S.

No Activity Frequency
1 EliTube guide rod checking Daily
2 Cots Grooving Daily
3 Lattice apron waste checking Daily
4 Top arm pressure checking on dial gauge Daily
5 Drafting Zone cleaning Daily
6 Roving running over pin Daily
7 OHTC function Daily
8 Bearing LH grease checking Daily
9 Bearing RH grease checking Daily

10 Lattice apron damages Every EliTube cleaning

11 Top arm centering checking After every cleaning
12 Roving guide centering After every cleaning
13 Top roller setting After every cleaning
14 Traverse length checking (3 mm) After every cleaning
15 Suction pressure checking After every cleaning
16 Pneumafil suction pressure After every cleaning
17 Automatic Lubrication checking for gears After every cleaning

18 Tension draft (random checking) by QAD After every buffing

19 Intermediate gear checking During every buffing
Ring centering checking - By stroboscope Once machine / week
20 or by torch light
Once in three months -
Suction tube cleaning - by using only
21 Normal. Once in a month -
knitted cloth During summer
22 Top arm load checking - Apex Gauge Once in 3 months
23 HPGX 3010 height gauge checking Once in 6 months
24 Insert checking once in 6 months
25 Frame wise cop rejection 2 machines per week
26 Spindle wise cop rejection analysis 1 machine per month
27 Fron top roller greasing Once in three years

Apart from the above, Please ensure the following.

1 Please ensure homogenous mixing - The micronaire value between lots should not excess 0.2
2 Fibre strength (g/tex) between the lots should not exceed - 3 g/tex
3 Comber U % - below 3.5%
4 Draw frame U % - below 2%
5 Simplex U % - below 4%
6 Comber SFC (W) content - below 6% Most important to reduce the weak places in the yarn.
7 Simplex breaks - below 1/100 spindle hr
8 spinning breaks - below 6/100 spindle hr
9 Autoconer cuts / 100 km - below 80/100 Km
10 Total cop rejection should not exceed 1% of the total cop fed
11 Quality rejection cops at autoconer should not exceed 0.5 % of total cop fed
12 Rejected quality alarm cops should be treated as second quality and should not be mixed with regular pro
13 Rewinding breaks should be less than 0.5 breaks / lakh metre
14 Objectionable faults at autconer should be Zero
15 Minimum RKM Should not be less than 15 irrespective of counts
16 Weak places at 118 Gms should be less than 15 in both E and F
17 Contamination and foreign matters should have been removed effectivelty at blow room and autoconer

18 Package defects breaks should not exceed morethan 0.2 /million meter
 Remarks

2.50 Kg / Cm2

Separate record should be maintained each

machine

51 x 58 for P3-1 top arm. 50 x 58 for HPGX

3010
Traverse length 3 mm
28 to 30 Mb
12 Mb - Fan side, 6 Mb - Opposite side

Separate record should be maintained each

machine

Must to identify improper ring centering.

Higher hairiness is the indication.

Should use only knitted cloth for cleaning

Overall cop rejection <2%, Quality rejection

<0.5%

Using Kluber. Please refer manual

between lots should not excess 0.2

- 3 g/tex
 to reduce the weak places in the yarn.

% of total cop fed

quality and should not be mixed with regular production

oved effectivelty at blow room and autoconer

million meter