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Abstract: A precast segmental concrete bridge pier system is being investigated for use in seismic regions. The proposed system uses
unbonded posttensioning 共UBPT兲 to join the precast segments and has the option of using a ductile fiber-reinforced cement-based
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composite 共DRFCC兲 in the precast segments at potential plastic hinging regions. The UBPT is expected to cause minimal residual
displacements and a low amount of hysteretic energy dissipation. The DFRCC material is expected to add hysteretic energy dissipation
and damage tolerance to the system. Small-scale experiments on cantilever columns using the proposed system were conducted. The two
main variables were the material used in the plastic hinging region segment and the depth at which that segment was embedded in the
column foundation. It was found that using DFRCC allowed the system to dissipate more hysteretic energy than traditional concrete up
to drift levels of 3– 6%. Furthermore, DFRCC maintained its integrity better than reinforced concrete under high cyclic tensile-
compressive loads. The embedment depth of the bottom segment affected the extent of microcracking and hysteretic energy dissipation in
the DFRCC. This research suggests that the proposed system may be promising for damage-tolerant structures in seismic regions.
DOI: 10.1061/共ASCE兲1084-0702共2004兲9:4共353兲
CE Database subject headings: Concrete, reinforced; Bridges, piers; Columns; Fiber reinforced materials; Post tensioning; Concrete,
prestressed; Plastic hinges.
Experimental Program
consisted of one part oven-dried sand and one part high strength,
Tables 2 and 3. For this study, a DFRCC without fine aggregate high modulus epoxy by volume, with a maximum compressive
was used. The mix could be replaced with an alternate, more strength at the time of testing estimated as 48.3 MPa. These loose
economical mix design that uses fly ash, fine sand, and less su- fit joints were moist cured under pressure for 24 hours and with-
perplasticizer 共Kesner et al. 2003兲. Furthermore, the fibers used out pressure for an additional six days.
here could be replaced with a polyvinyl alcohol fiber that cur- The bottom segments of each specimen were set within the
rently costs roughly $2.00 per pound. stiff angles of the test frame using hydrostone. The specimens
were then completely assembled by joining the match cast joints.
One day prior to testing, the match-cast joints were filled with the
Fabrication and Testing high strength, high modulus epoxy 共no sand兲 and, using the inter-
nal posttensioning, a contact pressure of 0.28 MPa for a minimum
A schematic diagram of the test setup is shown in Fig. 5. Stiff of 3– 4 hours was applied across the match-cast joint of the seg-
bracing angles were used to provide base fixity. The fixed angles ments. While the match-cast joint was curing, the fixed connec-
were 255 mm high and were joined together horizontally by six tion at the base of the specimen was pretensioned. The strands
pretensioned rods, providing 6.2 MPa of compression across the were then prestressed and the measuring instruments were in-
fixed segment. The pretensioning prevented gaps from forming stalled.
between the specimen and the stiff base angles. The angles were In each test, a total of 24 measurements were taken for one
bolted to the base testing beam with pretensioned bolts. A numeri- actuator load; one actuator displacement; three rotational mea-
cal study on the effect of using this base fixity as opposed to using surements; four tendon forces; four shear stirrup strains; four base
a concrete foundation block is given in Yoon and Billington bolt loads across the fixed joint; and seven linear variable differ-
共2002兲. ential transducers 共LVDTs兲 and/or string potentiometers for trans-
The loading point of each column was connected to the actua- lational displacements. The LVDTs and string potentiometers
tor with a pin connection. The pin support at the column end was were located at the top four corners and along the height of the
necessary to replicate an inflection point, given that the specimens north side of the specimens to measure lateral displacements. The
represented half of a bridge column that would experience reverse drift of the specimen was then defined as the displacement at the
curvature. height of the loading point divided by the distance from the top of
The specimens were constructed in several steps to facilitate the stiff base angles 共point of fixity兲 to the loading point. The
having match-cast and loose-fit joints. PVC ducts were used for displacement at the height of the actuator was the average dis-
the prestressing ducts. All of the concrete and DFRCC segments placement as measured by the two potentiometers on the north
were wet cured for 14 days in a saturated lime bath. After 14 face.
days, the segments were left exposed at room temperature until
they were assembled and tested.
The loose-fit joints of the specimens were assembled several
weeks prior to testing. The epoxy grout mix for the loose-fit joints
provided its own confinement and maintained its integrity without umns, there was no spalling in either of the tall columns with
the need for additional transverse reinforcement. Ultimately, the DFRCC segments. Again, orthogonal cracking was apparent in
response of columns with a DRFCC region without confinement the high tension-compression regions of the DFRCC segments.
reinforcement should be compared to a traditional reinforced con-
crete column that has seismic details. Such a comparison was
recently made in large-scale experiments 共Rouse and Billington Global Response
2003兲.
In the tall specimens 共Fig. 8兲, two flexural cracks appeared Figs. 9 and 10 give the load versus drift response of the short and
initially in the all-concrete specimen, TCon38. However, the base tall column experiments, respectively. Figs. 9共a–c兲 and 10共a–c兲
crack quickly localized with no propagation of the other crack give the load-drift response at low drift levels 共⬍4%兲 and Figs.
and no new cracks forming. Specimen TFrc38 exhibited multiple 9共d–f兲 and 10共d–f兲 give the full load-drift response.
cracking with a base crack localizing at roughly 4% drift. Speci- Table 4 shows the maximum external moments applied to each
men TFrc76 exhibited the most multiple cracking in the DFRCC specimen as well as a comparison with the predicted capacities
segment and did not form a localized base crack until roughly 6% using the measured compressive strength of the concrete and
drift. DFRCC. A reduced elastic modulus for the column was consid-
Each tall column’s condition after reaching its maximum drift ered to account for the DFRCC segment’s modulus of elasticity,
is shown in Fig. 8, with the maximum drift reached in each di- which is roughly half that of a concrete with similar compressive
rection of loading indicated in the figure. Specimen TCon38 strength; see Kesner et al. 共2003兲. Note that the predicted capaci-
showed significant permanent damage with spalling and exposed ties using the measured concrete strength are roughly 15% higher
prestressing ducts and mild reinforcement. As with the short col- than the design moment 共25.8 kN-m兲.
Also shown in Table 4 are the calculated internal resisting The applied moments carried by the columns with a larger
moments of the columns when considering only the measured embedment of the DFRCC segment 共SFrc76 and TFrc76兲 were 18
tendon force and corresponding compression zone as observed in and 27% higher than the predicted capacities for the short and tall
the experiments 共i.e., the uncracked zone on the compression column, respectively. The applied moments in these columns
side兲. The internal moment arm was estimated from a rectangular were also 19 and 34% higher than the estimated 共measured兲 in-
compressive stress block taken as a portion of the compression ternal resistance. For the specimens with the smaller 共38 mm兲
zone. The contribution of the mild steel in the segments was embedment of the hinge region segment 共SCon38, SFrc38,
ignored for these calculations. TCon38, and TFrc38兲, the applied moments carried were 8 –11%
reached in TFrc76.
In all cases except for specimen SCon38, the end of the test
was marked by the actuator stroke being exceeded. Due to the use
of different actuators, the maximum drift reached by the speci-
mens varied between 13.5 and 16% for the short columns and
between 16 and 30% for the tall columns. Testing of specimen
SCon38 was stopped at 13% drift when one of the tendon wires
fractured. The only other specimen that experienced tendon frac-
turing was TFrc76, wherein one tendon wire fractured at 11.5%
drift in one direction and a different tendon had wire fractures at
11.5 and 26% drift in the opposite direction. All wire fractures
occurred near the top wedge anchors of the posttensioning.
The proportional limit of the posttensioned tendons was
reached between 4 and 6% drift in all specimens. Yielding
stresses in the tendons, as defined by the material tests, were
reached by drifts of roughly 9%. In all cases of prestressing strand
wires fracturing, a slight drop in load-carrying capacity of the
column was observed. Strength degradation was between 3 and Fig. 11. Comparison of energy dissipation
10% after peak loads were reached and when the loading was
stopped for all specimens. There was one exception with speci-
men TFrc76, which lost roughly 20% of its peak capacity after
tendon wires fractured. ing of the DFRCC or crushing of the concrete, both in the hinge
It is important to note that the dead load was applied through segment, as well as yielding of the posttensioning tendons.
additional prestressing; therefore, any second-order moments due TFrc38 dissipated more energy than TCon38 up to 4% drift, at
to the axial load at large drifts was not accurately applied in this which time the base crack of TFrc38 started localizing. TFrc76
experimental setup. It could be expected that, with second-order consistently dissipated more energy than TCon38 throughout the
effects, failures including more tendon wire fractures and con- test, with the relative increase being largest around 4% drift. This
crete crushing would have occurred sooner in the specimens. large difference in energy dissipation is attributed to the yielding
of the reinforcing steel within the bottom segment of TFRc76.
Energy Dissipation The relative amount of additional energy dissipated by TFrc76
over TCon38 decreased at 6% drift, when TFrc76’s base crack
One of the objectives of this research was to determine whether localized. In general, after base crack localization, the difference
integrating ductile fiber reinforced concrete, such as DFRCC, into in energy dissipation rates between the tall concrete specimen and
hinging regions of unbonded posttensioned bridge pier systems the tall specimens with DFRCC decreased. At very high drifts
increases energy dissipation over traditional reinforced concrete. 共beyond 10%兲, a relatively large amount of energy dissipation
The energy dissipation for each specimen was estimated by cal- was seen in the concrete specimens due to crushing of the con-
culating the area enclosed by the hysteretic loops for each cycle crete and yielding of the posttensioning steel.
of each specimen 关details in Yoon and Billington 共2002兲兴.
Fig. 11 shows the energy dissipation relative to the concrete
Residual Displacements
specimen in the short and tall experiments. SFrc38 and SFrc76
dissipated more energy than SCon38 up to 3% drift, at which time A potential advantage of the bridge pier system examined here is
a base crack in each short DFRCC specimen started localizing. At the reduction of postearthquake residual displacements below
higher drifts, the difference in the amount of energy dissipation of those of conventional reinforced concrete. Residual drifts can be
each cycle between the short concrete specimen and the short seen on the x-axis of the load-drift response 共Figs. 9 and 10兲 after
DFRCC specimens reduced significantly. After crack localization, each cycle. All of the unbonded post-tensioned specimens here
new cracks were not able to form; thus, the specimen dissipated showed small residual drifts. For instance, after a drift of 4% was
no additional energy through cracking. Instead, the upper seg- reached, the residual drifts were consistently less than 0.2%. By
ments above the base cracks moved as a rigid body. Additional comparison, after a 3.5– 4% drift demand in cyclic experiments of
energy dissipation was eventually achieved through lateral crack- reinforced concrete columns having similar aspect and axial load
However, again, the residual displacements for all of the speci- mild steel, which had adequate development length within the 76
mens were less than 0.2% drift. mm embedded segments.
At the 8% drift cycle and beyond, the residual displacement
for the concrete and DFRCC specimens were very similar at
Influence of Aspect Ratio
around 1% residual drift. At this point, all of the specimens had
formed localized cracks and the tendons were close to yielding; The influence of the different aspect ratios 共i.e., height/section
thus, all of the specimens exhibited similar residual displace- depth兲 can be seen by comparing specimens SCon38 and
ments. TCon38, specimens SFrc38 and TFrc38, and specimens SFrc76
and TFrc76. The tall specimens exhibited more flexure-dominant
behavior overall as compared to the short specimens, as evi-
Further Discussion denced by the amount of flexural cracking, but no strong differ-
ences were observed. The aspect ratios were 1.9 and 3.4, neither
Influence of Ductile Fiber-Reinforced Cement-Based of which would be expected to be heavily flexure-dominated.
Composite versus Concrete in Hinge Region The most apparent differences between the two different
height groups appeared in their crack patterns and the timing of
The influence of DFRCC and concrete in the hinge region is seen crack localization. Only one dominant crack formed near the fix-
by comparing specimens SCon38 with SFrc38 and specimens ity in the hinging region of SCon38. However, multiple cracks
TCon38 with TFrc38, which all had the same embedment depth appeared in the hinging region of TCon38. Throughout testing,
of the hinge segment. The initial stiffnesses of the short and tall the tall DFRCC specimens showed more cracks over the DFRCC
concrete specimens were 18 – 49% higher than the short and tall segments as compared with the short DFRCC specimens. In all
DFRCC specimens, respectively. The difference in initial stiffness cases, the hinge region segments of the tall specimens were ex-
is attributed to the DFRCC not containing coarse or fine aggre- posed to higher flexural stresses throughout testing than were the
gate. The modulus of elasticity of the DFRCC used here is short specimens; this was because all of the columns were de-
roughly half that of a similar strength concrete. signed for the same capacity. With an equal base moment, the
The DFRCC specimens were slightly stronger than the con- moment gradient is lower in the tall columns, thus exposing the
crete specimens. The concrete specimens carried load only base segment to higher flexural stresses than in the short column.
through the compression region and the prestressing tendons. The While multiple cracking was expected in the DFRCC segments,
DFRCC specimens carried the load through the compression re- the mild reinforcement in the tall concrete specimen was able to
gion, prestressing tendons, and a small amount of tension in the redistribute stress to initiate more multiple cracks. This did not
cracked DFRCC until roughly 8% drift, when the fibers had com- occur in the short concrete specimens.
pletely debonded. At low drift levels 共less than 3%兲 the short DFRCC specimens
Comparing the amount of dissipated energy, the DFRCC improved energy dissipation more than the tall DFRCC speci-
specimens dissipated more energy than the concrete specimens mens when compared with their corresponding concrete speci-
through initiating and propagating more cracks before crack lo- mens. The relative percentage of DFRCC within the height of the
calization at the base. The DFRCC contribution to increased en- short specimens was higher than that of the tall specimens. This
ergy dissipation was primarily at lower drifts 共⬍3%兲. The residual allowed the short DFRCC specimens to dissipate relatively higher
displacements of the DFRCC specimens were up to about 4 times energy as compared with the tall specimens.
greater 共although still very small兲 than those of the concrete
specimens at drift levels up to 3%, as discussed previously.
Conclusions
Influence of Embedment Depth of Ductile Fiber-
Reinforced Cement-Based Composite Segments The use of precast DFRCC segments in designated plastic hinge
regions in a bridge pier system with unbonded posttensioning was
The influence of the depth of an embedded DFRCC segment investigated experimentally under cyclic load. A small-scale test
below the fixity is seen by comparing specimens SFrc38 with program was conducted wherein four short and three tall speci-
SFrc76 and specimens TFrc38 with TFrc76. No significant differ- mens were tested to study the use of unbonded posttensioning and
ences in initial stiffness and residual displacements 共after 3% the use of DFRCC’s unique ductile and tensile strain-hardening
drift兲 were observed between the DFRCC specimens with differ- characteristics to improve the cyclic performance of the proposed
ent embedment depths. However, the peak loads at each drift bridge pier system. The major findings were
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This research was sponsored by the National Science Foundation new construction.’’ Proc., 3rd Int. Workshop on High Performance
under grant CMS-9984127. Additional financial support from the Fiber Reinforced Cement Composites (HPFRCC3), H. W. Reinhardt