Proyek Pembangunan IPA Kanal

Banjir Barat (KBB), Hutan Kota -

Penjaringan, Jakarta Barat
Document No. COMMISSIONING PROCEDURE Rev. 0
MIT-WTP-JJB-0001 FLOW PROCESS Page 1 of 6
IPAL HUTAN KOTA PENJARINGAN

PROJECT : WASTE WATER TREATMENT PLANT SYSTEM (Capacity

500 LPS)
EQUIPMENT NAME : WATER TREATMENT PLANT
LOCATION : HUTAN KOTA PENJARINGAN – NORTH JAKARTA

PT MEMIONTEC PT JAKPRO PT JAKARTA UTILITAS

PT INFRATAMA YAKTI
INDONESIA MEMIONTEC AIR PROPERTINDO

Name : Name : Name : Name :

Date : Date : Date : Date :

 Proyek Pembangunan IPA Kanal
Banjir Barat (KBB), Hutan Kota -
Penjaringan, Jakarta Barat
Document No. COMMISSIONING PROCEDURE Rev. 0
MIT-WTP-JJB-0001 FLOW PROCESS Page 2 of 6
IPAL HUTAN KOTA PENJARINGAN

REVISION HISTORY
Amender
Date Revision Amendment
Name
 Proyek Pembangunan IPA Kanal
Banjir Barat (KBB), Hutan Kota -
Penjaringan, Jakarta Barat
Document No. COMMISSIONING PROCEDURE Rev. 0
MIT-WTP-JJB-0001 FLOW PROCESS Page 3 of 6
IPAL HUTAN KOTA PENJARINGAN

TABLE OF CONTENT

Revision History ..................................................................................................................... 2

Table of Content .................................................................................................................... 3

1. SCOPE............................................................................................................................ 4
2. REFERENCE .................................................................................................................. 4
3. PREPARATION .............................................................................................................. 4
4. COMMISSIONING .......................................................................................................... 4
 Proyek Pembangunan IPA Kanal
Banjir Barat (KBB), Hutan Kota -
Penjaringan, Jakarta Barat
Document No. COMMISSIONING PROCEDURE Rev. 0
MIT-WTP-JJB-0001 FLOW PROCESS Page 4 of 6
IPAL HUTAN KOTA PENJARINGAN

1. SCOPE
The main purpose of this document is to present flow process Commissioning Procedure
for Water Treatment Plant 500 LPS Taman Hutan Kota Penjaringan – North Jakarta.

2. REFERENCES
 Process Flow Diagram (MIT-ID001-P01-PID-002)

3. PREPARATION
Before begin the commissioning, every equipment must be checked and inspected.
We must to check if they can work/run properly when we do commissioning later. Here
are some steps we must take:
 Check for supporting tools availability for commissioning
 Operational Checklist for every tested equipment

4. COMMISSIONING
The following is the Commissioning Test process that will be conducted by PT
Memiontec Indonesia.
Table. 1 Flow Process Test Commissioning
Commissioning
No Input Parameter Output
Procedure
River Raw
1 Plant 100% 2 Months standard permenkes no. xxx
Water
River Sludge
River Raw
2 Intake System enters Raw Tank Refer to Drawing no. MIT-1190-JJB-G-0922
Water
a little
MBBR & River Raw No rubbish
3 Refer to Drawing no. MIT-1190-JJB-G-0922
Aeration System Water (bottle, wood, etc)
Water from No sludge in
4 Clarifier System Refer to Drawing no. MIT-1190-JJB-G-0922
Aeration Tank gutter clarifier
No sludge in
Ultra Filtration Water from
5 Clarifier Water Refer to Drawing no. MIT-1190-JJB-G-0922
System Clarifier Tank
Tank
Activated Water from
6 Refer to Drawing no. MIT-1190-JJB-G-0922
Carbon Filter UF System
The tank must
Water from
7 Product Tank Refer to Drawing no. MIT-1190-JJB-G-0922
ACF System clean
 Proyek Pembangunan IPA Kanal
Banjir Barat (KBB), Hutan Kota -
Penjaringan, Jakarta Barat
Document No. COMMISSIONING PROCEDURE Rev. 0
MIT-WTP-JJB-0001 FLOW PROCESS Page 5 of 6
IPAL HUTAN KOTA PENJARINGAN

Commissioning
No Input Parameter Output
Procedure
Neutralization pH water 7 water that is allowed to be disposed of (pH
8 Waste water
System 7)
Cover 30% power
Plant no
9 Genset Start-Up Power on
power need
Sludge from There is a Sludge
10 Sludge Handling Dewatering Sludge cake
to Pressed
Machine

1. Plant 100%
Full System Test Commissioning can be achieved if river water enters the plant. We
must check mechanical, electrical & Instrumentation Equipment work properly with
actual raw water.
2. Intake System
In this stage, we are testing mechanical, electrical & Instrumentation Equipment in
Intake area (Raw Tank). There is also main parameter that we have to achieve such
as sludge from the river is allowed to enter a little (not excessive). For more detail
about the commissioning process Intake system please refer to document no. MIT-
WTP-JJB-0002.
3. MBBR & Aeration System
In this stage, we are testing mechanical, electrical & Instrumentation Equipment in
Aeration area (MBBR & Aeration Tank). There is also main parameter that we have
to achieve such as the rubbish from river is not allowed to enter the tank. For more
detail about the commissioning process Aeration system please refer to document
no. MIT-WTP-JJB-0003.
4. Clarifier System
In this stage, we are testing mechanical, electrical & Instrumentation Equipment in
Clarifer area (Flocculation System & Clarifier Tank). There is also main parameter
that we have to achieve such as the sludge in clarifier tank is not allowed to floating
at top of the tank. It can enter Clarifier Water Tank and also pumped by Ultra Filtration
 Proyek Pembangunan IPA Kanal
Banjir Barat (KBB), Hutan Kota -
Penjaringan, Jakarta Barat
Document No. COMMISSIONING PROCEDURE Rev. 0
MIT-WTP-JJB-0001 FLOW PROCESS Page 6 of 6
IPAL HUTAN KOTA PENJARINGAN

(UF) Feed Pump. For more detail about the commissioning process Clarifer System
please refer to document no. MIT-WTP-JJB-0004.
5. Ultra Filtration (UF) System
In this stage, we are testing mechanical, electrical & Instrumentation Equipment in
Ultra Filtration System. There is also main parameter that we have to achieve such as
the sludge in clarifier tank is not allowed to enter Clarifier Water Tank. Membrane in
UF system can be damaged. For more detail about the commissioning process Ultra
Filtration System please refer to document no. MIT-WTP-JJB-0005.
6. Activated Carbon Filter
In this stage, we are testing mechanical, electrical & Instrumentation Equipment in
Activated Carbon Filter. For more detail about the commissioning process Activated
Carbon Filter please refer to document no. MIT-WTP-JJB-0006.
7. Product Tank
Check the quality of water based on contract.
8. Neutralization System
In this stage, we are testing mechanical, electrical & Instrumentation Equipment in
Neutralization System. For more detail about the commissioning process
Neutralization System please refer to document no. MIT-WTP-JJB-0007
9. Genset Start-Up
In this stage, we are testing electrical system in Genset. For more detail about the
commissioning process Genset start-up please refer to document no. MIT-WTP-JJB-
0008.
10. Sludge Handling
In this stage, we describe how to handling sludge from Sludge Dewatering Machine.
For more detail about the process Sludge handling please refer to document no. MIT-
WTP-JJB-0009.