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Training Material of MS306 Chassis

TOT设计中心
龚军赞
2013-5-21

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Table of Contents Page
 Interface Introduction…………………………………………………………….……..3
 Main Chip Introduction………………………………………………………….……....4
 Key Components Introduction ………………………………………….………….…5
 Key Components List………………………………………………………………..…..7
 Signal Flow Diagram……………………………………………………………….…….9
 Key test point………………………………………………………………….………....12
 Unit Circuit Analysis and Testing ……………………………………………….……21
 Trouble Shooting……………………………………………………………………...…34
 Software update from USB ………………………………………………………….....37
 Enter factory menu method and system reset method…………………………....38

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MS306C Interface Introduction
For DTV DVB-T
P909
USB

P601/P601A P800 P201


Speaker Power LVDS Cable
socket P911
Supply Socket
AV1 input

TU1
P203A Tuner
IR
Board

P204
KEY Board P902
HDMI1

P908
Audio out

P906 P904 P901


P905 AV2/Y Pb VGA in
P907 P903 HDMI2
Y Pb Pr/YUV Pr/VGA
Video out Digital in Audio in
coaxial
3
MS306D Interface Introduction
For DTV ISDB-T
P909
USB

P601/P601A P201
Speaker P800 LVDS
socket Power Cable P911
Supply Socket AV1 input

P203A Antenna in
IR Tuner TU2
Board
Cable in

P204
KEY Board P902
HDMI1 in

P908
Audio out
P906 P904 P901
P905 VGA in
Y Pb Pr/YUV AV2/Y Pb HDMI2 in
P907 P903
in Pr/VGA
Video out Digital
Audio in
Coaxial in
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Main Chip Introduction
The Mstar Chip MSD1306XS family is a backend decoder and a TV controller and offers
high integration for advanced applications. It combines a transport de-multiplexer, a high
definition video decoder, an AC3 audio decoder, a dual-link LVDS/mini-LVDS transmitter,
and an NTSC/PAL/SECAM TV decoder with a 3D comb filter (NTSC/PAL). The
MSD1306XS enables consumer electronics manufactures to build high quality, low cost and
feature-rich DTV.
World-Leading Audio/Video Technology: The MSD1306XS supports Full-HD
MPEG1/2/4/DiviX/VC1/RM/H.264/AVS video decoder standards, and JPEG. The
MSD1306XS is a highly integrated single chip solution for analog TV systems supporting TV
channel and various multi-media decoding also supports 3D comb filter added to the TV
decoder recovers great details for still pictures. The special color processing technology
provides natural, deep colors and true studio quality video.
Also, the MSD1306XS family has built-in high resolution and high-quality audio codec.
Rich Features for High Value Products: The MSD1306XS family enables true single-chip
experience. It integrates high-quality HDMI1.3 partial high speed VGA ADC, dual-channel
LVDS, USB2.0 receiver,

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MS306C/D Key Components Introduction
U103 AS1117-3.3 for
U202 5VAIN to TUNER-3V3
U801 DC/DC
MP1494 for 24V 25Q32
to 5V Flash IC
(4G Byte)
U201
Q800 MOSFET MSD1306XS-Z1
switch Main IC
PMV65X
For VCC-
U601 Amplifier PANEL
RT9108NBGCP

U800
DC/DC
MP1582 for
24V to 12V
U104 AS1117-3.3 for
5VAIN to VCC3V3
U802 DC/DC For Demo IC power
2127 for
5VAIN/+3V3STB
to +1V2_VDDC
U803 AS1117 ADJ for Core power
for 5VAIN to DTV decode IC
AVDD_DDR_1V8 for DDR MSB101S for ISDB-T
power MSB101T for DVB-T

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Key Components List
Part No. Component Type / Model location
ADJ LDO SMT SOT-223 U803
5VAIN to AVDD_DDR_1V8 AS1117-ADX
13-AS1117-ADB
DDR power Supply
voltage range: 1.7~1.9V
IC DC/DC SOIC8E MP1582
13-DC1582-ENB33 +24V to + 12V Supply U800
voltage range: 11.8~12.5V
IC DC-DC MP1494DJ TSOT-23-
13-MP1494-DJB +12V to 5VAIN Supply 8 MP1494 U801
voltage range: 4.8~5.3V
5VAIN to +1V2_VDDC IC RT26 DC-DC QFN6-3X3
13-MP2127-DQB Core power Supply QFN6-3X3 MP2127 U802
voltage range: 1.2~1.32V
Video Decoder Main IC Main IC IC-LQFP128
13-MUMS13-06B U201
MSD1306XS-Z1
Flash WINBOND 32MSPI FLASH
13-W25Q32-FVB U202
SOP8
CLASS_D AMP IC
13-RT9108-NBB Amplifier U601
RT9108NBGCP

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Key Components List
Part No. Component Type / Model location
M-star ISDB-T DEMO chip
13-MUMS10-1SB DTV Decoder IC U101
MSB101S for MS306D chassis
M-star DVB-T DEMO chip U101
13-MUMS10-1TB DTV Decoder IC MSB101T for MS306C chassis

3.3V LDO IC SOT-223


5VAIN to TUNER-3V3 AS1117-33 CX
13-AS1117-33B U103
Tuner power supply
voltage range: 3.13~3.47V
3.3V LDO IC SOT-223
5VAIN to VCC3V3 DTV AS1117-33 CX
13-AS1117-33B U104
DEMO IC power supply
voltage range: 3.14~3.46V
VCC-PANEL Power MOSFET-SMD P 20V 3.9A
12-MV65XP-0BX U800
Switch 1.92W SOT23 PMV65X
DTV DEMO IC 1V2 power
33-KLN121-NTB supply voltage range: 1.1~1.3V L107

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Signal Flow Diagram

9
Power Supply Flow

10
I²C Bus Block Diagram

11
Key test point
The Key Test Point of Power Supply
P800
chassis
Power
supplier
Chassis Power Support Connector

When TV set working normally, the voltage of each pin of P800 is like below:
Pin 1、2、4: +24V (voltage range: 22.8~25.2V)
Pin 7、8: +3V3STB (voltage range: 3.13~3.46V)
Pin 10: P_ON/OFF
Pin 11: DIMMING
Pin 12: BL_ON/OFF

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The Key Test Point of +24V to +12V

U800
MP1582

L803
+12V
The Key Test Point
of +12V to 5VAIN

U801
MP1494

L804
5VAIN
The Key Test Point of 5VAIN to DDR power supply AVDD_DDR_1V8

C828
AVDD_DDR_1V8
U803
SA1117AD

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The Key Test Point of 5VAIN to Main IC Core power supply
+1V2_VDDC

L805
+1V2_VDDC
U802
MP2127

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The Key Test Point of 5VAIN to Tuner power supply TUNER-3V3

U103
LDO AS1117-3.3V

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The Key Test Point of 5VAIN to U101 DTV Demod IC power supply
VCC3V3

U104
LDO AS1117-3.3V

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The Key Test Point of U101 DTV Demod IC power supply VCC3V3
and 1V2

U101
MS306C DTV Demod
IC MSB101T

U101
MS306D DTV Demo
IC MSB101S

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The Key Test Point of VCC-PANEL Q800
PMV65XP

H=LVDS POWER ON
L=LVDS POWER OFF

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Unit Circuit Analysis and Testing
From PSU
a. Power-up sequence:

Pin 103 of
U201

AC Input, power board operates and provides a


“+3V3STB” to the main board, also a PWR-
ON/OFF volt provide for the main chip, TV set is
in standby mode, and the indicator on.

Press the power button of remote control or program button of front control board to break over the set, the
Indicator off.

Then Turn off Main IC provide a low level through103 pin PWR-ON/OFF, across R803, send to P_ON/OFF get
low level.

Then Turn on Main IC provide a high level through103 pin PWR-ON/OFF across R803 send to P_ON/OFF get
high level.

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b. Backlight Switch Circuit

Pin 111(VBL_CTRL) of U201 sends out a high level, across R805, the level of BL_ON / OFF
is high, which are sent to power board through P800 Pin12 of the main board, control the
backlight is on.

Pin 111(VBL_CTRL) of U201 sends out a low level, across R805,, the level of BL_ON / OFF is
low, which are sent to power board through P800 Pin12 of the main board, control the
backlight is off.

R805
BL_ON/OFF

Pin 12 of
P800
Pin 111 of
BL_ON/OFF
U201

To pin 12 of
P800

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waveform as below: power on and standby
Channel 1 is for VBL_CTRL (Yellow);
Channel 2 is for BL_ON/OFF (Cyan).

VBL_CTRL

BL_ON/OFF

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c. Dimming Circuit Only MS306B/C have ECO Function.

During user adjust ECO Dynamic back light (AUTO, LOW, MID, HIGH) in remote , main IC sends
out BRI_ADJPWM0 with different duty ratio pulse signal, to control the output voltage of R809
across R812 , output PWM voltage, to adjust backlight brightness.(for MS306B/C Chassis);
Another situation MS306D has no ECO adjust function; it also can adjust backlight brightness in
Menu. (Manual Adjustment of Backlight)
Another situation: when Q802, R808, R839, D802, C832, R810 & R811 is NC (Not Connected). The
BRI_ADJPWM0 is not a DC voltage but a PWM Pulse, it also can adjust backlight brightness. Must
be stick on R812 and R809 is for PWM output. LED backlight is for PWM adjust for now.

R812 Panel
DIMMING

P105 of U201 P11 of P800 To PSU

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Here is the PWM situation: Waveform as below: Channel 1 is for BRI_ADJPWM0 (in
below chart ECO Dynamic back light choose Middle), Channel 2 is for DIMMING

BRI_ADJPWM0

DIMMING

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Here is the PWM situation: Waveform as below:
Channel 1 is for BRI_ADJPWM0 (in below chart ECO Dynamic back light choose AUTO),
Channel 2 is for DIMMING MS306D no ECO function

BRI_ADJPWM0

DIMMING

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d. Standby Control Circuit Analysis
When the voltage of PWR-ON/OFF is base low level across R803, the power turn
off. If base has high level , the power turn on

R803 to
P_ON/OFF
From Pin10 of P800 to
Pin103 of power board
U201

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e. Reset Circuit Analysis and Testing

H=Reset

R228 Q201
system
reset test

C256

High level is reset.


When +3V3STB comes, the current pass through D201,Q201, Charge C257, BE of Q201 is
through. Pin115 of U201 gets H-level through R228. TV is reset. After the C256 is charged full,
the Q201 is cut off. Reset of Power ON is completed.

When TV turn off, the charge of C256 discharge through D201, since resistance of R227 much
bigger than D201, Q201 turn on, the high level is send to Pin115 of U201. TV reset is completed

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Measured the Power Reset time is 80ms, the test waveform is below:

Power On Reset waveform (Channel2 is 24V, Channel1 is reset)

80ms

RESET

24V

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f. Mute Circuit
This is a mute circuit of power on and power off.
Turn on TV, +24V/12V supplied, across D601 and R602 to charge C601. At the same time,
+24V/12V charge C602 through R601.On account of “RC” charge time different, voltage of C601
will be higher than C602, so Q601 turn on and Q602 turn on , pull down the 3V3 voltage to low
level. TV is muted.
A moment later, C601 and C602 have been charged full, Q601 will be closed, Q602 will be closed.
The mute pin will be high, mute process over.

Turn off TV, C601 across R630. C602 discharge across D601 & R630. C602 discharge faster
than C601, so Q601 E pole voltage higher than B pole and Q601 turn on and Q602 turn on. 3V3
voltage is pulled down to low level. TV is muted.

SD=High level for Mute off;


SD=Low level for Mute on

Q602 MUTE
Mute circuit
Test point

To Pin1/2 of of
U601 Amplifier IC

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Measure the Power on mute time is 12s,
Power off mute time is 3 s, test waveform is like below:
(Channel 1 is +24V power supply, Channel 2 is mute Level)

Power on mute waveform Power off mute waveform

+24V (TV is Power ON

Mute
Mute is ON is OFF Mute is ON

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g. LVDS Power Supply Circuit

Pin112 of
U201 Q800 LVDS
Power
supply

Pin112 PANEL_ON/OFF of U201 low level Q801 CUT off,


then Q800 CUT OFF, VCC-PANEL=0V

Pin112 PANEL_ON/OFF of U201 high levelQ801break over,


then Q800 break over, VCC-PANEL=5V or 12V.

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h. Audio Output Circuit

Pin46 of
U201
P12 of U601
amplifier IC

Right Channel
P3 of U601
Left Channel
Audio Signal Audio Signal
amplifier IC

Pin45 of
U201

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h. Audio Output Circuit for amplifier IC
To speaker socket
P3 of U601 P601/P601A
amplifier IC

P12 of U601 To speaker socket


amplifier IC P601/P601A

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Pin3: left channel input, Pin12: right channel input, Pin1/Pin2: mute signal, after the
amplifier RT9108NB processing,
Pin18/ 20: right channel output; Pin23, 25: left channel output.

RT9108NB internal block diagram as below,

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Trouble Shooting

Don’t start
Check power No Is Power board +3V3STB
board , +24/12V normal?

YES Only3.3V Yes

Check if every DC-DC


Shift module has
No Check every
Check if main chip
output. Does main IC have DC-DC module
power supply or not
Output P_ON/OFF, Dim,
BL-ON Signal to Yes
power board Main IC reset signal
No Check the U500(main IC)
Peripheral components
/ upgrade main software / IIC bus signal
check whether it connect
ground well /
Check UART LOG Crystal work or not

Yes

Replace U201/U202

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Trouble Shooting
Abnormal Picture

Abnormal picture To check which source Abnormal picture


in some of source has abnormal picture in all source

Check the relevant U201


signal source Check the circuit
Problem between U201 to
circuit.
panel

TV, AV, YPbPr, Check the resistor, cap, Check the LVDS
HDMI, VGA Replace and copper of circuit is connector and T-con
U201 OK? board and panel.

Check peripheral
components of U201

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Trouble Shooting
Abnormal Sound or No Sound

Abnormal sound To check which source Abnormal sound in all


in some of source. has abnormal sound. source.

Check the waveform of Y Check


Check the input Y P601/P601A. OK? Speakers.
coupling circuit of
source circuit .OK? N Check the
Check the status of status of U601:
Q603,Q604,C603,C605. Y V_AUDIO,
N R629 . OK? mute circuit
Check the status Q601,Q602.
Check the relevant of N OK?
signal source Q603,Q604,mute N Check the output coupling
circuit. circuit circuit of
Q601,Q602 ,VDD, C603,C605,632,C626. OK?
control signal. Replace
Y U601

Replace U201
Replace
Q603,Q604.
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Software update from USB:
1) You need get a update file like: “V8-0MS306X-LF1VXXX”
2) Change the update file’s name to “MS306X_TCL.bin”; “X” stand for chassis;
for instance: MS306C_TCL.bin or MS306D_TCL.bin
3) Directly copy this “MS306D_TCL.bin” file into the root directory of USB disk.
4) Insert USB to TV, press Remote Control key “MENU” to display main menu
- Select “OPTION” menu and press “RIGHT” key to select “Software
Update(USB)” item to enter the submenu, there will appear updating menu,
select "YES", it will update automatically.

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Enter Factory menu method:
Follow the below steps to pop-up the Factory Menu in case of
“Main\factory” is disable:
- press Remote Control key “MENU” to display main menu
- Select “Picture” and press “UP/DOWN” key to Select “Contrast” item
- press the subsequence Remote Control keys “9”, “7”, “3” and “5”

To pop-up the Factory Menu in case of “Main\factory” is enable.


The status of “Main\factory” can be changed in Factory Menu->Hotkey
-Press Remote Control “UP/DOWN” key to Select item, press “RIGHT”
key to enter the submenu.
-Press Remote Control “Menu” key to go back to the root menu.
-Press Remote Control “RIGHT” or “LEFT” key to change the values.
-Press Remote Control “RIGHT” key run the function.
-Press Remote Control “Exit” key exit the factory menu.

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System reset method:
Enter Factory Menu
- Select “NVM RESET ” item
- Press Remote Control “RIGHT” key, TV will reset system data.
Illustrated as below:

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