PROPOSED NEW PORT PROJECT – DATA CENTRE NPP/0017

CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

1. Use operation and maintenance manual as training reference, supplemented

with additional training materials as required.
2. Provide minimum of one day of training.
3. Provide training
4. Instructor: Manufacturer's training personnel.
5. Location: At project site.
2.20.4.3 MAINTENANCE
A.
 Provide a separate maintenance contract for specified maintenance service.
 Provide service and maintenance of audio visual system for one year from
Date of Substantial Completion.

21.2.21 DIESEL GENERATOR SYSTEM

2.21.1 SCOPE OF WORKS

The scope of this works shall cover the supply, delivery to site, placing in position, complete
installation, testing, commissioning, obtaining the necessary approvals from KAHRAMAA,
Civil defense and any other relevant local authority, and handing over in complete working
order and for immediate use of the continuous rated diesel generator, complete with
associated control equipment and supplemental systems.

9 Nos 1320 kW Continuous Power rated generators are required for the Data Centre.

Continuous power rated generators are capable of delivering continuously on rated load for
an unlimited number of hours.

Engine generator shall not have any limitation on consecutive hours of operation when
loaded.

The scope of this works shall also allow for any additional equipment, which may be deemed
necessary to install the plant in a safe and proper manner.

2.21.2 TECHNICAL SPECIFICATION

2.21.2.1 PLANT / UNIT

The generator unit shall comprise of a diesel engine and alternator which along with
the cooling radiator shall be with anti-vibration pads with isolation efficiency of 95%
mounted on a common base frame and placed on a concrete foundation to the
approval of the Architect/Acoustic Consultant.

Standalone floor mounted suitably rated ACB (Air Circuit Breaker) IP54 rated
cubicles shall be provided at an appropriate location. Necessary outgoing flexible fire
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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

resistant cables in appropriate containment from ACB to the generator unit shall also
be installed. Necessary slack shall be left to counter the vibration of the unit. Provide
control cable from ATS to the generator control panel for remote start, control cable
to the Generator Annunciator Panel at the control room, as well as control cable to
nearest BMS outstation for BMS monitoring.

All necessary cable containment, power supplies for battery charger, space heater
etc shall be provided at the appropriate location.

The plant shall generate electricity at 415/230V, 3-phase, 4-wire, 50 Hertz, and on
restoration of the mains supply, shall close down automatically.

The generator governing system shall be minimum comply to ISO 8528 class G2.

The plant shall be provided with any special tools required for maintenance.

The plant shall comply with BS 5514 (ISO 3046)

2.21.2.2 OPERATION

These generators are for a continuous operation of the plant.

When the plant is fed through utility power, if a mains or phase failure occurs (not on
fault trip of ACB/MCCB), the normal starting cycle of the emergency plant shall be
automatically initiated from the main Synchronizing panel.

After the plant has reached its full speed and engine output requirements, the load
shall be automatically transferred to the plant in steps. Contractor shall consider
necessary motorized breakers in main switchboard to allow the load in steps on
Genset.

To obviate starting up of the plant due to a mains interruption of short duration, an

adjustable time delay relay shall be incorporated thereby "holding" the starting-up
cycle for a maximum of 15 seconds if required.

On restoration of the mains supply, the plant shall continue to supply the essential
load for a minimum period of 2 minutes and a maximum period of 3 minutes.

After such a period the essential load shall be transferred again to the normal mains,
through the ATS.
After the essential load has been transferred to the mains, the plant shall shut down
automatically, and return to the standby mode.

2.21.2.3 ENGINE

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

The engine shall comply with the requirements laid down in BS 5514 (ISO 3046), and
shall be of the solid injection, compression ignition type, running at a speed not
exceeding 1500 rpm.

The starting period for manual or automatic switch-on, until full load acceptance shall
not exceed 15 seconds.

The engine shall be capable of starting from cold in winter conditions, and is to be
provided with a pre-heating system to the approval of the MEPD Engineer.

2.21.2.4 BATTERIES

The starting batteries shall be of the 10 year life span, sealed, maintenance free, lead
acid type, capable of supplying the engine starting torque for six consecutive start
attempts.

2 year guarantee for the batteries shall be provided at the prevalent ambient.

Redundant starting system should be provided by the manufacturer which includes

additional starter motor + additional set of batteries for each generators (N +1)

Certificate to conformity shall be provided.

2.21.2.5 ALTERNATOR

The alternator shall comply with the requirements of BS 5000, Part 3.

The alternator shall be of the self-excited brushless type, capable of supplying the
specified output continuously with a temperature rise not exceeding the limits laid
down in BS 5000 for rotor and starter windings.

The alternator shall be self-regulated, the inherent voltage regulation not exceeding
±2, 5% of the nominal voltage at all loads with the power factor between unity and 0,
8 and within the driving speed variations of 4, 5% between no load and full load.

he alternator shall be designed for rapid voltage recovery following sudden

application of full load or motor starting currents. The voltage shall recover to within
2.5% of the steady state complying to ISO 8528 governing class G2.

2.21.2.6 PLANT RATINGS

The ratings as specified, shall apply under the following load/site conditions:
• Power factor: 0.8
• Altitude above sea level: Less than 100m
0
• Maximum ambient temperature: 50 C

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

• Relative humidity at maximum Ambient temperature: 99%

The plant shall be CONTINIOUS POWER RATED (for supplying continuous

electrical power(at variable load) in lieu of commercially purchased power, with no
limitation to the annual hours of operation.

The MEPD sub-contractor shall coordinate with the generator supplier and ensure
that the generator selection suits the loads to be fed.

Delayed start for lower priorities load may be required due to the high inrush at the
start.

Coordinated details and generator sizing calculation shall be submitted for approval.

Generator Overcurrent Protection: The generator set shall be provided with a UL

Listed/CSA Certified protective device that is coordinated with the alternator provided
to prevent damage to the generator set on any possible overload or overcurrent
condition external to the machine. The protective device shall be listed as a utility
grade protective device under UL category NRGU. The control system shall be
subject to UL follow-up service at the manufacturing location to verify that the
protective system is fully operational as manufactured.

2.21.2.7 GENERATOR, EXCITER, AND VOLTAGE REGULATOR

Comply with NEMA MG 1.

Drive: Generator shaft shall be directly connected to engine shaft. Exciter shall be
rotated integrally with generator rotor.
Electrical Insulation: Class H
Temperature Rise: 125 environment.
Construction shall prevent mechanical, electrical, and thermal damage due to
vibration, over speed up to 125 percent of rating, and heat during operation at 110
percent of rated capacity.
Permanent Magnet Generator (PMG) shall provide excitation power for optimum
motor starting and short circuit performance.
Enclosure: Drip-proof.
Voltage Regulator: Solid-state type, separate from exciter, providing performance as
specified. The voltage regulation system shall be microprocessor-controlled, 3-phase
true RMS sensing, full wave rectified, and provide a pulse-width modulated signal to
the exciter.
Windings: Two-thirds pitch stator winding and fully linked amortisseur winding.
Alternators operating at voltage higher than 690VAC shall be provided with form-
wound stator coils.
Output Waveform: At full load, harmonic content measured line to line or line to
neutral shall not exceed 5 percent total and 3 percent for any single harmonic.
Telephone influence factor, determined according to NEMA MG 1, shall not exceed
50

2.21.2.8 ACCOMMODATION

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 PROPOSED NEW PORT PROJECT – DATA CENTRE NPP/0017
CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

The plant shall be installed in the generator room as shown on drawings.

Sound attenuators with necessary duct work and with forced ventilation fans at the air
inlet and radiator discharge ducts shall be supplied by the MEPD sub-contractor that
will reduce the sound level to comply with the local municipal requirements which are
acceptable residential and hotel requirements, the reduced dB levels are to be
provided with the technical submittal. Detailed ventilation & acoustic report should be
submitted along with technical submittal for review and approval, Ventilation &
acoustic design, supply & installation should be carried out by a reputed supplier.

As a minimum, 70 dBA at 1 meter from the louvers for day time operation shall be
met.

The MEPD sub-contractor shall nominate a specialist acoustic attenuator contractor

who shall coordinate with the generator manufacturer and ensure the air intake
louvers are also sized and coordinated with the air flow requirements and attenuator
position. All works related to this shall be included and shall be to the approval of the
Architect.

MEPD sub-contractor shall submit the generator room details together with details
showing the position and sizes of the generators, control panels, exhaust systems,
day fuel tanks for operation of minimum 8 hours continuous, bulk fuel tank and
sound attenuators.

Contractor to ensure that vibration from the equipment is not transmitted to building
supporting structure, pipework’s duct works etc.

2.21.2.9 CONTROL PANEL

The contractor shall allow for the complete supply and installation of a control set
mounted panels/Free standing panel which shall contain all the equipment necessary
for the control, protection, automatic operation and proper functioning of the standby
plant.

The plant shall further be fully wired and connected as required to the satisfaction of
the MEPD Engineer. All internal wiring shall be carried out with single core PVC
conductors with 600V grade insulation.

Equipment
• Voltmeter and selector switch and associated HRC fuses.
• Frequency meter (48-50-52Hz) with associated fuses.
• Instantaneous/15 minute MD integrating Ammeters suitably scaled for alternator
rating (provide appropriate C.T's).
• Fully automatic battery charger with trickle and boost charge capabilities. Battery
voltage and charging current meters shall be provided on the front panel.
• Engine non-resettable hour run meter.
• Provide all necessary protective switchgear for the alternator and ancillary
equipment (suitably rated MCB's) test buttons, indicator lamps, etc.

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

• The panels shall be fully labeled.

2.21.2.10 PROTECTION EQUIPMENT AND INDICATORS

Provide indicator lamp/push button combinations to be activated when any of the

plant protection devices described below, are initiated. At the same time, an audible
alarm shall sound and the plant automatically shut down.

Indicator lamps shall remain on until a fault is rectified and the cancel push button is
depressed, to bring the plant again into readiness.

For alarm testing purposes and to check on the proper operation of the protective
devices, provision shall be made for a fault to be simulated either with or without the
plant running, by depressing any alarm lamp/push button combination.

The appropriate indicator lamps shall light up; the engine shall come to rest and
sound the alarm. The system shall then be reset by depressing the cancel push
button.

Note: Indicator lamps and the alarm outputs shall remain active continuously until the
fault condition is physically repaired, even after the cancel push-button is depressed.

Provide a start attempt limit switch, limiting the number of start cycles to four
attempts, thereby avoiding the batteries from being run down, should the engine fail
to start or should the alternator fail to generate power for any reason.

A mechanical resetting device shall be provided to reset the switch after the fault has
been rectified.

Provide a speed sensing switch to isolate the starter after the engine has attained
speed during the start cycle. In series with the speed sensing switch, provide an oil
pressure switch, again to isolate the starter when the engine oil reaches operational
pressure during the starting of the plant.

While the plant is in its stop cycle, the oil pressure switch shall delay engaging of the
starter, until the engine has come to rest and the oil pressure has dropped
completely. The above switches shall prevent the starter engaging while the engine is
still rotating.

Provide engine over and under speed protection with short delay before shutting
down the plant.

Provide low and high (adjustable) alternator voltage protection.

Other protective devices for each generator shall include:

1) Low oil pressure
2) Set not in "auto" mode
3) High engine temperature
4) Low battery voltage
5) Single Common Alarm Output

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

6) Start sequence failure alarm

7) Over speed
8) Under speed
9) Low fuel level
10) Battery earth fault Individual Alarm

11) Generator "Run"

The above devices shall operate indicator lamps, sound the alarm and shut down the
plant, except as otherwise indicated.

All protective devices, together with an alarm output as indicated above shall be
wired to a terminal block for duplicating status and alarms at the control room in the
ground floor. This shall be achieved by providing an Generator Annunciator Panel
with necessary alarm horn, LED indicators, push buttons etc at the control room
configurable to the standards of NFPA 110/99 and as required by NFPA 101, Clause
11.8.5. Necessary DC power supply unit and the cabling between the generator
control panel and this panel shall also be included.

Control panel shall be compatible to interface with the BMS system through the mod
bus for transferring control panel features to BMS system. Generator manufacturer
shall provide the required software and coordinate with BMS system vendor for the
seamless control panel interface.

Lightning protection shall be provided for the whole of the plant. Protection against
high voltage transients caused by lightning or power surges shall be provided on both
electronic and power circuitry, without impairing system sensitivity or overall
performance. In addition these high voltage transients shall be prevented from
causing unwanted signals.

All outputs and inputs equipment shall be optically isolated, and all equipment shall
be protected by ultra high speed varistors.

2.21.2.11 LABELING

All equipment on the plant control board shall be comprehensively labeled, and
indicator lamp/push button combinations, engraved as required.

The function or duty of each meter, instrument, indicator, switch, or push buttons or
other device for external control, shall be clearly defined with labels in accordance
with the specifications.

An instruction notice and first aid chart for the proper and safe working of the plant
shall be fixed in a position close to where the operation is carried out.

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

The engine/generator set shall have a notice fixed in a conspicuous position, with
titles at least 25 mm high and remainder 12 mm high, all in red colour in English and
local language stating:-

DANGER - KEEP CLEAR

“THIS SET IS REMOTELY / AUTOMATICALLY CONTROLLED AND MAY START
AT ANY TIME. WRITTEN AUTHORITY MUST BE OBTAINED AND APPROPRIATE
SAFETY PRECAUTIONS TAKEN BEFORE ANY WORK IS UNDERTAKEN ON THE
SET OR ASSOCIATED CONTROL EQUIPMENT”.

Exposed parts that are subject to high operating temperatures or are energized
electrically and moving parts which are of such nature or so located as to be a hazard
to operating personnel, shall be insulated, fully enclosed, or guarded. Guarding shall
be arranged in a manner that will not impair the proper function of these parts.

Painting shall be in accordance with the appropriate specification requirements.

2.21.2.12 EXHAUST

The MEPD sub-contractor shall provide the complete exhaust system silenced to
standards fitted to the engine with rain cowl at ends. The exhaust system should be
kept as short as possible and have minimum number of bends in order to reduce
resistance to the flow of exhaust gases and to reduce back pressure, thereby
increasing the efficiency of the engine. Pipe size should suit the length of the exhaust
route and shall be to the approval of the MEPD Engineer. As the temperature of the
exhaust gases is often in excess of 600degC, adequate insulation of suitable rating
shall be provided to reduce heat transmission into the room.

The MEPD sub-contractor is to ensure that the exhaust system is properly cladded.
The exhaust muffler shall be a two stage unit to reduce the noise down to 65 dBA at
5 meters. The pipe work shall be isolated from the structure by employing spring type
vibration isolation hangers. These isolators shall not have any neoprene or rubber
parts due to close proximity to heat along the drop rods.

Contractor shall provide any assisted/forced ventilation which is required.

2.21.2.13 FUEL SYSTEMS

The MEPD sub-contractor shall provide integral gravity double insulated day fuel tank
with leak detector for the plant, of sufficient capacity for a minimum of 8 hours
running at full load to the approval of the MEPD Engineer. A glass gauge shall be
fitted to this fuel tank. In addition to this bulk fuel tank as per drawing shall be
provided. Refer Plumping specification for details.

The MEPD sub-contractor shall install all necessary piping between the fuel tanks
and the engine as required.

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ELECTRICAL – SPECIFICATIONS
Section 21

MEPD sub-contractor shall allow for the supply of sufficient fuel for testing,
commissioning and handover procedures (minimum 4 hours running at full load), as
well as the diesel to fill up tank prior to handover to the client.

Quick fill point with fuel level indicator shall be provided near the filling point
assigned outside the Generator room.

2.21.2.14 ADDITIONAL INFORMATION REQUIRED

MEPD sub-contractor shall submit full technical details of the plant and ancillary
equipment offered, together with relevant descriptive leaflets, illustrations, standard
drawings and other documents.

Necessary documents for Uptime approval also needs to be submitted by

Contractor.

2.21.3 WARRANTY & MAINTENANCE

Two years manufacturer’s warranty for continuous rated generators should be provided from
the date of issue of formal take over certificate by the client.

A Two-year free maintenance period shall be included and fully covered by a warranty from
the date of issue of formal take over certificate by the Client.

This free maintenance period shall cover labour, travelling, spare parts and materials, pre-
emptive/proactive inspections (minimum 6 site visits), attending service and defect calls and
all other inputs required to ensure proper maintenance and full optimum working order of the
entire system.

2.21.4 OPERATOR TRAINING

The scope includes for full training of the Hotel Operator and Facilities Management in the
operation and maintenance (trouble shooting, servicing, preventive, and routine) of the
Standby Diesel Generator System

Necessary training shall be imparted for regular testing and simulation of load transfer

2.21.5 TECHNICAL INFORMATION

The following information shall be supplied in full and in all respects and shall be submitted
together with the tender

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

1. ALTERNATOR UNIT
Manufacturer:
Actual output at stated site conditions (kVA):
Load power factor catered for:
Method of excitation:
Speed (rpm):
Output voltage (V):
Transient voltage dip on full load application:
Voltage recovery time on full load application:
Type of coupling to engine:
Country of origin:

2. DIESEL ENGINE
Manufacturer:
Naturally aspirated/turbo charged:
Type of cooling:
Continuous kW rating at stated site conditions:
Speed (rpm):
Number of cylinders:
Bore (mm):
Stroke (mm):
Swept Volume cm³:
Compression ratio:
Fuel consumption at full load (kWh/l):
Make of fuel injection system:
Capacity of day fuel tank/Integral or remote (l and hours):
Method of protection against low oil pressure:
Method of protection against high temperature:
Type of heater for warming cylinder heads:
Capacity of heater (kW):
Country of origin:

3. BATTERIES AND CHARGER

Manufacturer (Batteries):
Nominal voltage (V):
Rating of batteries (Ah):
Manufacturer (Charger):
Rate of trickle charge:
Rate of booster charge:
Country of origin:

4. MAKE OF CONTROL PANEL AND REMOTE ANNUNCIATOR TOGETHER WITH

DETAILS OF ALL CONTROL AND PROTECTIVE EQUIPMENT ETC.
Manufacturer:
Dry Relay Contacts (Yes/No):
BMS Interface (Protocol Type):
Compliance with specification (Yes/No):
Country of origin:

5. EXHAUST SILENCER TYPE

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

Manufacturer:
Material
dB rating (dB):
Country of origin:

6. WEIGHT OF SET (Kg)

Total Weight, Dry (Kg):
Total Weight, Wet (Kg):
Weight per square metre on load bearing members on baseplate (kg/m²):

7. SOUND ATTENUATORS / VENTILATION & ACOUSTIC DESIGN, SUPPLY,

Manufacturer:
Pressure drop across the Inlet & outlet attenuators:
dB rating (dB's @ m):
Country of origin:

8. SUITABILITY OF PLANT ROOMS

Size of generator, i.e. L X W. H:
Is plant room suitable?

NB: Please provide suitable alternative proposals if the answers are ‘NO’ to any of the
questions

Generator shall be supplied by the original equipment manufacturer, major components such
as Engine, Alternator, Controllers, and Fuel System shall be manufactured by the OEM to
ensure product reliability and performance.

Manufacturer Seismic Qualification Certification: Submit certification that the engine-

generator set and components will withstand seismic forces "Vibration and Seismic Controls
for Electrical Systems." Include the following:

a) Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and

locate and describe mounting and anchorage provisions.

b) Detailed description of equipment anchorage devices on which the certification is

based and their installation requirements.

2.21.6 SPARE PARTS

The Contractor shall at the time of tender furnish a comprehensive priced list of
recommended spare parts for 2 years and 5 years’ service. (over and above the one year
defect liability period achieving a total of 3 years and 5 years of extended operating
maintenance).

The Client / Engineer reserves the right to accept or reject the same either in full or in part
and the contractor shall supply the spare parts as per the final approved list, at the time of
handing over/ taking over of the Project.

AEB – PF 12.100 Rev A S-21-246

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CP13 – PF 12.100
ELECTRICAL – SPECIFICATIONS
Section 21

Spare parts shall be packed in suitable containers or boxes bearing labels, clearly
designating the contents and the particular of equipment for which they are intended.

The Contractor shall securely store and protect the spare parts until the completion of the
works and deliver the same to the Client's stores.

2.21.7 TESTS
The plant shall be tested at the supplier's premises, in accordance with BS 5514 Parts 2 and
3 (ISO 3046) and NFPA 110.

The tests shall be for rated load test at the rated power factor using inductive load banks,
Certificate of conformity shall be submitted in compliance.

Thereafter, an on-site test shall take place after completion of all the installation works using
a resistive load bank delivering the name plate current. The MEPD Engineer requires to be
present at the site load bank test.
If the inductive load bank test for the rated kW at rated power factor has not been done at
factory then the site load test shall be carried out by suitably sized inductive load bank.

All necessary fuel, load bank provision and cabling works to suit the above shall be allowed
for in this scope of works

21.2.22 UNINTERRUPTED POWER SUPPLY

2.22.1 GENERAL

The Contractor shall supply and install a UPS systems complete with necessary wiring, the
KVA Rating of UPS shall be as indicated in the Drawings.

Supply, Install, Connect and Commission UPS units as specified in drawings, 3 phase 4wire
415/240 volt, 50 HZ AC Parallel redundant UPS system with minimum 15 minutes Battery
backup each, on full load as specified later in this document including all accessories in the
proposed UPS room. The UPS and batteries must be manufactured in Europe or USA. This
shall include the installation of Battery stand, batteries and the interconnections.

The contractor shall also provide the rack mounted UPS units for IDF Room Racks
mentioned in drawing. The rack mounted UPS units shall be of 3kVA capacity at minimum.
Depending on the power requirements of the components installed at every rack, these UPS
capacity shall be verified and upgraded to 5kVA where necessary. These rack mounted UPS
units shall be provided with 30minutes battery backup. Should Ministry of Interior requires all
the PoE cameras to work for 1 hour duration in addition to CCTV head-end components;

AEB – PF 12.100 Rev A S-21-247