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Kultur Dokumente
Regular Article
g r a p h i c a l a b s t r a c t
10 vol.%H2O
NH3
Coordinated NH3
Cu-Fe/TiO2
Nitrate species
N2+H2O
Coordinated NH3
Co-Fe/TiO2
Nitrate species
NO+O2
10 vol.%H2O
a r t i c l e i n f o a b s t r a c t
Article history: In this paper, a series of Cu-Fe-Ti and Co-Fe-Ti oxide catalysts were prepared by sol gel method. Cu-Fe-Ti
Received 30 March 2016 and Co-Fe-Ti oxide catalysts showed the moderate catalytic activity for selective catalytic reduction (SCR)
Revised 25 May 2016 of NO with NH3 at low temperature. The catalysts with the molar ratio as 4:1:10 (M:Fe:Ti) were selected
Accepted 27 May 2016
as the representatives for comparison of reaction properties and H2O resistance, which were denoted as
Available online 27 May 2016
Cu-Fe/TiO2 and Co-Fe/TiO2 respectively. The characterization results manifested Co-Fe/TiO2 owned more
adsorption capacity of the reactants and Cu-Fe/TiO2 had better redox ability. The in situ DRIFTS experi-
Keywords:
ments indicated that adsorbed NH3 species and nitrate species both exhibited reaction activity for Co-
Cu-Fe/TiO2
Co-Fe/TiO2
Fe/TiO2, while nitric oxide was only be reduced by adsorbed NH3 species through Eley-Rideal mechanism
SCR for Cu-Fe/TiO2 at 150 °C. Co-Fe/TiO2 exhibited the better resistance to H2O and its temperature window
Low temperature shifted towards the higher temperature in presence of 10 vol% H2O, while the SCR activity of Cu-Fe/TiO2
H2O was inhibited significantly in the whole temperature range investigated. The suppression of adsorption
and activation for NH3 and NOx might be the reasons for the reversible inactivation, which was confirmed
by the inhibitation of catalytic activities for separation NH3 and NO oxidation under the wet condition.
We speculated that different thermal stability of adsorbed species and redox capacity of catalysts leaded
to the different SCR behavior in absence and presence of H2O.
Ó 2016 Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.jcis.2016.05.052
0021-9797/Ó 2016 Elsevier Inc. All rights reserved.
12 L. Zhu et al. / Journal of Colloid and Interface Science 478 (2016) 11–21
accessory (DRP-NI8). An in situ DRIFTS reactor cell with the KBr dehydrogenation for adsorbed ammonia species and decomposi-
windows connected to a purging/adsorption gas control system tion of ammonium nitrate intermediate species both could lead
was used for the in situ DRIFTS experiments. Prior to NH3/NO to the formation of by-product N2O.
+ O2 adsorption, the catalysts were pretreated at 450 °C in a flow Considering the SCR activity and N2O formation for the series of
of 5 vol% O2/N2 for 0.5 h and cooled down to 150 °C. Thereafter, catalysts, the catalysts with the molar ratio (M:Fe:Ti = 4:1:10)
the background spectra were recorded, which were automatically exhibited the representativeness for the different kinds of catalytic
subtracted from the final spectra during the dynamic experiment materials, which was in line with the composition of manganese
process. The total flow rate was 30 mL/min and the inlet gas con- based catalyst reported by Wu et al. [24]. Therefore, the corre-
centrations were kept at 1000 ppm NH3 or 1000 ppm NO with sponding catalysts were selected for the deep comparative study
5 vol% O2. All spectra were recorded by accumulating 32 scans with and denoted as Cu-Fe/TiO2 and Co-Fe/TiO2, respectively.
a resolution of 4 cm1.
3.2. Characterization
2.3. Activity test
3.2.1. N2-physisorption and XRD
The steady-state SCR activity test was carried out in a fixed-bed The structural parameters of catalysts derived from N2-
stainless steel reactor (i.d 10 mm) containing 1.5 mL of catalyst. physisorption are summarized in Table 1. There was not the obvi-
The typical composition of the reactant gas was: 500 ppm NO, ous difference between the two catalysts in the structural param-
500 ppm NH3, 3.5 vol% O2, 10 vol% H2O (when used) and N2 as eters. Although the total pore volume was smaller for Co-Fe/TiO2,
the balance gas. The deionized water was injected into the preheat- the BET surface area was slightly bigger than that for Cu-Fe/TiO2
ing section by the micro syringe pump, which was vaporized and due to the smaller size of average pore diameter. It could be con-
mixed with other gas components. The total flow rate was 1.5 L/ cluded that the structural parameters were not the main reason
min (refers to 1 atm and 298 K) which corresponded to a gas for the difference on the reaction characteristic.
hourly space velocity (GHSV) of 60,000 h1. The NO, NO2, and O2 X-ray diffraction (XRD) technology was applied to investigate
concentration were measured online by the flue gas analyzer the crystallographic structure of the prepared catalysts. The XRD
(MRU 600, Germany) while the N2O concentration was measured patterns for Cu-Fe/TiO2 and Co-Fe/TiO2 are shown in Fig. 2. The
by NGA 2000 analyzer (Rosemont, Germany). The analysis of the patterns both exhibited peaks at 25.28°, 36.94°, 37.80°, 38.35°,
product was performed when the reaction system reached a steady 48.05°, 53.89°, 55.06°, 62.68°, 68.76°, 70.31° and 75.03°, corre-
state for at least 0.5 h. The NOx conversion was calculated as sponding to the (1 0 1), (1 0 3), (0 0 4), (1 1 2), (2 0 0), (1 0 5),
follows. (2 1 1), (2 0 4), (1 1 6), (2 2 0) and (2 1 5) planes of TiO2 (anatase,
JCPDS 21-1272). The higher diffraction peak signal intensity for
½NOx out Cu-Fe/TiO2 catalyst indicated the higher crystallization degree
NOx conversion ¼ 1 100% ð1Þ
½NOx in and the bigger grain size of TiO2 compared with Co-Fe/TiO2 sample,
which was in accordance with the result of pore size from N2
The separate NH3 oxidation and NO oxidation activity tests were
physisorption. Apart from the diffraction peaks for anatase TiO2,
carried out using the method similar to that for NH3-SCR activity
the peak signals for CuO (tenorite, JCPDS 45-0937) and CoTi2O5
with 500 ppm NH3 for NH3 oxidation (500 ppm NO for NO oxida-
(JCPDS 35-0793) were detected for the two catalysts, respectively.
tion), 3.5 vol% O2 and 10 vol% H2O (when used) in N2 balance. For
The existence of CoTi2O5 indicated the strong interaction between
NH3 oxidation test, the outlet concentration of NH3 was measured
cobalt and titanium might account for the low crystallization
by ULTRAMAT6 analyzer (Siemens, Germany).
degree of TiO2.
Fig. 1. NOx conversion and N2O concentration in NH3-SCR reaction for a series of Cu-Fe-Ti (A) and Co-Fe-Ti (B) oxide catalysts in absence of water. Reaction condition: [NO] =
[NH3] = 500 ppm, [O2] = 3.5 vol%, N2 as balance and GHSV = 60,000 h1.
Table 1
Structural parameters of Cu-Fe/TiO2 and Co-Fe/TiO2 catalysts.
Sample BET surface area Total pore volume Average pore diameter
(m2/g) (cm3/g) (nm)
Cu-Fe/TiO2 76.19 0.121 5.7
Co-Fe/TiO2 80.78 0.114 5.0
Fig. 3. NH3/NO-TPD profiles (A) and IR spectra at 150 °C (B) for Cu-Fe/TiO2 and Co-Fe/TiO2 catalysts.
distinct reduction peaks at 161 °C and 202 °C. The reduction profile speculation. Base on the reduction temperature, we deduced that
of pure CuO was characterized by a single reduction peak at 392 °C the reduction peak at 367 °C was caused by the superimposed
[26]. The separation and shift toward low temperature of reduction reduction of Co3+ or Co3O4 to Co2+ [20,22] and Fe2O3 to Fe3O4
peak indicated the interaction existed between the support and [19]. The board reduction peak at 557 °C was correlated to the
copper oxide. The low temperature peak at 161 °C was due to the reduction of Fe3O4 to FeO and Co2+ to Co0 [23,29]. The reduction
reduction of well dispersed CuO on TiO2 support and the reduction of bulk cobalt species might account for the emergence of reduc-
peak at 202 °C corresponded to the reduction of crystalline CuO tion peak at 650 °C. According to the H2-TPR profiles, it could be
[27,28]. There were two broad reduction peaks between 310 °C concluded that the redox ability of Cu-Fe/TiO2 catalyst was better
and 550 °C, which was attributed to the consecutive reduction of than that of Co-Fe/TiO2 sample. The weaker thermal stability of
Fe2O3-Fe3O4-FeO [19]. The reduction peak above 610 °C could be adsorbed species for Cu-Fe/TiO2 catalyst in the temperature pro-
regarded as the reduction of Fe2+ to Fe0 [19]. Three broad reduction grammed desorption profile might be in related with the reducibil-
peaks were observed distinctly for Co-Fe/TiO2 catalyst and the H2- ity of catalyst surface. The excellent redox capacity of Cu-Fe/TiO2
TPR profile was similar with the curve of sol-gel 10% Co/TiO2 cata- catalyst accelerated the activation of reactants and redox cycle
lyst reported by Yung et al. [29]. The broad reduction features indi- resulting in the good SCR activity at low temperature.
cated heterogeneity in the oxidation states for the cobalt species
[29]. The sol-gel preparation method provided a strong linkage
3.2.4. In situ DRIFTS analysis
between Ti and Co species resulting in this phenomenon partially.
To investigate the reaction mechanism of SCR over the Cu-Fe/
The emergence of CoTi2O5 in XRD pattern could confirm this
TiO2 and Co-Fe/TiO2 catalyst at low temperature, the catalysts
were exposed to NH3 or NO + O2 at 150 °C firstly until adsorptions
were saturated. The catalysts were then purged with N2 and subse-
quently exposed to the reverse gases. IR spectra were recorded as a
function of time.
Fig. 5. In situ DRIFTS spectra of the catalysts for the reaction between NO + O2 and pre-adsorbed NH3 species at 150 °C: (A) Cu-Fe/TiO2 and (B) Co-Fe/TiO2.
monodentate nitrate (1506 and 1276 cm1) and bidentate nitrate 3.2.4.2. Reaction between NH3 and pre-adsorbed NOx species. Fig. 6
(1560 cm1) [7–10,31]. shows the in situ DRIFTS of reaction between NH3 and pre-
Similar with Cu-Fe/TiO2 catalyst, the coordinated NH3 bound to adsorbed NOx species over Cu-Fe/TiO2 and Co-Fe/TiO2. After the
Lewis acid sites (1195 cm1 for dsNH3 and 1604 cm1 for dasNH3) pretreatment of Cu-Fe/TiO2 with NO + O2, the catalyst surface
was the main adsorbed species on the Co-Fe/TiO2 surface [7,10]. was mainly covered by bridging nitrate (1602 and 1243 cm1),
Meanwhile, a weak IR band at 1695 cm1 assigned to symmetric bidentate nitrate (1575 cm1) and monodentate nitrate (1530
deformation of NH+4 bound to Brønsted acid sites was observed and 1276 cm1) [7,10,25] (as shown in Fig. 6A). After the injection
after the NH3 pretreatment [8] (as shown in Fig. 5B). After NO of NH3, the IR band at 1602 cm1 showed a little decrease in the
+ O2 passed over the NH3-pretreated Co-Fe/TiO2 catalyst, the IR first 10 min and the IR band at 1575 cm1 increased slightly. At
bands attributed to coordinate NH3 (1195 and 1604 cm1) showed 30 min, the IR bands at 1565, 1504, 1276 and 1243 cm1 showed
the dramatic decline in intensity. After 40 min, the nitrate species the obvious increases and the bands in the region of 3100–
corresponding to bridging nitrate (1623 cm1) and monodentate 3400 cm1 (3162, 3209, 3255 and 3347 cm1) attributed to NAH
nitrate (1530 cm1) were observed dramatically on the catalyst stretching vibration for coordinated NH3 were detected obviously
surface [7,10]. These results indicated that coordinated NH3 on [9,30]. The IR bands at 1602 and 1243 cm1 might be caused by
the surface of Cu-Fe/TiO2 and Co-Fe/TiO2 catalysts both could react overlap of IR bands from bridging nitrate and coordinated NH3.
with NO + O2 at 150 °C. The bands at 1575 cm1 and 1530 cm1 shifted to 1565 cm1 and
L. Zhu et al. / Journal of Colloid and Interface Science 478 (2016) 11–21 17
Fig. 6. In situ DRIFTS spectra of the catalysts for the reaction between NH3 + O2 and adsorbed NOx species at 150 °C. (A) Cu-Fe/TiO2 and (B) Co-Fe/TiO2.
1504 cm1 respectively, which could be ascribed to the deforma- that the reaction between ammonia and nitrate species was unli-
tion nitrate species when the catalyst surface was exposed to kely to take place at 150 °C for Cu-Fe/TiO2 catalyst.
NH3. It was interesting that the intensity of IR band at 1565 cm1 After N2 + O2 adsorption and N2 purge, different kinds of nitrate
reached the maximum at 30 min and then decreased gradually, species were formed on the surface of Co-Fe/TiO2, including biden-
while the IR band at 1504 cm1 became obvious at 30 min and tate nitrate (1575 cm1), monodentate nitrate (1548 cm1), bridg-
then increased during the later 20 min. We deduced that the ing nitrate (1604 and 1243 cm1) [7,10,25,30]. During the first
adsorption of NH3 leaded to the transformation of different nitrate 30 min after NH3 introduction, the bands of monodentate nitrate
species on the surface. Meanwhile, the nitrate species enhanced (1548 cm1) and bridging nitrate (1604 cm1) decreased gradually,
the adsorption of ammonia species in contrast to the IR spectrum implying the reaction with NH3 took place. At 40 min, the bands in
in Fig. 5A. After the catalyst was exposed in NH3 for 60 min, the region of 3100–3400 cm1 assigned to NAH stretching vibra-
adsorbed NH3 and nitrate species can be observed on the Cu-Fe/ tion for coordinated NH3 were observed and the board bands at
TiO2 surface at the same time. The total intensity for different 3200–3600 cm1 corresponding to nitrate species decreased obvi-
nitrate species did not change obviously and the broad banks at ously. After 30 min, the intensity of bridging nitrate (1602 cm1)
3200–3600 cm1 still existed after 60 min. These results indicated decreased gradually and the bidentate nitrate (1575 cm1)
18 L. Zhu et al. / Journal of Colloid and Interface Science 478 (2016) 11–21
increased inversely, suggesting the transformation or deformation The concentration of N2O for Co-Fe/TiO2 became obvious above
for nitrate species occurred due to the influence of coordinated 250 °C and increased with the elevation of reaction temperature.
NH3. The IR band at 1602 cm1 might be caused by overlap of IR The amount of N2O in the exhaust for Cu-Fe/TiO2 catalyst was more
bands for bridging nitrate and coordinated NH3. The increase of than that for Co-Fe/TiO2 catalyst, which was in line with the result
intensity of IR band at 1243 cm1 was caused by the adsorption in absence of H2O.
of NH3, which was verified by the emergence of 1218 cm1 IR band
at 60 min. Different with the phenomenon of Cu-Fe/TiO2 catalyst, 3.3.2. Effect of H2O on NH3 and NO oxidation
the bridging and monodentate nitrate species on the surface of In order to understand the reason for the influence on SCR activ-
Co-Fe/TiO2 exhibited the reaction activity with NH3 at 150 °C. ity brought by H2O on the two catalysts, the separation NH3 and
Comparing the change of IR spectra for the two catalysts during NO oxidation tests were performed in absence and presence of
the transient conditions, it could be concluded that the NOx can be H2O. The NH3 conversion, N2O and NO concentration in the pro-
removed through E-R mechanism and L-H mechanism for Co-Fe/ duct under the dry and wet conditions are showed in Fig. 8. The
TiO2 catalyst, while nitric oxide was only be reduced through E-R Cu-Fe/TiO2 and Co-Fe/TiO2 catalysts showed the similar NH3 con-
mechanism for Cu-Fe/TiO2 sample at 150 °C. version without water vapor. The NH3 conversion and N2O concen-
tration both increased with temperature rising. However, the
3.3. Effect of water on SCR activity composition of products and the trend for N2O formation were dif-
ferent. The N2O concentration in the outlet for Cu-Fe/TiO2 catalyst
3.3.1. SCR activity in presence of H2O was higher than that for Co-Fe/TiO2 catalyst, especially at low tem-
The influence of H2O on the SCR activity is important for a novel peratures. A small amount of NO was detected for Cu-Fe/TiO2 cat-
low temperature SCR catalyst. The NOx conversion and N2O forma- alyst above 250 °C, while no NO was observed for Co-Fe/TiO2
tion of Cu-Fe/TiO2 and Co-Fe/TiO2 catalysts in absence and pres- catalyst in the whole temperature range investigated.
ence of water vapor are illustrated in Fig. 7. It was obvious that The different mechanisms for ammonia catalytic oxidation
the SCR activities at low temperature for the two catalysts were (SCO) have been summarized and reported in the scientific litera-
inhibited seriously by 10 vol% water vapor. In accordance with ture [11]. Curtin et al. [34] found the CuO/Al2O3 system was active
published reports [32,33], the inactivation brought by water vapor for ammonia oxidation to nitrogen and water. They proposed a
was reversible and the activity could recover after cutting off the hypothesis about a pool of monoatomic surface nitrogen species
supply of water vapor. This indicated that the decrease of NOx con- with varying oxidation states and whether N2 or N2O formed
version caused by H2O resulted from the competitive adsorption depended upon the average oxidation state of this pool. The
between H2O and NH3/NOx for active sites instead of the perma- reduced lability of surface lattice oxygen species favored a lower
nent deactivation of active sites for SCR reaction. average oxidation state for the monoatomic surface nitrogen pool
Comparing the test results under dry and wet conditions in and leaded to N2 formation. Some researchers considered that
Fig. 7, the inhibition of water vapor on different catalysts varied the subsequent dehydrogenation of ammonia (ANH3 ? ANH2 ?
in the inactivation degree. The temperature window for Co-Fe/ NH ? N) [35] took place until the Nads species was formed which
TiO2 catalyst shifted towards the higher temperature range. As could interact with Oads to produce NO [36], while the formation
the temperature rose, the SCR activity recovered gradually. The of N2 occurred by interaction of two Nads species [12]. According
maximum efficiency for NOx removal was 93.8% at 300 °C in pres- to the number of oxygen atom in reaction products, we deduced
ence of H2O, while the 96.2% NOx conversion was obtained at that the type of products was directly related with the lability of
225 °C in absence of H2O. The SCR activity of Cu-Fe/TiO2 catalyst surface active oxygen species. As the temperature increased, more
was suppressed dramatically in the whole temperature range oxygen species were activated on the surface of catalyst and then
investigated. The maximum NOx conversion under the wet condi- desorbed with the Nads species forming the N2O and NO in the
tion was only 65.8% that was much lower than that under the dry exhaust. In contrast with Cu-Fe/TiO2 catalyst, the combining capac-
condition. In addition to the decrease of NOx conversion, the for- ity of active oxygen species with the catalyst surface for Co-Fe/TiO2
mation of by-product N2O was inhibited at the same time, which catalyst was stronger leading to the results that less N2O was
was beneficial for the application in real industrial environment. detected at the temperature below 250 °C and NO was not
observed even at 300 °C. The weaker thermal stability for adsorbed
ammonia in NH3-TPD and the lower reduction temperature in H2-
TPR profile were the embodiments for the higher lability of active
oxygen species on the surface of Cu-Fe/TiO2 catalyst.
The ammonia oxidation activity and formation of N2O were
inhibited significantly in presence of 10 vol% H2O. Almost no N2O
was formed at low temperature and N2 was the main product for
NH3 oxidation under the wet condition. Although the catalytic per-
formance at low temperature decreased, the N2 selectivity of cata-
lysts was improved by producing more environmental-friendly N2
and H2O. Combining the experiment results and opinions in litera-
tures [16,29,33], it could be deduced that the existence of water
vapor inhibited the process for adsorption and activation of ammo-
nia at low temperature. When the temperature was over 250 °C,
the influence of water vapor became weaker and there was
30 ppm N2O detected for Co-Fe/TiO2 catalyst at 300 °C. For Cu-Fe/
TiO2 catalyst, the percentage of NO in the reaction product
exceeded the share of N2O, suggesting that the pathway for NH3
oxidation reaction changed due to the addition of water vapor.
Fig. 7. NOx conversion and N2O concentration in NH3-SCR reaction for Cu-Fe/TiO2
and Co-Fe/TiO2 catalysts in absence and presence of water vapor. Reaction
The ‘‘internal” selective catalytic reduction (i-SCR) might be the
condition: [NO] = [NH3] = 500 ppm, [O2] = 3.5 vol%, [H2O] = 10 vol% (when used), reason explaining that NO was not found in the exhaust at the tem-
N2 balance and GHSV = 60,000 h1. perature below 250 °C. The formed NO could be reduced by the
L. Zhu et al. / Journal of Colloid and Interface Science 478 (2016) 11–21 19
Fig. 8. NH3 conversion, N2O and NO concentration in NH3-SCO reaction for different catalysts. Reaction conditions: [NH3] = 500 ppm, [O2] = 3.5 vol%, [H2O] = 10 vol% (when
used), N2 balance and GHSV = 60,000 h1:(A) Cu-Fe/TiO2; (B) Co-Fe/TiO2.
unoxidized ammonia with the excess oxygen through SCR route. ture. The elevated temperature weakened the inhibitation of H2O
The inhibitation brought by H2O decreased and the percentage of on the adsorption and activation of NH3. So the SCR activity for
oxidized ammonia increased with the temperature rising. Due to Co-Fe/TiO2 catalyst recovered gradually in the high temperature
lack of enough reductant, more direct oxidation product emerged range.
in the exhaust at higher temperature. The NO oxidation activities for Cu-Fe/TiO2 and Co-Fe/TiO2 cata-
As we can see in Section 3.3.1, water vapor not only inhibited lysts in absence and presence of H2O are revealed in Fig. 9. The NO
the SCR activity of Cu-Fe/TiO2 catalyst at low temperature, but oxidation efficiency for Co-Fe/TiO2 catalyst was higher than that
decreased the NO conversion at 300 °C. Combining with the effect for Cu-Fe/TiO2 sample in absence of H2O, especially at higher tem-
of H2O on NH3 oxidation activity, we proposed a hypothesis that peratures. The NO conversion in separation oxidation test reached
under the wet condition the elevation for NH3 oxidation activity 56.33% for Co-Fe/TiO2 catalyst at 300 °C. This result was in line
by temperature was more remarkable than SCR activity, resulting with the majority of related researches, confirming the excellent
in more ammonia being oxidized to N2O and NO. Therefore, the NO oxidation activity for cobalt based catalysts [20–23]. The
NOx conversion decreased even at higher temperature for Cu-Fe/ in situ DRIFTS experiment exhibited the reaction activity of
TiO2 catalyst in presence of H2O. The speculation was confirmed adsorbed nitrate species at low temperature. The abundant
by the fact that the temperature point for transition of SCR activity adsorbed nitrate species could account for the good catalytic per-
was in agreement with that for distinct NO concentration detected formance of Co-Fe/TiO2 catalyst. The NO oxidation activity for cat-
in NH3-SCO reaction under the wet condition. Compared with Cu- alysts both decreased with the addition of water vapor in the feed
Fe/TiO2 catalyst, the thermal stability of adsorbed ammonia for Co- gas. It was indicated that the inhibition for NO oxidation might be
Fe/TiO2 catalyst was stronger according to the NH3-TPD profile. another reason for loss of SCR activity for Co-Fe/TiO2 catalyst at
These coordinated ammonia on medium strong and strong acid low temperature. Due to the nonreactivity of nitrate species
sites of Co-Fe/TiO2 catalyst were stabilized at the higher tempera- adsorbed on Cu-Fe/TiO2 catalyst at 150 °C, it was difficult to judge
20 L. Zhu et al. / Journal of Colloid and Interface Science 478 (2016) 11–21
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