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As per data available of 2017, India produces 15000 Tons of waste plastic daily.
Disposal of this huge ever growing waste stock is a serious concern to
authorities. Countries like Japan, Germany and the United States have already
implemented the plastic to fuel conversion process with much success. These
three countries have also been successful in creating business models out of the
conversion process, resulting in the conversion model becoming a socially
workable business preposition.
UNDERSTANDING PLASTIC
In India the first 3 options are being used since long but it is found that all of them
contribute to environment pollution, even waste plastic processing through cement
kiln or road making, results pollution. Toxic gases are generated while melting in the
combustion chamber. Putting the plastics in roads does not make plastics disappear.
They are merely hiding. Over time, as the road weathers, the plastic too breaks
down into micro particles of plastic and enter the environment.
Conversion of waste plastic into fuel is better option as compared to any available
technologies.
Above is 100 ton waste plastic processing plant layout with 60000 LT Plastic fuel oil
(PFO) output. In developing countries plastic is manufactured with high calcium
dosing .Due to this impurity the oil output is low as compared to developed countries.
3 Ton waste plastic processing plant with a oil output of 1800 litre per day
Advantages of waste plastic to fuel:
05. Fuel generated is with very low sulphur content thereby reducing pollution during
burning.
06. Energy needs of the process is very less since waste heat is reused.
07. The bitumen char produced as bye product is also used in boiler with coal or can
be used in road making.
Product Use
Waste Plastic availability, continues flow with minimum impurity will result in
better the Oil output ratio .Coordination with municipality, waste collecting
agencies is essential for success of this project. Technology is now at the stage
where the techno commercial viability is possible & hence management and
coordination between various agencies is the only critical factor.
01.Approval & consent from government to install & operate waste plastic
processing unit in the vicinity of waste processing plant in coordination
with waste collecting agency. A commercial arrangement will be
mutually bonding & profitable preposition.
02.Proper pollution and fire safety approvals and arrangement has to be
done. Since both the raw material and finished product is fire prone,
investment on this must be done on high priority.
03.Manpower safety and health care will be under watch continuously. A tie-
up with NGO will be a better option and will contribute towards CSR
activity.
04. A proper laboratory set up to test the raw material and PFO should be
installed. A tie up with government approved lab will add value to the
project.
05.Packaging, transportation of finished product is also a factor to be taken
seriously.
06.Technology up gradation, provision of expansion in capacity should be
accounted in project working. Additional space and raw material supplier
should be on records for future expansion.
07.At present sale of PFO is allowed to end user only therefore a routine
visits should be done at client work place to ascertain proper usage of oil.
Commercial Calculation of 3 TON Processing Plant
B. Plant Capacity 3000 Kg per day with 60% output (1800 LT)
SALE: Rs.22410000.00