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Instruction Manual BGE6007

1. General Discription:

The BGE6007 is a single quadrant controller that


contains all the necessary components for driving
the BG40, BG62 and BG65 series of brushless DC
motors. A single 24V DC-supply is required by the
control circuitry and , for most applications by the
motor stage as well .If necessary ,the motor stage
can also be supplied separately across the full
10VDC to 60 V range .

A compact plastic housing (see fig.1) with a snap-


on´connector allows for simplified mounting to a
DIN-rail and also provides protection against
SV1 SM1
physical damage .All terminations are accessed
SV2 SM2
and achieved via ´Phoenix´style connectors on the
SV3 SM3
front panel. SV4 SM4
SV5 SM5
For torque control applications ,a current limit can SV6 SM6
be set using an external potentiometer or a 0 to 75mm SV7 SM7
+12V analogue signal.The upper and lower limit of SV8 SM8
this current range is set via the corresponding SV9 SM9
potentiometers on the front panel.Similarly ,the SV10
motor´s speed can also be adjusted using an 105mm
external potentiometer or a 0 to +10V analogue
signal and is regulated by the motor´s Hall signals.
BGE6007

Inputs for CW/CCW rotation and Start/Stop are 45mm


available as standard.Short Circuit braking makes
both full speed reversing and rapid braking
possible.An output is also available to indicate if
the motor is rotating or not . Fig 1: BGE6007 Frontview

The controller includes various safety features that


can protect the electronic against over-load ,over-
voltage and short circuit .

The BGE6007 was designed to provide reliability


and performance in a compact and price
competitive package.To ensure a `state-of-the-
art`switching concept , highly integrated
components have been used in conjunction with a
PWM MOS-FET power-stage.

Dunkermotoren GmbH, Allmendstraße11, D-79848 Bonndorf


Tel. 07703/930-0, Fax: 07703/930-210

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Instruction Manual BGE6007

potentiometer .The upper and lower limits of


2. Technical Details the current range are set using the Imax and
Imin pots. located on the front panel.
Operating Voltage

Control circuitry supply voltage +24VDC 3. Pin locations


Motor rated supply voltage +24VDC
Maximum ripple max.5% 3.1 Locations 10-pin. supply connector
Minimum supply voltage (motor) +10VDC
Maximum supply voltage (motor) +60VDC SV1 +supply for motor (+10V...+60V-DC)
Over-voltage shutdown > +65V Warning: the electronic must be protected with
an external fast blow 7A-fuse
Current SV2 +supply for control circuitry (+24V-DC)
Warning: the electronic must be protected with
Rated current on 24V 7A an external fast blow 500mA-fuse
Warning: the electronic must be protected with SV3 GND: (0V)
an external fast blow 7A-fuse SV4 STP-OUT: High-level output indicates
Warning: at higher nominal voltages the available that the motor is stationary;max 50mA
motor current is reduced e.g. adjustable to 3A at SV5 I-POT-min: Potitiometer connection for
+60 V min. Current. See figure 2 for connection
Maximum current adjustable 0...25A
details.
SV6 I-POT-m: current limit input 0...+12V,
General technical details sensitivity: approx. 0,34V per Amp.
SV7 I-POT-max: Potentiometer connection
PWM frequency 16kHz for maximum current.
Efficiency 92% SV8 Speed: Input to set speed 0...+10V
Dimensions in mm 45x75x105 SV9 Rev: Direction input.
´Phoenix`style connectors 5mm pitch Low(0V)=CW , High(+24V)=CCW
Speed regulation range 500...5000rpm SV10 Run: Enable-Input. Low(0V)=Stop
High(+24V)=Start

Note: The `Phoenix`style connectors used with the 3.2 Locations 9-pin. connector
BGE6007 are not included in our standard product
range . SM1 Mot-B: Motor phase- B
SM2 Mot-A: Motor phase -A
+12V BGE6007 SM3 Mot-C: Motor phase -C
SM4 GND: (0V)
SM5 H1: Hall-sensor 1
18k
SM6 H2: Hall-sensor 2
SM7 H3: Hall-sensor 3
external 50k SM8 +12V-DC: supply for Hall sensors(red)
Potentiometer Imax SM9 min-activ: low(0V)=current limit
set on SV6 .High(+24V)=current limit set
SV7 to on potentiometer Poti "Imin"
10k UIsoll currentamp
SV6

SV5
5k
Imin

Fig 2: Connection diagram for adjusting the


current limit (torque control)using an external
Dunkermotoren GmbH, Allmendstraße11, D-79848 Bonndorf
Tel. 07703/930-0, Fax: 07703/930-210

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Instruction Manual BGE6007

4. BGE6007 motor connection details

The standard versions of the BG40 and BG62 4.1 Motor connection detail for type BG40
brushless motors come complete with flying
leads.The 2 standard fit connectors on the BG62 The BG40x25 and BG40x50 motors are each fitted
(see figure 4) can not be used and must be with 30Cm long cables. One 3 wire cable for the 3
removed. motor phases and one 5 wire cable for the 3 Hall-
sensors and their supply voltages (0V, +12V).
The ends of the motor leads should be stripped of
insulation,so that they can be srewed into their Pin location for the BG40x25 and BG40x50:
corresponding locations on the`Phoenix`style
connector and inserted into the controller front 3-wire cable for motorphases:
panel.Care should be taken to ensure the BG 62´s Lead colour Description Pin-Location
cable shielding (grey lead) is not connected. black: Motor-phase B SM1
red: Motor-phase A SM2
brown: Motor-phase C SM3

5-wire cable for Hall sensors:


Lead colour Description Pin location
black: 0V SM4
yellow: H1 SM5
unkermotoren

green: H2 SM6
brown: H3 SM7
red: +12VDC SM8

4.2 Motor connection detail BG62

The BG62x30 and BG62x60 motors are each fitted


with two 50cm long cables. The 3 motor phases
exit the motor separately from the Hall sensor
leads.The Hall sensor´s cable has a shield that is
also terminated onto the 6-pole connector .

Pin location for the BG62x30 and BG62x60:

3-wire cable for motor phases:


Lead colour Description Pin location
black/white: Motor phase-B SM1
blue/white: Motor phase-A SM2
brown/white: Motor phase-C SM3

5-wire cable for Hall sensors:


Fig 4: BG62 complete with fitted connectors. Lead colour Description Pin location
These connectors must be removed black: 0V SM4
before connection to the BGE6007. yellow: H1 SM5
green: H2 SM6
brown: H3 SM7
red: +12VDC SM8
grey: shield n.c.

Dunkermotoren GmbH, Allmendstraße11, D-79848 Bonndorf


Tel. 07703/930-0, Fax: 07703/930-210

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Instruction Manual BGE6007

5. Connection and operation

5.1 Operation type A1 5.2 Operation type A2

• Motor supplied with +24V-DC • Motor supplied with +24VDC


• Maximum speed • Maximum speed
• Peak current set at 25 Amps • Current limit set via
• (not adjustable)* • Imin*
• Direction switched with S1 • Direction switched with S1
• Start/Stop switched with S2 • Start/Stop switched with S2

8-pole 8-pole
fuse max. 7A fast blow 10 pole connector for 10 pole connector for
power-supply and signals motorconnector fuse max. 7A fast blow
powersupply and signals motorconnector
+24V-DC r +24V-DC r
1 1 MOT-B 1 1 MOT-B

2 2 MOT-A 2 2 MOT-A
0V 0V
3 3 MOT-C 3 3 MOT-C

4 4 GND 4 4 GND
U Isoll
5 5 H1 5 5 H1
+12V
6 6 H2 6 6 H2

7 7 H3 7 7 H3

8 8 +12V-DC 8 8 +12V-DC
S1 S1
9 9
S2 S2
10 10

S1 opened: direction :CW S1 opened: direction :CW


S1 closed: f
direction :CCW f
S1 closed: direction :CCW
S2 opened: Stop S2 opened: Stop
S2 closed: Start S2 closed: Start

SV1 SM1 SV1 SM1


SV2 SM2 SV2 SM2
SV3 SM3 SV3 SM3
SV4 SM4 SV4 SM4
SV5 SM5 SV5 SM5
SV6 SM6 SV6 SM6
SV7 SM7 SV7 SM7
SV8 SM8 SV8 SM8
SV9 SM9 SV9 SM9
SV10 SV10

Imax Imax

Imin
BGE6007 Imin
BGE6007

*Note: *Note:
By supplying SV6 with +12 V ,the current limit Potentiometer "Imin" is used to set the current
potentiometers become redundant . limit.Depending on the position of the potentio-
meter "Imax",the current range can be set as
follows:
Imax fully cw : Imin=0...2.4A
Imax fully ccw : Imin=0...7.7A

Dunkermotoren GmbH, Allmendstraße11, D-79848 Bonndorf


Tel. 07703/930-0, Fax: 07703/930-210

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Instruction Manual BGE6007

5.3 Operation type A3

• Motor supplied with +24VDC


• speed adjustable via Poti P1
• Peak current set at 25 Amps
• (not adjustable)*
• Direction switched with S1
• Start/Stop switched with S2

10-pole connector for 8-poliger


fuse max. 7A fast blow power-supply and signals motorconnector
+24V-DC
1 1 MOT-B

2 2 MOT-A
0V
3 3 MOT-C

4 4 GND

5 5 H1
+12V
6 6 H2
P1 10k
7 7 H3

8 8 +12V-DC
S1
9
S2
10

S1 opened: direction :CW


S1 closed: direction :CCW

S2 opened: Stop
S2 closed: Start

SV1 SM1
SV2 SM2
SV3 SM3
SV4 SM4
SV5 SM5
SV6 SM6
SV7 SM7
SV8 SM8
SV9 SM9
SV10

Imax

Imin BGE6007

*Note:
By supplying SV6 with +12V ,the current limit
potentiometers becomes redundant .

Dunkermotoren GmbH, Allmendstraße11, D-79848 Bonndorf


Tel. 07703/930-0, Fax: 07703/930-210

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