Beruflich Dokumente
Kultur Dokumente
Game
Francisco Trindade (@frankmt)
Patrick Kua (@patkua)
Danilo Sato (@dtsato)
Who are we ?
Lean Lego Game
Why ?
“The illiterate of the 21st century will not be those
who cannot read and write, but those who cannot
learn, unlearn, and relearn.”
Alvin Toffler
Continuous Improvement
What ?
Continuous Improvement
Value Stream Mapping Inventory
Standards Kaizen 5 Whys CFD
Cycle Time Waste Genchi Genbutsu
What ?
Kaizen
Kai = Change and Zen = Good/Better;
together Kaizen stands for a small
methodical continuous improvement steps
that should be implemented daily
www.leancor.com/index.php
Continuously improving in
incremental steps.
leanmfgsolutions.com/glossary.html
define Kaizen
Toyota Production System
Kaizen
Toyota Production System
Kaizen
Applied to different areas
(including software...)
Kaizen
Plan Do
Act Check
Evaluate measure
builders
Cycle Time
How fast are we delivering ?
13.00
+ 12.00
Some context
Trial
&
Standard
And here we go...
2x
03:00
And here we go...
Deliver!
Build Seal
QA
Buy Pieces
Waste (Muda)
Overproduction
Waiting
Overprocessing
Unnecessary Transportation
Inventory
Motion
Defects
Waste (Muda)
“The foundation of the Toyota way
is based upon the simple yet
elusive goal of identifying and
Overproduction
eliminating waste in all work
activities” Jeffrey Liker, The Toyota Way Fieldbook
Waiting
Overprocessing
Unnecessary Transportation
Inventory
Motion
Defects
Waste (Muda)
“Where there is no standard, there can be no
improvement. For these reasons, standards are the
basis for both maintenance and improvement.”
Masaaki Imai
Genchi Genbutsu
“My car will
not start.”
5 Whys
“The battery Why?
“My car will is dead”
not start.” Why?
“The alternator is
not functioning.”
“I have not been
maintaining my car Why?
according to the
recommended schedule.”
“The alternator
belt has broken.”
Why? “The alternator belt was
well beyond its useful Why?
service life and has never
been replaced.”
5 Whys
For want of a nail a shoe was lost,
for want of a shoe a horse was lost,
for want of a horse a rider was lost,
for want of a rider an army was lost,
for want of an army a battle was lost,
for want of a battle the war was lost,
for want of the war the kingdom was lost,
and all for the want of a little horseshoe nail.
John Gower's Confesio
Amantis dated approximately 1390 AD.
5 Whys
2nd Iteration
Marketing
Office Admin
Customer
Customer Care
Sales
“I want a seal!”
Buy Build
Pieces QA
seal
“I want a seal!”
Buy Build
Pieces QA
seal
Buy Build
Pieces QA
seal
Buy Build
Pieces QA
seal
Buy Build
Pieces QA
seal
Buy Build
Pieces QA
seal
Orders
As is
Buy Build
Pieces QA
seal
To be
? ? ?
3rd Iteration
Afterthoughts
Kaizen Lego Game
Afterthoughts
Thank you!
Francisco Trindade (@frankmt)
ftrindad@thoughtworks.com
Questions?