of Bricks.”

sairam
October 13, 2017 at 8:47 PM | Reply

very usefull matter

mineeshkumar
October 21, 2017 at 9:04 AM | Reply

very useful for competitive exams……

Kakashi
November 7, 2017 at 9:53 PM | Reply

https://civilseek.com/types-classification-of-bricks/ 23/28
12/28/2018 Classification of Bricks | Types of Bricks.

Thank you, Sir. Every stuff related to bricks are nicely


elucidated.

Akber
December 25, 2017 at 1:04 PM | Reply

Lenghty

Mina Edinburgh
August 3, 2018 at 4:27 AM | Reply

I really liked how you described the rst class bricks


and that they are free from any aws and had good
color. You also mentioned that they are perfect for all
types of exteriors walls as well as ooring. I might
give this a try then as I am planning to build a wall to
surround the property that I recently bought. Only a
rst-class brick will suit it, for me, since the property
is an old building constructed during the late Victorian
period.

ghasem razeghi
December 17, 2018 at 2:25 PM | Reply

https://civilseek.com/types-classification-of-bricks/ 24/28

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