Port To Port Solution

Application & Attachments

January 2016
 Products manufactured by MPSI

January 2016
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 Industry coverage
PLASTIC INJECTION
HYDRAULIC EXCAVATOR UNDERGROUND MINING MOULDING

TIPPER TRUCKS CONSTRUCTION EQUIPMENT DRILLING EQUIPMENT

January 2016
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 Industry coverage
HYDRAULIC POWER
REACH STACKER COMPRESSOR
PACKS

MOBILE STONE
ROAD BUILDING
WIND TURBINES CRUSHER
EQUIPMENTS

January 2016
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 Key strategic Innovations of MPSI
Innovation Situation Complication Action taken
Product range / Client usually Resulting in long Offering port to port solutions : providing a
port to port procures hydraulic lead times, single kit which includes hydraulic
solution components like mismatch in components, hose assemblies , rigid
connectors, Hose mating parts, etc, seamless tube assemblies and other
assemblies, tube hydraulic aggregates like Valves, Filters,
assemblies, and Accumulators. MPSI is first in the industry
other aggregates to take this initiative and command a
from different market share of almost 80%
sources

Innovation in MPSI manufactures To cater this MPSI initiated entrepreneurial program.

supply chain 300,000 demand Selected technicians, facilitated them with
components per resources technical, financial resources to start their
month required are own unit and dedicated supply to MPSI to
around 200 strengthen their supply chain. Presently
people, 30-40 MPSI has developed 20 such vendors .
CNC turning
centre machines

January 2016 5
Port to Port Solutions-Attachment KIT
MPSI provides single kit which includes ROCK BREAKER ATTACHMENT

•Hydraulic components,
• Hose assemblies ,
• Rigid seamless tube assemblies and
• Other hydraulic aggregates –filters,
accumulators, flow & direction control
valves etc CLAMP SHELL BUCKET
ATTACHMENT
High
contribution
DRUM CUTTER ATTACHMENT
to profitability
MISSILE LAUNCHER
ATTACHMENT

MPSI has
80% of
market
share
January 2016 6
Complete Hydraulic Kit for Special Attachments
RIPPER ATTACHMENT DRILLING ATTACHMENT COUPLER ATTACHMENT

COMBI CUTTER BUCKET CRUSHER

GRABBER ATTACHMENT
ATTACHMENT ATTACHMENT

January 2016 7
LAYOUT OF ROCK BREAKER INSTALLATION PIPING KIT

DWG. Ref Qty DWG. Ref Qty DWG. Ref Qty

Sl. No Description Specification Sl. No Description Specification Sl. No Description Specification
No. (No) No. (No) No. (No)
R2 -3/4" -M36 F/s /90°B -
1 1 Female Plug M36 F/S 2 14 12P Tube Assy. - Boom-2 (LH) M42 X 2 Male Both Ends - 1800mm 1 27 24 Hose Assy- Tank 1
1250mm

2 2 Connector - Ball Valve 3/4" Male X M36 Male Long 2 15 12T Tube Assy. - Boom-2 (RH) M42 X 2 Male Both Ends - 1800mm 1 28 23T Connector - Tank 1.5/16" M X 1.3/16" M 2

3 3 Bracket for Ball Valve Clamp assembly 2 16 14 Tube Assy. - Boom-3 (LH) M42 X 2 Male Both Ends - 1000mm 1 29 28 Connector 1/4" Male X 9/16" Male 5

4 4 Ball Valve Assy. 3/4" HP Ball Valve 2 17 13 Tube Assy. - Boom-3 (RH) M42 X 2 Male Both Ends - 1250mm 1 30 25 Connector 9/16" Male X 9/16" Male 5

5 5 Connector - Ball Valve 3/4" Male X M36 Male 2 18 15 Clamp - Boom 3 Tube Clamp Set (DIA30) 1 31 29 Dummy Plug 1/4" BSP Plug 5
R12 - 3/4"- M36 F/s ST (Spring) - R1-1/4" - 9/16" F/s 90°B -
6 6P Tube Assy. Stick Pipe (LH) M36 Male - 900mm 1 19 16 Hose Assy. 2 32 26 Hose Assy. - Pilot 2
1100mm 3000mm
R1-1/4" - 9/16" F/s 90°B -
7 6T Tube Assy. Stick Pipe (RH) M36 Male - 900mm 1 20 18 Manifold Block 3/4" BSP 1 33 27 Hose Assy. - Pilot 2
2000mm
8 7 Clamp - Arm Tube Clamp Set (DIA25) 4 21 17 Mounting Bracket Mounting Bracket with Bolts 1 34 Swivel Elbow 9/16 JIC Male X F/S 1
R12 - 3/4"- M436 F/s 90°B (Spring) -
9 8 Hose Assy-Stick to Boom 2 22 19 Relief vale Relief vale with accessories 1 35 Run TEE 9/16" M X FS X M 1
1450mm
10 9 Clamp - Boom 1 Tube Clamp Set (DIA25) 2 23 20 Connector - 3/4" BSP M X 1.3/16" M 1 36 30 Control Block DC Valce With Mounting Plate 1
11 11 Clamp - Boom 2 Tube Clamp Set (DIA25) 6 24 21 Connector - 3/4" BSP M X M36 M 37 O' Ring Kit Spare for Flange & Metric 1
Hose Assy- R12 -3/4" -M42 F/s / 90°B -
12 10P Tube Assy. Boom (LH) M42 X 2 Male Both Ends - 2800mm 1 25 22 1 38 Dowty Seal Kit Spare 1
Control Vavle 900mm
Foot Switch, Toggle Switch &
13 10T Tube Assy. - Boom (RH) M42 X 2 Male Both Ends - 2800mm 1 26 23P Connector -CV 1.5/16" M X M36 M 1 39 Electrical Accessories 1
Cable

January 2016 8
Case study for port to port solution:
•Ajax Fiori is one of India's leading Concreting machinery manufacturers
including Self-Loading Concrete Mixers, Concrete Batching Plants,
Dumpers and Concrete Pumps
• Incorporated as a collaborative venture between Ajax Engineering, India
& Fiori S.p.A Italy, partnering Eurostar Concrete Technology S.p.A Italy
& Junjin Heavy Industry, Korea
•Has over 7,500 plants & machines working all over.
•MPSI has been SINGLE SOURCE SUPPLIER since the 1st Machine

MPSI Partner through 22

years of progress

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Strategy to successful partnership: Port to Port Solutions
Hose assemblies
61 Part No's: 8000
Assemblies/month

Hydraulic Components
104 Part No’s: 22,000
components/month

Pipe Assemblies
300 assemblies/month

January 2016
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 Active role in development
• MPSI Hydraulics have been continuously participating with Ajax fiori
design team in improving the performance parameters of the Production
Equipment.
• Engineering team of MPSI Hydraulics are taking active role in
development of new products like
Argo 1000 Concrete pump

T-25

January 2016
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 Team in Team Concept
• Primary Ajax Fiori flag bearers in MPSI: Dedicated 6 personnel from plant
responsible for Ajax Fiori requirement
• Responsibility:
 Design
 Planning
 Procurement
 Manufacturing
 Quality
 Delivery

 This has lead to quicker response, faster turn around time for new development
 This team is fully supported by other members of team MPSI
 Testimony to this concept: Since March 2016 MPSI has been credited with not
even a single day shortage against manufacture and supply of more then 25,000
nos. Hydraulic Hose assemblies, Hydraulic connector and Hydraulic tube
assemblies under supply in a month.
January 2016
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 Supply of all range of Hose
Assemblies

January 2016 13
 Hydraulic Fittings

Varity of fitting like connectors, reducers,

elbows, plugs, caps, banjo, banjo bolts,
Special customized product as per application
requirement.

January 2016 14
 Clamping Assemblies

Different type of Clamping Assemblies

for Tube Assemblies as well as Hose
Assemblies.

Clamping Assemblies are main part on

proper routing of Hydraulic connection.

January 2016 15
 Seals
Seals have major role on Hydraulic circuit.

O-Rings.
Dowty seal
Coper washer

January 2016 16
 Manifold Blocks
Different application requires different type of
manifold blocks on hydraulics circuit.

January 2016 17
 Stop Valve

Ball valves, Throttle Valves, different type of Quick couplers.

January 2016 18
 Filters

Filters for Suction Inline, Return line, Pilot line etc.

January 2016 19
 Accumulators

Accumulators for Pressure Line, Return line, Pilot line etc.

January 2016 20
 Hydraulic Valves

January 2016 21
 Hydraulic Tube Assemblies

Tube Assemblies as per application requirement.

Our manufacturing range is from ø8mm with 1mm
wall thickness to ø60mm with wall thickness 5mm

End fittings are machined & joints are TIG welded on

orbital welding machine.
Coating as per customer
specification.

1. Zinc Phosphating
2. Powder coating with
Phosphating.

January 2016 22
Tube Assembly Process Flow chart
Receive raw materials for Receive raw materials
End fittings for Tubes Receive Filler Rod /Coil Receive raw materials –‘O’
(EN1A,SAE1018,EN19,EN8 ) (ST35, ST52 etc) (Root 0.8 & 2.4mm) Ring & Dowty seal

Inspection Inspection Inspection Inspection

Receive the End Tube Cutting and

Fittings(Weld able) after Facing as per
machining from Drawing
Subcontractor)

Inspectio CLEANING/Flushing
n (Sponge pass)

Nut crimping
Tube Bending as per
Drawing-3 axis CNC
Inspection Bending Machine

Inspection
Part no and Batch no Tube Edge Preparation
punching (Facing, Filing
,Deburring)
Inspection
WELDING-TIG weld on
Fully Auto orbital
system
Inspection
Pressure testing/Leak
testing with hydraulic
oil
Inspection
POWDER COATING
80 to 100 micron
Inspection
CLEANING/Flushing
(Sponge pass)

Inspection

‘O’RING/DOWTY
SEAL Assembly

Final Inspection

Packing ( Plastic cap &

Polythene cover
January 2016 23
 Tube Assembly Process
Tube cutting CLEANING/Flushing
(Sponge pass)
Tube Bending on 3Axis
Bending Machine
/

Tube Edge Preparation Tube Assembly Welding on

Tube inspection After (Facing, Filing , Deburring) orbital TIG Welding Machine
Bending

January 2016 By PSI Hydraulics

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 Orbital TIG welding
Butt Welding on fusion.
Multilayer welding with wire feeding. Job is Stationery, welding torch is
Layers depends on tube thickness rotating with constant rpm

TIG Welding Power Source

with synergic pulls. Organ Gas both
Orbital SPM shielding &
control panel Purging

Welded area on outer

side of the tube with Fusion Inside-During
multy layer welding

January 2016 By PSI Hydraulics

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 Coating
All Tube Assemblies are powder coated with the customer specified color.

We have a dedicated vendor to do powder coating & they maintaining the below mentioned process on powder coating

DE GREASING WATER DE WATER WATER

RINSING -1 RUSTING RINSING -2 RINSIN -3

NAIL DRYING PASSIVATION PHOSPHATING

TEST

POWDER BAKING COOLING FINAL PACKING &

COATING INSPEC dispatching
TION to MPSI

STRIPPIN

Powder coated tube assemblies

January 2016 By PSI Hydraulics

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Product line
 Super High, High, Medium & Low Pressure hydraulic Tube
assemblies
 Bending Radius minimum should be 1.5 times of the outer
diameter of the Tube.
 TIG Welding - both Butt & Socket type
 Tube Bending facility to bend up to 60mm OD by 4mm w/t.
 Maximum Welding up to 20mm Thickness.
 We have testing facility to test up to 1000 Bar
 We have facility to draw the tube Assembly on 2D-drawing (
AUTO -CAD)
 We have a dedicated vendor for Phosphating & Powder coating
 We use proper seals on Tube Assembly.

January 2016 27
 Competitive Advantage
MPSI extends following value added services
• Dedicated Application team in the Organization to support the R&D and
Design teams of OEMs at the time of designing new equipments and
during Proto-build.
• MPSI undertakes extensive training of their customers in following
segments of OEMs.
a)Product design & Development personnel
b) Production , Quality Assurance personnel
c)Shop Floor Personnel
• Support customer’s design & routing, offering comprehensive port to port
solution both in terms of design and supply.

MPSI Motto: Make Customer Lazy!!!!

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