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1) Detailed instructions;
2) A detailed listing of all nomenclature used.
3) Indication of all required INPUT cells
Too much color --- especially black background.
Keep it simple....
This is just a small size image, the sheet size is
not due to its backgroud. THis is just to make an
attractive interface, as I had to present it so I just
made it a little attractive
Why is 1/3 of the page Click the magnifying glass to see the possible fluids and their
duplicated at the bottom??? ranges. In practice we assume ourselves by seeing the table.
Didnt understand what u r This sheet does the most of indexing itself
poitning
Same goes for BWG , u just select the valid gauge and the dia is
calculated automatically. Shell dia is also indexed from table
This takes you to "Design", not to Help.
elong in
some random
d u r going to
n page it gives
r co-efficient,
alls out of
u r doing
ds and their
g the table.
Organic Solvents Shell Side
11
and the dia is
from table Water Tube Side
SHELL SIDE Ethylene 1 TUBE SIDE Water -1
symbol values units SI Values symbol values units SI Values
Thermophysical Properties :
Density of Fluid ρS = 840 kg/m3 840.00000 Density of Fluid ρT = 993 kg/m3 993.00000
Viscosity μS = 0.33 cP 0.00033 Viscosity μT = 0.0008 kg/ms 0.00080
Thermal Conductivity kS = 0.1156 J/s m K 0.11560 Thermal Conductivity kT = 0.623 J/s m K 0.62300
Specific Heat cp,S = 2.093 KJ/kg K 2093.00000 Specific Heat cp,T = 4.175 KJ/kg K 4175.00000
Fouling Factor RdO = 0.00021 h m2 C / kcal 0.00018 Fouling Factor Rdi = 0.00035 h m2 C / kcal 0.00030
Temperature ΔT:
Temperature In TS,in = 135 C 408.15000 Temperature In TT,in = 30 C 303.15000
Temperature Out TS,out = 40 C 313.15000 Temperature Out TT,out = 40 C 313.15000
Mass Flow Rate mS = 0.578703705 kg/s Mass Flow Rate mT = 2.756085058 kg/s
Volumetric Flow Rate qS = 0.000688933 m /s
3
Volumetric Flow Rate qT = 0.002775514 m3/s
[assume] Overall Heat Range: 250 - 750 W/m2 K Hot Ends Temp. Dif ΔT1 = 95 K
Transfer coefficient U* = 350 kcal/h m2 C 407.05 Cold Ends Temp. Dif ΔT2 = 10 K
0 0
Correction Factor R= 9.5 S= 0.0952380952 Log Mean Temp. Dif LMTD = 37.75610077 K
Auto fT = fT = 0.8 LMTD (corrected) LMTD* = 30.20488061 K
0
Heat Transfer Area : AHT = 9.358887 m2
Design Specifications :
Shell Diameter DS = 10 in. 0.254 Length of Tube LT = 4.5 m 4.5
Tube Clearance cT = 0.0064 m 0.0064 Outside Dia. of Tube dO = 0.75 in. 0.01905
Baffle Spacing B= 0.1 m 0.1 Thickness of Tube δ= 16 BWG 0.001651
Tube Pitch PT = 1 in. 0.0254 Inside Dia. of Tube di = 0.015748
Outer Surface Area [Single Tube] : aST = 0.269313 m2
Flow Area [= cT B DS / PT] aS = 0.0064 m2 Flow Area of Tube [inside] aT = 0.001753005 m2 Phase:
Linear Velocity of Tube [inside] uT = 1.583288893 m/s Liquid
Mass Velocity [= mS / aS] GS = 90.42245391 kg/m2 s Mass Velocity [= mT / aT] GT = 1572.205871 kg/m2 s
Shell Side HT Co-efficient hO,S = 447.681719 W/mK Tube Side HT Co-efficient hi,T = 6916.99471 W/mK
Friction Factor (use graph) fS = 0.052 Friction Factor (use graph) fT = 0.0037
Number of Baffles Nb = 44 Pressure Drop ΔPT = 537.1088773 kg / m2
Pressure Drop ΔPS = 16.36764286 kg / m2 Return Loss ΔPr = 2032.04579 kg / m2
Shell Side Pressure Drop ΔPS = 16.3676429 kg / m2 Tube Side Pressure Drop ΔPT = 2569.15467 kg / m2
(
Background
A shell and tube heat exchanger, also known as the “workhorse” of industrial process heat transfer, is
It is the most common type of heat exchanger in oil refineries and other large chemical proce
applications. Other types of heat exchangers are used when economical. Though the application
increasing, the shell and tube heat exchanger will continue its popularity for a long time, largely beca
Construction
As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a b
through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat betwe
called a tube bundle, and may be composed by several types of tubes: plain, longitudinally finned, e
Shell and tube heat exchanger units can be designed for almost any combination of pressure and tem
Coolers
Organic Solvents Water 250 750
Light Oils Water 350 700
Heavy Oils Water 60 300
Reduced Crude Water 75 200
Gases (P = atm) Water 5 35
Gases (P = 200 bar) Water 150 400
Gases Water 20 300
Organic Solvents Brine 150 500
Water Brine 600 1200
Gases Brine 15 250
Heaters
Steam Water 1500 4000
Steam Organic Solvents 500 1000
Steam Light Oils 300 900
Steam Heavy Oils 60 450
Steam Gases 30 300
Dowtherm Heavy Oils 50 300
Dowtherm Gases 20 200
Flue Gases Steam 30 100
Flue Gases Hydrocarbon Vapours 30 100
Condensors
Aqueous Vapours Water 1000 1500
Organic Vapours Water 700 1000
Refinery Hydrocarbons Water 400 550
Organics (some non-condensables) Water 500 700
Vacuum Condensors Water 200 500
Vaporisers
Steam Aqueous Solution 1000 1500
Steam Light organics 900 1200
Steam Heavy Organics 600 900
Dowtherm Refinery Hydrocarbons 250 550
fer.html
Index
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Special Thanks: Muhammad Arsalan Khan [2010 - CH - 120]
Reference: Page 37 | Ernest E. Ludwig' Applied Process Design for Chemical & Petroche
1 Triangular 0.01905 0.0238125 33 69 105 135 193 247 307 391 481
1 Triangular 0.01905 0.0254 33 57 91 117 157 217 277 343 423
1 Square 0.01905 0.0254 33 53 85 101 139 183 235 287 355
1 Triangular 0.0254 0.03175 15 33 57 73 103 133 163 205 247
1 Square 0.0254 0.03175 17 33 45 65 83 111 139 179 215
2 Triangular 0.01905 0.0238125 32 58 94 124 166 228 300 370 452
2 Triangular 0.01905 0.0254 28 56 90 110 154 208 264 326 398
2 Square 0.01905 0.0254 26 48 78 94 126 172 222 280 346
2 Triangular 0.0254 0.03175 16 32 52 62 92 126 162 204 244
2 Square 0.0254 0.03175 12 26 40 56 76 106 136 172 218
4 Triangular 0.01905 0.0238125 48 84 108 154 196 266 332 412
4 Triangular 0.01905 0.0254 44 72 96 134 180 232 294 360
4 Square 0.01905 0.0254 48 72 88 126 142 192 242 308
4 Triangular 0.0254 0.03175 24 44 60 78 104 138 176 212
4 Square 0.0254 0.03175 24 40 48 74 84 110 142 188
6 Triangular 0.01905 0.0238125 80 116 174 230 294 372
6 Triangular 0.01905 0.0254 66 104 156 202 258 322
6 Square 0.01905 0.0254 54 78 116 158 212 266
6 Triangular 0.0254 0.03175 34 56 82 112 150 182
6 Square 0.0254 0.03175 44 66 88 116 154
8 Triangular 0.01905 0.0238125 94 140 198 258 332
8 Triangular 0.01905 0.0254 82 124 170 224 286
8 Square 0.01905 0.0254 94 132 174 228
8 Triangular 0.0254 0.03175 66 90 120 154
8 Square 0.0254 0.03175 74 94 128
Khan [2010 - CH - 120]
Chemical & Petrochemical Plants, 3rd Ed, Vol.3 (1999)
ubes]
rs Calculated # of Tubes 35
be Count Index
25 27 29 31 33 35 37 10
0.635 0.6858 0.7366 0.7874 0.8382 0.889 0.9398 0.254
in. lb/in.3