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MF rev (5)
Table 1
MF rev (2)
Table 1
MF rev
Table 1
MF rev (3)
Table 1
MF rev (4)
Table 1
as converted to an Excel worksheet. All other
worksheets. Please be aware that formula

Excel Worksheet Name

MF rev (5)

MF rev (2)

MF rev

MF rev (3)

MF rev (4)
MAHLE FILTER SYSTEMS PROCES
INDIA PARWANOO.

Part Name : Metal Free Filters

Part No : Generic

Start

Inspection of
Child Parts
10

Center Tube
Paper Paper Roll
Center Tube

A
Humidification/IR Heating (If
Reqd.)
20
Humidifier
Paper Pleating (Check Pleat
Depth)

30 Paper Pleating
O.K.

Pre curing
40
IR HEATER

Final Paper Curing

50

Curing

60 Paper Cutting

Cutting

Count No. of pleats

3
 Count No. of pleats

Counting

Side Sealing
70

Side sealing

Check strength Pull by

Hand

Sub Assembly
80

Sub Assly

Uniform pleat
Distribution
C
90

T/C Embedment

100

Straight & Uniform

Embedment

B/C Embedment
110

4
 ISSUED BY :

MAHLE FILTER SYSTEMS PROCES

INDIA PARWANOO.

Part Name : Metal Free Filters

Part No : Generic

Straight & Uniform

Embedment

O.K.

Height gauging
120

Height Gauging

Grommet Fitment

130

Grommeting

5
 Visual inspection
160

O.K.
Final Packaging
170

Packing

QC Check &
preshipment audit
180

O.K.

End

ISSUED BY :

6
 PROCESS FLOW DIAGRAM

DOC
Rev No.: 1.4 PAGE
Revised Dt : 10.05.11 DATE
Department : Process Engg. APPROVED BY :

er Roll Outer Band Outer Cap

Band Cap

B
Cap Preheating if
ing (If required (90)
Cap
Preheater

C
Pleat

ats Reset Counter

7
 ats Reset Counter
NOT O.K.

Check strength Pull by Check m/c setting

Hand

A
B

Sub Assembly

Uniform pleat Reopen Pack

Distribution

nt Top cap Embedment

manual - 1

Straight & Uniform Check m/c setting

Embedment

nt B/ cap Embedment
manual - 2

8
 Controled Copy Stamp
CONTROLLED COPY
(If in Red)

PROCESS FLOW DIAGRAM

DOC
Rev No.: 1.4 PAGE
Revised Dt : 10.05.11 DATE
Department : Process Engg. APPROVED BY :

NOT O.K. Check m/c setting

NOT O.K.

Leak testing Sample Leak NOT OK

Testing (140)

OK

OK Centrifuging (150)

Centrifuging

9
 NOT O.K.

NOT O.K.
Take Necessary Action

Controled Copy Stamp

CONTROLED COPY
(If in Red)

10
: PIL/QAF(I.4.2) -32 (MF)
: 1 OF 2
: 25.05.06
F.Head Process Engg.

Adjust Marker setting

11
 Adjust Marker setting

Check m/c setting

Pack

setting

12
: PIL/QAF(I.4.2) - 32 (MF)
: 2 OF 2
: 25.05.06
F.Head Process Engg.

Reject

13
14
MAHLE FILTER SYSTEMS PROCES
INDIA PARWANOO.

Part Name : Metal Free Filters

Part No : Generic

Start

Inspection of
Child Parts
10

Center Tube
Paper Paper Roll
Center Tube

A
Humidification/IR Heating (If
Reqd.)
20
Humidifier
Paper Pleating (Check Pleat
Depth)

30 Paper Pleating
O.K.

Pre curing
40
IR HEATER

Final Paper Curing

50

Curing

60 Paper Cutting

Cutting

Count No. of pleats

15
 Count No. of pleats

Counting

Side Sealing
70

Side sealing

Check strength Pull by

Hand

Sub Assembly
80

Sub Assly

Uniform pleat
Distribution
C
90

T/C Embedment

100

Straight & Uniform

Embedment

B/C Embedment
110

16
 ISSUED BY :

MAHLE FILTER SYSTEMS PROCES

INDIA PARWANOO.

Part Name : Metal Free Filters

Part No : Generic

Straight & Uniform

Embedment

O.K.

Height gauging
120

Height Gauging

Grommet Fitment

130

Grommeting

17
 Visual inspection
160

O.K.
Final Packaging
170

Packing

QC Check &
preshipment audit
180

O.K.

End

ISSUED BY :

18
 PROCESS FLOW DIAGRAM

DOC
Rev No.: 1.0 PAGE
Revised Dt : 3.04.11 DATE
Department : Process Engg. APPROVED BY :

er Roll Outer Band Outer Cap

Band Cap

B
Cap Preheating if
ing (If required (90)
Cap
Preheater

C
Pleat

ats Reset Counter

19
 ats Reset Counter
NOT O.K.

Side Sealing

Check strength Pull by Check m/c setting

Hand

A
B

y Sub Assy

Uniform pleat Reopen Pack

Distribution

nt Top cap Embedment

manual - 1

Straight & Uniform Check m/c setting

Embedment

nt B/ cap Embedment
manual - 2

20
 Controled Copy Stamp
CONTROLLED COPY
(If in Red)

PROCESS FLOW DIAGRAM

DOC
Rev No.: 1.0 PAGE
Revised Dt : 3.04.11 DATE
Department : Process Engg. APPROVED BY :

NOT O.K. Check m/c setting

NOT O.K.

Leak testing Sample Leak NOT OK

Testing (140)

OK

OK Centrifuging (150)

Centrifuging

21
 NOT O.K.

NOT O.K.
Take Necessary Action

Controled Copy Stamp

CONTROLED COPY
(If in Red)

22
: PIL/QAF(I.4.2) -11 (MF)
: 1 OF 2
: 25.05.06
F.Head Process Engg.

Adjust Marker setting

23
 Adjust Marker setting

Check m/c setting

Pack

setting

24
: PIL/QAF(I.4.2) - 11 (MF)
: 2 OF 2
: 25.05.06
F.Head Process Engg.

Reject

25
26
MAHLE FILTER SYSTEMS PROCES
INDIA PARWANOO.

Part Name : Metal Free Filters

Part No : Generic

Start

Inspection of
Child Parts
10

Center Tube
Paper Paper Roll
Center Tube

A
Humidification/IR Heating (If
Reqd.)
20
Humidifier
Paper Pleating (Check Pleat
Depth)

30 Paper Pleating
O.K.

IR Heating (If Reqd.)

40
IR HEATER

Paper Curing
50

Curing

60 Paper Cutting

Cutting

Count No. of pleats

27
 Count No. of pleats

Counting

Side Sealing
70

Side sealing

Check strength Pull by

Hand

Sub Assembly
80

Sub Assly

Uniform pleat
Distribution
C
90

O.K.
T/C Embedment

100

Straight & Uniform

Embedment

O.K.

B/C Embedment
110

28
 D

ISSUED BY :

MAHLE FILTER SYSTEMS PROCES

INDIA PARWANOO.

Part Name : Metal Free Filters

Part No : Generic

Straight & Uniform

Embedment

O.K.

Height gauging
120

Height Gauging

Grommet Fitment

130

Grommeting

29
 Visual inspection
160

O.K.
Final Packaging
170

Packing

QC Check &
preshipment audit
180

O.K.

End

ISSUED BY :

30
 PROCESS FLOW DIAGRAM
DOC
PFD NO.: MF/R3 PAGE
Revised On : 2.05.09 DATE
Department : Process Engg. APPROVED BY :

er Roll Outer Band Outer Cap

Band Cap

B
Cap Preheating
ing (If (90)
Cap
Preheater

C
Pleat

ats Reset Counter

31
ats Reset Counter
NOT O.K.

ull by Check m/c setting

Reopen Pack

ent
1st Cap Dipping

Check m/c setting

NOT O.K.

ent

2nd Cap Dipping

32
 Controled Copy Stamp
CONTROLLED COPY
(If in Red)

PROCESS FLOW DIAGRAM

DOC
PFD NO.: MF/R3 PAGE
Revised On : 2.05.09 DATE
Department : Process Engg. APPROVED BY :

NOT O.K. Check m/c setting

NOT O.K.

Leak testing Sample Leak NOT OK

Testing (140)

OK

OK Centrifuging (150)

Centrifuging

33
 Centrifuging

NOT O.K.

NOT O.K.
Take Necessary Action

Controled Copy Stamp

CONTROLED COPY
(If in Red)

34
: PIL/QAF(I.4.2)-32 (MF)
: 1 OF 2
: 25.05.06
F.Head Process Engg.

Adjust Marker setting

35
 Adjust Marker setting

ting

36
: PIL/QAF(I.4.2)-32 (MF)
: 2 OF 2
: 25.05.06
F.Head Process Engg.

Reject

37
38
MAHLE FILTER SYSTEMS INDIA
PARWANOO.
PROCESS FLOW DIA

Part Name : Metal Free Filters

Part No : Generic

Start

Inspection of child
Parts
10

Center Tube
Paper Paper Roll

A
Humidification/IR Heating (If
Reqd.)
20

Paper Pleating (Check Pleat

Depth)
30
O.K.

Pre curing
40

50 Paper Curing

60 Paper Cutting

Count No. of
pleats

Side Sealing
70

Sub Assembly
80
C
O.K.

39
 T/C Embedment
100

Straight & Uniform

Embedment

110 B/C Embedment

40
 PROCESS FLOW DIAGRAM
DOC : PIL/QAF(I.4.2)-32 (MF)
PFD NO.: MF/R3 PAGE : 1 OF 2
Revised On : 2.05.09 DATE : 25.05.06
Department : Process Engg. APPROVED BY : F.Head Process Engg.

er Roll Outer Band Outer Cap

Band Cap

ing (If B
Cap Preheating
(90) Cap
Preheater

C
Pleat

Reset Counter Adjust Marker

NOT O.K. setting

A
B
y

41
ent
1st Cap Dipping

Check m/c setting

ent

2nd Cap Dipping

42
43
44
MAHLE FILTER SYSTEMS INDIA
PARWANOO.
PROCESS FLO

Part Name : Metal Free Filters

Part No : Generic

Straight & Uniform

Embedment

O.K.
120 Height gauging

Grommet Fitment

130

Grommeting

Visual inspection
160

O.K.
Final Packaging
170

Packing

QC Check &
preshipment audit
180

O.K.
End

45
46
 Adjust Marker
setting
PROCESS FLOW DIAGRAM
DOC : PIL/QAF(I.4.2)-32 (MF)
PFD NO.: MF/R2 PAGE : 2 OF 2
Revised On : 2.05.09 DATE : 25.05.06
Department : Process Engg. APPROVED BY : F.Head Process Engg.

E Reject

NOT O.K. Check m/c setting

NOT O.K.

NOT OK
Sample Leak esting
(140)

OK
Centrifuging (150)

NOT O.K.

NOT O.K. Take Necessary

Action

47
48
49
50