TOOLMAKER SOLUTIONS

TS-EXT 1809-001 ENG A4 Copyright © Hyperion Materials & Technology – All rights reserved
APPLICATION KNOWLEDGE Complete Drawing
Solutions
HYPERION
Hyperion offers a wide range of premium
products for the wire drawing industry,
from polycrystalline diamond (PCD) and
carbide blanks to rough core dies and
diamond compounds.

TUNGSTEN CARBIDE
Steel cord for rubber reinforcement, sawing
wire, bead wire, welding wire, galvanized
wire, stainless steel, spring wire, etc.

PCD
Stainless steel, welding wire, sawing wire,
tire cord, electrical wire and medical wire
applications.

VERSIMAX™ AND VERSIRION™

Hyperion’s Versimax and Versirion are
unique solutions for drawing and
compacting applications for various
ferrous and non-ferrous materials.

HYPERION MATERIALS & TECHNOLOGIES Carbide dies and polycrystalline

Hyperion’s MBG® diamond offers a solution for grinding high performance diamond and diamond
materials such as glass, stone and electronic materials. The shapes range composite blanks for drawing,
from well-defined crystals to highly friable, irregular shapes that can be compacting and stranding
customized for any application.

Hyperion’s worldwide network of manufacturing facilities offers customers

the very latest in material technology and productivity with unparalleled
customer service.

Hyperion is your drawing solution.

www.HyperionMT.com
 TOOLMAKER SOLUTIONS

TS-EXT 1809-001 ENG A4 Copyright © Hyperion Materials & Technology – All rights reserved
APPLICATION KNOWLEDGE Complete Drawing
Solutions
HYPERION
Hyperion offers a wide range of premium
products for the wire drawing industry,
from polycrystalline diamond (PCD) and
carbide blanks to rough core dies and
diamond compounds.

TUNGSTEN CARBIDE
Steel cord for rubber reinforcement, sawing
wire, bead wire, welding wire, galvanized
wire, stainless steel, spring wire, etc.

PCD
Stainless steel, welding wire, sawing wire,
tire cord, electrical wire and medical wire
applications.

VERSIMAX™ AND VERSIRION™

Hyperion’s Versimax and Versirion are
unique solutions for drawing and
compacting applications for various
ferrous and non-ferrous materials.

HYPERION MATERIALS & TECHNOLOGIES Carbide dies and polycrystalline

Hyperion’s MBG® diamond offers a solution for grinding high performance diamond and diamond
materials such as glass, stone and electronic materials. The shapes range composite blanks for drawing,
from well-defined crystals to highly friable, irregular shapes that can be compacting and stranding
customized for any application.

Hyperion’s worldwide network of manufacturing facilities offers customers

the very latest in material technology and productivity with unparalleled
customer service.

Hyperion is your drawing solution.

www.HyperionMT.com
HYPERION - YOUR COMPLETE DRAWING SOLUTIONS PROVIDER

5-COMPAX® BLANKS FOR

1-HOT ROLLS
HOT ROLLS
The composite design of Hyperion’s
cast-in-carbide (CIC) rolls merge
excellent pass form wear resistance
with strength and toughness in the
roll body. The composite design
means that carbide performs the
rolling, while torque transmission
is handled by the ductile cast iron.
Hyperion CIC rolls handle round,
square and hexagonal bars, flat
strips, rebars, angles and tubes
with pass life up to 20 times that of
ordinary cast iron rolls.
2-SHAVING DIES BLANKS
SHAVING DIE BLANKS
Hyperion offers rough shaving die
blanks with cylindrical or tapered
outer diameters. We offer the
technical expertise to develop the
grade needed to fit your application
as well as to tailor-make parts
according to your drawing.
3/4-CARBIDE DIES AND BLANKS
DRAWING DIES
Hyperion’s wide offering
of wet and dry drawing
dies is designed according
to industry standards or
customer specifications.
Our unique hot and cold
casing processes are
capable of handling high
volumes and provide:
- Increased die life
- Better stress balance
- Improved heat dissipation.
CARBIDE BLANKS
Hyperion’s drawing nibs are
known for their impeccable
geometry and unique and
consistent grade composition.
We offer not only a wide
range of standard dimensions
but also the unique ability to
partner with you to create a
special design for your needs.
SUPPORTED AND SELF-
SUPPORTED PCD DIES
PCD BLANKS
Hyperion’s self-supported and
carbide supported die blanks
portfolio covers a wide range of
dimensions and applications for
wire drawing. The unique material
properties provide very good
abrasion resistance and the ability
to achieve a high quality surface
finish.
6-VERSIRION™ AND
VERSIMAX™ BLANKS
VERSIRION™ AND VERSIMAX™
DIE BLANKS
Hyperion’s revolutionary Versirion and
Versimax™ silicon carbide and PCD
composites are used for stranding
applications. Versirion™ and Versimax™
die blanks are free-standing cylinders
that are electrically conductive and can
be easily pierced using EDM technology.
Versirion™ and Versimax™ die blanks are
thermally stable up to 1400°C.
7-WEAR PARTS AND COLD ROLLING PROCESS
WEAR PARTS COLD ROLLS
Hyperion’s wide range of In cold rolling applications,
™ fully finished and ready-to- Hyperion’s cemented carbide
use wear parts (e.g., guide rolls increase productivity and
wheels, guide bushes, etc.) reduce downtime. The tonnage
for the wire industry can be rolled between regrinds is
manufactured according to increased nearly 30:1 because
your drawing. the hardness of our rolls is
higher than that of high speed
steel rolls.
8-DIAMOND COMPOUNDS
DIAMOND DIAMOND COMPOUNDS
Starting with the highest quality Hyperion’s offering of diamond
of raw materials, Hyperion uses pastes and compounds is a
advanced engineering methods combination of premium diamond
to manufacture diamonds with powder and superior lubricants,
specific characteristics of strength creating the optimal polishing
and toughness. State-of-the-art products.
micronizing techniques assure the
diamond powders have precisely
defined sizes, shapes and surface
properties for polishing dies.

VERSIRION™ AND VERSIMAX™ DIE BLANKS

VERSIRION™ MAIN ADVANTAGES VERSIRION™ AND VERSIMAX™ PRODUCT OFFERING
Hyperion is introducing the VersirionTM series, a revolutionary silicon carbide and polycrystalline diamond (PCD) - Superior thermal stability compared to that of PCD
composite with increased wear property and thermal stability. VersirionTM is made by a state-of-the-art high - Significantly reduced coefficient of thermal expansion (CTE) mismatch AVERAGE
GRADE APPLICATION(S)
GRAIN SIZE
pressure high temperature process and is based on the VersimaxTM composite developed for wire drawing and wear - Thermally stable up to 1400°C, which creates less risk of failures during applications
applications. - Easy to process:
Versirion™ (VRW5) - Low carbon steel - Aluminum
- Electrically conductive: EDM processability allows flexibility in cutting various geometries Fine Grain - Tire cord - Copper with higher surface finish requirement
VERSIRION AND VERSIMAX
™ ™
- Larger sizes than unsupported PCD: diameter - 35 mm and height - 35 mm WEAR RESISTANCE TEST RESULTS
Versirion and Versimax exhibit superior wear resistance, high temperature performance and high strength approaching - Does not require polishing of the bore to achieve 1.4

that of Co-sintered PCD, with the addition of superior thermal stability. Versirion exhibits the most superior corrosion the surface finish of the wire 1.2 - Low carbon steel - Aluminum

Normalized Wear Rate

Versirion™ (VRW10) Medium Grain
resistance. - Ability to be easily brazed or shrink fitted into casing 1.0 - Coated steel - Copper with lower surface finish requirement

- Versatility: ferrous and non-ferrous wires

MAIN APPLICATIONS FOR FERROUS AND NON-FERROUS WIRES
0.8

- Wear resistance comparable to that of PCD and corrosion 0.6

- Drawing - Bunching - Compacting - Wear applications - Stranding - Extrusion resistance slightly better than that of PCD. Versimax™ Coarse Grain
- Bunching - Wear application - High pressure
0.4
- Stranding - Compacting - High temperature
0.2

0.0
PCD5 VMX20 VRW10 VRW5
 TOOLMAKER SOLUTIONS

TS-EXT 1809-001 ENG A4 Copyright © Hyperion Materials & Technologies – All rights reserved
APPLICATION KNOWLEDGE Complete Drawing
Solutions
HYPERION
Hyperion offers a wide range of premium
products for the wire drawing industry,
from polycrystalline diamond (PCD) and
carbide blanks to rough core dies and
diamond compounds.

TUNGSTEN CARBIDE
Steel cord for rubber reinforcement, sawing
wire, bead wire, welding wire, galvanized
wire, stainless steel, spring wire, etc.

PCD
Stainless steel, welding wire, sawing wire,
tire cord, electrical wire and medical wire
applications.

VERSIMAX™ AND VERSIRION™

Hyperion’s Versimax and Versirion are
unique solutions for drawing and
compacting applications for various
ferrous and non-ferrous materials.

HYPERION MATERIALS & TECHNOLOGIES Carbide dies and polycrystalline

Hyperion’s MBG® diamond offers a solution for grinding high performance diamond and diamond
materials such as glass, stone and electronic materials. The shapes range composite blanks for drawing,
from well-defined crystals to highly friable, irregular shapes that can be compacting and stranding
customized for any application.

Hyperion’s worldwide network of manufacturing facilities offers customers

the very latest in material technology and productivity with unparalleled
customer service.

Hyperion is your drawing solution.

www.HyperionMT.com