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alliedreliability.

com/smartcbm

SmartCBM, Allied Reliability's


condition-based maintenance solution
with IIoT capabilities, delivers
manufacturing productivity gains
while making condition monitoring
dramatically more cost effective.

SmartCBM offers customizable, flexible


configuration options for data collection,
data analysis and visualization, and
expert support. SmartCBM optionally
integrates with the PTC ThingWorx®
platform for a complete industrial
innovation solution. Our rapid
deployment program enables quick
evaluation pilot tests of the potential
benefits of any SmartCBM option.

Intelligent Wireless Route Functional Failure


Monitoring Sensors Monitoring Monitoring
Gain Control of
Factory Challenges

In today’s economy, manufacturers strive for the highest level of


equipment productivity possible, while achieving the lowest operational
costs. To accomplish this level of productivity, they need to prevent
machine failure. Equipment and processes continue to fail as physical,
chemical, and environmental parameters wear and change – but they
fail for known reasons. The problem is that most organizations do not
understand their failure modes to the level where they can identify
which sensors and alert settings will detect the defects causing the
failures. With SmartCBM from Allied Reliability, clients leverage our
Failure Mode Library to target likely failure modes of their equipment,
detecting failure-inducing defects months and weeks ahead of failure.
This lead time of detection allows clients to plan and schedule
corrective action at the lowest cost.

SmartCBM Defined

SmartCBM is Allied Reliability’s SmartCBM prevents unplanned Designed by Allied Reliability


condition-based maintenance downtime while lowering experts using “fit for purpose”
solution for early detection of maintenance costs and improving condition monitoring platforms
component defects that cause reliability. for vibration, motor current, oil,
failures. ultrasound, temperature, and
more, our platforms include:
� Always-on intelligent monitoring
systems for the most critical
Why SmartCBM? Because the lack of condition monitoring, or solely assets
functional failure monitoring, only optimizes run-to-failure strategies, � Wireless sensors for next tier
which do not provide the sensory detail to diagnose, identify the root equipment with predictable
cause, and prescribe corrective actions. operating states that may not be
� Nearly every part in any asset, plant, or system is represented in Allied easily accessible
Reliability’s proprietary Failure Mode Library, which is derived from analysis of � Flexible deployment options that
over 3 million components from over 1500 facilities and identifies common include route-based data
components, parts, failure reasons, and inspection technologies that detect collection for lower tier equipment
the defects causing the failure.
� Functional failure monitoring
� Using the Failure Mode Library, Allied Reliability prescribes the mix of utilizing plant historian control and
technologies and platforms to provide early detection of failure-causing process data
defects and offers a balanced approach.
� The ability to mix all condition
� SmartCBM is deployed and supported by experienced Allied Reliability monitoring platforms for an easily
technical personnel using our Do, Teach, Find approach and backed by our scalable, fully-customized
20+ years of industry leadership in reliability engineering. solution
SmartCBM Projected
Performance Results

A properly designed and implemented condition monitoring program delivers productivity:

28 % reduction in annual
maintenance spend 20 % increase in OEE
in 3 years

30% reduction in parts


inventory 100% increase in production
over 3 years

*Performance data represents a multitude of plants, across different industries and scopes of work.

"Allied has provided condition monitoring "Allied has been instrumental in improving our
assessments using a range of technologies Plant Reliability. Every engineer on my team has
for our global manufacturing plants. commented that Allied’s Failure Mode Library is
Allied, follows these assessments with a tremendous accelerator for the FMEA, RCM
recommended proactive maintenance and Equipment maintenance plan development.
activity to remove equipment defects. This tool has saved us a tremendous amount of
As a result our OEE has steadily increased time. We are more reliable and consequently a
thru-out the engagement." safer facility for it, I recommend it highly."

Global Reliability Leader, Cooper Tires Director, Reliability at Mosaic


Deployment Options

SmartCBM SmartCBM SmartCBM SmartCBM


FEATURES
Directed Remote Connected Enhanced

On-site PdM subject matter expert

Route-based data collection (handheld collector) -


PdM expert

Route-based data collection (handheld collector) -


client or 3rd party

Analysis on Alert, Monthly Reporting

Daily (wireless) or continuous (intelligent online)


equipment condition monitoring

Cloud-based or on-premise data storage options

Foundation for machine learning

Virtual and augmented reality capable

PTC ThingWorx Platform Required

For more information and to set up a meeting with one of our reliability experts,
please visit alliedreliability.com/smartcbm

Follow us on social media @AlliedRel

+1 713-682-3651 IIoT@alliedreliability.com

About Allied Reliability


Allied Reliability delivers sustainable productivity gains to your operations. We apply industry-leading practices and proven
technologies to optimize the health of high-value assets. Our maintenance and reliability experts stand ready to help you
achieve lasting improvements in equipment uptime and performance.

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