Konika SRX-101A SM PDF

SERVICE MANUAL
MEDICAL FILM PROCESSOR
MODEL SRX-101A
SERVICE MANUAL (NEW CPU BOARD)
1051/1052/1069, #20001~
SERVICE MANUAL (OLD CPU BOARD)
1051/1052/1069, ~#20000
MODEL SRX-101A
SERVICE MANUAL
CODE NO. 1051
CODE NO. 1052
CODE NO. 1069
4TH EDITION MAY 2004
No. 26-2, Nishishinjuku 1-chome, Shinjuku-ku, Tokyo 163-0512, Japan

SERVICE MANUAL
SRX-101A Medical Film Processor
Contents
■ Precautions ........................................................................................................................ 1
■ Tools and Instrument ........................................................................................................ 1
■ Caution Labels................................................................................................................... 2
1. Specifications .................................................................................................................... 4
2. Dimensions ........................................................................................................................ 5
3. Name of Parts .................................................................................................................... 6
4. Time Chart.......................................................................................................................... 21
5. Troubleshooting................................................................................................................. 22
6. CPU Board DIP Switches .................................................................................................. 53
7. Checking Circuit Boards, Sensors and Electrical Loads............................................... 69
8. Electrical Components Diagram ...................................................................................... 76
9. Wiring Diagram of Main Unit ............................................................................................ 78
10. Circuit Board Diagram....................................................................................................... 81
11. Disassembly and Reassembly ......................................................................................... 97
12. Upgradeing the Program Version..................................................................................... 103
13. Pre-Installation Instructions ............................................................................................. 108
14. Installation Instructions and Precautions ....................................................................... 114
15. Changing Processing Conditions .................................................................................... 126
16. SRX-101A Customer Presentation Guide........................................................................ 127
17. SRX-101A Light Shield Installation Manual .................................................................... 133
18. Installation Procedure ....................................................................................................... 135
This Service Manual is prepared for the service of SRX-101A classified as follows;
Product Code Serial No.

1051 : #20001 ~
1052 : #20001 ~
1069 : #20001 ~
PRECAUTIONS
■ PRECAUTIONS
Before shipment from the factory, the procedure has already been inspected according to local
safety regulations.
However, the following precautions must be taken when servicing this equipment.
(1) Before servicing, disconnect the automatic processor's power plug from is AC outlet.
If it is absolutely necessary to repair the processor while the power is on, be sure to take
precautions to avoid electrical shock and keep your fingers away from rollers, gears and other
moving parts.
(2) Use only the types of fuses specified in this manual.
(3) Use only the replacement parts specified in this manual.
(4) When unplugging connectors, disconnect them at the socket. Do not pull on the wire bundle.
(5) When carrying or shipping circuit boards, place them in static-proof bags, or containers made of
conductive material to prevent damage from static electricity.
(6) Do not touch the wiring patterns, connector contacts or solder on the circuit boards.
(7) Take care to prevent washers, bolts or other metal objects from failing into the machine and
causing short circuit or damage to gears. etc.
(8) Remodeling of processor components or systems which is not described in this operation
manual is forbidden.
(9) After repairs, make sure all parts and wiring have been correctly replaced and reconnected.
(10) Be careful not to tighten the tapping screws too much.
■ TOOLS AND INSTRUMENT
In addition to your standard service-use tool kit. the following special tools and equipment will be
necessary.
(1) Push-pull Gauge (Max. 500g)
SERVICE MANUAL 1
CAUTION LABEL
■ CAUTION LABELS
1. EXPLANATION OF CAUTION LABELS
● Caution labels imply the degree of the risk which may arise from incorrect use of this
product.
● There are 3 degrees of caution labels, and each is used depending on the level of risk
and damage caused by incorrect use and mishandling.
DANGER : If failed to avoid the risk, this implies the imminent danger level which may
lead to serious injury including a loss of life.
WARNING : If failed to avoid the risk, this implies the danger level which may lead to
serious injury including a loss of life.
CAUTION : If failed to avoid the risk, this implies the danger level which may lead to
moderate damage or light injury. Also it is used when a physical damage
alone is expected.
Risk of the damage

High Low
Loss of life or
serious injury DANGER WARNING
Bodily injury
(Damage is serious)
(and damage to property)
Moderate damage or WARNING
light injury or CAUTION
(Damage is light) CAUTION
Damage to property only CAUTION
Should this manual become not readable due to any reason,

replace it with a new one which is available at charged basis.
2 SERVICE MANUAL
2. WARNING LABELS AND THEIR LOCATIONS
(1)
UL
CE
(2)
(1) (2)
SERVICE MANUAL
3
SPECIFICATIONS
1. Specifications
Model name : SRX-101A
Film transport method : Continuous roller transport.
Film type and sizes : Sheet film, 10 x 10 cm~ 35 x 43 cm(14 x 17 inch) sizes.
Processing capacity : Size
Cycle 24 x 30 cm or 10 x 12 inch 35 x 43 cm(14 x 17 inch)
90sec. 75 60
120sec. 70 55
180sec. 55 40 (sheets/hr)
Process cycle switching : Available by a service engineer.

Processing solution volumes : DEV tank : 3.9 liters(1.03 gallons)
FIX tank : 1.8 liters(0.47 gallons)
WASH tank : 1.4 liters(0.37 gallons)
Temperature control : Processing solution temperature;
Controlled by the temperature control tank, with the thermistor monitoring,
and with the heater heating.
Drying temperature;
Controlled automatically according to a fixed temperature setting.
Replenishing system : Replenishing volume for the film sheet is calculated exchanging with
24 x 30 cm or 10 x12 inch film
Circulation system : Continuous pumping of developer and fixer solutions.
Wash water : Ordinary tap water 5 ~ 30:(41 ~ 86<)
Water pressure 29.4 ~ 784 kPa(0.3 ~ 8kgf/cm2, 98 ~ 112psi)
Water supply : 0.8 liters(0.22 gallons)/min.
Standby functions : 10min./30min./Continuous operation. (Selectable by a service engineer)
Power source : AC 115/120V, single phase, 12A, 60 Hz.
AC 200/230/240V, single phase, 6A, 50Hz.
Dimensions(W x D x H) : 610 x 680(900 incl. feed table) x 453 mm
24.0 x 26.8(35.4 incl. feed table) x 17.8 inch.
Weight : CE 40kg (47kg with processing tank full)
UL 37kg (44kg with processing tank full)
81 lb (97 lb with processing tank full)
Certification : Conforms to UL, FDA, TÜV
Applied standard : FCC/CE
Heat generation : Approx.3135kJ/hr max.
Noise level : Approx.55dB(A) max.
Operating condition : 15 ~ 30:(59 ~ 86<), 30 ~ 75%RH(no condensation)
Storage and transport condition : -20 ~ 60:(--4 ~ 140<), 20 ~ 95%RH(no condensation)
Accessories : Measuring cup, Funnel, Installation parts kit, Replacement parts kit,
Replenisher tanks, and Operation manual.
Optional equipment : Light shield panel, Stand, Splash guard, DEV Temp. Control kit.(CE only)
Remarks for CE Version : This equipment is the CE marking product conformable to the directive
93/42/EEC (MDD) and the harmonized standard EN60601-1, EN60601-1-2.
Medical film processor SRX-101A is produced in factories that have been
certified to be in compliance with the ISO13485:2001, IS09001:2000 quality
control standards.
Remarks for UL Version : Medical film processor SRX-101A is produced in factories that have been
certified to be in compliance with the IS09001 : 2000, and IS013485 : 2001
quality control standards, as well as with the medical device directive FDA
Premarket Notification 510(k) and GMP.
*The above specifications are subject to change without prior notice.
4 SERVICE MANUAL
DIMENSIONS
2. Dimensions
2-1. Main Unit and Support
900
610
676
Main Unit
453
430
500 500
600 Support (Optional)
600
750
623 611
2-2. 25 Liter Replenisher Tank (Standard Equipment)
SERVICE MANUAL 5
NAME OF PARTS
3. Name of Parts
3-1. Main Unit (Front View)
Film Exit
Right Side Panel
Power Breaker
Electrical Components
Housing
Power Cord Overflow Drainage Hose
Developer Drainage Hose

(yellow)
Wash Water Drainage Hose
(larger diameter than other hoses) Binding Tape Developer Supply Hose
(yellow)
Fixer Drainage Hose Fixer Supply Hose
(red) (red)
3-2. Main Unit (Left Side View)

Feed Tray Cover
Top Cover
Left Side Panel
Feed Tray
Control Panel
Water Supply Hose

Level Adjustable Leg
Wash Water Drainage Valve Fixer Drainage Valve Developer Drainage Valve
6 SERVICE MANUAL
NAME OF PARTS
3-3. Main Unit (Rear View)
Drier Section Cover
Back Panel
3-4. Control Panel
"RUN" Lamp
Lights up when the [RUN] SW is
pressed. Will automatically go out if
no film has been inserted for 8 hours RUN SW Lamp
after the "READY" LAMP lamp went Indicates that the SRX-101A is
on. Will light up again when the electrically powered.
[RUN] SW is pressed.
"READY" Lamp
Lights up when the temperatures of RUN
the processing chemicals and heater READY
are at their preset values. Film may
be inserted for processing whenever
this lamp is on. RUN
[Repl.](Replenishment) SW
Press and hold down this switch for
about 5 seconds to begin the supply
of processing chemicals to the tanks [RUN] SW
at a rate of 3P per second. During Press this switch to start and stop
replenishment, "READY" LAMP lamp film processing.
will change to flashing.
SERVICE MANUAL 7
NAME OF PARTS
"RUN" and "READY" LAMP Lamps ON-OFF Patterns
Different ON-OFF patterns shown by the "RUN" and "READY" lamps on the control panel indicate different operating
conditions. The following is a listing of all the possibilities and the conditions they indicate.
ON-OFF Pattern Operating Condition LED Pattern Buzzer Sound Pattern
OFF All operations shut down
RUN
OFF
READY
ON Normal operation
RUN
(Operating temperature OK)
ON
READY
ON Normal operation
RUN
(Operating temperature LOW)
OFF
READY
OFF Preparing for supplying

RUN Pattern 1
chemical solutions
Flashing(Pattern 1) 0.5
READY ([Repl.] SW ON for 5 sec.) 0.5
ON OFF
OFF Supplying chemical
RUN Pattern 2
solutions 0.1 0.1
READY
0.1
ON Manual replenishment
RUN Pattern 2
0.1 0.1
READY
0.1
Flashing(Pattern 1) Drive motor error

RUN Pattern 1
OFF 0.5 0.5
0.5 0.5
READY
ON OFF ON OFF
Flashing(Pattern 1) Dry Temperature error
RUN Pattern 1
0.1 0.1 0.1 0.1
ON 0.5 1.0
READY 0.5
ON OFF 0.1 0.1 0.1
Flashing(Pattern 1) DEV Temperature error

RUN Pattern 1
0.1 0.1 0.1
ON 0.5 1.0
READY 0.5
ON OFF 0.1 0.1
Flashing(Pattern 1) Film Sensor error

RUN Pattern 1
0.1 0.1
ON 0.5 1.0 1.0
READY 0.5
ON OFF
8 SERVICE MANUAL
NAME OF PARTS
3-5. Main Unit (Top View)
Drive Shaft Developer Tank

Wash Water Tank
Fixer Tank
Rack Handles
Rack Handles
Fix/Wash Rack Starter Solution Inlet Developing Rack
SERVICE MANUAL 9
NAME OF PARTS
3-6. Drying Unit
Dry Rack
Drying Heater Unit
Nozzle
Duct
Dry Sensor Unit Overheat Switch
Recycle Duct Dry Fan Recycle Duct
10 SERVICE MANUAL
Springs Type Parts No.
L=74 1361013050
L=80 103014027A 1) Rollers
Worm Gear Parts No.

Right 1050-13003A
3-7. Film Transport
Left 1050-13004A
(1) Components Diagram
SERVICE MANUAL
NAME OF PARTS
11
NAME OF PARTS
(2) Roller Component Listing
Processing Spring Spring pressure

Roller No. Upper roller material Lower roller material
Unit length in grams
[1] Silicon (H) Bakelite (A) 74mm 410 ~ 480
[2] Bakelite (A) Bakelite (A) 80mm 110 ~ 170
DEV
[3] EPDM (D) Bakelite (A) 74mm 410 ~ 520
[4] Bakelite (A) Bakelite(lead surface) (C) 80mm 180 ~ 270
FIX [5] Bakelite (B) Bakelite (A) 74mm 490 ~ 530
[6] Bakelite (B) Bakelite (B) 74mm 450 ~ 530
WASH [7] Bakelite (A) Bakelite (A) 74mm 330 ~ 530
[8] Wipe-down (E) Wipe-down (F) 74mm 610 ~ 860
[9] Silicon (H) Wipe-down (E) 74mm 590 ~ 720
[10] Wipe-down (E) Silicon (H) 74mm 470 ~ 620
DRY
NOTE :
In the processing tanks, the "upper" rollers are vertically higher rollers in the solution. In the
drying unit, the "upper" rollers are the rollers closer to the feed tray side of the main unit. the
rollers on the other side are the "lower" rollers.
(3) Capability
The SRX-101A is capable of processing film ranging in size from 10x10 cm to 35x43 cm
(14x17 inch).
The feed tray has an insertion slot that will feed film up to 17" in width.
12 SERVICE MANUAL
NAME OF PARTS
2) Drive Mechanism
Timing Belt
Timing Belt
Drive Motor
Gear Type Symbol Parts No. Name Module No. of Teeth Note
A 13003A Worm Gear (Right) 1.5 3 CW

Worm Gear
B 13004A Worm Gear (Left) 1.5 3 CCW
C 13007B Worm Wheel (Right) 1.5 18 CW

Worm Gear
D 13008B Worm Wheel (Left) 1.5 18 CCW
E 13002A Idler Gear (Small) 1.5 16

Idler Gear
F 13011A Idler Gear (Large) 1.5 26
G 13001B Gear 1.5 12

Roller Gear
H 13010B Gear 1.5 12
(2) Capability
Processing Cycle Time (Sec.) 90 120 180
Transporting Speed (mm/min) 460 350 236
Capability 24x30cm (10x12 inch) 75 70 55

(sheets/hour) 35x43cm (14x17 inch) 60 55 40
SERVICE MANUAL 13
NAME OF PARTS
3) Adjusting the Drive Timing Belt

(1)Remove the Top Cover, the Right Side Panel and the Back Panel.
(2)Test the tension in the timing belt with a push-pull gauge at a point half way between the main
drive shaft pulley and the drive motor pulley. Adjust the belt tension by loosing the drive motor
and moving it up or down. Proper timing belt tension is in a range between loads of 75 and
125 grams with approximately 2 mm of slack in the belt. Refer to the diagram below.
(3)Wind the rotor located on the back side of the motor mounting 3 times, then check the belt
tension once more to make sure that it is still in a range between loads of 75 and 125 grams
with approximately 2mm of slack in the belt.
(4)Repeat the same step of (3) eight times. If the tension falls in the above range eight times in a
row, the adjustment has been successfully completed. If even one test result falls that range,
the whole adjustment procedure must be repeated from the beginning.
Main Drive Shaft
2mm
Timing Belt
75~
125g
Drive Motor
Drive Motor Pulley
From the rear side of the processor
14 SERVICE MANUAL
NAME OF PARTS
3-8. Solution Supply and Drainage Unit
Developer Supply Unit

Fixer Circulation Pump
Fixer Supply Unit Developer Circulation Pump

Electromagnetic
Valve
Wash Water Temperature

Drainage Valve Control Tank
Fixer Drainage
Valve
Developer
Drainage Valve
SERVICE MANUAL 15
NAME OF PARTS
2) Piping Diagram
Body
Drainage Tank
Electromagnetic
Valve
Developer Supply
Pump
Fixer Supply Fixer circulation

Pump Pump
Developer
Supply Tank
Fixer Supply
Fixer Tank
Drainage
Wash Water Valve
Drainage
Valve Temperature
Control Tank
Developer Circulation
Drain Outlet
Pump
Developer Drainage
Valve
Fixer Drainage Developer

Tank Drainage Tank
16 SERVICE MANUAL
NAME OF PARTS
3) Solution Temperature Control Tank

Temperature Control Tank
From the Fixer

Circulation Tank To the DEV Tank
Thermometer
Heater
FIX Tank
From the Developer

Circulation Pump
(2) Capabilities
1) Developer temperature control is carried out by warming with a heater and by natural
cooling.
2) Fixer temperature is maintained by means of heat transferred from the developer
temperature control tank.
3) Circulation volumes :
At 50 Hz : Developer 4.0 liters ; Fixer 4.0 liters/minute
At 60 Hz : Developer 4.8 liters ; Fixer 4.8 liters/minute
4) Rates of Temperature Rise :
Developer : approx. 1.07:/minute
Fixer : approx. 0.75:/minute
5) Sensor Precision :
Developer : +/-0.5: at settings between 32: and 34:.
SERVICE MANUAL 17
NAME OF PARTS
3-9. Electrical Components Unit (CE)
CPU Board(unified with

Temperature Control)
Transformer (PT1) Motor Control Board
Terminal
Block
SSR(DRY)
SSR(DEV)
Circuit Protector Switching Power source (SUP1)

Noise Filter (F1) CB 1 : 15A
CB 3 : 15A
Power Breaker (S1)
18 SERVICE MANUAL
NAME OF PARTS
3-9. Electrical Components Unit (UL)
CPU Board(unified with

Temperature Control)
Switching Power Source (SUP1)
Motor Control Board

Transformer(PT1)
Terminal
Block
SSR(DRY)
Circuit Protector
CB 1 : 15A
SSR(DEV)
Noise Filter (F1)
Power Breaker (S1)
SERVICE MANUAL 19
NAME OF PARTS
3-10. Film Insertion Unit
❈ A rib has been added to the processing tanks so that the Guide has been unified.
Insertion Guide
S5
S4
S3
Moving Insertion
Detector
S2
Contact Insertion
Detector
Feed Tray
Control Panel Board
20 SERVICE MANUAL
NAME OF PARTS
4. Time Chart (In normal functioning)

"RUN" Lamp 2min
15min
1h
"READY" Lamp
READY Signal
Drive Motor (Rapid Transfer)

30min
DEV Circulation
Pump
FIX Circulation 13.3s

Pump 13.3s 3min (11.1s)
53.3s (11.1s)
DEV Supply Pump (44.4s) 23.3s 23.3s
46.7s (19.4s) (19.4s)
FIX Supply Pump (38.9s)
DEV Heater
T1
13min 5
DRY Heater Preheating 1.5s
5 min
min
Alarm
24s
2min (20s) T2
Electromagnetic
Valve 60s
8min (50s)
( Pump to refill water) 60s (Optional)
Drying Fan T3
DEV Temperature HIGH(+2:)
Power Breaker OFF

DEV Temperature LOW
DEV Temperature HIGH
(+2:)
DRY Temperature OK
Film Insertion Detection ON
DRY Temperature OK
DEV Temperature LOW
DEV Temperature LOW

DRY Temperature OK
DEV Temperature LOW
Film Insertion Detection OFF
DRY Temperature LOW
[RUN] SW OFF
24x30cm(10 x 12inch) Area
DEV Temperature OK
[RUN] SW ON
Power Breaker ON
Input
Notes :
1) T1 is one of the three standby options : 10 minutes, 30 minutes, or 0minute (continuous operation).
Ex. : When a film is inserted while a 10 minutes' standby interval, a 10 minutes' timer is reset.
Then after the film is ejected, the T1 repeats 5 minutes ON and 10 minutes OFF alternately.
2) The various for T2 (duration of high speed rotation of the motor after the film detection is turned off)
and T3 (duration from detection of the trailing edge of film to alarm ON) are listed below :
Cycle Time T2 T3
90 110 14.0
120 150 6.3
180 (unit : second) 220 5.0
3) The time in the chart is valid at the 50 Hz. ( ) is at the 60 Hz.
4) For each hour after [RUN] SW ON during which no film is processed, one 24 x 30cm(10 x 12inch)
replenish amount of processing solution will be supplied to each tank. (The timer is reset after Film
Insertion Detection ON.)
5) Drying heater preheating will begin if the temperature is below 80: at [RUN] SW ON.
6) Initial solution replenish will not be carried out if the [RUN] SW is pressed ON within 4 hours after
[RUN] SW OFF.
7) Initial solution replenish (developer ; 26.7 sec(22.2 sec ; 60 Hz)(two 24 x 30cm(10 x 12inch) Sheets
equivalent) ; fixer solution : 23.3 sec (19.4 sec : 60 Hz)[one 24 x 30cm(10 x 12inch) Sheet equivalent]
will be carried out if the [RUN] SW is pressed ON more than 4 hours after [RUN] SW OFF.
8) Even if DEV and DRY is ready, "READY" lamp doesn't lit at least 15 minutes.
9) Shutdown will occur automatically if film isn't inserted for more 8 hours after "READY" lamp ON.
SERVICE MANUAL 21
22
TROUBLE SHOOTING
5. TROUBLESHOOTING
SERVICE MANUAL
5-1. Motor and Preset Temperature Errors

In this SRX-101A, the motor error or the Temperature error will be indicated by the control panel lamps and an alarm buzzer. When such errors
occur, use the following listing to correct these errors. The other errors will not displayed, so these errors have to be dealt with in the next
sections. (When errors occur, be sure to turn off the power source (S1))
Error Display Cause Response Reset or Set Direction
Motor The "RUN" lamp will begin The rack drive motor is (1) Check to see if there is film or Set
flashing, the READY lamp being overloaded. some foreign object jammed in (1) The range of motor cycle is over 10% (LOK signal ON) for three seconds.
will go out, and the alarm will the rack rollers or gear (2) When the over 0.83N.m torque is on the motor shaft.
sound.(Piiiiiii, ...) mechanisms.
Flashing (2) The rack rollers and gears may Reset
OFF
not be rotating smoothly due When the power source is off.
RUN to shaft supports worn down
READY by built up processing solution
crystals.
(3) Is the drive motor damaged?
(4) Is AC 24V+/-10% being
RUN supplied to the motor control
board?
DRY The "RUN" lamp will begin The temperature levels (1) Is the heater fan ON and Set
Tempera flashing, the READY lamp for the heater have functioning properly? (1) Although 45 minutes has passed after the [RUN] SW is on, the condition is
tures will remain lit, and the alarm dangerously risen above (2) Check the dry heater wiring not ready.
will sound.(PiPiPiPi, ...) the preset values, or damage. (2) When the dry temp. is lower than 210: although 25 minutes has passed
have remained below (3) Is there film jammed in the after it is over 210:.(Once it is over 250:, the 25 min. timer is canceled.)
these values for a long drying unit? (3) After the [RUN] SW is on, the over 270: keeps for 3 minutes.
period of time. (4) While Ready lamp is on and film is processed, over +/-20: of the preset
value keeps for 3 minutes.
(5) While Ready lamp is on and film is not processed, 160:+/-20: keeps for 3
Flashing ON minutes.
Reset
RUN When the power source is off.
READY
RUN
Error Display Cause Response Reset or Set Direction
DEV The "RUN" lamp will begin The temperature levels (1) Check to see if the developer Set
Tempera flashing, the READY lamp for the developer have is being circulated properly. (1) Although 45 minutes has passed after the [RUN] SW is on, the dev. temp.
tures will remain lit, and the alarm dangerously risen above (2) Is the room temperature does not reach set value.
will sound.(PiPiPi, ...) the preset values, or around the processor (2) When the dev. temp. does not rise although 5 minutes has passed after the
have remained below exceeding 30:? [RUN] SW is on.
Flashing ON
these values for a long (3) Check for breaks in the (3) When the dev. temp. is over +/-3: of the range of preset value for 3 minutes
period of time. connection the developer and after the Ready Lamp is on.
RUN
READY dry sensor to the temperature Reset
control board. When the power source is off.
RUN
Film The "RUN" lamp will remain Detector lever of the film (1) Check the operation of the Set
Sensor lit, the READY lamp will sensor is kept engaged. detector lever at the entrance. (1) When the film entrance sensor is kept engaged for 170 seconds at the 90
begin flashing, and the alarm (2) Check the wiring between the sec. processing, it is judged that the detector lever is locked up.
will sound.(Pi, Pi, Pi, ...) detector lever and the CPU (2) When the film entrance sensor is kept engaged for 210 seconds at the 120
board. (refer to p.78) sec. processing, it is judged that the detector lever is locked up.
(3) When the film entrance sensor is kept engaged for 330 seconds at the 180
sec. processing, it is judged that the detector lever is locked up.
Caution : If the sensor is not disengaged after 25 minutes, the buzzer
beeps again. Detection made by the sensor that is judged to be
locked up will not be counted for replenishment.
Reset
When the machine is reset.
TROUBLE SHOOTING
SERVICE MANUAL
23
TROUBLE SHOOTING
5-2. Errors described by the 7seg.LED on the CPU board. (for FSE use)
Setting the DIP SW 1-1 to "ON" and the DIP SW2 to "0" will allow the FSE to view the
error log. When several errors occur at the same time, a number calculated by summing
up each error code will be shown by the 7seg.LED. Find out which error occurred
judging from the LED display, and take necessary measures to correct the errors.
Film sensor error Temperature, motor error

Film sensor 1 error.....................p.23 DEV. temperature error..............p.23
Film sensor 2 error.....................p.23 DRY temperature error ..............p.22
Film sensor 3 error.....................p.23 Motor error .................................p.22
Film sensor 4 error.....................p.23
DEV. temprature error

Film sensor 1 error DRY temperature error
Film sensor 2 error DEV. temprature error + DRY temperature error
Film sensor 1 error + Film sensor 2 error Motor error
Film sensor 3 error Motor error + DEV. temprature error
Film sensor 3 error + Film sensor 1 error Motor error + DRY temperature error
Film sensor 3 error + Film sensor 2 error Motor error + DEV. temprature error + DRY temperature error
Film sensor 3 error + Film sensor 2 error + Film sensor 1 error
Film sensor 4 error
Film sensor 4 error + Film sensor 1 error
Film sensor 4 error + Film sensor 2 error
Film sensor 4 error + Film sensor 3 error First digit is always "E", second and
third digits are expressed in
Film sensor 4 error + Film sensor 3 error + Film sensor 1 error hexadecimal numbers.
Film sensor 4error + Film sensor 3error + Film sensor 2error + Film sensor 1error
Film Sensor 1 Film Sensor 2 Film Sensor 3 Film Sensor 4

(S2) (S3) (S4) (S5)
24 SERVICE MANUAL
TROUBLE SHOOTING
5-3. TROUBLESHOOTING : FLOW CHARTS
No. Problem Page

1 Processor will not start up ("RUN" lamp will not come on) 26
2 Developer circulation pump not operating. 27
3 Fixer circulation pump not operating. 28

4 Drying fans not operating. 29
5 Electromagnetic valve not operating. 30

6 Developer supply pimp not operating. 31
7 Fixer supply pump not operating. 32

8 Drive motor not operating. 33
9 Drive motor will not shut off. 34

10 Developer temperature too low. 35
11 Developer temperature too high. 36

12 Drying temperature too low. 37
13 Drying temperature too high. 38
14 Supply pumps will not respond to electrical cycle change. 39
15 Initial or replenish solution supply not operating properly. 39
16 Supply pumps will not shut OFF. 39
17 READY light will not come ON. 40

18 READY light will not turn OFF. 40
19 Film insertion alarm will not sound. 41
20 Film insertion alarm will not turn OFF. 41

21 Processor will not switch over to the Standby Mode. 42
22 Processor will not switch out of the Standby Mode. 42
SERVICE MANUAL 25
TROUBLE SHOOTING
1. The processor will not start up.

(RUN lamp will not come On.)
Is the power supply voltage being NO Check to see if the facility's wiring,
If all checks are OK, replace the
supplied to the Noise Filter (NF1) the power cord plug and the power
noise filter.
output terminal? breaker are functioning properly.
YES NOTE : If the power breaker is faulty, replace it.
Is the power source circuit YES Check if short circuiting on the

Press the button of the circuit
detector (CB1) functioning AC primary side, etc. and correct
protector to reset.
properly? the problem, if any.
YES
Is AC 100V being supplied to NO Check the wiring between the If the wiring checks are OK,
terminal boards #13 and #14? transformer and TB1. replace the transformer.
YES
Is the DC output of the switching NO Check the AC input wiring to If the wiring checks are OK,
power source(SUP1) 12.0V+/- SUP1 and correct the DC output replace the switching power
0.2V? level. supply.
YES
Is 12.0V +/-0.2V being supplied NO

Check the DC output wiring to the If the wiring checks are OK,
between TP1 and TP3 on the
switching power source(SUP1). replace the CPU board.
CPU board?
YES
Use a tester to check the ON/OFF OK If the ON/OFF functions on the

functions of the [RUN] SW at left column are OK, replace the
connector JP2 in the control panel unit. CPU board.
If there is
a malfunction.
Replace the wires connecting
the control panel and the CPU
board.
26 SERVICE MANUAL
TROUBLE SHOOTING
2. The developer circulation

pump (P1) is not operating.
Change the
Are the other electrical loads YES Is the pump operating NO Is the dev. temp. too YES
temperature
functioning properly? when a film is fed? high?
setting.
NO YES
NO Replace the
CPU board.
Check the connection of JJ11 When everything is proved to be

connector and the voltage at the OK by the check in the left, replace
terminal. the dev. circulation pump.
Is the CPU board fuse (F1) YES Replace the fuse on the CPU
blown? board(F1).
NO
Is AC 100V being supplied to NO If all checks are OK, repair any

Check the wiring from the
terminal board TB1 terminals wiring breaks and/or replace the
transformer to TB1.
#13 and #14? transformer.
YES
Is AC 100V being supplied to NO Check the wiring connecting Repair any wiring breaks or
JP12? JP12 to TB1. replace the wiring.
YES
Is AC 100V being supplied to NO Check the wiring connecting If all checks are OK, replace the
JP11? JP12 to the CPU board. CPU board.
YES
Check the wires connecting the

Repair any wiring breaks or
developer circulation pump(P1) to
replace the circulation pump.
JP11.
SERVICE MANUAL 27
TROUBLE SHOOTING
3. The fixer circulation pump

(P2) is not operating.
Change the
Are the other electrical loads YES Is the pump operating NO Is the dev. temp. too YES
temperature
functioning properly? when a film is fed? high?
setting.
NO YES
NO Replace the
CPU board.
Check the connection of JJ10 When everything is proved to be

connector and the voltage at the OK by the check in the left, replace
terminal. the fixer circulation pump.
Is the CPU board fuse (F1) YES Replace the fuse (F1) on the
blown? CPU board.
NO
Is AC 100V being supplied to NO

Check the wiring from the If all checks are OK, replace the
terminal board TB1 terminals
transformer to TB1. transformer.
#13 and #14?
YES
Is AC 100V being supplied to NO Check the wires connecting Repair any wiring breaks or
JP12? JP12 and TB1. replace the wiring.
YES
Is AC 100V being supplied to NO Check the connection of JP12 on If all checks are OK, replace the
JP10? the CPU board. CPU board.
YES
Check the wires connecting the fixer Repair any wiring breaks or
circulation pump (P2) to JP10. replace the circulation pump.
28 SERVICE MANUAL
TROUBLE SHOOTING
4. The drying fans (FM1,FM2)

are not operating.
Are the other electrical loads YES Check the connection at If all checks are OK, repair any
connectors JJ30, JJ31 and check
functioning properly? wiring breaks or replace the fans.
the terminal voltage.
NO

terminal board TB1 terminals wiring and/or replace the
transformer to TB1.
YES
Check the wires connecting Repair any breaks or replace the

terminal board TB1 and the fans. fans.
SERVICE MANUAL 29
TROUBLE SHOOTING
5. The electromagnetic valve

(MV) is not operating.
YES Check the connection at connector If all checks are OK, repair any
Are the other electrical loads
wiring breaks and/or replace the
functioning properly? JJ6 and the terminal voltage.
valve.
NO
blown? CPU board.
NO

terminal board TB1 terminals wiring breaks and/or replace the
transformer to TB1.
YES
Is AC 100V being supplied to NO Check the wires connecting Repair any wiring breaks or
JP12? JP12 and TB1. replace the wiring.
YES
Is AC 100V being supplied to NO Check the wiring connecting JP6 If all checks are OK, replace the
JP6? and the CPU board CPU board.
YES
Is AC 100V being supplied at

both fastened terminal of the Repair any wiring breaks.
Electromagnetic valve?
YES
Replace the Electromagnetic

valve.
30 SERVICE MANUAL
TROUBLE SHOOTING
6. The developer supply

pump (P3) is not operating.
If all checks are OK, repair any

Are the other electrical loads YES Check the connection to connector
pump.
NO
blown? CPU board.
NO

#13 and #14?
YES
Is AC 100V being supplied to NO Check the wiring connecting Repair any breaks or replace the
JP12? JP12 to TB1. wiring.
YES
JP8? to the CPU board CPU board.
YES
Check the wiring connecting the

Repair any wiring breaks or
developer circulation pump (P3) to
replace the circulation pump.
JP8.
SERVICE MANUAL 31
TROUBLE SHOOTING
7. The fixer supply pump

(P4) is not operating.
YES Check the connection to connector If all checks are OK, repair any
Are the other electrical loads
pump.
NO
blown? CPU board.
NO

#13 and #14?
YES
Is AC 100V being supplied to NO Check the wiring connecting Repair any breaks or replace the
JP12? JP12 to TB1. wiring.
YES
JP7? to the CPU board CPU board.
YES
Check the wiring connecting the fixer Repair any wiring breaks or
circulation pump (P4) to JP7. replace the circulation pump.
32 SERVICE MANUAL
TROUBLE SHOOTING
8. The drive motor (M1) is

not operating.
Check the wiring connecting JP24

Is AC 24V being supplied between NO If all checks are are OK, replace
to the transformer's secondary
JP24 #1 and #2. the transformer.
side.
YES
YES
Is the CPU board fuse (F1) blown? Replace the fuse.
NO
Is DC 5V being supplied between NO Check the wiring and connectors If all checks are OK, replace the
JP25 #1 and #5. to the CPU board. CPU board.
YES
NO
Is JP26 properly connected? Connect JP26 properly.
YES
Is DC 5V being supplied between NO

Replace the motor control board.
JP26 #1 (GND) and #6?
YES
Replace the motor control board YES Replace only the motor control
and check to see if the motor is
board.
operating normally?
NO
Replace only the motor and see if YES

Replace only the motor.
normal operation is resumed?
NO
Replace both the motor and the

motor control board.
SERVICE MANUAL 33
TROUBLE SHOOTING
9. The drive motor (M1) will

not stop.
NOTE : Refer to the procedure

Did you wait for 2 minutes after NO
Wait for the required time. for temperature control
pressing the [RUN] SW OFF?
board adjustments.
YES
Is at least 4.3V being supplied to NO Check to see if the output

If all checks are OK, replace
test pin JJ13 #5 and #6 on the voltage of the switching power
the CPU board.
CPU board? source is 12.0V+/-0.2V.
YES
If the operation is normal, use the

Replace the motor drive, and see if YES
motor drive board which has been
the drive motor stop.
replaced.
If it does not stop, replace the drive

motor.
34 SERVICE MANUAL
TROUBLE SHOOTING
NOTE :
10. Developer temperature
After temperature setting adjustment, if improper temperature levels activates
is too low.
the temperature error function, all the electrical loads will be switched OFF.
YES Adjust the temperature setting (See the circuit board check
Is the temperature setting too low? using the temperature control
procedures.)
volume.
NO
Is the overheat switch NO

Replace the overheat switch.
conducting electricity?
YES
Check if the sensors and If all of the checks are OK, check
Is DC 5V being supplied between NO temperature control circuits on the wiring connecting the CPU
SSR1 #3 and #4? CPU board are functioning board to SSR, and repair the any
properly? wiring breaks.
YES (See the CPU board check procedures.)
Is electricity being conducted NO If it is not OK, adjust or replace the

Replace SSR1.
between SSR1 #1 and #2? CPU board.
YES
Rated voltage in the district YES Check the wiring connecting TB1 If all of the checks are OK,
being supplied between #2 and replace a temperature control
to Developer heater.
#3 on terminal board TB1? tank.
NO
Rated voltage in the district YES

Check the wiring connecting TB1
being supplied between #1 and Replace any faulty parts.
to SSR1.
#5 on terminal board TB1?
NO
Check the wiring to the power Repair any wiring breaks and
breaker and noise filter. replace any faulty parts.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
SERVICE MANUAL 35
TROUBLE SHOOTING
NOTE :
11. Developer temperature
After temperature setting adjustment, if improper temperature levels activates
is too high.
the temperature error function, all the electrical loads will be switched OFF.
Is the temperature setting too YES Adjust the temperature setting (See the circuit board check
using the temperature control
high? procedures.)
board volume.
NO
Check if the sensors and If all of the checks are OK, check
Is DC 5V being supplied between YES temperature control circuits on the wiring connecting the
SSR1 #3 and #4? CPU board are functioning CPU board to SSR, and repair
properly? the any wiring breaks.
NO (See the temperature control board check procedures.)
Is electricity being conducted YES If it is not OK, adjust or replace the

Replace SSR1.
NO
Rated voltage in the district YES Check the wiring connecting TB1 If all of the checks are OK,
being supplied between #2 and replace the temperature control
NO
Check the wiring between TB1 Repair any wiring breaks and
and SSR1. replace any faulty parts.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
36 SERVICE MANUAL
TROUBLE SHOOTING
NOTE :
12. Drying temperature is After temperature setting adjustment, if improper temperature levels activates
too low. the temperature error function, all the electrical loads will be switched OFF.
YES Adjust the temperature setting (See the circuit board check
Is the temperature setting too low? using the temperature control
procedures.)
volume.
NO
Is the overheat switch NO

Replace the heater unit.
conducting electricity?
YES
NO Check if the sensors and If all of the checks are OK, check
Is DC 5V being supplied between temperature control circuits on the wiring connecting the CPU
YES See temperature control check procedure.
Is electricity being conducted NO If it is not OK, adjust or replace the

Replace SSR2.
YES
Rated voltage in the district YES If all of the checks are OK,
NO
Rated voltage in the district YES

Check the wiring connecting TB1 Repair or replace any faulty
being supplied between #1 and
to SSR2. parts.
#5 on terminal board TB1?
NO
Check the wiring to the power

Replace any faulty parts.
breaker and the noise filter.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
SERVICE MANUAL 37
TROUBLE SHOOTING
NOTE :
13. Drying temperature is After temperature setting adjustment, if improper temperature levels activates
too high. the temperature error function, all the electrical loads will be switched OFF.
Is the temperature setting too YES Adjust the temperature setting (See temperature control board
using the temperature control
high? adjustment procedures)
board volume.
NO
Is DC 5V being supplied between YES Check if the sensors and If all of the checks are OK, check
temperature control circuits on the wiring connecting the CPU
NO (See the temperature control board check procedures.)
Is electricity being conducted YES If it is not OK, adjust or replace the

Replace SSR2.
NO
Rated voltage in the district YES If all of the checks are OK,
NO
Check the wiring between TB1 Repair any wiring breaks and
and SSR2. replace any faulty parts.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
38 SERVICE MANUAL
TROUBLE SHOOTING
14. Supply pumps (P3, P4) will

not respond to frequency
(DIPSW 1-2) setting
change.
NO
Is DIP SW1-2 in the ON
position? Set DIPSW1-2 to ON.
YES
REMINDER :
Replace the CPU board. In case of 50Hz, "in the OFF position."
15. Initial or replenish NOTE:

solution supply not Initial supply is the amount of solution supplied immediately after the
operating properly. [RUN] SW is pressed ON.
Replenish supply is the amount of solution if no film has been processed
over an hour's duration.
REMINDER :
Replace the CPU board. Be aware that initial solution supply may
not be carried out due to the timing of
[RUN] SW ON.
16. Supply pumps (P3,P4)

will not stop.
YES Check if there is any film If all of the checks are OK,
Is the film entry detector ON
jammed at the detector or replace the film entry
("READY" lamp OFF)?
not. detector unit.
NO
REMINDER :
Replace the CPU board. Initial/replenish solution supply may require the supply pumps to
operate for several ten minutes.
SERVICE MANUAL 39
TROUBLE SHOOTING
17. The READY lamp will

not come ON.
Has 15 minutes passed since NO

Wait the required time.
the "RUN" lamp came ON?
YES
Has initial wash water NO Wait the required time.

supply been completed
(about 2 minutes)
(LED5 OFF)?
YES
Is the film entry detector ON YES Check if there is any film If all of the checks are OK,
(The film insertion alarm will jammed at the detector unit replace the film entry
sound). or not. detector unit.
NO
Is 0.5V or less being supplied to NO

Replace the CPU board.
JJ2 #4 and #7?
YES
Replace the Control Panel

board.
18. The READY lamp will

not turn OFF (RUN lamp)
Has 1 minute passed since NO Wait at least 1 minute, and

all films being processed
then press the [RUN] SW.
and exitted?
YES
40 SERVICE MANUAL
TROUBLE SHOOTING
19. The film insertion alarm

will not sound.
YES If all of the checks are OK,

Is the film entry detector ON Check if there is any film
replace the film entry
("READY" lamp OFF)? jammed at the detector unit.
detector unit.
NO
20. Film insertion alarm will

not turn OFF.
REMINDER :
Replace the CPU board. The alarm sounds intermittently whenever
an error occurs.
SERVICE MANUAL 41
TROUBLE SHOOTING
21. The dry heater will not

switch off in the Standby
Mode.
Have you set the DIPSW YES

Make the proper settings.
properly?
NO
22. The processor will not REMINDER :

start out of the Standby Check to see if the drying heater is
Mode. functioningproperly.
(See FLOW CHART 12)
42 SERVICE MANUAL
TROUBLE SHOOTING
5-4. Trouble Caused by the Film Processor

No. Trouble Cause Response Advice To Customer
1 The processed film · The processing tank rollers · Clean the rollers. · Remind about checking
surface is coming out are dirty. and maintenance tasks.
grimy.
· The processing solutions · Replace the processing solutions.
are dirty. · Clean the processing tanks.
· The wash water is dirty. · Check the wash water level.

· Replace the electromagnetic
wash water supply valve if dam-
aged.
· The cleaning film mainte- · Remind about the cleaning
nance procedure is not film procedures.
being properly carried out.
· The film holder in the feed · Clean the feed tray film
tray is dirty. holder.
2 The film is coming out · Improperly set or damaged · Set the racks properly in place. · Show the proper method
damaged. processing racks. · Repair the damaged or replaced for setting the racks using
the racks. the guide arrows.
· Improperly set or damaged · Set the rack properly.

drying racks. · Repair the damage or replace
the rack.
· There are pointed or edges · Repair the damaged area.

damaged areas in the feed · Replace the tray.
tray film holder. · Clean the film holder.
· Damaged guides in the · Repair the damaged guide.

processing tanks.
· Rollers have not been set · Set the rollers properly. · Show the proper method
properly in their racks. for setting the rollers.
· Improper roller rotation. · Replace any damaged drive shaft

supports.
· Improperly set drive shaft. · Check if the drive shaft supports

are set properly.
· Loose or damaged roller · Set the springs properly in place.

pressure springs · Replace damaged springs.
· Damaged gears. · Replace damaged gears.

3 Uneven developer · Damaged or worn · Replace the pump.
(1)Poor solution developer circulation pump
circulation (P1).
· Damaged circulation pipe · Repair the pipe line.

lines.
· Blocked circulation pipe · Clean the pipe line.

lines.
SERVICE MANUAL 43
TROUBLE SHOOTING
No. Problem Cause Response Advice To Customer

(2)Bands across the film · Improper roller rotation. · Check the film transport · Remind about the periodical
perpendicular to the mechanism. check and maintenance.
direction of film
transport. · Dirty rubber rollers. · Clean the rollers. · Show the proper method
for setting the rollers.
· Film slippage in the rollers. · Make sure all of the moving parts · Show the proper method
are set properly. for setting the racks using
· Replace all damaged parts. the guide arrows.
(3)Black streaks · Improper roller rotation. · Check the film transport · Remind about the periodical
mechanism. check and maintenance.
· Dirty rubber rollers. · Clean the rollers. · Show the proper method
for setting the rollers.
· Film slippage in the rollers. · Make sure all of the moving parts · Show the proper method
are set properly. for setting the racks using
· Replace all damaged parts. the guide arrows.
(4)Pressure marks · Developing rack roller · Replace any faulty rollers. · Remind about when the
surface is too rough. rollers should be cleaned.
· Developing rack roller · Clean the rollers. · Show the proper method
surface is dirty. for cleaning the rollers.
4 Poor film developing · Insufficient solution · Replace the faulty parts.

(Poor density) replenishing.
Faulty supply pump (P3).
Faulty supply line.
· The developer is exhausted · Replace the developer solution. · Remind about processing
due to overuse. solution replacement
intervals.
· Incorrect developer · Correct the developer
temperature. temperature setting.
5 Poor fixing quality · Insufficient replenishing · Replace the faulty parts.
Faulty supply pump (P4)
Faulty supply line
· The fixer is exhausted · Replace the fixer solution. · Remind about processing
due to over use. solution replacement
(When processing small film intervals.
lots.)
· The fixer temperature is · Show the proper method

too low. for maintaining optimum
fixer temperature.
44 SERVICE MANUAL
TROUBLE SHOOTING
No. Trouble Cause Response Advice To Customer

6 Discoloration · The fixer solution temperature · Show the proper method for
is too low. maintaining optimum fixer temperature.
· The wash water temperature · Install a water heating device.

is too low.
· The fixer is exhausted due to · Replace the fixer · Remind about processing solution
overuse. (when processing solution. replacement intervals.
small film lots.)
· There is no water in the · Replace the faulty · Show checking method of the water
WASH Water tank. parts. supply valve and wash water drainage
valve.
7 Insufficient drying · Incorrect temperature setting. · Correct the temperature
setting.
The drying heater (H1) is · Replace the faulty parts.
faulty.
The drying heater fans (FM1,2)
are faulty.
The drying sensor (RB1)
is faulty.
8 Uneven drying · Incorrect temperature setting. · Correct the temperature
setting.
The drying heater (H1) is · Replace the faulty parts.
faulty.
The drying heater fans (FM1,2)
are faulty.
The drying sensor (RB1) is
faulty.
· Clean or replace
· The wipe-down roller is dirty. the wipe-down roller.
SERVICE MANUAL 45
TROUBLE SHOOTING
5-5. Trouble Caused by Improper Film Handling

Problem Symptom Cause Response
Fogging · A certain portion of the film is · Improper light shielding of · Checking and repair.
being blackened. stored film (due to torn
(This is occurring in the same wrapping), a film cassette
spot on a large number and the other facilities.
of sheets.)
· Gas fogging due to sulfurous
gas,etc. when docked with other
equipment.
· Circular density unevenness. · Fogging due to light from · Adjust the photoelectric detection
the photoelectric sensors. system.
· Radiation material is attached

to the film packaging.
· Traces or shadows of objects · Improper light shielding. · Checking and repair.
have been transferred onto
the film.
· Fogging due to long term · Use a safety light that is compatible
exposure to a safety light with the film and strictly follow all
whose intensity is not suited precautions for its use.
to the level of film sensitivity.
· Fogging by radiation. · Properly shield the equipment from

radiation.
· Fogging damage to every sheet · The film is being stored under · Store the film in a well air conditioned
of film being processed. excessive temperature or and ventilated facilities.
humidity condition.
· Fogging due to gas from · Check the room air exhaust conditions.
painted surface in the film
storage facilities.
· Safelight fogging.
· The film has been past over · Use film based on a consuming plan.
the expiration date.
Static · Certain patterns shaped like · The film is being exposed by
electricity a branch, dot or clouded are a source of static electricity.
marking on the film.
· The temperature around the · Use a humidifier to correct dry, low

processor is too low. humidity conditions around
the processor.
· Film sensitive to electrical

charge is being used.
· The film is being affected

by friction during handling.
· The equipment is being · Use anti-static cleaners.

electrically charged.
· The screen is being electrically

charged.
46 SERVICE MANUAL
TROUBLE SHOOTING
Problem Symptom Cause Response

Dry Pressure · Unevenness due to reduction · Pressure has been on the film · Checking and repair.
in film sensitivity. before exposure by rough · Handle the film more carefully.
(white-outs) handling, such as bending,
jamming, or dropping.
(This occurs frequently under
low humidity conditions).
· Unevenness due to increased · Pressure has been on the film · Checking and repair.
film sensitivity. before exposure by rough · Handle the film more carefully.
(blackening) handling, such as bending,
jamming, or dropping.
· Heavy pressure has been on

the film before exposure.
high humidity condition).
· Straight line scratches · The film is coming into contact · Checking and repair.
on the film. with rough or sharp surfaces
during transport.
· Minute random scratching. · Film sheets are rubbing against · Minimize the amount of vibration to the
each other. boxes and magazines containing
the film.
· Unevenness due to increased · The roller pressure is too high. · Adjust the roller spring tension.
sensitivity on one or both film
edges. · The roller edges are dirty. · Clean the rollers.
· The rollers are wrapped. · Replace faulty rollers.

high humidity conditions).
Poor contact · Faded images. · The cassette is faulty. · Replace the cassette.
between
the screen · The screen-film contact time · Allow for a sufficient
and the film. is too short. contact time.
(At least 3 minutes)
· The shape of the changer's
contact area is deformed.
· Improper pressure of the

changers.
SERVICE MANUAL 47
TROUBLE SHOOTING
5-6. Service and Maintenance Schedule
Task 1 mo. 4 mos. 6 mos. 12 mos. 24 mos.
Wash Top Cover Underside ●
Scrub DEV and FIX/WASH racks ●
Clean the area around processing tanks ●
Wash DEV, FIX and WASH tanks ●
Replace developer and fixer ●
Wash processing tank and racks with system cleaner ●
Replace FIX side FIX/WASH roller springs ●
Replace DEV roller and WASH side FIX/WASH roller springs ●
Wash replenishment tanks and replenishment hoses ●
Replacing the CPU Backup battery ●
Note
5-6-1. Checking and Cleaning the
Install the splash guard in order to protect from
Film Sensor splash. Hook the splash guard on
(1) Remove the top cover. the rib locating at the upper part of the film
(2) Install the splash guard. entrance slit as shown in the illustration below. If
(3) Remove the Dev. Rack. the chemical solution adheres to the surface of
the film sensor or splash guard, wipe and clean it.
(4) Check the film sensor visually and by
Splash Guard
manually moving it. When it is stained,
wipe and clean it so that it can properly
function.
(5) Check the operation of the sensor
referring to "Checking the signal input
from the entrance sensor".
48 SERVICE MANUAL
TROUBLE SHOOTING
5-6-2. Cleaning the Drier Nozzle and Rollers of the Drier Rack
(1) Remove the top cover.
(2) Remove the Drier Rack cover.
(refer to "11-1. Removing the Drier Cover", p.98.)
(3) Remove the drier nozzle to wash and clean in the water, and dry it afterward.
(4) Wipe the drier rollers with a water-damped cloth.
(refer to p.13 for the location of parts and to p.11 for material)
Caution
- Because the drying unit is heated hot while the processor is in operation, wait for a while to
let the unit cool down before you start cleaning.
- Bakelite roller and film guide are likely to get scratched. Do not use the scrubbing brush
made of nylon because it may cause scratches.
SERVICE MANUAL 49
TROUBLE SHOOTING
5-6-3. Replacing the Springs of Rack Rollers

FIX/WASH rack springs
There are two spring types depending on the
length, and they should be
attached to different places. Refer to the

illustration in p.11 and to the left
so that they are attached to correct

4th pair 3rd pair 2nd pair 1st pair positions.
Change once every year Change once every 6 months

(Same on the other side) (Same on the other side)
DEV rack springs
3rd pair 2nd pair 1st pair
Change once every year(Same on the other side)
5-6-4. Checking the teeth and backrush of gears for drive motor and driving
shaft
(2) Operate the drive motor at low and high speeds, and visually check the backrush and
surface damage of the gears for drive motor and drive shaft.
(3) At the same time, check the tension of the timing belt.
(refer to p.14 "3-7 3) Adjusting the Drive Timing Belt")
50 SERVICE MANUAL
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5-6-5. Replacing the Absorption Rollers, Rubber Rollers and Bearings
(1) Remove the gear and stopper using the

stop ring plier.
Stop ring plier Stop ring plier

Insert the tip of the plier into the slit of the stop
ring, and pull out the ring with the plier edge kept
open.
(2) Replace the bearing and rollers.

Note :
Deeply press the gear so that the leading
groove can be viewed out of the stopper.
leading groove
SERVICE MANUAL 51
TROUBLE SHOOTING
5-6-6. Cleaning the Dev Rack and DEV Tank with a System Cleaner
Scrubbing the rack rollers with cold or warm water will not completely remove the
crystallized processing solutions or built-up gelatin and silver solving out from the film. It is
necessary to wash both the DEV rack and tank with a system cleaner(option) every three
months.
(2) Install a splash guard.
(3) Open the DEV drainage valve. After the DEV tank is emptied, close the valve.
(4) Use a beaker to fill the tank with water.
(5) Press the [RUN] SW and let the processor operate for about 5 minutes.
Note
Processing chemical may be supplied into the processing tank depending on the timing of the [RUN]
SW being pressed. This will not adversary affect the performance of the system cleaner.
(7) Fill the tank with a diluted system cleaner.
Press the RUN button and let the processor operate for about 30 minutes.
- Dilute the system cleaner at the rate of Cleaner(conc.) : Water = 1:7
- Because the cleaner is strongly acidic, neutralize the exhausted solution using alkaline
such as sodium hydrate, etc. when disposing of.
Note: Follow the instructions written on the package for other notes.
(9) Fill the tank with water. Press the [RUN] SW and let the processor operate for 5 minutes.
(10) Repeat step (8) through (9).
(11) Remove the DEV rack, and wash it in water.
(13) Install the DEV rack.
(14) Install the splash guard.
(15) Fill the tank with a starting solution, and add a starter solution.
(16) Install the top cover.
Note
(1) Be careful not to splash the solution over the splash guard
film entrance sensor when you clean the
processing tank. Should the solution contact
with the film entrance sensor, thoroughly wipe
it out.
(2) Install the splash guard in order to protect from

splash. Hook the splash guard on the rib
locating at the upper part of the film entrance
slit as shown in the illustration below. If the
chemical solution adheres to the surface of the
film sensor or splash guard, wipe and clean it.
52 SERVICE MANUAL
CPU BOARD DIP SWITCHES
6. CPU Board DIP Switches
6-1. CPU Board (silk-screen diagram)

Always wear a wrist strap when touching the board.
7seg.LED (displays "Error Log", "Print Count",

"Dev. & Dry Temp.", etc.)
Fuse (F1) JP3 DS1 DS2 JP4

1-2 : Backup battery is ON (default at shipment)
2-3 : Backup battery is OFF (for service board)
Note :
A service board for replacement is provided
with the jumper plug set between 2-3 pins
(backup battery is OFF). Therefore, change the
setting of the jumper plug to 1-2 (backup
battery is ON) at the time of replacement.
SERVICE MANUAL 53
6-2. CPU Board DIP Switches

Note : Make sure the Power Breaker is turned off before proceeding to the settings shown below.
6-2-1. Factory setting (Default)
UL
SW Setting Operation
1-1 OFF Normal operation mode
1-2 ON Power source frequency (60Hz)
1-3 ON
Processing time (120 sec)
1-4 OFF
1-5 ON
Standby time (10 min)
1-6 OFF
1-7 OFF
Replenisher correction (0%)
1-8 OFF
2 [C] Chemical Mixer : not available
Dryer pre-heat temp. : 250:
CE
SW Setting Operation
1-1 OFF Normal operation mode
1-2 OFF Power source frequency (50Hz)
1-3 ON
Processing time (120 sec)
1-4 OFF
1-5 ON
Standby time (10 min)
1-6 OFF
1-7 OFF
Replenisher correction (0%)
1-8 OFF
2 [C] Chemical Mixer : not available
Dryer pre-heat temp. : 250:
54 SERVICE MANUAL
6-2-2. DIP Switch Settings
1. DS1
SW Function OFF ON
1 Mode Normal operation mode Maintenance Mode
2 Power source frequency 50 Hz 60 Hz
3 DS1-3 OFF ON OFF ON
Selection of
4 DS1-4 OFF OFF ON ON
processing time
Processing Time 90 sec. 120 sec. 180 sec. Use prohibited
Selection of
6 DS1-6 OFF OFF ON ON
standby mode
Standby Time 0 min. 10 min. 30 min. Use prohibited
8 Selection of DS1-8 OFF OFF ON ON
replenisher correction Rate of replenisher 0% -20% -40% 30%
correction
2. DS2
SW Water Replenisher(cc)
Chemical Mixer Dryer Pre-Heat Temp. (:)
position DEV FIX
[0] 0 0
[1] 40 20
230
[2] 75 35
[3] 100 45
Available
[4] 0 0
[5] 40 20
250
[6] 75 35
[7] 100 45
[8] 0 0
[9] 40 20
230
[A] 75 35
[B] 100 45
Not available
[C] 0 0
[D] 40 20
250
[E] 75 35
[F] 100 45
SERVICE MANUAL 55
3. DIP Switch Settings for Maintenance Mode
DS1-1 DS2 Function Page

0N [0] Error log display 57
[1] Total count of processed films (daily, monthly) 59
[2] Time setup and display 61
[3] Deletion of log data (RAM clear) 64
[4] Operation ON/OFF log 66
[5] Program version display 67
[6] – –
[7] – –
[8] – –
[9] Program upgrade 103
[A] Various load tests, input check of operation panel board 71
[B] – –
[C] – –
[D] – –
[E] – –
[F] – –
DS1 DS2
56 SERVICE MANUAL
6-3. Error Log Display

Displays the error log that occurred on the SRX-101A. Total number of errors that can be stored in
the SRX-101A is 1,024. Those exceeding the maximum records will overwrite the oldest record.
1. DIP Switch setting

DS1-1 ON
DS2 [0]
2. Operation Method
1) Set the DIP switches as shown above, and turn on the Power breaker.
· An error that has occurred last will be displayed by the 7seg.LED.
Refer to "5-2. Errors described by the 7seg.LED on the CPU board. (for FSE use)"
p.24 for the details of errors.
2) Pressing the [RUN] SW will switch the error log as following.
Last error code → "Yr" when an error occurred last → "Mo & D" when an error occurred last
→ "Hr" when an error occurred last → "Min" when an error occurred last → An error code
just before the last one → "Yr" when an error just before the last one occurred → "Mo & D"
when an error just before the last one occurred.....
3) Pressing the [Repl.] SW will switch to the latest error code display.
SERVICE MANUAL 57
3. Details of 7seg.LED display
operation 7seg. display contents

Push the [RUN] SW E05 Error code (default) The last occurred error code
Push the [RUN] SW ↓
'YY Displays the year (YY).
M.DD Displays the month (M) & date (DD).
"A" for October, "B" for November,
"C" for December. Year, month, and date
Push the [RUN] SW ↓ when the last error occurred.
HHh Displays the hour (HH).
MM Displays the minute (MM).
E15 Error code Error code just before the last one.
Year, month, and date when the
error just before the last one occurred.
M.DD Displays the month (m) & date (DD).
...
Continue to display the error log as long as the data is available.

End End of display
E00 Displayed when the error log is no more available.
Note
Press the [Repl.] SW to interrupt the error log view or to restart the error log view from the
beginning.The display will switch to the error code that occurred last.
58 SERVICE MANUAL
6-4. Process Count Log

Displays either per day or per month the total film count that has been processed by the SRX-
101A. Maximum number of processed film count, which the SRX-101A can record is 7,936 totaling
both daily and monthly counts. Those exceeding the maximum records will overwrite the oldest
record.

DS1-1 ON
DS2 [1]
2. Operation Method
· "Month & Date" of the daily total will be shown by the 7seg.LED.
2-1) Pressing the [RUN] SW will switch to the daily total mode. Pressing the button further will
switch the mode as follows;
· "Month & Date" of the day on which the film was processed last. → Total counts of the day
on which the film was processed last. → "Month & Date" of the day just before the film
was processed last. → ...and so on in order.
· Pressing the [RUN] SW when the monthly total mode is in effect will switch to the daily total
mode, and displays the "Month & Date" of the day on which the film was processed last.
2-2) Pressing the [Repl.] SW will switch to the monthly total mode. Pressing the button further
will switch the mode as follows;
· "Year & Month" of the month on which the film was processed last. → Total counts of the
month on which the film was processed last. → "Month & Date" of the month just before
the film was processed last. → ...and so on in order.
· Pressing the [Repl.] SW when the daily total mode is in effect will switch to the monthly total
mode, and displays the "Year & Month" of the day on which the film was processed last.

· When there is no data available for display.
operation 7seg.LED display Description of Display

Displayed when there is no
process count log available.
SERVICE MANUAL 59
· Daily
Push the [RUN] SW M.DD Displays the month (M) & date (DD).
"C" for December.
HDD Displays the process count. "Month & Date" and process count
(HDD) sheets. "H" in third digit of the day on which the film
only is expressed in hexadecimal. was processed last.
Lower two digits are expressed in
decade. Therefore, "F99" represents
the maximum count "1,599".
1,600 or more is expressed by "FFF".
Push the [RUN] SW ↓ "Month & Date" and process count
M.DD Displays the month (m) & date (DD). of the day just before the film
Push the [RUN] SW ↓ was processed last.
HDD Displays the process count.
...
Continue to display the process count as long as the data is available.

End End of display
· Monthly

Push the [Repl.] SW YY.M Displays the year (YY) & month (M).
"C" for December.
Push the [Repl.] SW ↓
HDD Displays the process count. "Year & Month" and process count
(HDD) sheets. "H" in third digit of the month on which the film
only is expressed in hexadecimal. was processed last.
Lower two digits are expressed in
decade. Therefore, "F99" represents
the maximum count "1,599".
1,600 or more is expressed by "FFF".
Push the [Repl.] SW ↓ "Year & Month" and process count
YY.M Displays the year (YY) & month (M). of the Month just before the film
Push the [Repl.] SW ↓ was processed last.
HDD Displays the process count.
...
Continue to display the process count as long as the data is available.

End End of display
60 SERVICE MANUAL
6-5. Time Setup & Display

Sets time and display of the SRX-101A’s internal clock. The time set here will be used to specify
time for each event in the log and displayed together with the events.

DS1-1 ON
DS2 [2]
2. Operation Method
1) Set the DIP switches as shown above, and turn on the [Power] breaker.
· “Year” of the time display mode is displayed by the 7seg.LED.
2) Time display mode
· Each time when the [Repl.] SW is pressed;
"Year" display → "Month" display → "Date" display → "Hour" display → "Minute"
display → "Second" display → "Year" display → repeats in order.
· Each time when the [RUN] SW is pressed;
"Year" display → "Second" display → "Minute" display → "Hour" display → "Date"
display → "Month" display → "Year" display → repeats in order.
3) Changing the time display mode to time setup mode
Pressing the [RUN] SW and [Repl..] button simultaneously will allow the display "c00" to
blink.
Keep pressing the two buttons for three seconds or more will change the display from
blinking to continuous display, and releasing your fingers off the buttons will enter the
"Time Setup" mode.
Releasing your fingers off the buttons within three seconds will not enter the “Time Setup”
mode, and it stays in the “Time Display” mode.
4) Time Setup Mode
· Change the set item using the [Repl.] SW;
"Year" data change → "Month" data change → "Date" data change → "Hour" data
change → "Minute" data change → "Second" data change → returns to "Time Display"
mode
· Displayed value can be changed using the [RUN] SW.
SERVICE MANUAL 61

1) Time Display Mode
operation 7seg.LED display contents
to (*2)
Push the [RUN] SW ↑
(*1) Lower two digits represent "Year".
[Example on the left : 2004]

Lower two digits represent "Month".
[Example on the left : February]

Lower two digits represent "Date".
[Example on the left : 17th]

Lower two digits represent "Hour".
[Example on the left :
16 o'clock (4:00 PM)]

Lower two digits represent "Minute".
[Example on the left : 54 minute]

(*2) Lower two digits represent “Second”.
[Example on the left : 31 second]

to (*1)
Note
The fist digit indicates what is represented by the
lower two digits.
62 SERVICE MANUAL
2) Time Setup Mode

(*1) Lower two digits represent "Year".
[Example on the left : 2004]
Display is blinking.
Pressing the [RUN] SW increase
the value by "1".
Setting Range : 0 ~ 40
Lower two digits represent "Month".
[Example on the left : February]
the value by "1".
Lower two digits represent "Date".
[Example on the left : 17th]
the value by "1".
Lower two digits represent "Hour".
[Example on the left :
16 o'clock (4:00 PM)]
the value by "1".
Lower two digits represent "Minute".
[Example on the left : 54 minute]
the value by "1".
Intermittently displays “c00” for
three seconds.

to (*1)
Note
The fist digit indicates what is represented by the
lower two digits.
SERVICE MANUAL 63
6-6. Deleting the Log Data (RAM clear)

Implementing “RAM clear” will delete all log data (errors, process count, operation ON/OFF log).

DS1-1 ON
DS2 [3]
2. Operation Method
· “F” will be displayed in the first digit of the 7seg.LED, and segment in the second and third
digits changes its place and blinks in order.
2) Keep pressing the [RUN] SW and [Repl.] SW simultaneously for three seconds or longer until
the “F00” display on the 7segLED changes from blinking to lighting, and release your finger
from both switches to start deleting the log data.
· Any operation will be rejected while it is in the process of RAM clear.

Illuminating segment changes its
position at every 0.5 second.
Press the [RUN] SW Keep pressing the buttons

and [Repl.] SW will allow "F00" to blink
simultaneously. several times, followed by
"F00" to light continuously.
64 SERVICE MANUAL

Remove your 7seg.LED changes from “F00”,
fingers off the “F01”, …… “F49”, “F50”, ……
[RUN] SW ”F89”, “F90, ….. “F98”, “F99”.
and [Repl.] SW. Deletion completes at “F99”.
“End” is displayed when deletion

is completed.
SERVICE MANUAL 65
6-7. Operation ON/OFF Log

Log data for date and time when the [RUN] SW of SRX-101A is turned off or on will be displayed.
Total count of operation ON/OFF of the SRX-101A is 8,192. Those exceeding the maximum count
for operation ON/OFF will overwrite the oldest log in order.
1. DIP Switch setting DS1-1 ON

DS2 [4]
2. Operation Method
· The latest status of the SRX-101A (Pon = Power ON, Pof = Power OFF) will be displayed by
the 7seg.LED.
2) Every time when the [RUN] SW is pressed ;
· Operation ON or OFF data just before the latest → Operation ON or OFF data two times before the
latest → Operation ON or OFF data three times before the latest...Will be displayed in order.
3) Pressing the [Repl.] SW will return to the latest operation ON or OFF data.

Push the [Repl.] SW Pon Displays the status
or (operation ON or OFF)
PoF
Displays the month (M) & date (DD). Information for the latest operation
M.DD “A” for October, “B” for November, ON or OFF, and its time and
“C” for December. date (YY/MM/DD).
HHh Displays the hour (HH).
MM- Displays the minute (MM).
-SS Displays the second (SS).
Pon Displays the status Information for the operation ON
or (operation ON or OFF) or OFF just before the latest, and
PoF its time and date (YY/MM/DD).
Continues to display as long as the data is available.
...

End End of display
Poo Displayed when there is no log data available.
66 SERVICE MANUAL
6-8. Display of Program Version

Displays the program version that is incorporated in the SRX-101A.

DS1-1 ON
DS2 [5]
2. Operation Method
· Date when the program was edited will be displayed in scroll by the 7seg.LED.
2) Pressing the [Repl.] SW will horizontally scroll and display the version number.
3) Pressing the [RUN] SW will horizontally scroll and display the date of program edition.

Push the [Repl.] SW n.mm _roo Displays the version number of the program.
(n.mm) : Version, (oo) : Revision
Push the [RUN] SW YYYY. MM.DD Displays the date of program edition.
(YYYY) : Year, (MM) : Month, (DD) : Day
SERVICE MANUAL 67
6-9. Dry/Dev Temperature Display

Displays the Dry and Dev temperatures currently detected in the SRX-101A.
1. Operation Method
1) Turn on the [Power] breaker under the normal operation mode (DS1-1 : OFF).
· Current dry temperature will be displayed by the 7seg.LED.
2) Every time when the [Repl.] SW is pressed, “Current Dev. Temp.” and “Current Dry Temp.”
are alternately displayed.

Push the [Repl.] SW AAA Displays the current Dry temp (AAA).
BB.B Displays the current Dev temp (BB.B).
...
(repeats)
68 SERVICE MANUAL
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
7. Checking Circuit Boards, Sensors and Electrical Loads

REMINDER : After performing each check and related adjustment, switch the power breaker
OFF, then back ON again.
7-1. Circuit Boards
Board Circuit Check Points Correct Voltage Adjustment Point

TP1-TP3(GND) DC12.0±0.2V VR for switching power supply.
Power source circuit
TP2-TP3(GND) DC 5.0±0.2V None(replace when out of adjustment)
CPU Reset circuit TP14-TP3(GND) DC 5.0±0.2V None(replace when out of adjustment)

board VREF for A/D conversion TP4-TP11(AGND) DC 4.5±0.05V None(replace when out of adjustment)
Power source circuit TP5-TP11(AGND) DC 5.0±0.05V None(replace when out of adjustment)

for temp. TP6-TP11(AGND) DC 5.0±0.05V None(replace when out of adjustment)
CPU Board
TP6
TP11
TP5
TP4
TP1 TP3 TP14 TP2
VR VR
Switching
Power Source INPUT
(SUP1) OUTPUT OUTPUT
INPUT
COMPONENTS SIDE
UL CE
SERVICE MANUAL 69
7-2. Sensor Check
This board, using a MPU controls and corrects the inconsistency and in the circuit.
Therefore, the voltage output at TP7 and TP8 corresponding to each temperature directly reflects
the variation, thus resulting in different output values depending on the product.
The table shown below indicates representative values, and is purely for reference.
CH1 : DEV Temp. Sensor(TH1) CH2 : DRY Temp. Sensor(RB1)
Sensor Resistance Voltage Corresponding Sensor Resistance Voltage Corresponding

Value Temperature Value Temperature
JP16 (KΩΩ) TP7-11 (V) :)
(: JP17 (KΩΩ) TP8-11 (V) :)
(:
3.3 1.18 36.1 510 0.19 6

3.6 1.45 33.5 560 0.59 34
3.9 1.68 31.7 620 1.07 68

4.3 2.00 29.0 680 1.55 103
4.7 2.30 26.6 750 2.10 144
5.1 2.60 24.5 820 2.65 186
5.6 2.99 22.0 910 3.32 240
6.2 3.41 19.4 1000 3.80 296
It is possible to check the above temperature reading the 7seg.LED on the CPU board.
Check Procedure
(1) Turn on the [Power] breaker.
(2) Push the [RUN] SW.
(3) Dry heater temperature is indicated by the 7seg.LED.
(4) Pressing the [Repl.] SW on the operation panel will display the Dev. temperature.
70 SERVICE MANUAL
7-3. Checking the output to various loads and the input to operation panel board.
Check that the output from the SRX-101A’s CPU board to various loads and input from the
operation panel to CPU board are normal.
DS1-1 ON
DS2 [A]
LED1~8
LED No. is printed on
the board.
DS1
JJ2
DS2
2. Operation Method
(1) Check that the [Power] breaker is turned off.
(2) Check that JP2 of the connector from the operation panel board is plugged into JJ2 on
the CPU board.
(3) Set the DIP switches as shown above.
(4) Turn on the [Power] breaker, and start the maintenance mode.
· “L-1” is displayed by the 7seg.LED.
(5) Press the [RUN] SW. The load selected by the [Repl.] SW operates while it is kept
pressed.
· Visually check or check by sound.
· If the operation is abnormal, CPU board or operation panel board may be damaged.
(6) Each time the [Repl.] SW is pressed, a load to be tested will change one from the other in
order as shown in the next page.
SERVICE MANUAL 71
3. Details and Method of Check
Carry out a visual or sound check.
operation 7seg.display check Item (while [RUN] SW is kept pressed) type of load
(*1)
[RUN] SW L-1 "RUN" lamp lights "RUN" lamp
[RUN] SW L-2 "READY" lamp lights "READY" lamp
[RUN] SW o-1 PASS no load available
[RUN] SW o-2 LED2 on the CPU board lights DRY Heater (H2, H3)
[RUN] SW o-3 LED3 on the CPU board lights DEV Heater(H1)
[RUN] SW o-4 LED4 on the CPU board lights Water Supply Pump (P5)
[RUN] SW o-5 LED5 on the CPU board lights Feeding Solenoid Valve(MV)
[RUN] SW o-6 LED6 on the CPU board lights FIX Supply Pump (P4)
[RUN] SW o-7 LED7 on the CPU board lights DEV Supply Pump (P3)
[RUN] SW o-8 LED8 on the CPU board lights DEV/FIX Circulation Pump(P1. P2)
[RUN] SW b-1 Buzzer sounds in low tone Buzzer
[RUN] SW b-2 Buzzer sounds in high tone Buzzer
[RUN] SW r-1 Runs at the speed of normal processing Drive Motor (M1)
[RUN] SW r-2 Runs at the speed of standby Drive Motor (M1)
[RUN] SW A-1 Auto-feeder RUN lamp lights Output of AF process ready signal
[RUN] SW S-1 PASS no load available
[RUN] SW S-2 PASS no load available
[RUN] SW 8.8.8. All segments of 7seg.LED light 7seg.LED
(to *1)
72 SERVICE MANUAL
4. Relation between Load and LED

Relation between each load and LED No. on the CPU board is shown below.
Caution
Note that the LED No. corresponding to each load is different from that on the old CPU board
(1050H1001) to the other on the new CPU board (1446H1002).
· Relation between LED No. and load
LED Old CPU Board New CPU Board

LED1 DEV Heater (H1) -
LED2 DRY Heater (H2, 3) DRY Heater (H2, 3)
LED3 Electromagnetic Valve (MV) DEV Heater (H1)
LED4 FIX Supply Pump (P4) -
LED5 DEV Supply Pump (P3) Electromagnetic Valve (MV)
LED6 DEV/FIX Circulation Pump (P1, P2) FIX Supply Pump (P4)
LED7 - DEV Supply Pump (P3)
LED8 - DEV/FIX Circulation Pump (P1, P2)
SERVICE MANUAL 73
7-4. Checking the input signal at the entrance sensor

Check that the signal from the SRX-101A’s entrance sensor is properly sent to the CPU board.
DS1
JJ3
Connect to the entrance
sensor.
(1) Make sure the power breaker is OFF.
(2) Using No.3 and No.4 of the DIP switch on the CPU board, select and set the film processing
time. (refer to “6-2-2. DIP Switch Settings”, p.55)
(3) Check that JP3 of the connector at the entrance sensor is plugged into JJ3 on the CPU board.
(4) Turn off No.1 of DIP switch (DS1) on the CPU board, and turn on the [Power] breaker. This
allows starting the normal mode.
(5) Insert a film strip into each of entrance sensor to keep the sensor ON. Check that a buzzer
sounds approx. 14 seconds (at 90 sec. process time) after the two film strips are pulled out
from the sensors.
Cycle Time(sec.) Alarm Timing(sec.)
90 after about 14.0

120 6.3
180 5.0
(6) If the buzzer does not sound, check if the buzzer is normal referring to "7-3. Checking the
output to various loads and the input to the operation panel board", p.71. When the
buzzer is proved to be normal, replace the entrance sensor unit.
74 SERVICE MANUAL
7-5. Dev. Temp. Correction

When a difference is noted between the Dev. temperature indicated by the 7seg.LED and actually
measured Dev. temperature, correct the difference according to the procedure detailed below.
7seg.LED
VR5
VR for Dev. Temp. correction
VR2
VR for Dev. Temp. setup
(1) Adjust the VR for Dev. Temp. setup (VR2) located on the board to 34: on a scale.
(2) Turn on the [Power] breaker, and start operation.
· Drying heater temperature is indicated by the 7seg.LED.
(3) Press the [Repl.] SW.
· Dev. temperature is indicated by the 7seg.LED.
(4) Wait for 5 minutes after “READY” lamp lights, and place a thermometer in the Dev. tank to
measure the actual Dev. temperature.
(5) If there is a difference between the temperature indicated by the 7seg.LED and that actually
measured, rotate VR5 to adjust the value of 7seg.LED so that it shows the same as the
actual temperature.
· When the thermometer indicates higher than the reading of the 7seg.LED : turn VR5 counterclockwise.
· When the thermometer indicates lower than the reading of the 7seg.LED : turn VR5 clockwise.
(6) When the reading of the 7seg.LED becomes equal to and stable at the set temperature, check
the temperature reading of the thermometer placed in the Dev. tank.
· Adjustment should be made so that the difference in temperature becomes as small as
possible. (±0.2:)
If it does not fall within the allowance, make a fine adjustment of VR5.
Note
Changing the reading of 7seg.LED by rotating VR5 activates the temp. control circuit, and the reading
of 7seg.LED starts changing. Therefore, adjustment of VR5 should be quickly carried out.
Example of Correction)
· Set Temperature : 34:
· 7seg.LED Display : 34.0 (5 minutes after “READY” lamp has lit)
· Reading of Thermometer : 35.5:
(1) Wait for 5 minutes after “READY” lamp lights, rotate VR5 counterclockwise to adjust the
reading of 7seg.LED to 35.5.
(2) After the 7seg.LED is stabilized at about 34:, check the temperature of the thermometer in
the Dev. tank.
SERVICE MANUAL 75
ELECTRICAL COMPONENTS DIAGRAM
8. Electrical Components Diagram

8-1. Electric Components Diagram (CE)
CPU Board
OSC
Serial
EEPROM Interface
FLASH
EPROM SRAM RTC
MEMORY
BZ
Buzzer
Switch
(Control Panel Board)
Transistor
Motor Array
M1 Control CPU
I/O Circuit
Drive Motor Board
Circulation Pumps (P1, P2) X2

Entrance Sensor Transistor SSR Supply Pumps (P3, P4) X2
Array X5 Water Supply Pumps (P5) X1
Electromagnetic Valve (MV)
Dip Switch
SSR
Temperature Sensor Temperature X2 DEV Heater (H1)
(DEV, DRY) Control Board DRY Heater (H2, H3)
(DEV : TH1, DRY : RB1)
DRY Fan (FM1, FM2)
Switching Power Reset Circuit Power Supply

Supply (SUP1) Power Circuit Switching Circuit
Battery
Trans (PT1) Noise Filter AC Concent (ACP1)

(NF1)
Power Breaker
76 SERVICE MANUAL
ELECTRICAL COMPONENTS DIAGRAM
8-2. Electric Components Diagram (UL)
CPU Board
OSC
Serial
EEPROM Interface
FLASH
MEMORY EPROM SRAM RTC
BZ
Buzzer
Switch
(Control Panel Board)
Transistor
Motor Array
M1 Control I/O Circuit
Board CPU
Drive Motor
Circulation Pumps (P1, P2) X2

Entrance Sensor
Transistor SSR Supply Pumps (P3, P4) X2
Array X5 Water Supply Pumps (P5) X1
Electromagnetic Valve (MV)
Dip Switch
Temperature Sensor SSR

Temperature DEV Heater (H1)
(DEV, DRY) X2
Control Board DRY Heater (H2, H3)
(DEV : TH1, DRY : RB1)
DRY Fan (FM1, FM2)
Switching Power Power Circuit Reset Circuit Power Supply

Supply (SUP1) Switching Circuit
Battery
Trans (PT1) Noise Filter AC Concent (ACP1)

(NF1)
Power Breaker
77 SERVICE MANUAL
WIRING DIAGRAM OF MAIN UNIT
9. Wiring Diagram of Main Unit

9-1. Wiring Diagram of Main Unit (CE)
AF Ready sig
AF Connection sig
Entrance Sensor 1
Entrance Sensor 2
Entrance Sensor 3
Entrance Sensor 4
RUN LED
READY LED
RUN SW
Repl. SW
78 SERVICE MANUAL
9-2. Wiring Diagram of Main Unit (UL)
AF Ready sig
AF Connection sig
Entrance Sensor 1
Entrance Sensor 2
Entrance Sensor 3
Entrance Sensor 4
RUN LED
READY LED
RUN SW
Repl. SW
DEV Heater
DRY Heater
79 SERVICE MANUAL
Main Body Electric Circuit Parts List (UL)
Symbol Name Manufacturer Model Remarks

S1 Switch Matsushita AJ8201R
S2~5 Reed switch Japan Automation Co. RS-9S
Reed switch magnet Japan Automation Co. RS-9M
NF1 Noise filter Nemic Ramda MAF-1220-33
TB1 Terminal block Osada OTB-525-14P-06-C
CB1 Circuit protector AMF W28XQ1A15
SSR1 SSR JEL S5C-215L-V
SSR2 SSR JEL S5C-225L-V
PT1 Transformer KWAN-CHIU WC-37Y
SUP1 Switching power supply Nemic Ramda VS15C-12
M1 Drive motor Kokusan Electric
FM1, 2 DRY fan Japan Servo Co. CB55B4-Y
MV Electromagnetic valve CKD J248-676
P1, 2 Magnet pump Iwaki MD-6K-NL17
P3, 4 Bellows pump Iwaki KBR-3XAU1M-S12
H1 DEV heater Shinnetsu Kogyo
H2, 3 DRY heater unit Asahi Glass
TS2, 4 Overheat switch Elmwood 8209-72-L140C
TS3 Overheat switch Elmwood 2455RBV-117-207
JP1, 6~8, 10, 11, 24, 30, 31, 51 Connector Molex 5557-02R
JP2, 25 Connector Molex 5102-07
JP3 Connector Molex 5102-05
JP12, 50 Connector Molex 5557-04R
JP26 Connector AMP 171822-9
JJ30, 31 Connector Molex 5559-02P
ACP1 Power cord with plug Kawasaki Densen No.28495 L=2.81m
CPU board Special parts
Control Panel board Special parts
Motor control board Special parts
80 SERVICE MANUAL
Main Body Electric Circuit Parts List (CE)

S1 Switch Matsushita AJ8201R
S2~5 Reed switch Japan Automation Co. RS-9S
Reed switch magnet Japan Automation Co. RS-9M
NF1 Noise filter Nemic Ramda MAF-1220-33
TB1 Terminal block Osada OTB-525-14P-06-C
CB1, 3 Circuit protector AMF W28XQ1A15
SSR1 SSR Nihon Inter D2W215CD18
SSR2 SSR Nihon Inter D2W220CD18
D1, 2 Surge Absorber Matsushita ERZV10D431
PT1 Transformer KWAN-CHIU WC-38
SUP1 Switching power supply Nemic Ramda RWS15A-12
M1 Drive motor Kokusan Electric
FM1, 2 DRY fan Japan Servo Co. CB55B4-Y
MV Electromagnetic valve CKD J248-676
P1, 2 Magnet pump Iwaki MD-6K-NL17
P3, 4 Bellows pump Iwaki KBR-3XAU1M-S12
H1 DEV heater Shinnetsu Kogyo
H2, 3 DRY heater unit Asahi Glass
TS2, 4 Overheat switch Elmwood 8209-72-L140C
TS3 Overheat switch Elmwood 2455RBV-117-207
JP1, 6~8, 10, 11, 24, 30, 31, 51 Connector Molex 5557-02R
JP12, 50 Connector Molex 5557-04R
JP26 Connector AMP 171822-9
JJ30, 31 Connector Molex 5559-02P
ACP1 Power cord with plug LONGWELL LP-33 H05VV-F L=3.55m
CPU board Special parts
Control Panel board Special parts
Motor control board Special parts
SERVICE MANUAL 81
CIRCUIT BOARD DIAGRAM
10. Circuit Board Diagram

10-1. CPU Board (1/5)
5V
5V 5V RA7 4.7K
5V
RA5 4.7K RA6 4.7K 1
5V
1 1
9 8 7 6 5 4 3 2 9 8 7 6 5 4 3 2 5 4 3 2 1
C1 0.1U 2
3
C2 0.1U 4
4.7K
5V C7 0.1U
5
C3 0.1U 6
JP5
RA8
37
27
46
7
8
VSS1
VSS2
VCC
GND GND 3 2 1
9
VCC135
VCC268
VSS111
VSS222
VSS344
VSS457
VSS565
VSS692
VCC1
45 29 IC4
A-1 DQ0
HM628512C
25 31
A0 DQ1 5V
24 33 1A18 21
A1 DQ2 C8 0.1U DQ7
A0
36
23 35 30A17 20
A2 DQ3 DQ6
A1
37
22 38 2A16 19 IC5
A3 DQ4 DQ5
32
16
18D0/P40 38
1
A2 21 40
A4 DQ5 31A15 DQ4
18
RTC-62423A
VPP
VCC
GND
19D1/P41 A3
39
20 42 31 3A14 17
A5 DQ6 A18 DQ3
20D2/P42 A4
40
19 44 30 GND 28A13 15 10A3 D3
14
A6 DQ7 A17 DQ2
21D3/P43 A5
41
18 30 2 A16 4A12 14 9A2 D2
15 TP16
A7 DQ8 DQ1
23D4/P44 A6
42
8 32 3 A15 25A11 13 7A1 D1
16
A8 DQ9 DQ0
24D5/P45 A7
43
7 34 29 23A10 5A0 D0
19
A9 DQ10 A14
25D6/P46 IC2
6 36 28 26A9 4ALE STD.P
1
A10 DQ11 A13
D.P 4/C2 26D7/P47 A8
45
5 39 4 A12 27A8 20CS1 VCC1
24
A11 DQ12
27D8 A9
46
4 MBM29F400TC 41 25 5A7 2CS0 VDD1
23
A12 DQ13 A11
28D9 A10
47
3 43 23 A10 6A6 11RD VDD2
22
A13 DQ14 IC3
5V 29D10 A11
48
2 26 A9 7A5 13WR GND
12
TP13 A14 M27C4001
30D11 A12
49
1 27 A8 8A4 3 17
A15 NC NC.3 C10
31D12 A13
50
48 5 21 9A3 6 NC.1 NC.4
18 0.1U
A16 A7 D7
32D13 A14
51
17 6 20 10A2 8 NC.2 NC.5
21
IC1 A17 A6 D6
R103 10K 33D14 A15
52
11 7 19 11A1 32
WE A5 D5 VCC
34D15
HD6413007F 12 8 18 12A0
RESET 9 A4 D4 C9
A16
53 N.C.1 GND
15 9 17 GND
8VCC 1 RY/_BY 10 A3 D3 0.1U
CS A17
54 N.C.2
47 10 A2 15 29 16
7NC 2 BYTE 13 D2 WE VSS
SK 69AS A18
55 N.C.3
11 A1 14 24
C4 6NC.1 3 D1 OE
DI 70RD 56 N.C.4
16
0.1U A19 22
12 A0 D0
13 CE
5GND DO
4 71HWR 14
N.C.5
28 OE
26 CE
24 OE
22 CE
GND
TP12 72LWR 2 DRY_HEAT 3/A2 GND
TMO0/TP8/PB0/CS7
IC6
TMIO1/TP9/PB1/DREQ0/CS6 3
BR93LC46RFJ JP3
GND 4 DI 2/A2 5V
TMO2/TP10/PB2/CS5 TP15
DO 2/C2 12TXD0/P90 TMIO3/TP11/PB3/DREQ1/CS4
5 3 2 1 5V
3 2 1
13TXD1/P91 6 IC9 74HC02
UCAS/TP12/PB4 IC9 74HC02
14RXD0/P92 7 JP2 3 R12
SCK2/LCAS/TP13/PB5 1
10 9 10K R13
15RXD1/P93 TXD2/TP14/PB6
8 2 GND
IC9 74HC02 8 10
SCK 2/A2 16SCK0/P94/IRQ4 9
RXD2/TP15/PB7
12
17SCK1/P95/IRQ5 13
IC10
11 2
D_HOJU 3/A2
TENDO/TCLKA/TP0/PA0 93 6 3
JUNKAN 1 BZ1
+
TEND1/TCLKB/TP1/PA1
94 3/A2 4 D13
BZ
5
+
77VREF TCLKC/TIOCA0/TP2/PA2
95 C57
DEV 78AN0/P70 96 F_HOJU 3/A2 74HC32 47U
TCLKD/TIOCB0/TP3/PA3
-
IC9 74HC02
+
DRY 79AN1/P71 KYUSUI 3/A2

C41 A23/TIOCA1/TP4/PA4 97
C5
DEV_SENSER 80AN2/P72 98 MIZU 3/A2
A22/TIOCB1/TP5/PA5
10U 0.1U
DRY_SENSER 81AN3/P73 99 DEV_HEAT 3/A2 GND
A21/TIOCA2/TP6/PA6 RA9 4.7K 3
R16 1K
82AN4/P74 A20/TIOCB2/TP7/PA7
100 1 TR1
AF_SETUZOKU 83AN5/P75 1 2SC2859
CM_IN HAISUI 5 4 3 2
2/A2 84DA0/AN6/P76 P80/IRQ0/RFSH
87 3/A2 C56 2
R1 R2 R17
LOCK 2/B2 85DA1/AN7/P77 88 0.022U
P81/CS3/IRQ1 10K
10K 10K
+5VA 76AVCC 89
P82/CS2/IRQ2
86AVSS P83/ADTRG/CS1/IRQ3 90 GND GND GND
+
91 R105
P84/CS0
C42 C6
R101 R102 10U 0.1U 5V R104 10K 10K SCLR
22K P60/WAIT
58 DIG_1
10K 2/C2
P61/BREQ 59
4/A2 DIG_2
8 6 R14
+5V VOUT JP4
P62/BACK
60 4/A2 DIG_3 10K
UNTEN_SW 4
61 C12 0.1UF C13 VBATT
+
P67/ 5V 1
C44 2
BOEKIHOJU_SW 62 RES 2
STBY R9 47U 0.1UF 7 3
R7 10K R11 Y CS
RES 63 5 4 10K
3
10K VCC GND
1 5
64 GND CS
+
NMI 7VSA 1
R19 10K
X1 GND C45
+
10 4 R6
AGND RESO 6VSB IC8 5V
VCC 10U BA1 5V
10K
2VSC OUTC
3 MM1134BF CR2032
3OUT -
EXTAL 66 OE1 1CT RESET
8
GND
GND 2
C11
XTAL
67 R8 R10 R18 4.7K
0.1U C14
73 GND RESET 3.6K 3.6K C15
+
MD0 2 C43 IC7 0.1U
74 TP14 0.1U
MD1 1U MB3771 GND
MD2
75
GND GND GND GND
GND IC9 IC10
GND
R5 10K
R4 10K
R3 10K
Parts not implemented

GND
IC3,TP12,TP13,TP15
82 SERVICE MANUAL
CPU Board (2/5)

5V
RA2 4.7K
1
2 3 4 5 6 7 8 9 5V
5V
CN3
RA1 4.7K R92 0
(JJ3) IC11
1 1 3
9 8 7 6 5 4 3 2 Enterance Sensor 1 1
74HC165
NF5 2
Enterance Sensor 2 2 R93 0 1 16 C16
GND S/L VCC
R81 0 Enterance Sensor 3 3 0.1U
1 3 2CK CKINH15
Enterance Sensor 4 4
NF6 3E
1 3 2 D14
GND 5 R94 0
4 F 13
NF3 2 GND C
GND
1 3 5
CN14 G B12
TP17
GND NF7 2 6H
(JJ14) GND A11
R82 0 R95 0 7 10
AF Ready 1 GND QH SI
AF Connection 8 9
AF Connection 1 3 1 3 GND QH DI
2
2 NF8 2 XREF=1/B2
3 NF4
GND
GND 4 GND GND
DS2
GND
1 1
R21 330 2 2
PC1 TLP181 C C
CN15 4 4
1 6 CM_IN
(JJ15) 8 8
R22 330 XREF=1/C1
CMVCC 1 TP18 TP19
R110 0
3 4
CMIN 2 5V
1 3 XREF=1/B1
GIN 3 SCK
CMOUT 4 NF18 2 R111 0
GND
RA3 4.7K
XREF=1/B2
S/L
GND
VCC 5
1
1 3
9 8 7 6 5 4 3 2 IC12
C58 0.1U 2 74HC165
NF19 DS1 C17
1 S/L VCC16 0.1U
1 16 2 CK CKINH15
2 15 3 14
GND E D
R83 0 3 14
IC10 74HC32
4
F C13
4 13 GND
5
CN13
1 3 4 G B12
6 LOCK 5 12
(JJ13) 5 6 11
R84 2 H A
0 NF14 XREF=1/C1 6 11
1 7 QH SI10
1 3 7 10
2 8 GND QH 9
2 NF15 8 9
3
R85 0 GND
4
1 3
5
GND
2 NF16
6
R86 0
1 3
2 5V
NF17 IC13 IC14
GND
TD62083F 74HC595
1/B2
18 1 FCLK 1 16
Q1 I1 QB VCC
TP20
17 2 2 15
GND Q2 I2 QC QA
5V 16Q3 I33 3QD SI14 XREF=1/B1 DO
15Q4 TP21
I44 4 QE G13
CN2 14 5 5 12 XREF=1/B2
Q5 I5 QF RCK RCK
(JJ2) 13Q6 TP22
R87 0 I66 6QG SCK11
1 12Q7
330 I77 7QH SCLR10 XREF=1/C2 SCLR
1 3 R23
Spare 2 11
Q8 I8
8 8
GND QH'
9
2 NF9
RUN LED 3 10COM GND9
C18
R88 0 0.1U IC10 74HC32
READY LED 4
GND 9
RUN SW 5 R24 8
1 3 1K 10
Repl. SW 6
2 NF10 GND
7 GND IC10 74HC32
R89 0
12
1 3 R25 1K 11
13
2 NF11
GND
R90 0
GND
GND
R91 0 1 3 RUN SW
2 NF12
1 3 Repl. SW
2 NF13
NF14,NF16,NF17,NF18,NF19
R81,R82,R84,R87,R88,R89
GND R90,R91,R92,R93,R94,R95
TP17,TP18,TP19,TP20,TP21,TP22
83 SERVICE MANUAL
CPU Board (3/5)
5V
12V
RA4 4.7K
1
9 8 7 6 5 4 3 2
CN12
(JJ12)
1
R15 10K
AC100V(N1)
2
AC100V(N1)
3 AC100V(L1)
F1 4 AC100V(L1)
CN10
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
(JJ10)
1
FIX Circulation Pump
2
CN11
IC15 SSR6
(JJ11)
TD62083F
3 1
+ 1
XREF=1/B2 1 18 4 2 DEV Circulation Pump
DEV/FIX Circulation Pump I1 Q1 - 2
XREF=1/B2 2I2 Q217
DEV Supply Pump
CN8
XREF=1/B2 3I3 Q316
FIX Supply Pump SSR5
XREF=1/C2 4 15 (JJ8)
Electromagnetic Valve I4 Q4 3+ 1
XREF=1/C2 5 14 1
Water Supply Pump I5 Q5 4 2 DEV Supply Unit
- 2
XREF=1/C2 6I6 Q613
DEV Heater
DRY Heater XREF=1/B2 7I7 Q712 CN7
SSR4
XREF=1/C2 8 11
I8 Q8 (JJ7)
9GND COM10 3+ 1 1
4 2 FIX Supply Unit
- 2
CN6
GND SSR3
(JJ6)
3+ 1 1
4 2 Electromagnetic Valve
- 2
CN19
SSR7
(JJ19)
3+ 1
1
4 2 2
-
5V
CN5
(JJ5)
1 +5V
2 DEV Heater
3 DRY Heater
12V
5V CN20
D12 (JJ20)
5V 1 +12V
TP26 C32
R27 4.7K
R26 4.7K
0.1U
TP25 GND
C33 C34
C30 0.1U 0.1U
TP24 C31
1 16
0.1U 0.1U C1+ VCC
3 2
C1- V+ GND
TP23
4 C2+ V- 6 CN21
LED10
LED9
5 15
C2- IC16 GND (JJ21)
TXD XREF=1/B1 11 14
T1IN ADM232A T1OUT 1 TXD
XREF=1/B2 10 T2IN
RTS T2OUT 7 2 RTS
RXD XREF=1/B1 12 R1OUT R1IN 13 3 RXD
CTS XREF=1/B2 9 8
R2OUT R2IN 4 CTS
5 GND
GND
TP23,TP24,TP25,TP26
84 SERVICE MANUAL
CPU Board (4/5)
5V
R28 4.7K
TR3 2SA1162
2
R29 2K
XREF=1/D2 1
DIG_3
R30 4.7K
TR4 2SA1162
2
R31 2K
XREF=1/C2 1
DIG_2
R32 4.7K
TR5 2SA1162
2
R33 2K
XREF=1/C2 1
DIG_1
LED11 LED12 LED13

NAR131S NAR131S NAR131S
6 9 6 9 6 9
DPA COM DPA COM DPA COM
DPC G F E D C B A DPC G F E D C B A DPC G F E D C B A

7 3 2 4 5 8 10 1 7 3 2 4 5 8 10 1 7 3 2 4 5 8 10 1
IC17
TD62083F
XREF=1/A2 1I1 R34

A Q118 330
XREF=1/A2 2 17 R35 330
B I2 Q2
XREF=1/A2 3I3 R36
C Q316 330
XREF=1/A2 4I4 R37
D Q415 330
XREF=1/A2 5 14 R38 330
E I5 Q5
XREF=1/A2 6 13 R39 330
F I6 Q6
XREF=1/A2 7I7 R40
G Q712 330
XREF=1/A2 8I8 R41
D.P Q811 330
9 10
GND COM
GND
85 SERVICE MANUAL
CPU Board (5/5)
TP1 TP2 5V
12V IC18
TA7805
L1 R42 12
1 IN OUT 2
CN1
GND TP3
+
(JJ1) C46 C40 3 C47 C35 C36 C37 C38 C39
1 470U 0.1U 470U 0.1U 0.1U 0.1U 0.1U 0.1U
+12V
0V 2
CN18
R73 820
(JJ18)
R74
L2 GND
IC19 470 1 VR-1
D11
REF194GS
2 VR-2
+5VA TP6
1TP1 3 3 VR-3
NC28
AVREF TP4 VR1 2
2VS JP1 1K 4
NC17 1 GND
3 6
SLEEP OUT
R76 1.2K
4 5 3 2 1
GND TP2 3
VR2 2
+
+
AGND
+
C48 C49 C20
C19 C50 C21 1K
47U 10U 0.1UF 1
0.1UF 47U 0.1UF
R98 0 R75
1.2K
R99 0
IC20
REF195GS AGND
C24 0.1U
1 8 TP5
TP1 NC2
AGND
2VS NC17
3SLEEP OUT6
+5VA
4 5
GND TP2
+
C22 C51 C23
0.1UF 10U 0.1UF
D3
D4
D5
D6
TP9
DEV Sensor TP7

R52 IC21 DEV
CN16 R96 0 R51
22K LMC6062IM
22K
(JJ16) DRY
1 3 R53 22K 3 R58 1K
1 1
2 R54 22K 2 DEV_SENSER
2 NF2
DRY_SENSER
R55
1.8K R56 R57 120K C27
R112 0 120K
D10
0.1U
D7
D8
D9
2
3 1
AGND C52 100PF
VR5
AGND
500 R77
100
AGND
3
VR3
2
1K TP10
1
DRY Sensor 3 AGND

TP8
R63 VR4
CN17 R62 IC21 2
R97 0 1K
10K 10K LMC6062IM
(JJ17) 1
1 3 R64 22K 5 +5VA
1 7 R69 1K C29
2 R65 22K 6
2 R79 0.1U
NF1
3 1K
R66 TP11
487 R67
R68 390K C28 C25
390K
0.1U 0.1U Parts not implemented
R112
AGND NF1,NF2
AGND C54 100PF
D3,D4,D5,D6,D7,D8,D9,D10
AGND AGND AGND
AGND IC21
86 SERVICE MANUAL
CPU Board Parts Lists

IC1 IC Hitachi Electronics HD6413007F CPU
IC2 IC Fujitsu MBM29F400TC-70PFTN FLASH ROM
Fujitsu MBM29F400TC-90PFTN
IC4 IC Hitachi Electronics HM628512CLFP-5 4M SRAM
Hitachi HM628512CLFP-7
Hitachi Electronics HM628512CLFP-5SL
Mitsubishi Electric M5M5408BFP-55H
Mitsubishi M5M5408BFP-70H
IC5 IC EPSON RTC-62423 RTC
EPSON RTC-62423A
IC6 IC Rohm BR93LC46RFJ-W EEPROM
SII S-93C46ADFJ
IC7 IC Fujitsu MB3771PF-G-BND-TF
IC8 IC Mitsumi MM1134BFFE
IC9 IC Toshiba TC74HC02AF
Hitachi HD74HC02FPEL
Hitachi HD74HC32FPEL
IC11,IC12 IC Toshiba TC74HC165AF
Hitachi Electronics HD74HC165
IC13,IC15,IC17 IC Toshiba TD62083F
Hitachi Electronics HD74HC595
IC16 IC ANALOG DEVI ADM232AARN
MAXIM MAX232CSE
IC18 IC Toshiba TA7805S
JRC NJM7805FA
IC19 IC Analog REF194GS-REEL7
IC20 IC Analog Devices REF195GS-REEL7
IC21 IC National Semiconductor LMC6062IM
BA1 Lithium Battery Matsushita Electronic CR2032
Sanyo Electric CR2032
Toshiba CR2032
for BA1 Battery Holder Matsushita Electric Industrial BCR20V4
BZ1 Buzzer Star Micronics QMX-05
C1,C2,C3,C4,C5, Ceramic Condenser Murata GRM219F11H104ZA01D 0.1µF
C6,C7,C8,C9,C10,
C11,C12,C13,C14,
C15,C16,C17,C18, Kyocera CM21Y5V104Z50AT
C19,C20,C21,C22,
C23,C24,C25,C27,
C28,C29,C30,C31, Matsushita Electronic ECJ2VF1H104Z
C32,C33,C34,C35,
C36,C37,C38,C39,
C40,C58
87 SERVICE MANUAL

C52,54 Ceramic Condenser Murata Manufacturing GRM21B2C2D101JVD 100PF
Kyocera CM21CH101J100AT
Matsushita Electronic ECJ2VC1H101J
C56 Ceramic Condenser Murata Manufacturing GRM2191X1H223JA01D 0.022µ
Kyocera CM21B223K50AT
Matsushita Electronic ECJ2VB1H223K
C41,C42,C45,C49,C51 Aluminum electrolytic condenser Nikkemi MKA16VC10MD55 10µF16V
C43 Aluminum electrolytic condenser Nikkemi MKA50VC1MD55 1µF50V
C44,C48,C50,C57 Aluminum electrolytic condenser Nikkemi MKA16VC47MF55 47µF16V
C46,C47 Aluminum electrolytic condenser Nikkemi MKA16VC470MJ10 470µF16V
JJ1,JJ6,JJ7,JJ8,JJ10 Connector Molex 5566-02A
JJ11,JJ19,JJ20
JJ2 Connector Molex 5045-07A
JJ3,JJ15,JJ21 Connector Molex 5045-05A
JJ5,JJ17 Connector Molex 5045-03A
JJ14,JJ18 Connector Molex 5045-04A
D11,D12,D13 Diode Toshiba U1GWJ44
F1 Fuse Littelfuse 2183.15
FH1 Fuse Holder Yukidenshi Industrial FP-217PB-A
JP1,JP2,JP3,JP4,JP5 Shorting plug Omron XJ8D-0311
L1 Coil Tokin SN-8S-500
L2 Coil TDK TSL0709-220K1R3
LED1,LED2,LED3, LED Toshiba TLSU1002T02
LED4,LED5,LED6,
LED7,LED8,LED9,
LED10
LED11,LED12,LED13 LED Stanley Electric NAR131S
NF3,NF4,NF5,NF6, Emifil Murata Manufacturing NFM41CC223R2A3
NF7,NF8,NF9,NF10,
NF11,NF12,NF13,
NF15
PC1 Photocoupler Toshiba TLP181
R1,R2,R3,R4,R5, Metal-film resistor Kamaya Electric RMC1/16 103JTP 10k
R6,R7,R9,R11,R12, KOA RK73K1JTD10KΩJ
R14,R15,R17,R19, Matsushita Electronic ERJ3GEY103V
R102,R103,R104,R105 Rohm MCR03EZHJ103
R16,R24,R25,R58, Metal-film resistor Kamaya Electric RMC1/16 102JTP 1k
R69,R79 KOA RK73K1JTD1KΩJ
Matsushita Electronic ERJ3GEY102V
Rohm MCR03EZHJ102
SERVICE MANUAL 88

R18,R26,R27,R28, Metal-film resistor Kamaya Electric RMC1/16 472JTP 4.7k
R30,R32 KOA RK73K1JTD4.7KΩJ
Matsushita Electronic ERJ3GEYJ472V
Rohm MCR03EZHJ472
R29,R31,R33 Metal-film resistor Kamaya Electric RMC1/16 202JTP 2.0k
KOA RK73K1JTD2KΩJ
Rohm MCR03EZHJ202
R21,R22,R23,R34, Metal-film resistor Kamaya Electric RMC1/16 331JTP 330Ω
R35,R36,R37,R38, KOA RK73K1JTD330ΩJ
R39,R40,R41 Matsushita Electronic ERJ3GEYJ331V
Rohm MCR03EZHJ331
R42 Resistor Iwaki Musen Kenkyusho TS512ΩJ 12Ω 5W
R51,R52,R53,R54, Metal-film resistor Kamaya Electric RGC1/16C 223FTP 22k
R64,R65 KOA RK73G1JTD22KΩF
Matsushita Electronic ERJ3RBD223V
Rohm MCR03EZHD223
R55 Metal-film resistor Kamaya Electric RGC1/16C182FTP 1.8k
KOA RK73G1JTD1.8KΩF
Rohm MCR03EZHD182
R56,R57 Metal-film resistor Kamaya Electric RGC1/16C124FTP 120k
KOA RK73G1JTD120KΩF
Rohm MCR03EZHD124
R77 Metal-film resistor Kamaya Electric RMC1/16 101JTP 100Ω
KOA RK73K1JTD100ΩJ
Rohm MCR03EZHJ101
R62,R63 Metal-film resistor Kamaya Electric RGC1/16C 103FTP 10k
KOA RK73G1JTD10ΩF
Rohm MCR03EZHD103
R66 Metal-film resistor Kamaya Electric RGC1/16C4870FTP 487Ω
KOA RK73G1JTD487ΩF
R67,R68 Metal-film resistor Kamaya Electric RGC1/16C394FTP 390k
KOA RK73G1JTD390ΩF
Rohm MCR03EZHD394
R8,R10 Metal-film resistor Kamaya Electric RMC1/16 362JTP 3.6k
KOA RK73K1JTD3.6KΩJ
Rohm MCR03EZHJ362
89 SERVICE MANUAL

R13 Metal-film resistor Kamaya Electric RMC1/4 100JTP 10Ω 1/4W
KOA RK73K2ETD10ΩJ
Matsushita Electronic ERJ14YJ100U
Rohm MCR25JZHJ100
Rohm MCR03EZHJ821
R75,R76 Metal-film resistor Kamaya Electric RMC1/16 122JTP 1.2k
KOA RK73K1JTD1.2KΩJ
Rohm MCR03EZHJ122
Rohm MCR03EZHJ471
R83,R85,R86,R96,R97, Metal-film resistor Kamaya Electric RMC1/16 JPTP 0Ω
R98,R99,R110,R111 KOA RK73Z1JTD
Matsushita Electronic ERJ3GEY0R00V
Rohm MCR03EZHJ000
R101 Metal-film resistor Kamaya Electric RMC1/16 223JTP 22K
KOA RK73K1JTD22KΩJ
Rohm MCR03EZHJ223
RA1,RA2,A3,RA4, Resistor array Kamaya Electric RAC168U 472JCTP 4.7kX8
RA5,RA6,RA8
RA7,RA9 Resistor array Kamaya Electric RAC164N 472JATP 4.7kX4
SSR3,SSR4,SSR5, SSR Nippon Inter D2W202LD18
SSR6,SSR7 Matsushita Electronic AQ80139-G01
DS1 DIP Switch OMRON A6S-8104
DS2 DIP Switch Copal Electronics SA7050A
TP1,TP2,TP3,TP4, Check Terminal Mac Eight HK-2-G
TP5,TP6,TP7,TP8,
TP9,TP10,TP11,TP14,
TP16
TR1 Transistor Toshiba 2SC2859
TR3,TR4,TR5 Transistor Toshiba 2SA1162
VR1,VR3 Semi-fixed resistor Copal Electronics CT-6P1KΩ 1KΩ
VR2,VR4 Semi-fixed resistor Copal Electronics RJ-6P102J 1KΩ
VR5 Semi-fixed resistor Copal Electronics CT-6P500Ω 500Ω
X1 Crystal oscillator EPSON SG-8002CA-PHB-7.3728
IC Socket OMRON XR2A-3211-N IC3
Heat sink Ryosan OSH-2440-SPL IC18
Heat radiator rubber Shin-Etsu Chemical TC-30AG IC18
SERVICE MANUAL 90

Socket OMRON XJ8A-0211 Socket for JP
IC3 IC SGS M27C4001-10F1 Not implemented
Print Board Meikousya 144671002B
91 SERVICE MANUAL
CPU Board Parts Layout
SERVICE MANUAL 92
10-2. Control Panel Board
JJ28
LED 1
+5V 1
LED 3
Ready Lamp LED 2
LED 2
RUN Lamp LED 3
3 1
RUN Button SW 4 S1
4 2 R1
Replenish 3 1
SW 5 S2
Button 4 2
GND 6
KEY Board Parts List

S1, 2 Switch Fuji Electric AB12-EA137
S1, S2 Push Button Fuji Electric ABX112-H
LED1, 2 LED Toshiba TLR218P
Stanley Electric PR5351K
LED3 LED Stanley Electric MPR3338S
R1 Resistor Matsushita ERD-25TJ202 2kΩ/1/4W
Print Board Special part
KEY Board Parts Diagram
LED2
6 JJ28
1
LED1 R1
LED3
S2 S1
93 SERVICE MANUAL
10-3. Motor Control Board
94 SERVICE MANUAL
Motor Control Board Parts List (1)

IC1 IC Toshiba TD62583AP
IC2 IC NEC µPC1246C
IC3 IC Toshiba TC9192AP or Toshiba TC9192P
IC4 IC Sharp IR3M02A
NEC µPC494C
IC5 IC Toshiba TC4013BP or Motroller MC14013BCP
IC6 IC Hitachi HD14052BP
NEC µPD4052BP
Toshiba TC4052BP
IC7 IC Hitachi HA17393
NEC µPC393C
IC8 IC NEC µPC78M12AHF or NEC µPC78M12HF
Q1 Transistor Array Sanken SMA6012 or Sanken SLA6012
Q2 Transistor NEC 2SC2785
Q3, 5 Transistor NEC BA1F4M
Rohm DTC124
Q4 Transistor NEC BN1A4M
D1~3 Diode Sanken AU02V1
Sanken AU02V0
Hitachi DFA1A2
D4~9 Diode Hitachi 1S2076A
NEC 1S953
DB1 Diode array Sanken RBV-401
RA1 Resistor array Matsushita EXB-F6V103J(Y)
KOA RKCB3S103J
Rohm RMHA3-103J
RA2 Resistor array Matsushita EXB-F4E332J(Y)
KOA RKCB3332J
Rohm RMLS3-332J
RA3 Resistor array Matsushita EXB-F6V152J(Y)
KOA RKCB3S152J
Rohm RMHA3-152J
C1 Condenser Nichicon UEB1H010MAA 1µF / +/-50V
Nichicon UVP1H010MAA
Nippon Chemi-con SME50VB1BP
C2~4, 17 Condenser NEC TPD33Y5V1E104ZL-W 0.1µF / 25V
NEC D33Y5V1EN104Z-51
C5, 8, 10, 15, 26~28, 30, 31 Condenser Matsushita ECK-PH1032ZF 10.000pF / 50V
C6 Condenser Nissei Electric MMTV104J50 0.1µF / 50V
Nichicon QYA1H104K
C7 Condenser Matsushita ECC-R1H151JC4 150pF / 50V
C9, 11 Condenser Matsushita ECK-R1H471KB 470pF / 50V
C12, 13 Condenser Nichicon UEB1E4R7MAA 4.7µF / +/-25V
Nichicon UVP1E4R7MAA
95 SERVICE MANUAL

C14 Condenser Matsushita ECES1HU222EG 2,200µF / 50V
Nichicon LLK1H222MHSZ
C16 Condenser Nichicon UVZ1H100MAH 10µF / 50V
Nichicon UPC-1H100MA1HS
C18, 23, 29 Condenser Nichicon ULB1E100MAA 10µF / 25V
Nichicon UVX1E100MAA
Nippon Chemi-con SME25VB10
C19, 21 Condenser Nissei Electric AMZV103K50 0.01µF / 50V
Nichicon QYA1H103K
Nichicon QYX1H103K
C20 Condenser Nissei Electric AMZV222K50 0.0022µF / 50V
Nichicon QYA1H222K
Nichicon QYX1H222K
Nichicon QYA1H102K
Nichicon QYX1H102K
Nichicon QYA1H473K
TH Thermistor Oizumi N5R0L18D325J or Matsushita ERT-D7ZFL5R0P
R1 Resistor Matsushita ERX-12-SJR20 0.2Ω / 1/2W
Rohm CRH50JXR20
R3, 8, 9, 16, 20, 22, 36, 43 Resistor Matsushita ERD-S2-TJ102 1kΩ / 1/4W
Matsushita ERD25VJ102
R4, 7, 10 Resistor Matsushita ERD-S2-TJ681 680Ω / 1/4W
R5, 6, 11, 13, 34 Resistor Matsushita ERD-S2-TJ222 2.2kΩ / 1/4W
R12 Resistor Matsushita ERD-S2-TJ203 20kΩ / 1/4W
R14 Resistor Matsushita ERG-1-SJ121V 120Ω / 1W
R15, 19, 21, 23, 37 Resistor Matsushita ERD-S2-TJ103 10kΩ / 1/4W
R17, 18, 49 Resistor Matsushita ERD-S2-TJ104 100Ω / 1/4W
R25 Resistor Matsushita ERD-S2-TJ473 47Ω / 1/4W
R26 Resistor Matsushita ERG-1-SJ101V 100Ω / 1W
R27 Resistor Matsushita ERD50TJ203 20kΩ / 1/2W
Rohm R50XJ20KΩ
R28 Resistor Matsushita ERO-S2-CKF6191 6.19kΩ+/-1% / 1/4W
R30 Resistor Matsushita ERD-S2-TJ332 3.3kΩ / 1/4W
Matsushita ERD25VJ332 120Ω+/-1% / 1/4W
R31, 29 Resistor Matsushita ERO-S2-CKF1200 3.48kΩ+/-1% / 1/4W
R32 Resistor Matsushita ERO-S2-CKF3481 100Ω / 1/4W
SERVICE MANUAL 96

R35, 38 Resistor Matsushita ERD-S2-TJ223 22kΩ / 1/4W
R41 Resistor Matsushita ERD-S2-TJ242 2.4kΩ / 1/4W
R44~46 Resistor Matsushita ERD-S2-TJ512 5.1kΩ / 1/4W
F1 Fuse RITEL 21802.5 250V, 2.5A
F1 Fuse Holder Emuden Musen H-0452
CN1 Connector Molex 5566-02A
CN2 Connector AMP 171825-9
CN3 Connector Molex 5045-07A
Print board
97 SERVICE MANUAL
DISASSEMBLY AND REASSEMBLY
11. Disassembly and Reassembly

11-1. Removing the Drier Cover
Note : Make sure the power is turned off before replacing the parts.
Note : Check operation after the replacement is completed.
(1) Turn off the [Power] breaker, and unplug

the power cable.
(3) Remove the drier cover.

1) Remove the tapping screws (M4x12,
2pcs).
Tapping screw
2) Disengage the drier cover from the

groove in the rear, and remove.
SERVICE MANUAL 98
11-2. Removing the Right & Left Side Covers
(1) Turn off the [Power] breaker, and unplug

the power cable.
(3) Remove the drier cover.

(refer to "11-1. Removing the Drier
Cover", p.98)
(4) Remove the right & left side covers.

1) Loosen the tapping screws (M4x12,
2pcs), and remove the covers.
99 SERVICE MANUAL
11-3. Removing the Electrical Unit Covers
(1) Remove the outer cover for electrical

unit.
Remove truss screws (M4x12, 2pcs) and
remove the outer cover.
(2) Remove the inner cover for electrical unit.

Remove truss screws (M4x8, 2pcs) and
remove the outer cover.
11-4. Replacing the Parts in Electrical Unit

(1) Unplug the power cable.
(2) Remove the covers for electrical unit.
(refer to "11-3. Removing the Electrical Unit Covers", p.100)
(3) Replace the parts referring to the illustration in p.19.
Note : Always wear a wrist strap whenever touching electrical parts.
Note : Make sure to set DIP switches (DS1, DS2) and VRs (VR2, VR4, VR5) after the CPU
board is replaced. Set the jumper plug between 1-2 pins of JP4, and implement RAM
clear and time setup.
(refer to "6-2. CPU Board DIP Switches", p.54 and "11-6. Replacing CPU Board",
p.102)
SERVICE MANUAL 100

11-5. Replacing Backup Battery

(1) Turn off the [Power] breaker, and unplug the power
cable.
(2) Remove the covers for electrical unit.
(refer to "11-3. Removing the Electrical Unit
Covers", p.100)
(3) Remove the backup battery following the procedure

below.
Note : Always wear a wrist strap whenever touching
the parts in the electrical unit.
(1)
1. While holding the battery socket still with one hand,
insert a thin edge of flat head driver into the lower
front gap between the battery and socket, and lean
the screw driver to the left. (1)
· Bottom of the backup battery slightly pops up.
2. While holding the battery socket still with one
hand, insert a thin edge of flat head driver into the
(2)
lower front gap between the battery and socket,
and lean the screw driver to the left. (2)
· Top of the backup battery slightly pops up, and it
is suspended like the illustration (3) on the right.
3. Slide the backup battery toward upper front using
your finger, and take it out.
(3)
(4) Slide a new backup battery into the socket at an angle

of 45˚.
Note : Make sure it is securely installed as shown in
the illustration (4).
(4)
(5) Check that the output voltage between TP16-TP3 with
the [Power] breaker off is 3.0±0.1V.
(6) Implement “RAM Clear”. (refer to p.64)
(7) Set the time. (refer to p.61)
101 SERVICE MANUAL

11-6. Replacing the CPU Board

Note
Be sure to install the new CPU board on the machine, whose serial No. is #20001 or later.
(1) Turn off the [Power] breaker, and disconnect the power cable.
(2) Remove the cover for the electrical unit.
(refer to "11-3. Removing the Electrical Unit Covers", p.100)
(3) Take notes of the DIP switch (DS1, DS2) settings.
(4) Replace the CPU board referring to the illustration of electrical unit in p.18/19.
Note :
Always wear a wrist strap whenever touching the electrical parts.
(5) Set the DIP switches as those noted in step (3).
(refer to "6-2. CPU Board DIP Switches", p.54.)
(6) Set the jumper plug between 1-2 pins of JP4 (backup battery is ON).
(service board has the jumper plug set between 2-3 pins ; backup battery is OFF)
(7) Implement circuit check of the board.
(refer to "7. Checking Circuit Boards, Sensors and Electrical Loads", p.69.)
(8) Implement RAM clear. (refer to "6-6. Deleting the Log Data (RAM clear)", p.64)
(9) Set the time. (refer to "6-5. Time Setup and Display", p.61)
(10) Implement the DEV. temp. correction, and set the DEV. temp.
(refer to "7-5. Dev. Temp. Correction", p.75)
(11) Adjust the VR4 to set the drying temperature.
Note
When the CPU board is replaced from the previous type(1050H1001) to the new
type(1446H1002), check those described in the Note 1 and Note 2, and take necessary
measures.
Note 1
Power supply voltage
Check the voltage between TP1-TP3. If it does not fall within DC12.0±0.2V, adjust it to fall within the
criteria.(refer to "7. Checking Circuit Boards, Sensors and Electrical Loads", p.69.)
SERVICE MANUAL 102

Note 2
Anti-noise measures
When the CPU board of the device to which anti-noise measures are applied is replaced
with 1446H1002, apply necessary changes to the device as instructed below.
Current Board
Measures to be taken Remarks
DRY sensor
when the CPU board is replaced
Wire Bundle
1050J5022 Not necessary. Regular production using 1446H1002.
1050J5019 Use the JP17 relay wire Alternative to regular production
bundle "B" (1050J5021). using previous board.
1050J5014 Not necessary.
Wiring
1. DRY sensor wire bundle "C" (1050J5022) is
employed for the production model from the
beginning (ser. No.1~), and the green wire of
JP17, 2Pin is connected to the chassis. For this
type of product, it is not necessary to change
anything in the field. (photo 1)
(photo 1)
2. For the product that employs DRY sensor wire
bundle "B" (1050J5019), and which the ground
wire of JP17 is directly connected to the chassis,
use JP17 relay wire bundle "B" (1050J5021) and
connect it as shown in the photo 2. This wire
bundle is a service part.
(photo 2)
3. For the product that employs DRY sensor wire
bundle {1050J5014(41908801202)} .
No alteration is required.
103 SERVICE MANUAL

UPGRADING THE PROGRAM VERSION
12. Upgrading the Program Version

How to upgrade the program version for SRX-101A is detailed below.
Note
The version of current program running on your SRX-101A can be checked following "6-8.
Displaying the Program Version", p67.
7seg.LED
IC3
DS2
DS1
JP3
JJ2
JJ3
1. Operation Method
(1) Check that the [Power] breaker has been turned off.
(2) Change the short circuit from 1-2 to 2-3 of JP3.
1-2 FLASH ROM mode
2-3 EPROM mode
(3) Take notes of the DIP switches (DS1, DS2) settings.

(4) Set the DIP switch as follows.
DS1-1 ON
DS2 [9]
(5) Install the master EPROM in the IC3 socket.

(6) Turn on the [Power] breaker.
· "FcP" will be displayed by 7seg.LED.
(7) Simultaneously press and hold the [RUN] SW and [Repl.] SW for longer than 3 seconds,
then remove your finger off the both switches.
· Program transfer takes place.
· Any operation is rejected while the program is being transferred.
· Upgrade is completed when “End” is displayed by the 7seg.LED.
(8) Turn off the power, and reset the short from 2-3 to 1-2 of JP3.
(9) Reset each DIP switch to the position as noted in step (3).
(10) Remove the master EPROM.
(11) Replace the ROM label.
(12) Check the program version. (refer to p.67)
SERVICE MANUAL 104


1) When the switches are operated.

Press the
[RUN] SW and
[Repl.] SW
simultaneously.
Keep pressing till "F00" will be displayed after
"F00" is displayed. blinking "FcP" several times.
105 SERVICE MANUAL

2) When the program is being transferred.

Remove your Deleting the Flash ROM.
fingers off the After the deletion is completed,
[RUN] SW program transfer will take place.
and [Repl.] SW.
No operation Program is being transferred.

7seg.LED changes its reading
from "F00" to "F01", ..."F49",
"F50"..."F89", ".F99" in order.
Upon completion of the program
transfer, comparison between
the original data and newly
written data is made.
7seg.LED changes its reading
from "c00" to "c01"..."c49",
"c50"..."c89"..."c99" in order.
Transfer is completed when
"End" is displayed.
SERVICE MANUAL 106

107 SERVICE MANUAL

Upon completion of program

transfer, "End" and Check Sum
value are alternately displayed.
CHECK SUM value is displayed
with alternating digits, one for a
higher digit, the other for lower
three digits.
(example on the left :
SUM value = 74dA)
SERVICE MANUAL 108

PRE-INSTALLATION INSTRUCTIONS
13. Pre-Installation Instructions

13-1. Packaging
Accessories Replenisher Tank
Outer Crate
Hoses
745
Feed Tray
Packing Main Unit
Packing
Seat
Pallet
93 5
0 74
External view
(Total Weight : approx. 60kg.)
Unit : mm
13-2. Contents
Label Contents Qty Remarks
X-RAY FILM PROCESSING SRX–101A Main Unit 1

SRX–101A
Feed Tray 1
25R Replenisher Tank 1
Accessories 1
Operation Manual 1
Certification of inspection 1
109 SERVICE MANUAL

13-3. Package Contents Verification

Before installing the SRX-101A, make sure to check the main unit and accessory equipment for
any missing parts or damage during transportation.
(1) Check to see if the model name and numbers printed on the outside of the package
correspond to what the customer ordered.
(2) Check if there is any extraordinary damage to the outside of the package.
(3) Open the package while following the precautions outline in the next section.
(4) Check if there is any missing parts by matching the contents of the package with the
packing list provided.
(5) Check all the parts for any external damage.
NOTE :
If there are any missing parts or damage, notify your technical representative immediately.
13-4. Precautions ti Take When Opening the Package

(1) At least two persons are needed to hand-carry the SRX-101A.
(2) Be careful when cutting the bands away from the package.
They have been bound tightly and could cause injury when released.
(3) The racks have been wrapped in plastic sheets.
There is cushioning material between the racks and processing tanks.
Remove carefully and dispose of all these materials before beginning installation.
13-5. Opening the Package

(1) Use scissors to cut the bands.
(2) Cut the top of the outer crate open with a utility knife.
(3) Lift the box of accessories up and out over the top of the crate.
This package contains the replenisher tank and other accessories.
(4) Lift the outer crate up and over the main unit.
(5) Remove the Feed Tray.
(6) Unload the Main Unit from the pallet.
At least two persons are necessary to lift and transport the processor.
SERVICE MANUAL 110

R Replenisher Tank
25R
ID. NO. Parts Name Qty Remarks
1 Hose band 2 Tyton. SNP–12–HSO

2 Replenisher pipe (DEV) 1
3 Replenisher pipe (FIX) 1
4 Replenisher filter 2
5 Filter cap 2
6 Name plate (DEV) 2
7 Stirring rod (DEV) 1 (yellow)
8 Floating lid 2
9 Clamp 2 Kitagawa Industrial Co. LTD.
CKS-16-H
10 Name plate (FIX) 2
11 Replenisher tank 2
12 Stirring rod (FIX) 1 (red)
111 SERVICE MANUAL

R Replenisher Tank
25R
SERVICE MANUAL 112

Set of Accessories
ID.No. Parts Name Qty

1 Gear 1
2 Idler gear 1
3 Gear 1
4 Idler gear 1
5 Stopper 1
6 Shaft support 1
7 Coil spring 2
8 Coil spring 2
9 Rubber pad 4
10 Bushing 1
11 Packing 1
12 Funnel 1
13 Plastic beaker(Measuring cup) 1
113 SERVICE MANUAL

Accessories
10 11
12 13
SERVICE MANUAL 114

INSTALLATION INSTRUCTIONS AND PRECAUTIONS
14. Installation Instructions and Precautions

14-1. Space Requirements
The accompanying diagram shows the minimum space required to operate, maintain and repair the
SRX-101A. Any space smaller than these dimensions will result in longer shutdown times during
maintenance and repair.
At least 60cm
At least
SRX–101A
At 60cm
least
25cm
At least 60cm
14-2. Setting the Main Unit in place (Refer to the Diagram Below)
(1) Place the Main Unit on the Stand (Option), a desk or a work bench so that the supply and
drainage valves are easily accessible.
(2) The SRX-101A, when filled with processing solutions, weighs approximately 47 kg. Make sure that
the support to be used is more than capable of bearing this weight and also resistant to the
corrosive effects of the developer (PH 11) and fixer (PH 4) chemicals.
(3) Do not install the processor in high vibration areas or where it cannot be properly leveled.
(4) Place the SRX-101A at a height from the floor that fulfills both of the following conditions.
a. The liquid surface inside the replenisher tank is below the full marks of the main unit
processing tanks.
b. The top of the main unit support is less than 130cm from the floor or other surface where the
replenish tank is standing.
Binding Tape
Drainage Valves
Developer Supply
Hose (Yellow)
Fixer Supply
Hose (Red)
with thread
Water Supply Hose
Adjustable Stands
Developer Drainage
Max.130cm Hose (Yellow)
Fixer Drainage
Hose (Red)
Wash Water Drainage Hose

(Thick, Transparent)
Overflow Drainage Hose
115 SERVICE MANUAL (Thin, Transparent)
14-3. Connecting the Supply Hoses

(1) Connect the supply hoses to the 25 liter replenisher tank.
Yellow ............................DEV Supply Hose.
Red................................FIX Supply Hose.
(2) Use SNP-12-HSO to clamp the hoses to the tank.
NOTE :
Do not extend any of the hoses more than 5 meters in length. If these 12 mm diameter hoses
are extended longer than 5 meters, they tend to bend and collapse.
14-4. Connecting the Drainage Hoses
(1) Connect the drainage hoses to the 25 liter replenisher tank.
Yellow ..............................Drainage Hose
Red..................................FIX Drainage Hose
Transparent(Thick) .......Water Drainage Hose.
Transparent(Thin) .........Overflow Drainage Hose
(2) String the chemical and water drainage hoses so that no liquid will accumulate in the hoses
between the main unit and the drainage tank or the water drain.
14-5. Power Source and Wiring

(1) Changing the terminal Board to Meet Voltage Requirements
Follow these procedure in changing the connection to terminal board
TB1 located on the top of the electrical components unit.
UL Version
1 2 3 4 5 6 7 8 9 10 11 12 13 14
£ £ £ £ £ £ £ £ £ £ £ £ £ £
£ £ £ £ £ £ £ £ £ £ £ £ £ £
gg
Black Wire
ii) i) i) For AC 120V outlets, connect terminals #5 and #8.
ii) For AC 115V outlets, connect terminals #5 and #7.
CE Version
1 2 3 4 5 6 7 8 9 10 11 12 13 14
£ £ £ £ £ £ £ £ £ £ £ £ £ £
£ £ £ £ £ £ £ £ £ £ £ £ £ £
g gg
Black Wire
iii) ii) i) i) For AC 240V outlets, connect terminals #5 and #9.
ii) For AC 230V outlets, connect terminals #5 and #8.
iii) For AC 220V outlets, connect terminals #5 and #7.
SERVICE MANUAL 116

(2) Select an electrical outlet that is equal to or above the required current and voltage to operate
the processor and use this outlet for the SRX-101A only.
Insufficient current to the processor may cause overheating and/or smoking.
(3) The power source voltage to the processor should be within a range of +/-10% of the specified
requirement. The frequency (Hz) value should be within a range of +/-2.5% of the specified
requirements.
(4) Lay the power cord so that it is clear of foot traffic, sharp objects and other equipment.
Damaged plugs and cords may cause the processor to overheat and/or smoke.
(5) To prevent overheating or smoking, do not connect the processor to table top outlets, junction
cords or junction outlets.
(6) The power cord provided as standard equipment is 2.6 meters in length. If an extension is
needed, use only legally specified (product liability standard) extension cords. Sub-standard
extension cords may cause the processor to overheat or smoke.
(7) To prevent electrocution accidents, properly ground the SRX-101A. To avoid the possibility of
explosions or electrocution, do not attempt to ground the processor to any of the following
objects.
Gas pipes
Lightening rods
Telephone ground wires
Any water line or spigot not permitted by your local water department.
117 SERVICE MANUAL

14-6. Room Conditions Around the SRX-101A

(1) The acceptable room conditions for operating the SRX-101A are :
Temperatures between 15: and 30:(59<and 86<)
Humidity levels between 30%RH and 75%RH
(2) In order to maintain the above room conditions, the facility where the SRX-101A is located
should be equipped with a ceiling mounted ventilation fan and a ventilation opening in the wall
below the height of the processor.
Ex. Darkroom Ventilation
Darkroom
SRX–101A
Ventilation Fan
Ventilation Opening
(below the height of the processor)
The ventilation wall opening should be as close to the processor as possible and as far away
from the ventilation fan as possible. Use light shielding materials for both the fan and wall
openings.
(3) Keep all fluorescent materials and combustible materials (thinner, benzene, gasoline.etc)
away from the processor. To prevent fires, store such dangerous materials in another room.
(4) Divert heat from burners and space heaters away from the processor. Divert forced air from
air conditioning equipment away. Being exposed to direct blast of hot or cold air, poor film
processing quality may result.
SERVICE MANUAL 118

14-7. Water Lines

(1) Connect a reducer bushing with a packing to the facility's water utility outlet.
(2) Connect the processor's water supply hose to the reducer bushing.
Packing
Facility Water
Utility Outlet SRX-101A Water Supply Hose
PF3/4 PF1/2
(3) Acceptable Wash Water Temperature 5:~30:(41<~86<)

Required Water Flow .................................................................0.7~1.7R(0.19~0.47gal.)/min
Required Water Pressure ..........................................................29.4~784kpa(0.3~8kgf)/cm2
(4) If water pressure is below 29.4kpa(0.3kgf)/cm2, over 0.7R(0.19gal.)/min Wash water cannot
be maintained.
In this case, a malfunction may occur. Increase the water pressure.
(5) If water pressure is exceeding 784kpa(8kgf)/cm2, use flow restrictor to reduce the water
pressure.
Excessive water pressure applied to the water line may cause the damage of the hoses.
14-8. Setting the Feed Tray in Place

(1) Use the pan-head screws provided to attach the feed tray to the main unit.
(2) Control panel can be attached to either side of the main unit.
Select the side which is more convenient to operate, considering the operating environment.
14-9.Cleaning the Racks

(1) Remove the DEV and FIX racks from the main unit.
(2) Scrub each rack(including the rollers) with a wet sponge to remove any dirt or grim and then
rinse with plain water. Lean the racks so that the remaining water can evacuate from the
racks.
119 SERVICE MANUAL

14-10.Leveling the Main Unit

(1) Use a carpenter's level. Turn the adjustable legs supporting the main unit to balance the
processor vertically and horizontally.
(2) If the carpenter's level is not available, fill the tanks with a solution up to the indicator mark,
and check the level of the solution at 6 different points on the leveling lines which are located
at right and left inner side of the DEV, FIX and WASH tank and adjust if necessary.
DEV Tank
FIX Tank
WASH Tank
The leveling line to

put the carpenter's
level.(3 points)
SERVICE MANUAL 120

14-11.Setting the Racks

Make sure that there is no excess water remaining in the racks before setting them into the
main unit. The racks have been designed so that the DEV rack is set first, then the FIX-
WASH rack can be inserted. They cannot be set in the reverse order.
Set each rack into the main unit so that the arrows and names on the rack exactly overlap the
arrows and tank names on the main unit. (Refer to the diagram below)
If the arrows and names do not exactly match, the rack ribs will not slide into their grooves
and the racks will wobble in the tanks.
FIX-WASH Rack DEV Rack
WASH FIX DEV
WASH FIX DEV
WASH Tank FIX Tank DEV Tank
121 SERVICE MANUAL

DEV Rack
Rack Rib
Groove
FIX/WASH Rack
Rack Rib Groove
14-12. Mixing the Processing Chemicals

When Using the 25 Liter Replenisher Tank, follow the direction that come with each pack of
developer and fixer.
CAUTION
1. The chemistry and starter fluid are dangerous to eyes, can cause
skin irritation and damage clothing. Handle them with care. If you
accidentally splash chemistry on your skin or clothing,
immediately wash the stained areas with water. If you splash any
of these chemistry in your eyes, immediately wash with water and
get professional medical treatment.
2. To avoid accidents, strictly follow the directions for handling and
mixing of chemistry.
SERVICE MANUAL 122

14-13. Filling the Tanks

a. Normal Procedure
(1) Remove the top cover of the main unit.
(2) Close all the drainage valves
(3) Open the facility's water utility valve.
(4) Plug in the power cord.
● The [RUN] SW Lamp on the control panel will light up.

RUN
NOTE : Do not press the [RUN] SW. READY
RUN
Press and hold down

(5) Press and hold down the [Repl.] SW (about 5
about 5 seconds
seconds) until the "READY" Lamp begins flashing.
● The tanks will begin to be supplied with processing solution until the "READY" Lamp stops
flashing, indicating that the tanks are full.
This process takes about 22 minutes at 50 Hz and about 18 minutes at 60 Hz.
(6) Use the beaker(measuring cup) provided to measure out the specified quantity(ex. 78 p) of
starter.
(7) Pour the starter into the DEV tank through the starter fluid gap shown as below.
(8) Close the top cover.
Measuring Cup
Specified quantity
(ex. 78P)
Starter Fluid
Starter Fluid Inlet

123 SERVICE MANUAL
Full Marks
(in each processing tank)
b. Quick Procedure
If you are in a hurry to fill the tanks, you can use the funnel provided to fill the tanks manually.
Begin the following procedures with only the DEV rack set in place.
(1) Push the OFF side (O side) of the power breaker.
(2) Fill the FIX tank with solution up to the full mark, begin careful not to splash any of the
solution into the DEV tank.
NOTE: Wash the funnel thoroughly after use.
(3) Set the FIX-WASH rack into the tank, being careful not to splash any of the solution.
(4) Fill the DEV tank with solution to just slightly overflow the tank.
(5) Use the beaker provided to measure out the specified quantity(ex. 78 p) of starter.
(6) Pour the starter into the DEV tank through the starter fluid inlet.
NOTE :
"Air rock" may occur after finishing this procedure.Be sure to activate the Circulation
pump to check if the solutions circulate normally.
14-14. Checking the Internal Clock

(1) Check the internal clock, and adjust it if its time deviation is unacceptably large.
(refer to “6-5. Time Setup & Display”, p.61)
(2) Remove the battery if log information (errors, process count, operation ON/OFF) and internal
clock are not necessary. Other functions and performance of SRX-101A will not be affected
even in operation without the battery.
(refer to “11-5. Replacing Backup Battery”, p.101)
SERVICE MANUAL 124

14-15. Operation Testing

(1) Press the [RUN] SW ON.
● The "RUN" lamp will light up.
(2) Wait until the "READY" lamp lights up.
(3) Remove the main unit's top cover.
(4) As soon as the processor is "READY", insert a few sheets of test film through the feed tray
and check the following operations :
a. Are the rollers rotating smoothly?
b. Are the processing solutions circulating in the tanks?
c. Is the DEV temperature at the correct level when the "READY" lamp comes on?
d. Is the test film entering the processor smoothly?
e. Is the alarm sounding after the trailing edge of the film enters the processor?(See p. 21)
f. Are there any leaks in piping system?
14-16. Removing Trapped Air from the Supply Hoses

(1) Turn on the RUN SW Lamp and keep pushing [RUN] SW to activate the auto-fill function until
the "READY" lamp's flashing pattern changes.
(2) Lift the supply hose up so that any trapped air will move towards the processor.
Refer to the following diagram.
(3) Gradually lift the hose to move the trapped air towards the processor, the trapped air will
eventually be released into the tanks.
(4) After the trapped air is released, push [RUN] SW OFF and reset the solution replenish mode.
Move the air towards Processor

the processor Support (Stand)
Trapped Air
Replenisher Tank
Supply Hose Floor
125 SERVICE MANUAL

14-17. Wash Basin Specifications

(1) Install a wash basin nearby the processor to keep it clean and to mix film processing solutions.
(2) The wash basin should be at least 700mm (2.3 ft) long, 500mm (1.64 ft) wide and 200mm
(0.66ft) deep.
(3) The basin should be made of material highly resistant to concentrated acid and alkaline
solutions. We recommend either stainless steel (SUS 304, 316) or hard polyethylene.
(4) We also recommend a hot water line, since the processing racks are much easier to clean
thoroughly with warm water.
(5) Also use a wash basin with a plug, since heavily soiled racks are best cleaned by soaking them
in warm water.
Hot Cold
0
st 50
at lea
at le
ast 2
at le 00
as
700 t
Reference data of each Rack

Dimensions (mm) Weight
Rack
W D H (kg/Ò)
DEV 560 190 85 2.2/ 4.8
about 800 FIX-WASH 560 270 80 2.0/ 4.2
DRY 580 125 210 5.1/11.2
Unit : mm
SERVICE MANUAL 126

CHANGING PROCESSING CONDITIONS
15. Changing Processing Conditions

The following listing indicates the conditions that were preset at the factory.
When any changing is needed or customer asks to do that, refer to the following listing.
Condition Factory Setting Change Procedure

Process Cycle Time 120 Sec. Set DIPSW1-3,4 according to the table on p.51.
DEV Temperature 34: Adjust the volume on the temperature control board.
DRY Temperature 230: See p.75.
Replenish DEV 40P/24 x 30cm(10 x 12inch)

Set DIPSW1-7,8 according to the table on p.55.
Amounts FIX 70P/24 x 30cm(10 x 12inch)
Standby Time 10 min. Set DIPSW1-5,6 according to the table on p.55.
Frequency 50/60 Hz Set DIPSW1-2 according to the table on p.55.
NOTE :
1. There are three process cycle times to choose from : 90, 120, and 180 sec.
2. The developer temperature may be set between 29: and 37:.
3. The drying temperature (the heater surface temperature) may be set between 210: and 250:.
Adjustments in temperatures are made necessary by differences in room conditions around the
processor.
4. Replenish amounts may be adjusted to -20%, -40%, or +30% of the preset values.
5. There are three standby times to choose from : 10 min, 30min, and 0 min (continuous operation).
If no film enters the processor for 1 hour from "READY" for processing ("READY" Lamp ON), the
SRX-101A will automatically switch over the standby mode, during which the drying heater will
be switched OFF and ON at 5 minutes intervals.
As soon as a sheet of film enters the processor, the SRX-101A will automatically switch from
standby into the normal operation mode.
6. The following table shows the standard developer temperature levels for each processing
cycle time.
Cycle Time (sec.) DEV Temperature (:)

90 36
120 34
180 (for mammography)
127 SERVICE MANUAL

SRX-101A CUSTOMER PRESENTATION GUIDE
16. SRX-101A Customer Presentation Guide

After the SRX-101A has been installed, explain the following points to the customer.
16-1. First, during your presentation check each of the points outlined in the following flow chart.
Self introduction
1 Introduce yourself.
d 2 Thank the customer for purchasing the SRX-101A and assure him/her that
we will do all that we can to be of service.
Features and Specifications of the SRX-101A

1 Make the customer fill confident about the decision in purchasing the processor.
d 2 Make your general explanation of the processor as brief and concise as
possible.
Names and Function of the Main Unit's Components

1. Explain these points using the Operation Manual.
d 2. Point out each component when explaining it.
How to Mix the Processing Chemicals

1 Explain using the directions on the chemical packages.
d 2 Clearly explain all the precautions to be taken when mixing the solutions.
3 If the customer will be using a chemical mixer, explain how to operate it.
Operational Procedure
1 Explain these points using the Operation Manual.
d 2 Have the customer go through the operation process and make sure he or she
remembers all the steps to be taken.
How to Handle the Accessory equipment

1 Explain these points using the Operation Manual.
d
Cleaning
1 Explain these points using the sections on cleaning in the Operation Manual.
d 2 Emphasize all the precautionary measures to be taken in the cleaning process.
Maintaining Optimum Room Conditions around the SRX-101A

d 1 Emphasize all the precautions to be taken in maintaining optimum operating
conditions both inside the darkroom and out.
SERVICE MANUAL 128

Troubleshooting
1 Explain these points using the relevant sections in the Operation Manual.
d 2 Try to explain how to respond to errors in the simplest way possible.
3 Clearly indicate to the customer where and whom to contact in case of an
operational problem or complaint.
Check and Maintenance

d 1 Explain these points using the relevant sections in the Operation Manual.
Shutdown Procedure
d 1 Explain these points using the relevant sections in the Operation Manual.
Questions and Answers

1 Answer all questions from the customer with confidence.
d 2 If you cannot answer a certain question on the spot, make clear to the customer
when you can answer.
Warranty
1 Remind the customer that the SRX-101A is guaranteed for a certain period from
d the date of installation.
Conclusion
1 Make sure to thank the customer for taking the time to listen to your
presentation.
129 SERVICE MANUAL

16-2. Make Sure of the Following Points Before Your Presentation to the Customer.
(1) Is this the first time the customer has purchased an automatic film processor?
Is the SRX-101A a replacement processor?
If it is being purchased for the first time, give a more detailed presentation.
If it is a replacement processor, first check the type of processor that was used previously.
Then give your presentation so that the customer understand the similarities and differences
between operating the previous processor and running the SRX-101A.
(2) If the SRX-101A is a replacement processor, make sure that you are familiar with the features
of the previously used model; for example, its processing speeds and solution temperature
levels. (Always keep in mind ways to maintain the film processing conditions that the
customer has become used to.)
(3) Check beforehand the space where the SRX-101A is to be installed, as well as the operating
environment (exhaust devices, temperature/humidity conditions, etc.) Also check to see if
there is a suitable place for electrically grounding the main unit.
(4) Check beforehand the processing speeds, film and sensitized paper the customer intends to
use.
(5) Find out the approximate number of film sheets that will be processed each day. Then
calculate the amount of processing chemicals and film that will be needed, so that
insufficiencies in supply will not arise during operation.
(6) Check beforehand to see that the processing chemicals and the film to be used are
compatible.Caution the customer concerning any incompatible combinations. Make sure that
you explain clearly the reason why the incompatible materials cannot be used together.
(7) Read the catalogues and Operation Manual and understand the specifications and features
of the SRX-101A thoroughly before giving your presentation.
16-3. Explaining How to Use the SRX-101A

Give your presentation using the SRX-101A operation manual.
(1) Self Introduction
1. Introduce yourself.
2. Thank the customer for purchasing the SRX-101A and let him/her know that we will do
all that it can to be of service.
(2) Features and Specifications

1. Explain the features and specifications of the processor.
• Emphasize the special features of the SRX-101A and make the customer feel confident
his/her facility has made the right decision in purchasing this particular processor.
• Make sure to mention that the SRX-101A is a state-of-the-art medical film processor, the
best available.
(3) Names and Functions of the Main Unit's Components

1. Explain the main unit's components.
2. Include in your presentation an explanation of the processor's special features in relation
to the components.
SERVICE MANUAL 130

3. Point out each component as you explain it.

4. Study the Operation Manual thoroughly so that you can answer any questions correctly
and informatively.
• If by chance there is a question that you cannot answer immediately, make sure to
inform the customer when you will have an answer ready.
16-4. How to Mix the Processing Chemicals

1. Explain how to mix the developer and fixer replenisher solutions using the replenish tanks.
• Go through the directions printed on the chemical packages.
• Explain clearly the differences between the developer and fixer replenisher solutions, so
that the customer will not confuse them during operation.
• Explain the mixing procedure along with the following precautions :
a) Do not reverse the steps in the developer replenisher (Chemical A, Chemical B
Chemical C) mixing procedure.
b) Do not reverse the steps in the fixer replenisher (Chemical A, Chemical B) mixing
procedure.
c) Mix the chemicals thoroughly.
d) Use only the amount of water specified on the package.
e) Explain what measures to take if processing solution comes into contact with the skin
or eyes.
2. If the customer will use a chemical mixer, explain its features and operating procedures.
• More and more customers are using chemical mixers these days. So it is a good idea to
become familiar with their features and operation.
16-5. Operational Procedures

1. Explain how to operate the SRX-101A.
• Be sure to explain these points using the Operation Manual.
• Demonstrate how to switch both the building's power breaker and the main unit power
switch ON and OFF. Have the customer actually perform this procedure until he/she
remembers all the steps involved.
• Make certain that the processor's initial settings are correct.
• Explain the operational procedures in the following order, emphasizing how to use the
control panel on the main unit.
a) Take this opportunity to recheck the cycle time and processing conditions you set
during installation.
b) How to select the standby modes.
c) How to supply replenisher and processing solution.
d) Other procedures.
• Explain what film sizes and types are compatible with the SRX-101A.
• After the processing solution temperatures have reached their operational levels, run a
few sheets of already developed 24x30cm(10x12inch) film through the processor
and explain how the film is transported.
• Explain how to insert single-face emulsion film.
131 SERVICE MANUAL

16-6. How to Handle the Accessory Equipment

1. If the customer has chosen to use any optional accessory equipment, explain how it
functions in relation to the SRX-101A.
• Explain these points using the Operating Manual.
2. Explain how to hook up optional equipment.
• If no option will be used, make your presentation as concise and brief as possible.
16-7. Cleaning
1. Explain all the points necessary in keeping the SRX-101A clean.
• Explain these points using the Operation Manual.
2. Explain the differences between the way of cleaning the bakelite rollers that are required to
be done everyday, once a week, once a month, and once every three months.
16-8. Maintaining Optimum Room Conditions around the SRX-101A.

1. Explain clearly all the precautions to take in maintaining optimum operating conditions
around the processor.
• Using an air circulation fan.
• How to use the solution recycling tanks.
• Checking the main unit exhaust.
• Checking the room temperature and humidity around the processor.
16-9. Troubleshooting
1. Explain the troubleshooting procedures.
• Explain these points using the relevant sections in the Operation Manual.
• Explain the measures to be taken for every error that may occur.
• Show the easiest ways of troubleshooting.
• Clearly indicate to the customer where and whom to contact in case of an operational
problem or complaint.
• Explain the content of the free-of-change after-service schedule that you intend to follow.
16-10. Maintenance
1. Using the Operation Manual, explain how to maintain the processor st optimum operating
conditions.
• Make sure to impress on the customer how important these periodical maintenance
checks are in preventing operational errors.
16-11. Shutdown Procedure

1. Explain the maintenance checks that should be carried out when the processor is shut
down.
2. Explain these points using the relevant sections in Operation Manual.
SERVICE MANUAL 132

16-12. Questions and Answers

1. Answer all questions from the customer with confidence.
2. If you cannot answer a certain question on the spot, make clear to the customer when you
will have an answer ready.
16-13. The Warranty

1. After installation and check have been completed, refer the customer to the clause in the
warranty that says," The SRX-101A has been handled over to you on this date,......,
installed and checked properly with all its components and parts in optimum working
condition."
• If for some reason the processor cannot be handed over to the customer under the
above stipulations, explain the details and relate when it will be ready to be handed
over.
Make sure that the customer agrees to these conditions.
16-14. Conclusion
1. Urge the customer the read the Operation Manual over thoroughly before trying to operate
the SRX-101A.
• Make sure that the customer knows where and whom to contact if there is something
unclear in the Operation Manual.
2. Make the customer feel confident about operating the processor easily and safe.
3. Thank the customer for taking the time to listen to your presentation.
133 SERVICE MANUAL

SRX-101A LIGHT SHIELD INSTALLATION MANUAL
17. SRX-101A Light Shield Installation Manual
17-1. Light Shield Kit Contents

Check the contents against this list upon delivery.
ID.No. Parts Name Qty Remarks
1 Foam packing(thickness 10mm) 9 L=1000mm, cut at adequate length of light shield plate and wall.
1A Foam packing(thickness 10mm) 1 Cut at L=530mm and use.
2 Light shield plate 1
3 Foam packing(thickness 10mm) 2 Cut at L=20mm and use.
3B Foam packing(thickness 5mm) 2 Cut at L=200mm and use.
4 Foam packing(square) 4
5 Foam packing(thickness 3mm) 4 Cut at L=165mm and use.
5B Foam packing(thickness 3mm) 1 Cut at L=560mm and use.
7 Foam packing(triangle) 2
10 Foam packing(thickness 20mm) 1 Cut at adequate length.
10A Foam packing(thickness 20mm) 2 Cut at adequate length.
11 Magnet mounting plate 1
13 Magnet catcher 1 Tochigiya, TL-238 No.2.
14 Foam packing(pentagonal) 2
16 Switch box 1
17 Speed nut M4 8
18 Gromet with membrance 10 Tochigiya, MG-9.
19 Light shield rubber 1
a Pan-head screw M4x6

b Truss-head screw M4x8
c Pan-head screw M6x20
d Plain washer φ6
e Hexagon nut M6
SERVICE MANUAL 134

SRX-101A LIGHT SHIELD INSTALLATION MANUAL
135 SERVICE MANUAL

INSTALLATION PROCEDURE
18. Installation Procedure
Preliminary Notes
1. Assemble the shield on the light room side of the processor near the access opening in the partition.
2. Assemble the processor main unit stand before assembling the light shield.
3. Before installing the SRX-101A, make sure to position the main unit stand so that the replenisher
tanks are easily accessible. The main stand has crossbars on three of its four sides. The side
without a crossbar is the side providing easy access to the replenisher tanks for mixing new
processing solutions. Take this point into consideration when deciding which side of the main unit
on which to install the light shield assembly.
4. The light shield can be installed on any of the main unit stand's four sides.
1) Make sure that all of the SRX-101A processing tanks are empty.
2) Place the SRX-101A main unit on its stand.
3) Adjust the two legs on the insertion slot side of the main unit to a height of 25mm. Then slide the
main unit all the way in the direction of the insertion slot so that the legs hit the safety stops on the
stand.
SRX-101A Main Unit

Safety Stop
25
Leg Stand Slide the main unit in this direction
560mm Strip of packing(A)

4) Remove the electrical components unit's outer and
inner covers. Disconnect the control panel lead
wire connector from the CPU board. Use a stubby
Phillips screwdriver to remove the screw holding
the round wire terminal in place.
5) Remove the film insertion table, and then remove
the control panel from the film insertion table.
6) Remove the top cover. Cut a piece of packing(A)
[thickness 3mm] into a strip of 560mm long and
attach it to the slot in the main unit for the top
cover. (See the diagram right)
SERVICE MANUAL 136

7) Cut a piece of Packing(D)[0thickness 10mm] into a strip of 530mm long. Attach it to the Lower Light
Shield as shown in the diagram below. Attach 4 clip nuts at the top edge of the Lower light Shield,
adjusting the position against the hole, fix the Lower Light Shield to the main unit stand with M6 x
20 pan-head screws, flat washers(φ6) and hexagonal nuts.
Attach the packing here
Attach clip nuts
Attach clip nuts
Holes for attaching the shield to the stand
Packing
Lower Light Shield
"A" Enlargement
8) Cut two pieces of Packing(A)[thickness 3mm] into strips of 165mm long, and attach them to the
bottoms of the Left and Right Shield. Cut two more pieces of Packing(A)[thickness 3mm] into strips
of 225mm long and attach them to the sides of the Left and Right Light Shields as shown in the
diagram below. Attach two clip nuts onto each top edge of the Left and Right Light Shields adjusting
the position against the hole. Using four M4 x 6 pan-head screws from the light room side of the
shields to fix the Left and Right light Shields to the Lower Light Shield.
Note : The right Light Shield is the one with the manufacturing date stamped on it.
Speed Nuts
Right Light Shield
225mm Strip of Packing (A) M4x6 Pan Screw
165mm Strip of Packing (A)
Speed Nuts
M4x6 Pan Screw
Left Light Shield Lower Light Shield
166mm Strip of Packing
137 SERVICE MANUAL

9) Cut a piece of Packing(A)[thickness 3mm] into a strip of 165mm long, and attach it to the Upper
Light shield, and fix it to the light shield panel(right and left) using the speed nuts 4 pieces of M4 x 6
pan screws from the light room side.
Upper Light Shield Panel
165mm Strip of
Packing(A)
Pan-head Screw
(M4 x 6)
Right Light Shield
Pan-head Screw 165mm Strip of

(M4 x 6) Packing(A)
Left Light Shield
10) Cut pieces of Packing(D)[thickness 10mm] into two strips of 20mm long and attach them to the left
and right corners of Upper Light Shield as shown in the diagram below(left).
11) Attach the triangle-shaped Packing(E) to the corners as shown in the diagram below(right).
Upper Light Shield

Right Light
Shield
Packing(E)
(One for each corner)
Main Unit Stand Lower Light Shield

20mm Strip of Packing(D)
(One for each corner)
SERVICE MANUAL 138

12) String the control panel lead wire through the hexagonal hole in the switch box(notch facing down)
so that the control panel is protruding out of the hole.
Hexagonal hole
Notch Control Panel
Approx. 20cm of play
Switch Box
Lead Wire
Notch
Insertion Table
13) String the connector end of the lead wire through the hexagonal hole in the film insertion table for
the control panel and the notch provided. Make sure you have about 20cm of play in the wire.
14) Now bring the film insertion table up against the SRX-101A main unit, and string the connector end
of the lead wire through the elongated hole in the main unit until the connector is hanging in front of
the CPU board. At this point, fix the film insertion table to the main unit with the screw provided.
15) Reconnect the lead wire to the CPU board and fix the ground wire terminal with a screw. Make
sure that there is enough play in the wire so that the CPU board is not being pulled or strained.
16) Attach the control panel switch box to a convenient place on the light shield panel.
Note : The control panel may also be attached directly to either the left or right side of the film
insertion table, though it will not be easily seen.
17) Attach Packing(G) to the right and left hand sides of the outer cover of the electrical components
as shown in the diagram below.
Electrical Components Unit Outer Cover
Packing(G)
Packing(G)
139 SERVICE MANUAL

18) Put the inner cover and outer cover of the electrical components unit back to the original position.
19) There will be an area uncovered by the outer cover between bottom of the components housing
and the bottom of the light shield. Cut a piece of Packing(D)[thickness 5mm] into a strip of 450mm
long and attach it to the bottom of the electrical components housing.
SRX-101A Electrical Components Unit Outer Cover
Components Housing
450mm Strip of Packing(D)

20) Attach the square-shaped Packing(F) to the left and right sides of the light shield panel.
(4 pieces in total)
SRX-101A
Upper Light Shield
Right Light Shield

Packing(F)
(Do the same for the left side)
Main Unit Stand Lower Light Shield
21) Cut pieces of Packing(C) into two strips of 200mm long and attach them to the left and right sides
of the light shield panel around the electrical components unit cover.
200mm Strips of
Packing(C) Right Light Shield
Electrical Components Outer

Cover
Lower Light Shield

Left Light Shield
SERVICE MANUAL 140

22) Attach Packing(D)[thickness 10mm] around the opening in the partition and light shield panel.
Attach the packing only to the upper, left, and right sides of where the wall and light shield panel will
meet.
Light Room Side

Processing Tank
Wall
Film Insertion Table
Darkroom Side
Packing(D)
23) Lower the insertion table side legs so that the SRX-101A is leveled. Taking special care of the
unit's left and right side position, move the processor up against the partition, and then level the unit
once again.
Notes :
1. Push the light shield up against the partition so that it is bowed slightly towards the darkroom.
This position will give the best light shielding results.
2. If the unit cannot be leveled with only the adjustment bolt on the support, shim the support up
using material that will not change shape, like steel plate.
24) Attach the light shield rubber lining to cover the opening between floor and the bottom of the light
shield panel as below. Cut Packing(B)[thickness 20mm] into a block whose length will match the
rubber lining, and stick it to the rubber lining.
Wall
Wall Light Shield
Panel
Packing(B)
Light Shield Rubber Lining
141 SERVICE MANUAL

25) Attach the magnetic catch to the center for the Upper Light Shield.
26) Attach the steel plate to the film insertion table cover so that it hits the magnetic catch when the
cover is folded up. (See the diagram below)
Magnetic
Wall Catch
Steel Plate
Light Shield Panel
SRX-101A
27) Open(fold up) the film insertion table cover and make sure that the magnetic catch is strong
enough to hold it open while operating the SRX-101A.
28) Put back the top cover and make sure that the light shield is functioning properly from the
darkroom side.
SERVICE MANUAL 142

■ Installation Procedure of DEV Temp. Control Kit (CE Version only)

1) Checking the contents of the kit.
i) DEV Temperature Control Knob Assembly ................................... 1 Set
(A dial, a volume, wires, and a connector are assembled.)
ii) Screws for fixing ............................................................................. 3 Pcs.
iii) Dial Plate (adhesive type, sticked backside.) ................................. 1 Pce.
2) Remove the covers from the main body of SRX-101A. (Fig. A)

Internal Cover
Outer Cover
Be sure to install or detach with care and in parallel.
Fig. A
3) Replace JP1 on CPU board from 1-2 to 2-3. (Fig. B)
JP1
Fig. B
143 SERVICE MANUAL

4) Fix the knob plate with the three screws after removing a round plate. (Fig. C)
5) Connect the connector JP18 to the JJ18 on the CPU board and the earth (ground) wire. (Fig. C)
JJ18
CPU Board
Motor control board
Fig. C
Fix this earth to the earth terminal.
6) Adjust the pointer of the knob at the notch of the knob plate. (Fig. D)
7) Assemble the covers onto the main body with the knob pointer fixed at the center (Fig. A).
Pay attention to keep the knob not contracted with the surrounding cover.
8) Stick the dial plate with the knob pointer matching at 34 scale of the dial plate. Pay attention to keep
the knob not contracted with the dial plate. (Fig. E)
Knob Plate Dial Plate
Notch
Pointer 34
30 38
Fig. D
Fig. E
SERVICE MANUAL 144

■ Adjusting Procedure
1) Checking of the CPU board (Fig. B)
Check the Jp1 on the CPU board if its pins 2-3 are selected.
JP1-1, 2 are in short circuited.
Fig. B
2) Start of SRX-101A
Turn on the power switch, set the DEV temp. control knob at 34:, and turn on the [RUN] SW.
3) Actual temperature checking (Fig. F)

i) Wait 5 minutes after "READY" lamp ON, then open the top cover.
ii) Measure the actual DEV temperature with a thermometer.
iii) Further adjustment is not necessary if the temperature is between 33: and 35:.
Fig. F
145 SERVICE MANUAL

4)When the actual temperature is not between 33: : and 35: :, proceed the Knob position
adjustment (Fig. G).
i) Loosen the set screw of the knob which locates just opposite of the pointer.
Pay attention not to move the volume shaft.
ii) Set the pointer at the measured temperature value.
iii) Tighten the set screw of the knob with the volume shaft not moving.
34
30 38
Unlock Lock
Fig. G
Next, make the adjustment according to the temperature conditions as Case 1 and Case 2.
Case 1 : When the actual temperature is over 35: :.

1) Cooling down of the DEV solution
Turn off [RUN] SW to wait the actual temperature becomes lower than 34:
In order to check the temperature, make DEV solution circulating.
(Turn off the [RUN] SW immediately after turning it on, the DEV solution circulates 2 minutes.)
2) Recheck
After turn off the [RUN] SW, set the dial at 34:, and turn on the [RUN] SW again.
Return to the step 3) Actual temperature checking.
:.
Case 2 : When the actual temperature is under 33:
Make the above step 2) Recheck.
SERVICE MANUAL 146

1051-55030 C
0405TE

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SERVICE MANUAL

MEDICAL FILM PROCESSOR

4TH EDITION MAY 2004

No. 26-2, Nishishinjuku 1-chome, Shinjuku-ku, Tokyo 163-0512, Japan

SRX-101A Medical Film Processor

Product Code Serial No.

■ TOOLS AND INSTRUMENT

1. EXPLANATION OF CAUTION LABELS

Risk of the damage

Should this manual become not readable due to any reason,

Process cycle switching : Available by a service engineer.

*The above specifications are subject to change without prior notice.

2-2. 25 Liter Replenisher Tank (Standard Equipment)

3-1. Main Unit (Front View)

Right Side Panel

Developer Drainage Hose

3-2. Main Unit (Left Side View)

Left Side Panel

Water Supply Hose

3-3. Main Unit (Rear View)

Drier Section Cover

3-4. Control Panel

"RUN" and "READY" LAMP Lamps ON-OFF Patterns

OFF Preparing for supplying

Flashing(Pattern 1) Drive motor error

Flashing(Pattern 1) DEV Temperature error

Flashing(Pattern 1) Film Sensor error

3-5. Main Unit (Top View)

Drive Shaft Developer Tank

Fix/Wash Rack Starter Solution Inlet Developing Rack

3-6. Drying Unit

Drying Heater Unit

Dry Sensor Unit Overheat Switch

Recycle Duct Dry Fan Recycle Duct

Worm Gear Parts No.

(2) Roller Component Listing

Processing Spring Spring pressure

A 13003A Worm Gear (Right) 1.5 3 CW

C 13007B Worm Wheel (Right) 1.5 18 CW

E 13002A Idler Gear (Small) 1.5 16

G 13001B Gear 1.5 12

Transporting Speed (mm/min) 460 350 236

Capability 24x30cm (10x12 inch) 75 70 55

3) Adjusting the Drive Timing Belt

Main Drive Shaft

Drive Motor Pulley

From the rear side of the processor

3-8. Solution Supply and Drainage Unit

Developer Supply Unit

Fixer Supply Unit Developer Circulation Pump

Wash Water Temperature

Fixer Supply Fixer circulation

Fixer Drainage Developer

3) Solution Temperature Control Tank

Temperature Control Tank

From the Fixer

From the Developer

3-9. Electrical Components Unit (CE)

CPU Board(unified with

Transformer (PT1) Motor Control Board

Circuit Protector Switching Power source (SUP1)

3-9. Electrical Components Unit (UL)