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Taj Coromandel

Step 3 - Autonomous Maintenance


TENTATIVE STANDARDS FOR AUTONOMOUS MAINTENANCE
Machine : Heat Machine ( Templifier) Location:Maintenance
SN Action Item Standard Method Resp Freq Time Action if Abnormal
1 Clean Condenser inlet and To be free from Dirt,Dust Opr Daily 5 sec Clean
out let pipe lines. and Rust.

2 Inspect Condenser inlet and No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
out let pipe lines. polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

3 Clean Condenser inlet and To be free from Dirt,Dust Opr Daily 5 sec Clean
outlet Valves and Rust.

4 Inspect Condenser inlet and No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
outlet Valves polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

5 Clean Main 440 v CABLE Free from dust and dirt. Opr Fort 5 sec Open and clean using Vacuum
Entry Box Cleaner

6 Inspect Main 440 v CABLE No Discoloration of the Opr Fort 5 sec Retighten the terminal bolts
Entry Box ends of the cables. and nuts. Or recrimp the cable
(should not be blackened) if needed.

7 Clean Control Box Free from dust and dirt. Opr Fort 5 sec Open and clean using Vacuum
Cleaner

8 Retighten Terminals in the Should not be loose Opr Monthly 2 min Retighten
Control Box
Taj Coromandel
Step 3 - Autonomous Maintenance
TENTATIVE STANDARDS FOR AUTONOMOUS MAINTENANCE
Machine : Heat Machine ( Templifier) Location:Maintenance
SN Action Item Standard Method Resp Freq Time Action if Abnormal
9 Inspect Oil Level in Oil To be within the marked Opr Daily 5 sec Retrieve the Oil from the
Cooler range evaporator. Call the authorised
service agent.

10 Inspect Temperature of the 30 to 35 deg C Use Thermal Opr Daily 5 sec Control the Chilled water flow
Oil Stickers throught the Oil cooler and
check the Oil Heater also.

11 Clean Starter panel Free from dust and dirt. Opr Daily 20 Sec Clean
(Outside & Inside)

12 Inspect Terminals inside the No Discoloration of the Opr Fort 5 sec Retighten the terminal bolts
starter panel ends of the cables. and nuts. Or recrimp the cable
(should not be blackened) if needed.

13 Inspect Contactor Terminals Area of Contact to be Opr Monthly 1 min Replace the contactor kits
minimum 50 %

14 Inspect OverLoad Relay Current Setting to be 330 Opr Monthly 1 min Adjust
Amps

15 Clean Chiller inlet and out To be free from Dirt,Dust Opr Daily 5 sec Clean
let pipe lines. and Rust.

16 Inspect Chiller inlet and out No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
let pipe lines. polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

17 Clean Chiller inlet and To be free from Dirt,Dust Opr Daily 5 sec Clean
outlet Valves and Rust.
Taj Coromandel
Step 3 - Autonomous Maintenance
TENTATIVE STANDARDS FOR AUTONOMOUS MAINTENANCE
Machine : Heat Machine ( Templifier) Location:Maintenance
SN Action Item Standard Method Resp Freq Time Action if Abnormal
18 Inspect Chiller inlet and No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
outlet Valves polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

19 Clean Condenser Body Free from Dust & Dirt Opr Daily 1 min Clean

20 Clean Chiller Body Free from Dust & Dirt & Opr Daily 1 min Clean
Sweating

21 Inspect Chiller Body Free from Damages Repair the damages

22 Clean Compressor Body Free from Dust & Dirt & Opr Daily 1 min Clean
Sweating

23 Clean Oil Cooler Body Free from Dust & Dirt & Opr Daily 2 min Clean
Sweating

24 Clean Display Panel ( Out Free from dust and dirt. Opr Daily 20 Sec Clean
Side & Inside)

25 Inspect Firmness of All Should not be Loose Opr Monthly 1 min Retighten
connections

26 Clean Exhaust Fan Free from Dust & Dirt & Opr Daily 1 min Clean
Sweating
Taj Coromandel
Step 3 - Autonomous Maintenance
TENTATIVE STANDARDS FOR AUTONOMOUS MAINTENANCE
Machine : Heat Machine ( Templifier) Location:Maintenance
SN Action Item Standard Method Resp Freq Time Action if Abnormal
27 Inspect Exhaust Fan No Abnormal Noise Opr Daily 5 sec Check the Assembly of the fan

28 Clean Condenser Pump for To be free from Dirt,Dust Opr Daily 5 sec Clean
DG Cooling Tower and Rust.

29 Inspect Condenser Pump for No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
DG Cooling Tower polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

30 Inspect Condenser Pump for No Abnormal Noise Opr Daily 5 sec Check the bearings
DG Cooling Tower
Taj Coromandel
Step 3 - Autonomous Maintenance
CHECKLIST FOR AUTONOMOUS MAINTENANCE
HEAT MACHINE
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Clean Condenser Opr Daily
inlet and out
let pipe lines.
2 Inspect Condenser Opr Daily
inlet and out
let pipe lines.
3 Clean Condenser Opr Daily
inlet and outlet
Valves
4 Inspect Condenser Opr Daily
inlet and outlet
Valves
5 Clean Main 440 v Opr Fort
CABLE Entry
Box
6 Inspect Main 440 v Opr Fort
CABLE Entry
Box
7 Clean Control Box Opr Fort

8 Retighten Terminals in Opr Month


the Control ly
Box
9 Inspect Oil Level in Oil Opr Daily
Cooler

10 Inspect Temperature Opr Daily


of the Oil

11 Clean Starter panel Opr Daily


(Outside &
Inside)
12 Inspect Terminals Opr Fort
inside the
starter panel
13 Inspect Contactor Opr Month
Terminals ly

14 Inspect OverLoad Opr Month


Relay ly
Taj Coromandel
Step 3 - Autonomous Maintenance
CHECKLIST FOR AUTONOMOUS MAINTENANCE
HEAT MACHINE
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
15 Clean Chiller inlet Opr Daily
and out let
pipe lines.
16 Inspect Chiller inlet Opr Daily
and out let
pipe lines.
17 Clean Chiller inlet Opr Daily
and outlet
Valves
18 Inspect Chiller inlet Opr Daily
and outlet
Valves
19 Clean Condenser Opr Daily
Body

20 Clean Chiller Body Opr Daily

21 Inspect Chiller Body Opr Daily

22 Clean Compressor Opr Daily


Body

23 Clean Oil Cooler Opr Daily


Body

24 Clean Display Panel Opr Daily


( Out Side &
Inside)
25 Inspect Firmness of Opr Month
All ly
connections
26 Clean Exhaust Fan Opr Daily

27 Inspect Exhaust Fan Opr Daily

28 Clean Condenser Opr Daily


Pump for DG
Cooling Tower
Taj Coromandel
Step 3 - Autonomous Maintenance
CHECKLIST FOR AUTONOMOUS MAINTENANCE
HEAT MACHINE
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
29 Inspect Condenser Opr Daily
Pump for DG
Cooling Tower
30 Inspect Condenser Opr Daily
Pump for DG
Cooling Tower