Beruflich Dokumente
Kultur Dokumente
A Thesis
Presented to
The Faculty of Graduate Studies and Research
University of Manitoba
In Partial- Fulfillment
of the Requirements for the Degree
Master of Science in Agricultural Engineering
by
Myron ceorge Brit.ton
August 1969
l.{. G. Britton
The University of Manitoba
August 1969
aa.l
TABLE OF CONTENTS
ChaÞter Pagè
ABSTRACT i
ACKNOWLEDGEMENTS . iii
TABLE OF CONTENTS Ív
LIST OF TABLES vií
LIST OF FIGURES viii
LrST OF APPENDICES x
LIST OF SYMBOLS xi
INTRODUCTION .... I
1.1 Increase in Fertilizer Use I
1.2 Storage Alternatives .... I
1.3 Design Information 3
1V
Ch apte r P age
PROCEDURES 39
5.1 Choice of Fertilizer .,. 39
5.2 Consistency of Material Properties ..... 40
5.3 Control Mat.erial 4I
5.4 Material Propertíes .... 4I
5.4.l- IntroductÍon 4I
5.4.2 coefficient of friction 42
5.4.3 Angl-e of repose 42
5.4.4 Density ... 44
5.4.5 Moisture content 46
5,5 Transducer Calibration . 46
5.6 FuIl Scale Bin Tests . 50
5.6.1 fntroduction 50
5.6.2 WaIl flexibility 51
5.6.3 Deflection readings . . 52
5.6.4 Analysis .. 52
5,7 Model Bin ,, ....... 52
5,7.1 Introduction 52
5.7.2 Short term tests 53
5.7.3 Long term tests 54
REFERENCE S 77
APPEND ÏCE S 8l
LIST OF TABLES
rgÞ1e Page
Figure Page
vJ- l- .1
Figure Page
Appendix P age
of Ammonium Phosphate
summary, Sieve Anal-ysis
Fertilizer ..,..,. 85
D Calibratíon Curve for Weight Transducer .... 86
LTST OF SYMBOLS
xl-
d Lateral bin dinension.
h Depth of granular material above the point under con-
s ideration.
INTRODUCT ION
t!)
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t'{
YEAR
areas would give less eratíc results than small areas ' a re-
moveabl-e panel mounted on a calibrated bar was developed. By
measuring the horizontal and vertical deflection of the bar,
both vertícal and ]ateral waII loads were determined.
Kel1y (1940) summarized the state of knowledge in the
field of bin pressures. He concluded that there had been
litt.le done ín the field from the time Ketchum (1919) re-
viewed the situation.
Kramer (1944) undertook studies to examine the factors
which influence pressures in rough rice bulk bins. The ratio
K was found to increase rapidly, at shallow depÈhs, but soon
became a constant. .raky (1948) , working with various types of
graíns, a1-so discovered an increase in K with depthr to a
maximum va1ue, after which it became constant. ït was shown
which were placed around the bin and were connected to pres-
sure panels in the bin wal-fs. Vertical pressures were measured
by weighing the load on the floor of the bin. Pressures ex-
erted by shelled corn, soy beans, sand and pea gravel were
found to be less than those suggested by the .Tanssen theory.
Emptying angle of repose was the only consistent measure of
angle of repose. The method used to detect l-ateral pressures
was found to be practical and accurate. As \,,¡e11, values f or
the ratio of lateral to vertical pressure. and the coefficíent
of friction, for each of the material-s studied were listed,
Shallow bin tests conducted by Saul (1953) Ied to the
conclusion that pressure \i¡as affected by the method of fill-
ing as well- as the rigidity of the vrall. LateraL pressure
against Èhe test wal-l- increased as its rigidíty increased.
Dale and Robinson (1954) studied lateral pressures due
to corn ín deep bins. Pressures \,/ere detected using metal- dia-
phragm pressure cel1s. Their main concl-usion was that a change
in moísture content makes pressures estj-mated by Janssen's
formula inaccurate.
Writing in a special Materials Handling Issue of Ag-
ricultural Engineering, Barre (1958) oL¡served that grain
being spouted into a bj-n tends to segregate by particle
size, causíng a variation in densily Èhrough the bin. This
variation would cause differences in the physical properties
of the grain and probably lead to differences in pressure.
Prompted by a mathematical error in ,laky's (1948)
presentation, Jakobson (1958) published an analysis of the
13
stress conditíons trÍthin a L'ulk bin. The basis for the an-
alysis is the assumptì-on that every particl_e in a bin settles
vertically as load íncreases. By wríting a differential
equation to describe the above assumption and imposing suit_
able boundary conditions, a formula was developed whích
correfaÈed very closely with Janssen's equation.
Lenczner (1963) studied the action of sand in a model-
bin, The ratio K was found to vary linearly with depth until
a depth of four bin díameters was reached, after which it be*
came hyperbolic. The hyperbolic curve reached. a maximum at
a depth equaL to six diameters and then remained constant.
According to these studies, the connonly recommended K values
for most materials lead to an overestimate of the lateral pres-
sure and an underestimate of the floor pressure, Lenczner rs
conclusion that lateral pressures in sand are less than those
predicted by ,Ianssents equation agreed with the findings of
Coughey et aI (1951) . Lenczner also took exception to Airy's
(1897) theory that the floor load in a bin is equal to the
weight of a cone of the filling material having a base equal
to the floor area and sides extending up at an ang1e, equal
to the angle of repose. This assumption was found. to resuft
in loads rvhich are too Low.
Collins (1963) used an aluminum cy1índer 3.9 feet in
diameter and 12 feet. deep to study pressures due to kiln
dried sand. The cyl j-nder was ínstrumented. with strain gauges
to detect pressures. A "bu1ge" in the pressure curve was
found near the botton of the tank approximatety one half
I4
attempted.
In a study of lateral pressures using wheat and model
circular metal deep bins, Hamilton (1964) found compressive
hoop stresses near the top of the bins. As Lrell, the tests
showed defínite evídence that wal-1 stiffness affected the
lateral pressure. This work extended the shallow bin fínd-
ings of Saul (1953) with rêgard to the interaction of wall
stiffness and lateral pressrlre.
In the same year, Weiland (1964) studied the causes of
grain storage faílures. While there was no experimental- work
undertaken, the conclusj-ons are of very real interest to
canadian engineers. Weiland stated that steei- undergoes a
transition to a brittle state at temperatures of 15 degrees
FahrenheiÈ and below. This transition \ìras thought to be the
cause of failures in steel storage structures, and not an
increase in pressure as had been suggested by other persons.
Walker and Griebeler (1965) reviewed the present prac-
tise j.n fertilizer storage construction, pointing out trends
which were developing. Design values used by the American
Plyi.,r'ood Association for substitution into the Janssen equation
3,2. f Introduction
There are two classic theories on lateral pressures in
granular materials; Rankine's theory and CouLombrs theory
(TayLor 1948). BoÈh consider a semi infinite mass, cohesion-
less material and active and passive pressure as the minimum
and maximum conditions, Active pressures are defined (Hough
1957) as the conditions which exist when the v¡al-l moves away
from the mass, alfowing a horizontal expansion of the material .
Passive pressures result when the v¿al-1 moves to\,rards the mass,
forcing compression of the materiaf.
Each pressure theory wilI be reviewed considering the
case of no surcharge.
in which:
w = the density of the granular materiaL
h = the depth of granular material above the point under
cons ideration
and
nn=* };j+å-# (3.6)
cos þ'
Pp=tffiwH2 (3.8)
l,/
lz
t/\ x\
|L'I.,
lz ,tt
l"
,t
FAILURE
*\ /' PLANE
//x
k--- * -t d
3.2.4 Discussion
Both theories discussed above assumed a semi-infinite
mass. Since in a deep bin, the failure plane of the materíal
inÈersects the opposite v¡al-l before it intersects t]-Ie surface,
the basic assumption is not valid. The deep bin condition
precludes the use of the Ranl<ine and Coulomb theories and
necess.itates special consideration.
dv = \^¡dy --
Kvtru' 6y
:+-
R
will be consÈant for any particul-ar- case
let K!'
R" = n
MÄTERTÀL
SURFACE
LU¡-r rdy
for
Y=OeV=O
log 1^/ = C
¿os fw - nvl
l--il--j= - " o
and
w-nVf-nw
w
solving for V
v=9lr-e-nYl
1't \
S ub s ti tutín g
T( ti I
"=iT_
give s
,,-ELf
" - Ku' tr - -xu'Yl
" R .J
Ku' l-
u" = $=
[1 - e
- 44!ì
R )
(3.1r)
'-
and since
L =KV
wR f
-L=uTlr-.-ä,J xu'rtl /r 1.\
\3'r¿)
The formula is often wrítten
I I
", -wD
4Ku 'h (3.
- --------r-
I
I
13
4p' [l - eD) |
)
whe re
4A (3.14)
U.
3. 3. 4 Discussion
Janssenrs equation has been critícized because neither
the angle of repose nor the angle of internal fríction of the
grain were considered. This argument is not entirely Èrue in
that K was orÍgínally estimated from the reLationship
#1l. +
- sin ót
S1n 0' where ó' \das the internal angle of friction
of the material . This equation has been altered by the sub-
stitution of the angle of repose, { for the angle of internal
friction, 0' .
CHAPTER IV
EXPERIMENTA], EOUIPMENT
4.l- Introduction
Two separate experiments were conducted; one ona fulI
scale bin and the other on a model bin. The equipment used in
each experiment. will be discussed separately.
+
1
I
¡
t4
-x
+
t4
-[
14
*- _F
)4
'¡
t4
+
-i.
4
l4 +
i4
^,4
+
*
:4
+
v .-ll l s
r_ì F_ 2,,
- +
Fignre 7, Location of gauge points, futl scale bin.
'¿a
'f)=,1..,\.
t
.x'
\nL--lro"\ i\
^T
I i- - -- -_-i'
t-i 'i -J---
t( .,,7-L--- .'/
}S _.i"/
'l
,
D I RECT ION,...--
,i
OF PLYI{OOD
GRAIN
¡;t
|
t1 .'l
i t'"i
IT
i 12"i
ir
I t,"i
l-F
I t.rul
|"
t\/
Il1 tz"i
l*
it
I tr"l
i--q l
Figure 9. i,lal1 locati ons of I
T1
22.66"1
45, ,,i _l
,, .1 u ,,1
J_l
Figure 10. F loor lor
36
select sheathing grade fir plwood, the fourth side was 0.31
inch select sheathing. A 2 inch by 4 inch .l-umber frame sup-
ported the walls one foot above the floor (see fig. 11) .
The bin floor was independent of the walls. A Fair.
banks standard Number 10 platform scal-e was used to support.
the floor and to weigh the load supported on the floor when
the bin \^ras fuI1. To allow free floor movement wíthin the
walls, a plastic was attached to the walls just above
the floor. By placing the skirt over the crack between f l-oor
and wall, entry of the test material- was prevented.
Defl-ections were recorded on the 0.31 ínch thick wa1I.
A bar and dial gauge system similar to that employed on the
full scale bin rvas used (see fig. 6). caugíng points were
placed along the vertical centerline of the wall at four
inch intervals above the f1oor. No points were Located higher
than 36 inches above the floor.
Weights of material being placed into the bin were
obtained using a calibrated weight transducer (see fig. l-2) .
Strain in the vertícal member of the transducer was measured
by t\4to BIJH A5-S6-SR4 bonded wire strain gauges, one in ten-
sion and one in cornpression, Output was measured !,rith a
Strainsert Model HWI-D Trans ducer/Strain fndicator. Sensi-
tivity of the transducer, for the range in which it was used,
was 78 micro inches per pound (see Appendix o) .
Material was placed in the bin by hand. For empty-
ing, a cabl-e and lever system was used to raise the bin floor
off the scale. After removing the scale, the floor of the
Model test bin
1. platforn scale , showing: Figure 12. Weight transd.ucer.
2. test bin,
3. moveable floor and.,
4. deflection gauge.
Jtt
CHAPTER V
P ROCEDURES
Limited.
4. 2I-O-0, Ammonium sul-phate, Sherritt Gordon Mines
Límited.
5. 23-23-0, Ammonium nitrate*phosphate , United Grain
cro\.rers Limited .
4¿
5. 4. 3 Angl-e of repose
A one cubíc foot ply\,rood box with one removable side
was used for these tests. Two l- inch by 2 inch boards \47e f e
Figure 13. Test appaïatus for coefficient Figure 14. Test apparatus for angLe of
of friction showing: repose showing:
1. fertifizer sampte in frame, L . f erti l_i zer sampl-e ,
2. protractor and plumb bob, 2. test box and.,
3. sampfe of plywoód fastenéd to 3. combination square placed to
table top and, measure S distance.
4. bar clamp for raising table top.
44
5"4.4 Density
A 250 milliliter graduated glass cylì-nder (corrected
Lo 248 milliliters) was placed on a Mettler K4 scale and the
scale reading v/as adjusted to read zero. Granular rnaterial-
was poured into the cylinder through a funnel, making certain
that free ffow was permitted. When the material was leve1
at the 250 milliliter mark, the weight was recorded. Twenty
tests \,¡ere run on each sample of materíaf. The 11"48-0 sam-
ples were analyzed as outlined in Section 5.2. Each sample
\^¡as averaged to obtain the mean density.
(,/)
El .
id:
UJ
TRANSDUCER 2
zH
Y:-0.05+0.05X
r'l ,
(/)
cl)
14
Ar
90 t-20
and zeroed, before applying the normal load and recording the
índicated strain. Load paralleI to the transducer face was
then applied manually through the spring scale. If Èhe hori-
zontal load was not truly para11e1 to the díaphragm, deviations
in indícated strain were observed. Loads up to twenty-five
pounds, equal in magnitude to the normal load, were applied
with no apparent effect on the indicated strain as long as
the direction of action was truly horizontal .
After the testing was compl-eted, the transducers rdere
removed from the bin and recalibrated to detect any changes
which may have developed.
fLexible wal-L were recorded. The dial gauge \^¡as set at each
gauginq point and the initial reading recorded before filling
commenced. After fill-ing and recording the initíal- transducer
outputs, each gauging point was checked again and the readings
for the deflected wa.ll were recorded, Differences between
initial and final readings represented the deflections of the
points on the \,ia11. The gauge points had to be checked before
each fillíng as recovery of the waf l- r^ras neiÈher predictable
nor uniform.
5.6,4 Analysis
Pressures record.ed were averaged for each transducer
over each of the test conditions, fertilizer v¡íÈh a rigid test
rvall, f ertí1izer with a f l-exibLe test \^¡a11 and wheat with a
flexible test wa11. Standard deviations were cal-culated for
the data ín each test.
Unpaired t-tests were conducted on mean pressures to
compare f lexibl-e and rigid wa11 conditions. Lateral pres-
sures were compared to predicted pressures by means of a
t-test. Verlical pressures from transducers L and 2 were com-
pared using a t-test to detect differences across the bin.
Defl-ectíon readings at each gauging point were averaged
over the four runs,
and six wíth wheat. cranular material was placed in the bin
in lifts of approximately síx inches. Each 1íft \^/as weíghed
before being placed in the bin and the floor load weighed
after the lift was added. Wal-1 deflection readings \dere taken
after the fill reached tr,ro, three and four foot depths.
Random block analysis of variance was conducted on lift
weights for the testson each fill material. Test runs \^7ere
considered as treatments and lift weights at successive depths
as blocks.
Increasing floor loads for all- tests \^lere considered in
a random blocJ< analysis of variance to detect differences be-
t\^¡een test runs, Differences detected in the analysís of
variance tests \,,/ere analyzed by the Student-Newman-KeuI mu1-
CHAPTER VI
6.1.3 Densjty
A completely rand.om analysis of variance of Èhe 11-48-0
samples, as outlined in Section 5.2t showed no difference ín
mean density at cl = 0.05,
Wheat, Sug-
gested oeiign 0 -3824 28.0'+ 0.361 0.530 48.04 13.04
Values
'¡;stamate Ïrom --K=1 J- 5J-¡¡
- (l)
Ð
a^ '
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q-.r /
)
-r
É
FI
4
h
o2
ftr
H
_.--ry
H
Ê¡
-Ð'
55 s6 57 58 59 60 61
DENSTTy (1b./fr3)
Figure 18. Densíty versus height of faII curve,
ammonium phosphat.e fe rtj.l i z er .
I
3¿
5
Fl
4
'-l
h
It^
o¿
H
H
H
Él
45 46 47 49
48 50
a
36 K - PRESSU
a
C) ì o
o \\ o
Ê 48 T4
.rt
F.r
tu
Él
60 \ R-* GTD
,LL
b4
À
t)
t¿
FLEI TBLE
W¿ .LL
-\
t?
84 \t\
öt
96
o 0.2 0.4 0.6 0-8 o 0.2 0.4 0.6 0.8
(psi)
LATERAL PRESSURE LATERÂL pR¡ssuRE (psi )
!'Ígure
' 20. lateral pressure versus Figure 21. Laterat pressure veïsus
depth curves, fulJ- scale bin, depth curves, full scale bin,
. a¡nmonium phosphate fertilizer. Manitou wheat.
]IOUR
A JO
--
CJ
o
.¡
I-l ¡o
rl =o
H
Fl
h
o
F60
H
À
r¡l
ô
conclus ive .
o
424
H
A
f4
â 36
4B T2 16
LATERAL WALL DEFLECTION(inches x L0=3)
Figure 23. Laleral wall deflectíon vcrsus depth
curve, moCel bín, ammonium ohosphate fãr-
ti 1i zer .
G
qJ
.q
o
Ê
..1
ET
Êr
r¡l
o
4B L2 16 20 24
LATERA], '!.IALL (inches x 10-3)
DEFLECTION
r tgure 24. Lateral walf deflection versus <iepth
curve, mod.el bin, Ma.nitou reheat.
TABLE TIT
SUMMARY OF LONG TERM LOAD RESULTS _ MODEL BIN
Vertí cal
resr No. Floor Load (Ibs) Wall Load (Ibs) Time Betv¡een
Weight 9i11
--r9t31 (lbs) Max. Min. Mín. Max. Extremes
(hrs)
11-48-0 Fi1l or
\l)
13 39t.4 157.0 130.0 234 .4 250 .4 l2
16 388.0 154.0 120 .0 234.0 268.0 T2
L7 101 É,
130.0 100.0 25'1 .5 287.5 52
Wheat FílI
t4 341.0 r24.5 99 .5 2L6.5 24r.5 I2
15 339 .4 l-25.0 l-f 4"0 2r4.4 225.4 I
70
load and used for the design of al-l deep fertilizer storage
bins.
I
lì
H
ú
Ê1
Êt
Ë10
f'l 34-0-0
o
2.3-23-0
H
frrz
o 21-0 -0
11-5 5 -0
for wheat. All experimental values are less than the esti-
mated values.
A. e. Z Eggect. of
K on the pred
K was defíned by Janssen as the ratio of laÈeral to
vertj-cal pressure and was assumed to be a constant. Since
that time, Ketchum (191-9), Jaky (1948), Caughey et a1 (1951)
and others have shown K to be a variable. Despite vari-
ability, an average vaLue, when substituted into Janssenr s
equaÈion, yields a lateral- pressure value which is close to
measured values.
of the major uses of K is in the prediction of
One
vertical l-oads. Farm Building Standards (National Research
Councif 1965) recommended that vertical loads be estimated
from the formula L = KV. As a result, a hígh K val-ue v¡ill-
predict a relatively low vertical load, as indicated by
Lenczner (1963). K values determined in this study have,
in general, been less than recommended val-ues (Walker et al
1965) for fertilizer. Their use will result ín more accurate
predictions of actual load conditíons.
CHAPTER VTI
CONCLUS IONS
REFERENCE S
Known !
3 o a2 (AI .1)
"r."* 4 E2
Let Õr___-
-max = 9000 psi and. solve for t
ot---- 1.'p(l_+
=à t,
u*) (A1 .2)
-max
_ 3 x 22 x 5 (1 + 0.33) = rbrr
-W Psl-
t o.k.
Check deflecÈion
3x 5 x 2a (1 - 0.33'z)
X IU X x 0.04
= 0,0018 in.
30 per cent of L = 0.042 x 0.30
= 0.0126 in,
since max
< 30 per cent of t, the transducer
^-_--
should maintain a linear output.
Check shear at a=2in.
_ _ oxmax u
* oy*a*
"max E E
REGRESSTON EOUATTONS
AND
CORREIJATTON COEFFICTENTS
FOR
PRESSURE TRANSDUCERS
84
Transducer Number 9
Y=-0.17+0.04X
r = 1.00
APPENDIX C
SUMMARY
STEVE ANALYSTS
OF
AMMONIUM PHOSPHATE
FERTILIZER
APPENDIX C
CALTBRATTON CURVE
FOR
WEIGHT TRANSDUCER
o
.r 30
v)
Êl
(_)
H
o
(.)
H
ã
220
H
H
ß
H
(/)
â
F]
ET
é
Ëro
H
015304560
APPLÏED LOAD IN POUNDS