Use and Maintenance Manual: WARNING: Read This Manual Carefully and in Full Before Using The Compressor

GB
USE AND MAINTENANCE MANUAL

SILENT ELECTRIC ROTAR
ROT Y SCREW COMPRESSORS
ARY
PRODUCTSERVICE
Production monitored
Safety tested
WARNING: Read this manual carefully and in full before using the compressor.
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IMPORTANT INFORMATION
Read all the operational instructions, safety recommendations and all warnings provided in the instruction manual.
Most accidents encountered when using the compressor are merely due to the failed observance of basic safety
standards.
Accidents are prevented by foreseeing potentially hazardous situations and observing the appropriate safety
standards.
The fundamental safety standards are listed in the “SAFETY” section of this manual and also in the section involving
the use and maintenance of the compressor.
Hazardous situations to be avoided in order to prevent serious personal injuries and machine damages are listed
in the “WARNINGS” section of the instruction manual or are actually printed on the machine.
Never use the compressor improperly but only as recommended by the Manufacturer.
The Manufacturer reserves the right to up-date the technical information given in this manual without notice.
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INDEX I GB
I Index
0 Foreword.......................................................................................... 5
0.1 How to read and use the instruction manual ............................................. 5
0.1.a Importance of the manual .................................................................................................... 5
0.1.b Conserving the manual ........................................................................................................ 5
0.1.c Consulting the manual ......................................................................................................... 5
0.1.d Symbols used ........................................................................................................................ 6
1 General information ........................................................................ 7

1.1 Identification data of the manufacturer and the compressor ................... 7
1.2 Information on machine technical/maintenance service ........................... 7
1.3 General safety warnings .............................................................................. 8
2 Preliminary machine information ................................................. 11

2.1 General description .................................................................................... 11
2.2 Intended use ................................................................................................ 11
2.3 Technical data ............................................................................................. 12
3 Transport, Handling, Storage ...................................................... 13

3.1 Transporting and handling the packed machine ...................................... 13
3.2 Packing and unpacking .............................................................................. 13
3.3 Storing the packed and unpacked compressor ....................................... 14
4 Installation ..................................................................................... 15
4.1 Admitted surrounding conditions ............................................................. 15
4.2 Space required for maintenance ............................................................... 15
4.3 Positioning the compressor....................................................................... 16
4.4 Connecting the compressor to the sources of energy and relative inspections 17
4.4.1 Connecting the compressor to the electrical mains power supply ................................ 17
4.4.2 Connecting the dryer to the electrical mains ................................................................... 19
4.4.3 Connecting to the pneumatic mains (compressor a on the ground) ............................. 20
4.4.4 Connecting to the pneumatic mains (compressor with tank) ......................................... 20
5 Using the compressor .................................................................. 21

5.1 Preparing to use the compressor .............................................................. 21
5.1.1 Operational principle .......................................................................................................... 21
5.1.2 Tank ...................................................................................................................................... 21
5.2 Controls, indicators and safety devices of the compressor ................... 22
5.2.1 Control panel ....................................................................................................................... 22
5.2.2 Auxiliary control devices .................................................................................................... 23
5.3 Check the efficiency of the safety devices before starting ..................... 23
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GB I INDEX
5.4 Starting the compressor ............................................................................ 24

5.5 Stopping the compressor .......................................................................... 25
6 Using the dryer ............................................................................. 26

6.1 Preparing to use the dryer ......................................................................... 26
6.1.1 Operational principle .......................................................................................................... 26
6.2 Condensate discharge ............................................................................... 27
6.3 Dryer safety devices ................................................................................... 27
6.4 Controls and indicators .............................................................................. 27
6.4.1 Control panel ....................................................................................................................... 27
6.4.2 By-pass ................................................................................................................................ 29
6.4.3 Air inlet and outlet filters .................................................................................................... 29
7 Compressor maintenance............................................................ 30
7.1 Instructions relative to inspections and maintenance jobs. ................... 30
7.1.1 Changing the oil .................................................................................................................. 33
7.1.2 Replacing the oil filter cartridge ........................................................................................ 34
7.1.3 Replacing the filter cartridge of the oil separator ............................................................ 34
7.1.4 Replacing the air filter cartridge ........................................................................................ 35
7.1.5 Tightening the belt .............................................................................................................. 35
7.1.6 Replacing the belt ............................................................................................................... 35
7.1.7 Draining the condensate (only for models equipped with tank) ..................................... 36
7.1.8 Cleaning the air/oli radiator ................................................................................................ 36
7.1.9 Cleaning the dust-removal pre-filter ................................................................................. 37
7.1.10 Lubricating the electric motor ........................................................................................... 37
7.2 Diagnosing the alarm status/inconveniences-faults ............................... 37
8 Dryer maintenance ....................................................................... 39

8.1 Instructions relative to inspections/maintenance jobs ........................... 39
8.1.1 Checking if the air inlet and outlet filters are clogged ..................................................... 40
8.1.2 Cleaning the condenser ..................................................................................................... 40
8.1.3 Cleaning the mechanical filter ........................................................................................... 40
8.2 Diagnosing alarm status/inconveniences-faults ...................................... 41
9 Drawings and diagrams ............................................................... 42

9.1 Wiring diagrams .......................................................................................... 42
9.2 Pneumatic diagrams ................................................................................... 45
Maintenance schedule
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FOREWORD 0 GB
0 Foreword
0.1 How to read and use the instruction manual
0.1.a Importance of the manual
This INSTRUCTION MANUAL has been written to guide you through the INSTALLATION, USE and
MAINTENANCE of the compressor purchased.
We recommend that you strictly observe all the indications given within as the ideal operational efficiency
and lasting wear of the compressor depend on the correct use and methodical application of the
maintenance instructions given hereafter.
Remember that when any doubts or inconveniences arise it is a good rule to always contact the
AUTHORISED SERVICE CENTRES. They are at your complete disposal for any explanations or jobs
required.
The Manufacturer therefore declines all liabilities regarding the incorrect use and poor maintenance of the
compressor.
The INSTRUCTION MANUAL is integral part of the compressor.
Ensure that any up-dates forwarded by the Manufacturer are actually added to the manual.
If the compressor is sold on at a later date the manual must be given to the new owner.
0.1.b Conserving the manual
Use and read the manual with care being careful not to damage any part of it.
Do not remove, tear or re-write any parts of the manual for any reason whatsoever.
Keep the manual in a dry and sheltered place.
0.1.c Consulting the manual
This instruction manual is made up of the following:
• FRONT COVER WITH MACHINE IDENTIFICATION

• DETAILED INDEX
• INSTRUCTIONS AND/OR NOTES ON THE COMPRESSOR
The model and serial number of the compressor to which the manual refers and that you have purchased
is found on the FRONT COVER.
The various SECTIONS in which all the notes relative to a certain subject are found in the INDEX.
All the INSTRUCTIONS AND/OR NOTES ON THE COMPRESSOR aim at pointing out safety warnings
and procedures required to use the compressor correctly.
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GB 0 FOREWORD
0.1.d Symbols used
The SYMBOLS pointed out below are used throughout this manual and their purpose is that of drawing
the operator’s attention, informing the latter how to behave and how to proceed in each operational
situation.
READ THE INSTRUCTION MANUAL

Read the use and maintenance manual carefully before installing and starting the
compressor.
GENERAL HAZARDOUS SITUATION

An additional note will point out the type of hazard involved.
Meaning of the indications:
Warning! This points out a potentially hazardous situation, which if ignored, could cause personal
injury and machine damage.
Note! This enhances crucial information.
RISK OF ELECTRIC SHOCK

Warning: the electrical power supply of the compressor must be disconnected before
doing any jobs on the compressor.
RISK OF SCOLDING
Warning: be careful when touching the compressor as some parts of it could be very hot.
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GENERAL INFORMATION 1 GB
1 General information
1.1 Identification data of the manufacturer and the compressor
COMPRESSOR
IDENTIFICATION
NAMEPLATE (Example)
Silent electric rotary screw compressor.
Silent electric rotary screw Silent electric rotary screw compressor

compressor fitted on a tank and fitted on a tank.
inclusive of air dryer with
refrigeration circuit and filters.
1.2 Information on machine technical/maintenance service
We remind you that our technical service department is at your complete disposal to help you resolve any
problems that may possibly be encountered, or to provide you with any other information necessary.
In the case of need contact:
Our CUSTOMER TECHNICAL SERVICE department or your local dealer.
The constant and efficient performance of the compressor is ensured only if original spare parts are used.
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GB 1 GENERAL INFORMATION
We recommend therefore that you strictly observe the indications provided in the MAINTENANCE section
and to use EXCLUSIVELY original spare parts.
We suggest you visit our website: http://www.fiac-assistance.com
The use of NON ORIGINAL spare parts automatically annuls the guarantee.
1.3 General safety warnings
Note! The procedures provided in this manual have been written to assist the operator
throughout the use and maintenance of the compressor.
IMPORTANT INSTRUCTIONS FOR THE SAFE USE OF THE COMPRESSOR
WARNING: THE INAPPROPRIATE USE AND POOR MAINTENANCE OF THIS COMPRESSOR MAY
CAUSE PHYSICAL INJURY TO THE USER. YOU ARE RECOMMENDED TO CAREFULLY FOLLOW
THE INSTRUCTIONS PROVIDED HEREAFTER TO AVOID SUCH RISKS.
1. DO NOT TOUCH MOVING PARTS

Never put your hands, fingers or other parts of the body near moving parts of the compressor.
2. NEVER USE THE COMPRESSOR WITHOUT THE SAFETY GUARDS FITTED
Never use the compressor without all the safety guards fitted perfectly in their correct place (i.e. panelling,
belt guard, safety valve). If these parts are to be removed for maintenance or servicing purposes, ensure
that they are put back in their original place perfectly before using the compressor again.
3. ALWAYS WEAR SAFETY GOGGLES
Always wear goggles or equivalent eye protection means. Never direct compressed air towards any part
of your body or that of others.
4. PROTECT YOURSELF AGAINST ELECTRIC SHOCKS
Avoid accidentally touching the metal parts of the compressor with your body, such as pipes, the tank or
metal parts connected to earth. Never use the compressor where there is water or in damp rooms.
5. DISCONNECT THE COMPRESSOR
Disconnect the compressor from the electric power supply and completely discharge the pressure from the
tank before carrying out any service, inspection, maintenance, cleaning, replacing or inspection jobs of
each part.
6. ACCIDENTAL START-UP
Never move the compressor while it is connected to the electrical power supply or when the tank is
pressurised. Ensure that the main switch is turned OFF before connecting the compressor to the electrical
power supply.
7. STORE THE COMPRESSOR APPROPRIATELY
When the compressor is not in use, it must be stored in a dry room away from atmospheric agents. Keep
it out of children’s reach.
8. OPERATIONAL AREA
Keep the work area clean and remove any tools that are not required. Keep the work area sufficiently
ventilated. Never use the compressor in the presence of flammable liquids or gas. The compressor may
produce sparks while running. Do not use the compressor where there may be paints, gasoline, chemical
compounds, glues and any other flammable or explosive material.
9. KEEP THE COMPRESSOR OUT OF CHILDREN’S REACH
Prevent children or anyone else from touching the power supply cable of the compressor. All outsiders must
be kept at a safe distance from the operational area.
10.WORK CLOTHES
Do not wear unsuitable clothing, ties or jewellery as these may get caught up in moving parts. Wear caps
to cover your hair if necessary.
11.PRECAUTIONS FOR THE POWER SUPPLY CABLE
Do not disconnect the power supply plug by pulling on the cable. Keep the cable away from heat, oil and
sharp edges. Do not stand on the electrical cable or squash it under heavy weights.
12.LOOK AFTER THE COMPRESSOR WITH CARE
Follow the maintenance instructions. Inspect the power supply cable on a periodic basis and if damaged
it must be repaired or replaced by an authorised service centre. Visually check the outside appearance of
the compressor, ensuring that there are no visual anomalies. Contact your nearest service centre if
necessary.
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GENERAL INFORMATION 1 GB
13.ELECTRICAL EXTENSIONS FOR OUTDOOR USE

When the compressor is used outdoors, use only electrical extensions manufactured for outdoor use and
marked as such.
14.WARNING
Pay attention to everything you do. Use your common sense.
Do not use the compressor if you are tired. The compressor must never be used if you are under the effect
of alcohol, drugs or medicines, which could make you tired.
15.CHECK FAULTY PARTS OR AIR LEAKS
Before using the compressor again, if a safety guard or other parts are damaged, they must be checked
carefully to evaluate whether they may operate as established in complete safety.
Check the alignment of moving parts, hoses, gauges, pressure reducers, pneumatic connections and
every other part that may be crucial for the normal operational efficiency of the compressor. All damaged
parts must be properly repaired or replaced by an authorised service centre or replaced following the
instructions provided in instruction manual.
16.USE THE COMPRESSOR EXCLUSIVELY FOR THE APPLICATIONS SPECIFIED IN THIS
INSTRUCTION MANUAL.
The compressor is a machine that produces compressed air.
Never use the compressor for purposes other than those specified in the instruction manual.
17.USE THE COMPRESSOR CORRECTLY
Operate the compressor in compliance with the instructions provided in this manual. Do not allow children
to use the compressor or those who are not familiar with it.
18.ENSURE THAT EACH SCREW, BOLT AND GUARD IS FIRMLY SECURED IN PLACE.
19.KEEP THE IN-TAKE GRIDS CLEAN
Keep the motor ventilation grids clean. Regularly clean these grids if the work area is particularly dirty.
20.OPERATE THE COMPRESSOR AT THE RATED VOLTAGE
Operate the compressor at the voltage specified on the electric data plate. You could damage or burn-out
the motor and other electric components if the compressor is operated at a higher or lower voltage than its
rated voltage.
21.NEVER USE THE COMPRESSOR IF IT IS FAULTY
If the compressor is noisy or vibrates excessively when running or it seems to be faulty, stop it immediately
and check its efficiency or contact your nearest authorised service centre.
22.DO NOT CLEAN PLASTIC PARTS USING SOLVENTS
Solvents such as gasoline, thinners, gas oil or other compounds that contain hydrocarbons may damage
the plastic parts. Clean them with a soft cloth and soapy water or other suitable liquids.
23.USE ORGINAL SPARE PARTS ONLY
The use of non-original spare parts involves the annulment of the guarantee and the abnormal running
conditions of the compressor. Original spare parts are available c/o the authorised dealers.
24.DO NOT MODIFY THE COMPRESSOR
Do not modify the compressor. Contact an authorised service centre for all repairs required. An
unauthorised modification may impair the efficiency of the compressor and may also cause serious
accidents for those who do not have the technical skill required to make such modifications.
25.TURN THE COMPRESSOR OFF WHEN IT IS NOT IN USE
When the compressor is not in use turn the main ON/OFF switch OFF (position “0”).
26.DO NOT TOUCH HOT PARTS OF THE COMPRESSOR
To avoid scolding do not touch pipes, the motor or any other hot part.
27.DO NOT DIRECT THE JET OF AIR DIRECTLY TOWARDS THE BODY
To avoid all risks never direct the jet of air towards people or animals.
28.DO NOT STOP THE COMPRESSOR BY PULLING ON THE POWER SUPPLY CABLE
Use the “O/I” (ON/OFF) buttons of the control panel to stop the compressor.
29.PNEUMATIC CIRCUIT
Use recommended pneumatic hoses and tools that can withstand the same or a higher pressure than the
maximum running pressure of the compressor.
30.SPARE PARTS
Use only original and identical spare parts to replace worn or damaged ones.
Repairs must be made exclusively by authorised service centres.
31.CORRECT USE OF THE COMPRESSOR
The operator must be perfectly familiar with all the controls and compressor characteristics before starting
to work with the machine.
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GB 1 GENERAL INFORMATION
32.MAINTENANCE JOBS
The use and maintenance jobs of the commercial components fitted on the machine, but not indicated in
this manual, are indicated in the enclosed documents.
33.DO NOT UNSCREW THE CONNECTION WHEN THE TANK IS PRESSURISED
Do not unscrew the connection for any reason whatsoever with the tank pressurised without first checking
if the tank is discharged.
34.DO NOT MODIFY THE TANK
It is prohibited to intentionally drill, weld or deform the compressed air tank.
35.IF THE COMPRESSOR IS USED FOR PAINTING JOBS
a) Do not work in closed rooms or near free flames.
b) Ensure that the room in which you are working is sufficiently ventilated.
c) Wear face and nose mask.
36.DO NOT PUT OBJECTS OR PARTS OF THE BODY IN THE PROTECTION GRIDS
Do not put objects or parts of the body in the protection grids to prevent physical injuries and damage to the
compressor.
KEEP THESE USE AND MAINTENANCE INSTRUCTIONS CAREFULLY AND GIVE

THEM TO PERSONNEL WISHING TO USE THE COMPRESSOR!
WE RESERVE THE RIGHT TO MAKE MODIFICATIONS WHERE NECESSARY

WITHOUT NOTICE
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PRELIMINARY MACHINE INFORMATION 2 GB
2 Preliminary machine information

2.1 General description
The rotary screw compressor has been specifically designed aiming at minimising maintenance and
labour costs.
The outside cabinet is completely covered in sound-proof and oil-proof panelling thus ensuring its extended
and lasting wear.
The components have been arranged so that all vital parts can be easily reached for maintenance purposes
simply by opening dedicated panels with quick-release locking devices.
The filters and adjustment and safety devices (oil filter, air filter, oil separator filter, regulator valve, minimum
pressure valve, max. pressure safety valve, thermostat, belt tightener, screw compression unit, pressure
switch and oil separator tank emptying and filling taps) are all fitted on the same side.
The dryer series has been devised with the intention of enclosing a complete compressed air system in
one compact machine. It is indeed connected to a dryer that is capable of supplying dry air to ensure the
perfect and lasting use of the tools.
Note! The tanks of the compressors have been manufactured in compliance with the EEC/
404/87 Directive for the European market.
The compressors have been manufactured in compliance with the EC/37/98 Directive
for the European market.
Note! Check your model on the identification nameplate fitted on the compressor. It is also
indicated in this manual.
ADVISED LUBRICANTS
Always use oil for turbines with approximately 46 cSt at 40°C and a pour point of at least -8 +10°C. The
flash point must be greater than +200°C.
NEVER MIX DIFFERENT OIL QUALITIES.
SCREW OIL
ESSO EXXCOLUB 46
BP ENERGOL HLP 46
SHELL CORENA D 46
TOTAL AZOLLA ZS 46
MOBIL DTE OIL 25
DUCKHAMS ZIRCON 46
Use oil with VG32 rating for cold climates and VG68 for tropical climates.
It is advisable to use synthetic oils for very hot and humid climates.
2.2 Intended use
The silent rotary screw compressors have been designed and manufactured exclusively to produce compressed air.
EVERY OTHER USE, DIFFERENT AND NOT FORESEEN BY ALL INDICATED, RELIEVES THE
MANUFACTURER OF POSSIBLE CONSEQUENT RISKS.
In any event the use of the compressor different to that agreed in the purchase order RELIEVES THE
MANUFACTURER FROM ALL LIABILITIES WITH REGARD TO POSSIBLE MATERIAL DAMAGE AND
PERSONAL INJURY.
The electrical system is not designed for the use in environments subject to explosion or for flammable products.
NEVER DIRECT THE JET OF AIR TOWARDS PEOPLE OR ANIMALS. NEVER USE
THE COMPRESSED AIR PRODUCED BY LUBRICATED COMPRESSORS FOR
RESPIRATORY PURPOSES OR IN PRODUCTION PROCESSES WHERE THE AIR IS
IN DIRECT CONTACT WITH FOODSTUFFS UNLESS IT HAS BEEN FIRST FILTERED
AND CONDITIONED FOR SUCH PURPOSE.
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2.3 Technical data
GB
Model HPi5.5 HPi7.5 HPi10 HPi15 HPi20

2
Max. pressure bar/psi 8-116 10-145 8-116 10-145 13-188 8-116 10-145 13-188 8-116 10-145 13-188 16-232 8-116 10-145 13-188
Type of rotary screw end NK40 NK40 NK40 NK60 NK60
Compressor rotation speed min-1 3610 2760 4840 4150 3260 6610 6180 4940 6270 6010 5010 4400 7780 7190 6365
Free air delivery ISO 1217 l/min 550 420 790 650 530 1050 950 780 1530 1380 1100 1020 2050 1805 1460
cfm 19,4 15 27,8 22,9 18,7 37,06 33,5 27,5 54 48,7 38,8 36 72,3 60,01 51,5
Air outlet fitting R 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G
Lubricant qty l 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5
PRELIMINARY MACHINE INFORMATION
Fan capacity m3/h 1500 1500 1500 1500 1500 2200 2200 2200 2650 2650 2650 2650 4100 4100 4100
Oil residue in air ppm <3 <3 <3 <3 <3 <3 <3 <3 <3 <3 <3 <3 <3 <3 <3
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2-pole electric motor IEC MEC112 MEC112 MEC112 MEC112 MEC112 MEC112 MEC112 MEC112 MEC132 MEC132 MEC132 MEC132 MEC132 MEC132 MEC132
Output HP/kW 5,5/4 5,5/4 7,5/5,5 7,5/5,5 7,5/5,5 10/7,5 10/7,5 10/7,5 15/11 15/11 15/11 15/11 20/15 20/15 20/15
Protection rating IP 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54
Service S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1
Max. starts per hour N° 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Ambient temperature limits °C (min/max) 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45 5/45
Noise level dB (A) 68 68 69 69 69 69 69 69 70 70 70 70 72 72 72
Sound level measured in a free range at a distance of 4 m: ±3 dB(A) at the maximum working pressure.
Note! The technical data and dimensions of the machine are subject to variations at any time without notice
TRANSPORT, HANDLING, STORAGE 3 GB
3 Transport, Handling, Storage
In order to use the compressor in complete safety read the safety standards given
in section 1.3. before reading this section.
3.1 Transporting and handling the packed machine
The packed compressor must be transported by qualified personnel using a forklift

truck.
Before moving the machine ensure that the load-bearing capacity of the forklift truck is sufficient to take
the weight to be lifted.
Position the forks exclusively as illustrated below. Once the forks have been positioned in the points
indicated, lift slowly without jerking.
Never stand near the area where the compressor is being handled and never stand
on the crate while it is being moved.
3.2 Packing and unpacking
To avoid damages and to protect the compressor during transport it is usually placed on a wooden pallet,
to which it is secured by screws and covered with cardboard.
All the shipping and handling information and symbols are printed on the compressor packing. Upon
consignment remove the top part of the packing and check if any damages have been encountered during
transport. If any damages are found, caused during transport, immediately make a written claim, backed
up with photos of the damaged parts if possible and forward everything to your insurance company, with
copy to the Manufacturer and transporter.
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GB 3 TRANSPORT, HANDLING, STORAGE
Using a forklift truck take the compressor as near as possible to the place where it is to be installed then
carefully remove the protective packing without damaging it, following the instructions below:
• Remove the packing 1, by sliding it away upwards.
• Unscrew screws 2 that block the feet that secure the compressor to the pallet (only for models with tank).
Note! The compressor can be left on the packing pallet to make it easier to move.
Carefully ensure that the contents correspond with all written in the consignment documents. Dispose of
the packing in compliance with current standards in force in the country of installation.
Note! The machine must be unpacked by qualified personnel using appropriate tools and
equipment.
3.3 Storing the packed and unpacked compressor
For the whole time that the compressor is not used before unpacking it, store it in a dry place at a
temperature between +5°C and + 45°C and sheltered away from weather.
For the whole time that the compressor is not used after unpacking it, while waiting to start it up or due to
production stoppages, place sheets over it to protect it from dust, which may settle on the components.
The oil is to be replaced and the operational efficiency of the compressor is to be checked if it is not used
for long periods.
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INSTALLATION 4 GB
4 Installation
4.1 Admitted surrounding conditions
Position the machine as established when the order was placed. Failing this the Manufacturer is not liable
for any inconveniences that may possibly arise.
Unless pointed out otherwise when placing the order, the compressor must work regularly in the
surrounding conditions indicated below:
ROOM TEMPERATURE
The room temperature must not be lower than 5°C or higher than 45°C to ensure the ideal operational
efficiency of the compressor.
If the compressor works at a room temperature lower than the minimum value, the condensate could be
separated within the circuit and therefore the water would mix with the oil, thus deteriorating the quality of
the latter, failing to guarantee the even formation of the lubricating film between the moving parts with the
possibility of seizure.
If the compressor works at a room temperature higher than maximum value, the compressor would take
in air that is too hot, which would prevent the heat exchanger from adequately cooling the oil in the circuit,
raising the working temperature of the machine, thus causing the thermal safety device to trip, which stops
the compressor due to an excessive temperature of the air/oil mixture at the screw outlet.
The maximum temperature of the room is to be measured while the compressor is running.
LIGHTING
The compressor has been designed in compliance with legal prescriptions and in the attempt to minimise
shadow zones to facilitate the operator’s job.
The lighting system of the factory is to be considered as crucial for the operator’s safety.
The room in which the compressor is installed must have no shadow zones, dazzling lights or stroboscopic
effects due to the lighting.
ATMOSPHERE WITH RISK OF EXPLOSION AND/OR FIRE
The standard compressor is not pre-arranged or designed to work in rooms subject to the risk of explosion
or fire. The performance of the compressor may decrease at the maximum permitted ambient temperature,
with relative humidity higher than 80% and at an altitude of more than 1,000 mt.
4.2 Space required for maintenance
The compressor must be installed in a large room that is well-aired, dust-free and sheltered away from rain
and frost. The compressor takes in a large amount of air that is required to ventilate it internally. A dusty
atmosphere would in time cause damages and inefficient performance.
Part of the dust once inside is taken in by the air filter causing it to clog rapidly and another part of dust will
settle on the components and will be blown against the cooling radiator, consequently compromising the
efficiency of the heat exchanger. It is therefore obvious that the cleanliness of the area in which the
compressor is installed is crucial for the correct efficiency of the machine, avoiding excessive running and
maintenance costs. To facilitate maintenance jobs and to create a favourable circulation of air, the
compressor must have a sufficient free space all around it (see fig.).
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GB 4 INSTALLATION
The room must be provided with outlets that lead outdoors near the floor and ceiling that will allow the natural
circulation of air. If this is not possible, install some fans or extractors that guarantee a higher air flow rate
than that taken in by the compressor.
Ducts for the inlet and outlet of the air can be used in unfavourable environments. These ducts must be
the same size as the in-take and delivery grid. If these ducts are longer than 3 meters contact the
Authorised Service Centre.
Note! A conveyance system can be fitted to recover the hot ventilation air delivered, which
can be used to heat the room or for other purposes. It is crucial that the cross section
of the system that recovers the hot air is greater than the total cross section of the
grid slots plus the system must be equipped with a forced extraction system
(extractor fan) to favour a constant downflow.
4.3 Positioning the compressor
Once the position in which the compressor is to be installed has been identified ensure that the compressor
is set on a flat surface.
The dryer versions are already internally pre-arranged with all pneumatic connections between compressor,
tank and dryer.
No special foundations or bases are required for the machine.
Lift the compressor using a forklift truck (forks at least 900 mm long) and fit the vibration-damping feet 1
and block with the nuts 2 under the four resting points where established.Anti-vibration feet are fitted on
the floor-based version as standard. They can be fitted on the tank on request.
Do not secure the compressor rigidly to the floor.
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INSTALLATION 4 GB
4.4 Connecting the compressor to the sources of energy and relative inspections.
4.4.1 Connecting the compressor to the electrical mains power supply
The compressor is to be connected to the electrical mains by the customer, to his

exclusive liability, employing specialised personnel and in compliance with the
Accident Prevention Norms EN 60204.
INSTRUCTIONS FOR CONNECTING TO EARTH

This compressor must be connected to earth while in use in order to safeguard the operator against electrical
shocks. The electrical connection must be carried out by a skilled engineer. It is advisable never to dismantle
the compressor or even to make any other connections. All repairs must be carried out exclusively by
authorised service centres or other qualified centres. The earth wire of the power supply cable of the
compressor must be connected only and exclusively to the PE pin of the terminal board of the actual
compressor. Before replacing the plug of the power supply cable ensure that the earth wire is connected.
EXTENSION CABLE
Use only extension cables with plug and earth connection. Never use damaged or squashed extension
cables. Ensure that the extension cable is in a good state of wear. When using an extension cable, ensure
that the cross section of the cable is sufficient to convey the current absorbed by the product to be connected.
If the extension cable is too thin there could be drops in voltage and therefore loss in power and overheating
of the equipment.
The extension cable of the three-phase compressors must have a cross section in proportion with its length:
see table below:
CORRECT CROSS SECTION FOR THE MAXIMIM LENGTH OF 20M
220/240V 380/415V
HP kW 50/60 Hz 50/60 Hz
3 ph 3 ph
5.5 4 4 mm² 2,5 mm²

7.5 5.5 6 mm² 2.5 mm²
10 7.5 10 mm² 4 mm²
15 11 16 mm² 10 mm²
20 15 25 mm² 16 mm²
Avoid all risks of electrical shocks. Never use the compressor with damaged
electrical cables or extension cables. Regularly check the electrical cables.
Never use the compressor in or near water or near a hazardous area where electrical
shocks may be encountered
ELECTRICAL CONNECTION
The three-phase compressors (L1+L2+L3+PE) must be installed by a qualified engineer. The three-
phase compressors are supplied without plug and cable.
17/52
GB 4 INSTALLATION
The power supply cable must be fed into the electrical cabinet through the dedicated cable clamps 1 situated
on the RH side and on the electrical cabinet of the compressor.
Ensure that the cable cannot accidentally come into contact with moving or hot components, possibly secure
with clips.
The cross section of the wires of the power supply cable (for lengths of 4 m and ambient temperatures of
50°C at the most) must be as follows:
Power Hp Rated voltage 380/415V Rated voltage 220/240V
5,5 1,5 mm² 2,5 mm²

7,5 2,5 mm² 4 mm²
10 4 mm² 6 mm²
15 6 mm² 10 mm²
20 10 mm² 16 mm²
It is advisable to install the connector, magneto thermal switch and fuses near the compressor (3 m away
at the most). The magneto thermal switch and the fuses must have the characteristics indicated in the table
below:
Power Hp Rated voltage 380/415V Rated voltage 220/240V

Magneto thermal switch Fuse Magneto thermal switch Fuse
5,5 (D.O.L) 20 A 25 A 25 A 35 A
5,5 (Y-Ä) 16 A 20 A 20 A 25 A
7,5 25 A 25 A 32 A 36 A
10 25 A 30 A 40 A 40 A
15 40 A 40 A 63 A 80 A
20 50 A 50 A 80 A 80 A
Note! The fuse parameters indicated in the table above refer to the gl type (standard). If
cartridge fuses type aM are used (delayed) the parameters in the table are to be reduced
by 20%. The parameters of the magneto thermal switches refer to switches type K.
Ensure that the installed power in kW is at least double the input of the electric motor. All silent rotary
screw compressors avail of Star/Delta starting, which enables the motor to start with as little electrical
energy consumption upon start-up as possible (with the exception of the HP5.5 that is supplied standard
with direct starting).
18/52
INSTALLATION 4 GB
The mains voltage must correspond with that indicated on the electrical data nameplate of the machine; the
admitted tolerance must remain within +/- 6%.
EXAMPLE:
Voltage, 400 Volt: minimum tolerance 376 Volt
Voltage, 400 Volt: maximum tolerance 424 Volt
The plug of the power supply cable must never be used as a switch but must be plugged into a power
socket that is controlled by an adequate differential switch (magneto thermal switch).
Never use the earth connection instead of the neutral. The earth connection must
be achieved according to the EN 60204 industrial safety standards.
Ensure that the mains voltage corresponds with that required for the correct
operation of the compressor.
CHECK THE ROTATION DIRECTION

Open the front panel 1 and check the correct running direction looking at the arrow on the filter of the screw
unit.
If the running direction is incorrect, disconnect from the mains and invert a wire on the terminal board (L1-
L2-L3) of the compressor.
Warning! The incorrect rotation direction for more than 20 seconds will irreparably damage
the compressor.
4.4.2 Connecting the dryer to the electrical mains
The drier is supplied already pre-arranged to be connected to the electrical mains by means of a cable. The
dryer fitted on the machine must be connected to 230V/50Hz/1ph.
It is advisable to install the connector, magneto thermal switch and fuses near the compressor (3 m away
at the most). The magneto thermal switch and the fuses must have the characteristics indicated in the table
below:
Type Fuse Magneto thermal switch
DK10 6A 3A
DK20 10 A 6A
As for the power and mains voltage, see all described previously for the compressor.
19/52
GB 4 INSTALLATION
4.4.3 Connecting to the pneumatic mains (compressor a on the ground)
Always use pneumatic hoses for compressed air with the maximum pressure
characteristics and cross section suitable for those of the compressor.
Do not try to repair a faulty hose.
Connect the compressor to the pneumatic mains using the fitting 1 pre-arranged on the compressor.
Use hosing with a greater or same diameter as the compressor outlet.
Install two ball taps with capacity suitable for the compressor between the compressor and tank and between
the tank and line.
Do not install non-return valves between compressor and tank. The non-return valve is already installed
inside the compressor.
4.4.4 Connecting to the pneumatic mains (compressor with tank)
Always use pneumatic hoses for compressed air with the maximum pressure
characteristics and cross section suitable for those of the compressor.
Do not try to repair a faulty hose.
Connect the compressor to the pneumatic mains using the fitting 1.

Use hosing with a greater or same diameter as the compressor outlet.
20/52
USING THE COMPRESSOR 5 GB
5 Using the compressor
5.1 Preparing to use the compressor
5.1.1 Operational principle
The air taken-in by the filter passes through a valve that controls its flow rate to the screw where, mixing
with the oil, it is compressed.
The air/oil mix produced by compression reaches a tank where the initial separation by gravity is achieved;
as the oil is heavier, it settles on the bottom, it is then cooled and sent through a heat exchanger, filtered
and injected into the screw again.
The oil is required to reduce the heat produced by compression, to lubricate the bearings and to maintain
the coupling of the screw lobes. The air is sent through an oil separator filter to be additionally purified from
residue oil particles. It is cooled by means of another heat exchanger and is finally outlet to be used at low
temperature and with acceptable oil residues (<3p.p.m.). A safety system controls the crucial points of the
machine and points out any abnormal conditions. The temperature of the air/oil mix at the screw outlet is
controlled by a thermostatic probe, which stops the compressor if the temperature is too high (105°C).
A thermal protection device is fitted on the electric motor, which stops the machine if necessary.
HP5,5 HP10 HP15-20
5.1.2 Tank
The tank is used to store and ensure further stability of the air pressure.
The capacity of the tank must be established in relation to the utility.
The features of the tank must strictly comply with the requirements established by current standards in the
country of installation.
Carefully ensure that the safety devices of the tank are enabled and efficient.
21/52
GB 5 USING THE COMPRESSOR
5.2 Controls, indicators and safety devices of the compressor
5.2.1 Control panel
The control panel is made up of a set of buttons required for the main operational and control functions of
the compressor.
1 START (I)
This button is used to turn the compressor on.
If there is a power shortage the compressor stops. This button is to be pressed to start it again.
2 STOP (0)
Press this button to stop the compressor within a few seconds. It is better to stop the compressor using
this button, as the whole pneumatic circuit within the compressor drops to 0 bar.
3 RED LED
This points out that an alarm has triggered and the compressor stops, or it points out that the compressor
needs to be serviced, in which case the compressor will continue to run regularly.
4 DISPLAY
The instrument shows the delivery temperature of the air-oil mix: the compressor stops when the air-oil
mix reaches 105°C, in which case LED 3 lights up.
5 GREEN LED
This points out that the compressor is powered.
6 RESET
This button is used to reset an alarm.
7 PROGRAM
This button is used to activate the programming function.
8 EMERGENCY PUSH BUTTON

This mechanically blocking push button is used to immediately stop the compressor in the case of
emergency. With the push button blocked it is impossible to start the compressor.
To start the compressor again, turn the emergency button to release it, then press button RESET 6 and
button START(I).
9 TASTI FRECCIA
These are used to move around within the menus.
10 DEFAULT
This is used to exit programming and to save the settings.
5
4
3 6
8 1 2 9 10 7
22/52
5.2.2 Display
CHECK THE SETTINGS

You can check the general settings of the control unit on the display by pressing the “Up arrow” or “Down
arrow” key on the push button control panel:
Note! Refer to the descriptions of the menus to find out exactly what the parameters listed below
mean.
WEDNES. 01-09-04 STAR-DELTA TIME AL.THERMIC FAN

10:07.23 5 sec. Nr.0
CRS REL 2.1 TIME STAND-BY OL:00724 MAINTE

27 MAY 2004 15 sec. OC:00483 1607
(PROGRAM REL.)
ALARM TEMP. AL. TEMPERATURE START_FOR_ACTIV.

105°C Nr.0 DATE (IF ENABLED)
SELECT LANGUAGE AL.LOW TEMP. DATE DISABLED (IF

ENGLISH Nr.0 DISABLED)
TEMPERAT. UNIT AL.THERMIC COMP.

CELSIUS Nr.0
To exit, press the DEFAULT key or wait a few seconds.
MENUS ACCESSIBLE TO CLIENTS

How to access: Press the PROGRAM key.
How to exit: Press the DEFAULT key.
To access, press the PROGRAM key to see the following sub-menus.
1. Setting of the time and date “CLOCK SET-UP”

2. Menu for setting the daily, weekly and monthly start and stop times “CLIENT SET-UP”.
Once you have gained access, scroll the sub-menus using the “Up” and “Down” arrow keys of the push
button control panel; press the DEFAULT to exit.
1. “PROGRAM” CLOCK SET-UP
TIME
(hh:mm)
Press “PROGRAM” again to access the date.
DATE SETTING
(gg:mm:aa)
The example display illustrates that you need to indicate the present time and date.
Once you have gained access, scroll the sub-menus using the “Up” and “Down” arrow keys of the push
button control panel; press the DEFAULT to exit.
23/52
1. “PROGRAM” CLIENT SET-UP; DAILY, WEEKLY AND MONTHLY START AND STOP SETTINGS
Enabled (YES): “1”

Disabled (NO): “2”
If enabled, you can use this function to set two daily start and two stop times by entering the start time and
the stop time where hh stands for hours and mm stands for minutes.
At the end of the week, you can set three inoperative periods where gg stands for days and mm stands for
months.
To disable it:
- press “PROGRAM”
- type-in “2” using the “UP arrow” or “DOWN arrow” button.
To enable it:
- type-in “1” using the “UP arrow” or “DOWN arrow” button.
To exit the menu, press the DEFAULT key.
Once you are back on “PRESS START TO START”, press the START key to start programming the
calendar.
Note! If an asterisk appears on the digital display while the compressor is running, it means that
the calendar is activated.
Dater Key Description

Menu
Mon Start 1 \/ ( hh:mm ) The menu repeats itself; you can set two START and two
Stop 1 \/ ( hh:mm ) STOP times per day by entering the start time and the stop
Start 2 \/ ( hh:mm ) time (where “hh” stands for hours and “mm” for minutes)
Stop 2 \/ ( hh:mm ) ATTENTION:
Do NOT set a start time that is later than the stop
time:
I.E.:
START1 15.00
STOP 1 14.00
ON THE SAME DAY. THE COMPRESSOR WILL
NOT START BUT WILL WAIT FOR THE NEXT
STARTING TIME.
Tue Start 1 \/ ( hh:mm )
Stop 1 \/ ( hh:mm )
Start 2 \/ ( hh:mm )
Stop 2 \/ ( hh:mm )
Wed \/
Thu \/
Fri \/
Sat \/
Sun \/
No work Start 1 \/ ( gg.mm ) You can set 3 No work periods at the end of the week
Stop 1 \/ ( gg.mm ) (where “dd” stands for days and “mm” for months)
Start 2 \/ ( gg.mm )
Stop 2 \/ ( gg.mm )
Start 3 \/ ( gg.mm )
Stop 3 \/ ( gg.mm )
24/52
STOP ALARMS
This type of alarm stops the compressor and is pointed out by the fixed red LED (ALARM on control panel)
and by a flashing message on the display explaining the cause for the alarm.
1. When the maximum oil-air limit is exceeded (T>T.alarm=105°C/221°F), the following appears on the
display:
TEMPERATURE ALARM
THE COMPRESSOR STOPS - NB: The fan of the oil-air radiator starts.
To reset the machine:

- once the temperature T has dropped by at least 10°C/18°F compared to the maximum temperature,
press the RESET button;
- press the “RESET” button on the control panel so that the compressor is ready to start.
2. The following may appear on the display:
LOW TEMP.ALARM
THE COMPRESSOR FAILS TO START BECAUSE THE TEMPERATURE IS TOO LOW –6C°

If the temperature rises to –5C press the “RESET” button on the control panel and inside the machine so
that the compressor is ready to start.
3. When the trip switch of the electric motor of the compressor trips, the following appears on the display:
COMPRESSOR TRIP
SWITCH ALARM
THE COMPRESSOR STOPS!

- Wait for the motor to cool down
- Remove the cause that stopped the motor, press the reset key of the trip switch (F1) inside the electric
cabinet and press the “RESET” button on the control panel.
4. The following may appear on the display:
FAN MOTOR
TEMP.ALARM
THE COMPRESSOR STOPS!

- If the motor cools down and after you have removed the cause that stopped the motor, press the reset
key of the trip switch (F6) inside the electric cabinet and press the RESET key so that the compressor
is ready to start.
NB:
FOR CRS 5.5-7.5-10: THE FAN MOTOR HAS A BUILT-IN TRIP SWITCH THAT STOPS THE FAN, IN
WHICH CASE THE COMPRESSOR STOPS DUE TO THE “TEMPERATURE ALARM”.
25/52
5.2.3 Auxiliary control devices
1 AIR CIRCUIT PRESSURE CONTROL GAUGE
2 MOTOR THERMAL PROTECTION SWITCH RESET BUTTON

This is positioned inside the electrical cabinet.
Press this button to reset the motor thermal protection switch.
3 FAN MOTOR TRIP SWITCH RESET BUTTON (JUST 15-20 HP)

It is positioned in the electric cabinet and is pressed to reset the trip switch of the fan motor.
1 3 2
5.3 Check the efficiency of the safety devices before starting
OIL LEVEL
Check the oil level as indicated in Section 7 “Compressor maintenance”.
DO NOT START THE COMPRESSOR WITH THE GUARDS OPEN TO AVOID INJURY
DUE TO MOVING COMPONENTS OR ELECTRICALLY POWERED EQUIPMENT.
5.4 Starting the compressor
Following an electrical shortage the compressor will start only if the START (I) button
is pressed.
Ventilation must occur as illustrated below.
It is of crucial importance that the compressor works with all the panels firmly
closed.
The failed observance of these and the following standards may lead to accidents
that could cause personal injury and serious damages to the compressor or its
equipment.
26/52
Before initially starting the compressor or following extended inoperative periods, start the machine intermittently
by pressing the START(I)-STOP(O) buttons on and off for 3 or 4 seconds. After this it is advisable to run the
compressor for a few minutes with the air outlet tap open. Then gradually shut-off the air tap and load to maximum
pressure, checking if the inputs on each phase of the power supply are within the limits and also if the pressure
switch trips. At this stage, check if the compressor runs idle for approximately 2 or 5 minutes, as it is the electronic
board that chooses the idle running time according to the type of use. The pressure on the gauge on the panel
must be between 1 and 2 bar. The compressor will stop at the end of this time. Discharge the air from the tank
until the starting pressure is reached (2 bar difference compared to maximum pressure). Shut-off the air outlet
tap and wait for the pressure switch to trip, which will shut-on the in-take valve and close the internal discharge.
For the correct operation of the models equipped with dryer, it is advisable to turn the dryer on 20
minutes before air is needed.
CALIBRATION AND SETTINGS MADE BY THE MANUFACTURER

The minimum pressure values set are: 6, 8 and 11 for the 8, 10 and 13 bar models respectively.
Warning! Disconnect the electrical power supply form the compressor before opening the
electrical cabinet.
The thermal relay 3 F1 is set according to the table below:
Power Hp Rated voltage 380/415V-3ph Rated voltage 220/240V-3ph
5,5(D.O.L) 8,7 A 15,1 A

5,5(Y-Ä) 5,0 A 8,7 A
7,5 6,3 A 11 A
10 9A 15,5 A
15 13,5 A 23,4 A
20 17,2 A 29,8 A
Disconnect the electrical power supply form the compressor before opening the electrical cabinet.
The setting of trip switch 3 must not differ from the table given above; if the trip switch should trip, check
the input of the motor of the compressor, the voltage on the line terminals L1+L2+L3 during operation and
the power connections inside the electric control panel and of the terminal board of the motor and
compressor.
Trip switch 4 - F6 is set according to the table that follows
Power-Hp Rated voltage 380/415V-3ph Rated voltage 220/240V-3ph

Rated frequency 50Hz Rated frequency 50Hz
15 0,4 A 0,5 A
20 0,4 A 0,5 A
Power-Hp Rated voltage 380/415V-3ph Rated voltage 220/240V-3ph

Rated frequency 60Hz Rated frequency 60Hz
15 0,5 A 0,85 A
20 0,5 A 0,85 A
Disconnect the compressor from the electric mains before starting to work inside the electric cabinet.
The setting of trip switch 4 must not differ from the table given above; if the trip switch should trip, check the input of the motor
of the fan, the voltage on the line terminals L1+L2+L3 during operation and the power connections inside the electric control panel.
USEFUL TIPS FOR CORRECT COMPRESSOR PERFORMANCE
For the correct operational performance of the machine under full continuous load at the maximum working pressure, ensure
that the temperature of the work area in a closed room does not exceed +40°C. It is advisable to use the compressor with
a maximum service of 80% in one hour under full load in order to ensure the correct efficiency of the product in time.
5.5 Stopping the compressor
Press the STOP(O) button to stop the compressor within a few seconds
Note! By disconnecting the power supply from the external switch the compressor is
completely without power.
27/52
GB 6 USING THE DRYER
6 Using the dryer
6.1 Preparing to use the dryer
6.1.1 Operational principle
The drier with refrigeration circuit, exploiting FREON GAS R134A for models HPiD 5.5 - 7.5 - 10 and FREON
GAS R404A for models HPiD 15 - 20, installed in the dryer versions can be used to free the compressed
air from humidity particles.
It is equipped with a Start/Stop switch, analogue thermometer, automatic refrigeration cycle control
thermostat and condensate separator with automatic discharge.
It is also supplied standard with 3-way by-pass valve with manual command to be able to shut the dryer
off. It can therefore be serviced without having to turn the compressor off.
Air flow direction Refrigerant gas flow direction
1 Refrigeration compressor
2 Condenser
3 Dehydrator filter
4 Capillary tube
5 Evaporator
6 Hot gas by-pass solenoid valve
7 By-pass unit
8 1-micron filter
9 0.01-micron filter
10 Air-Air exchanger
11 Condensate separator
12 Condensate discharge utility valve
13 Mechanical condensate filter
14 Condensate discharge solenoid valve
15 Mini condensate discharge valve
16 Condenser fan
17 DMC11 Dryer controller
18 DMC11 Air Dryer Controller probe
28/52
USING THE DRYER 6 GB
6.2 Condensate discharge
The condensate is discharged by means of a solenoid valve complete with mechanical filter.
The coil of the solenoid valve is controlled by an electronic cyclic and adjustable timer.
Connect the condensate discharge to a collection system or container.
DO NOT DISCHARGE THE CONDENSATE IN THE SURROUNDING AREA OR

OUTDOORS.
The condensate contains particles of oil and must be disposed of in compliance with current standards in
the country of installation.
It is advisable to install a water-oil separator into which all the system condensate is to be discharged
(compressor, dryer, tank, filters, etc.)
6.3 Dryer safety devices
The refrigeration compressor is equipped with a “KLIXON” self-restoring thermal protection device that
safeguards the compressor against excessive temperatures and excessive currents.
Note! It is of crucial importance to keep the pipe-bundle condenser clean.
6.4 Controls and indicators
6.4.1 Control panel
The control panel consists of the following

1 START/STOP PUSH BUTTON
2 DMC11 INSTRUMENT
The DMC11 instrument controls all the dryer functions, enabling the calibration of the operational
parameters. The operation of the hot gas by-pass solenoid valve is controlled by means of a probe fitted
at the end of the evaporator. An electronic cyclic timer operates the condensate discharge solenoid valve
at regular intervals.
29/52
GB 6 USING THE DRYER
The DMC11 instrument consists of the following:
1 SET PUSH BUTTON

This is used to access programming
2 CONDENSATE DISCHARGE/INCREASE VALUE TEST PUSH BUTTON

This button is pressed to manually test condensate discharge. In the programming phase it is used to
increase the value.
3 LED
When the LED is lit steady it means that the instrument is powered.
When the LED is flashing it means that the instrument is in the programming phase.
4 LED
It points out that the gas by-pass solenoid valve is enabled.
5 LED
It points out that the condensate discharge solenoid valve is enabled.
OPERATION
When the dryer is running LED 3 is lit.
The display with 10 LEDs shows the current operational Dew Point, which is represented by the coloured
bar above the display itself (blue-green-red).
The blue section means that the dryer is working at an excessively low Dew Point with the risk of freezing.
The green section represents the ideal Dew Point. The red section means that the Dew Point is excessively
high and the dryer could process the compressed air inadequately.
The hot gas by-pass solenoid valve is enabled when the Dew Point falls below 3°C and is disabled when
it rises back up to 4,5°C.
The condensate discharge solenoid valve is enabled each minute for two minutes.
SET-UP
The following parameters can be set:
• Set Point, tripping temperature of the hot gas by-pass solenoid valve (Hysteresis set at 1,5°K).
• TON energising time of the condensate discharge solenoid valve
• TOFF stand-by time between two consecutive energising cycles of the condensate discharge solenoid valve.
To activate the SET-UP function, hold key 1 down for at least 2 seconds. The command is confirmed when
LED 2 flashes.
The first parameter displayed is the Set Point. Press key 1 to access the all the other parameters
sequentially.
3 4
30/52
USING THE DRYER 6 GB
To modify the value of the parameter selected hold key 1 down and then press key 2. The current value is
represented by LEDs on the display: The adjustment field and the range (value of each individual LED) are
shown below.
Parameter Description Display Adjustment field Resolution Value set
Set Point Hot gas by-pass Synchronous flashing of 2,0-6,5°C 0,5°C 3°C
solenoid valve energising Led 3 + Led 4
TON Condensate discharge Synchronous flashing of 1-10 sec. 1 sec. 2 sec.

solenoid valve energising Led 3 + Led 5
TOFF Stand-by time between two ON/OFF flashing of 1-10 min. 1 min. 1 min.
condensate discharge cycles Led 3 + Led 4
The out-of-scale indication is represented by the intermittence of the first and last LED of the display for
lower or higher limit of reading field exceeded respectively.
Press key 2 to exit from programming at any time. If no key is pressed for two minutes the instrument
automatically exits the programming phase.
Note! If the probe is faulty the first and last LED of the display will flash and LED 4 will
remain lit steady.
6.4.2 By-pass
The dryer is equipped with a by-pass device that is used to shut it off from the compressed air system. In
this way the dryer can be serviced without having to turn the compressor off.
The by-pass 1 works in the following manner:
DRYER ON The compressed air is sent to the tank, then to the dryer and finally it is outlet from the utility.
DRYER OFF The drier is cut-off and the flow of air goes directly from the tank to the utility.
1 1
6.4.3 Air inlet and outlet filters
The dryer is equipped with a filter (1 micron) 1 on the air inlet and a filter (0.01 micron) 2 on the air outlet.
Both filters are equipped with clogging indicator 3.
1
2
31/52
GB 7 COMPRESSOR MAINTENANCE
7 Compressor maintenance
7.1 Instructions relative to inspections and maintenance jobs.
The table that follows summarises the periodic and preventative maintenance jobs required to keep the
compressor in an efficient operational state in time.
A brief description of the running hours after which the type of maintenance job is required.
Before performing any jobs within the sound-proof cabinet, ensure that:
• The main line switch is turned off (position “0”)
• The compressor is disconnected from the compressed air system
• All the pressure has been released from the compressor and internal pneumatic circuit.
The compressor has been especially designed to facilitate maintenance jobs by simply opening the side
panel with quick-release locks.
Weekly: it is advisable to inspect the compressor, paying special attention to oil leaks and scale due to
settled dust and oil.
Note! If the compressor is used for more than 3000 hours/year the jobs indicated herewith
are to be performed more often.
32/52
COMPRESSOR MAINTENANCE 7 GB
Interval Jobs See

(hours) to be performed section
500 Change the oil ....................................................................... 7.1.1

Replace the oil filter cartridge ................................................ 7.1.2
Tighten screws, cables, remote switches K1-K2-K3 and KV(just 15-20HP) ..
Tighten the belt ...................................................................... 7.1.5
Check hydraulic seals ............................................................
2500÷3000 Change the oil ....................................................................... 7.1.1

Replace the oil separator filter ............................................... 7.1.3
Replace the air filter ............................................................... 7.1.4
Clean the air/oil radiator ......................................................... 7.1.8
Clean the dust-removal pre-filter ........................................... 7.1.9
5000÷6000 Change the oil ....................................................................... 7.1.1

Tighten the belt ...................................................................... 7.1.5
Check the hydraulic seals .....................................................
Overhaul the in-take valve .....................................................
Clean the air/oil radiator ........................................................ 7.1.8
Test the motor thermal and fan (just 15-20HP) protection switch ..
Test the oil thermal protection switch .....................................
8000÷9000 Change the oil ....................................................................... 7.1.1

Replace the oil filter ............................................................... 7.1.2
Replace the belt ..................................................................... 7.1.6
11000÷12000 Change the oil ....................................................................... 7.1.1

Tighten the belt 7.1.5
Check flexible hoses and replace if necessary .....................
Overhaul the oil separator flange ..........................................
Lubricate the minimum pressure valve ..................................
Overhaul the in-take valve .....................................................
Replace the Rilsan hoses 6x4 and 8x10 ...............................
Replace screw oil guard ........................................................
Replace the motor bearings .................................................. 7.1.10
33/52
Interval Jobs See

14000÷15000 Change the oil ....................................................................... 7.1.1

Check cables .........................................................................
Tighten the belt ..................................................................... 7.1.5
Replace OR on delivery flange ..............................................
Tighten screws ......................................................................
Check cooling fans ................................................................
Clean the compressor ...........................................................
Check the electric fan ............................................................
17000÷18000 Change the oil ....................................................................... 7.1.1

Replace the belt ..................................................................... 7.1.6
Overhaul in-take valve ..........................................................
20000÷21000 Change the oil ....................................................................... 7.1.1

Check the hydraulic seals ......................................................
Replace bearings and screw oil guard ..................................
Replace the motor bearings .................................................. 7.1.10
23000÷24000 Change the oil ....................................................................... 7.1.1

Tighten the belt ...................................................................... 7.1.5
Replace flexible hoses ..........................................................
Clean air/oil radiator ............................................................... 7.1.8
Check the electric fan and replace if necessary .....................
The above described maintenance schedule has been planned bearing in mind all the installation
parameters and recommended use of the Manufacturer.
The Manufacturer advises the customer to keep a record of all maintenance jobs performed on the
compressor, see Section 9 – Drawings and diagrams.
34/52
7.1.1 Changing the oil
Read all the information provided in Section 6.1 before proceeding with any maintenance jobs.
Change the oil following the initial 500 hours of use and then every 2500/300 hours and in event once a
year. If the compressor is only used for a few hours a day it is advisable to change the oil every 6 months.
When you open tap 2, oil starts to drain from the screw unit, therefore you need to
have a pipe and container ready to collect the oil.
Unscrew the red cap 1 situated at the base of the screw unit.
Screw an attachment with tail piece (supplied together with the compressor).
Open tap 2.
Once emptied, shut-off tap 2 and remove the attachment with tail piece.
Fill-up with oil to the rim of the union 4, then screw cap 1 back in place and close-up the compressor again.
Once the oil and oil filter have been changed leave the compressor to run for roughly 5 minutes then turn
it off and check the oil level again.
Check the oil level each month and check that it is up to the rim of the port 4.
Never mix different types of oil, therefore always ensure that the circuit is completely
empty before filling-up with oil. Each time the oil is changed the filter is also to be
replaced.
35/52
7.1.2 Replacing the oil filter cartridge
Read all indicated in Section 7.1 before starting any maintenance jobs.
Replace the oil filter cartridge after the first 500 hours of use then every 2500/3000 hours and in any event
each time the oil is changed.
Open the rear panel.
Disassemble filter cartridge 1, using a chain spanner and replace with a new one.
Lubricate the sealing gasket before screwing the filter cartridge tight.
Manually tighten the new filter cartridge.
7.1.3 Replacing the filter cartridge of the oil separator
Open the side LH panel to gain access to inside the compressor.
Disassemble filter cartridge 1, using a chain spanner and replace with a new one.
Lubricate the sealing gasket before screwing the filter cartridge tight.
Manually tighten the new filter cartridge.
36/52
7.1.4 Replacing the air filter cartridge
Remove the screws 2 and also the cover 1.
Replace the cartridge of the air filter.
7.1.5 Tightening the belt
Every 500 hours of use it is advisable to check and maybe tighten the belt if necessary.
Using a dynamo meter apply a perpendicular force in point A of between 25N and 35N, the belt must give
by roughly 5mm.
Loosen the lock nut 1 and turn the nut 2 to tighten the belt.
7.1.6 Replacing the belt
Open the side LH and front panel.
Loosen the lock nut 1 and turn the nut 2 to slacken the belt.
Slide the belt out, replace it with a new one and tighten as described in the previous section.
1
2
37/52
7.1.7 Draining the condensate (only for models equipped with tank)
Drain the condensate from the air tank at least once a month by opening tap 1.
The condensate drained is considered as polluting mix that must not be thrown away
outdoors. It is advisable to use special water/oil separators for its disposal.
7.1.8 Cleaning the air/oil radiator
It is advisable to clean the radiator 1 on a weekly basis to remove impurities, blowing it with an air gun from
inside.
Open the rear panel with quick-release locks and blow compressed air through the radiator, from inside
outwards, making sure that no dirt settles inside the compressor
38/52
7.1.9 Cleaning the dust-removal pre-filter
Clean the pre-filter 1 from impurities on a weekly basis.
Slide the pre-filter 1 out and blow with compressed air or replace if necessary.
7.1.10 Maintenance the electric motor
The bearings of the electric motor are already lubricated and are maintenance free.
In normal surrounding conditions (ambient temperature up to 30°C) replace the motor bearings every
12000 hours of use. In more severe surrounding conditions (ambient temperature higher than 30°C) replace
the motor bearings every 8000 hours of use.
The bearings are to be replaced in any event every 4 years at the most.
Warning! Before replacing the motor bearings, contact our customer service department, as
established by the maintenance schedule.
7.2 Diagnosing the alarm status/inconveniences-faults
Before doing any job on the compressor ensure that:

• The main ON/OFF switch is turned Off (position “0”)
• The compressor is shut-off from the compressed air system
• The compressor and the internal pneumatic circuit are completely de-pressurised
If you are unable to rectify the anomaly encountered on your compressor contact your nearest authorised
service centre.
39/52
COMPRESSOR
Anomalies Causes Solutions
Oil alarm triggers and the machine Excessive temperature of air/oil Check the electric connections of
stops (red LED). mix outlet from the screw (105 the probe.
Message on display “TEMPERA- °C). Check the oil level, check if the
TURE ALARM”. radiator is clean, check if the pre
Check the temperature on the anti-dust filter is clean, check the
display. ambient temperature, check the
minimum distance of the
compressor from the walls of the
room, check if the soundproof
panels are firmly secured in place
(pressurization of the ventilation
air). To start the machine again,
wait for the temperature to drop to
94°C, then press the “RESET”
button on the panel of the
electronic board.
The trip switch of the compressor The trip switch that protects the Check if the electric power supply
motor trips and the machine stops compressor motor has tripped. is correct, check if the 3 power
(red LED). supply phases are roughly the
Message on display “COMP. same value. Check if the cables
TRIP SWITCH ALARM” are firmly connected to the terminal
board, check if the electric cables
have melted. Check if the suction
grid of the cooling fan of the motor
is clean and not clogged with
anything (paper, leaves, rags). To
start the machine again,
disconnect it from the mains, open
the front panel of the compressor,
press the reset key in the electric
cabinet (see button 2 sect. 5.2.3)
and press “RESET” on the board.
The trip switch of the fan motor The trip switch that protects the Check if the electric power supply
trips and the machine stops (red fan motor has tripped. is correct, check if the 3 power
LED). supply phases are roughly the
Message on display “FAN TRIP same value. Check if the cables
SWITCH ALARM”. are firmly connected to the terminal
Just 15-20 HP. board, check if the electric cables
have melted. Check if the suction
grid of the cooling fan of the motor
is clean and not clogged with
anything (paper, leaves, rags). To
start the machine again,
disconnect it from the mains, open
the front panel of the compressor,
press the reset key in the electric
cabinet (see button 3 sect. 5.2.3)
and press “RESET” on the board.
40/52
Anomalies Causes Solutions
Low temperature. Temperature too low (<-5°C) and Wait for the temperature to rise
Message on display “LOW TEM- the compressor does not start. (higher or equal to -5°C), press
PERATURE ALARM” “RESET” on the electronic board,
and then start again.
The compressor runs but fails to The suction valve fails to open. Check if the operational pressure
load. switch is working efficiently, check
if the solenoid valve fitted on the
suction regulator works regularly
(Normally Closed solenoid valve).
41/52
GB 8 DRYER MAINTENANCE
8 Dryer maintenance
8.1 Instructions relative to inspections/maintenance jobs
The table that follows summarises the periodic and preventative maintenance jobs required to keep the dryer
in perfect lasting efficiency.
A brief description of the running hours after which the type of maintenance job is required.
Before doing anything check the following:

• Check if the dryer main ON/OFF switch is turned off (position “0”)
• Check if the dryer is shut-off from the compressed air system
Interval Jobs See

EVERY 8 Check if the temperature displayed by the thermometer

matches that indicated on the nameplate ..............................
Check the correct operational efficiency of the condensate
discharge system ..................................................................
Check if the radiator is clean .................................................
EVERY 40 Check if the air inlet and outlet filters are clogged ................. 8.1.1
EVERY 200 Clean the radiator .................................................................. 8.1.2

Clean the mechanical condensate discharge pre-filter ......... 8.1.3
EVERY 1000 Check if the screws of the electrical system are tight ............
Check the state of wear of the condensate discharge hose ..
42/52
DRYER MAINTENANCE 8 GB
8.1.1 Checking if the air inlet and outlet filters are clogged
Remove screws 1 and disassemble the panel 2.

Check if the filters are clogged by checking the indicator 3. If the filter is completely clogged remove the filter
cartridge 4 and replace it with a new one.
3
1
4 4
8.1.2 Cleaning the condenser
Clean the condenser 1 using a jet of compressed air (max. 2 bar). Be careful not to bend the aluminium
wings of the cooling bank.
Blow air from inside outwards
1
1
8.1.3 Cleaning the mechanical filter
Remove screw 1 and disassemble the panel 2.

Remove the cap 3, disassemble and clean the filter 4.
3 4
43/52
GB 8 DRYER MAINTENANCE
8.2 Diagnosing alarm status/inconveniences-faults
Before doing anything check the following:

• Check if the dryer main ON/OFF switch is turned off (position “0”)
• Check if the dryer is shut-off from the compressed air system
If you are unable to resolve the problem on your drier, please do not hesitate to contact your nearest
authorised service centre.
DRYER
Anomaly Cause Solution
The dryer fails to start. The dryer is not electrically Check the electrical cables.
powered.
The condensate is not Discharge blocked. Take the front cover off the dryer,
discharged. open the filter inside the discharge
and clean it with a jet of air. The
dew point is too low, the conden-
sate freezes, raise the dew point.
The TC timer is faulty, replace.
The condensate discharge
solenoid valve has seized,
disassemble and clean. The coil
of the condensate discharge
solenoid valve has burnt out,
replace it.
The dryer continues to discharge The discharge is blocked. The discharge solenoid valve has
condensate. seized, disassemble and clean.
The TC timer is faulty, replace.
Condensate in utilities. Air inlet temperature too high (dew Install a final cooler.
point).
Excessive air flow rate Reset the machine at initial
Dryer by-pass open. parameters.
Condensate discharge solenoid Close by-pass.
valves dirty Clean the solenoid valves.
Excessive drop of pressure in The air flow is obstructed. The dew point is too low and the
dryer. condensate freezes therefore the
air is unable to flow through.
The connection hoses are
choked.
Frost.
The dew point regulator is damaged. Replace the regulator.
Solenoid valve seized. Clean the solenoid valve.
Coil burnt out. Replace the solenoid valve.
The temperature reading probe is Position the probe correctly or

not in position. replace.
Dew point too low. Increase the dew point.
44/52
DRAWINGS AND DIAGRAMS 9 GB
9 Drawings and diagrams

9.1 Wiring diagrams
45/52
GB 9 DRAWINGS AND DIAGRAMS
KEY
F2-F3: FUSES 5x20 1A (T)
F4: FUSE 5x20 1A(F)
F5: FUSE 5x20 630mA(T)
M: COMPRESSOR MOTOR
MV: ELECTRIC FAN MOTOR
T: TRANSFORMER
K1: ELECTRIC FAN MOTOR STARTER LINE CONTACT MAKER
C: ELECTRIC FAN MOTOR CONDENSER
T: TRANSFORMER
K1: COMPRESSOR MOTOR STARTER LINE CONTACT MAKER
K2: COMPRESSOR MOTOR DELTA CONTACT MAKER
K3: COMPRESSOR MOTOR STAR CONTACT MAKER
KV: FAN MOTOR CONTACT MAKER
C: ELECTRIC FAN MOTOR CONDENSER
Y: SOLENOID VALVE
D: FIAC CHECK CONTROL “CRS” UNIT
BT: OIL TEMP. SENSOR
SE: EMERGENCY BUTTON
F1+S1: COMPRESSOR MOTOR TRIP SWITCH RELAY+RESET
F6+S6: FAN MOTOR TRIP SWITCH RELAY+RESET
S: SERVICE PRESSURE SWITCH
46/52
47/52
GB 9 DRAWINGS AND DIAGRAMS
KEY
IG:Main ON/OFF switch
K: Refrigeration compressor
KR: Compressor start relay
KM: Compressor electric motor
KT: Compressor protection trip switch
VC: Condenser fan
EVB: Hot gas by-pass solenoid valve
EVS: Separator condensate drain solenoid valve
EVF: Filter condensate drain solenoid valve
48/52
9.2 Pneumatic diagrams
49/52
CRs 5,5 8-10 BAR NK 40 1/2
CRs 7,5 8-10-13 BAR NK 40 1/2
CRs 10 8-10-13 BAR NK 40 1/2
REF. CODE DESCRIPTION REF. CODE DESCRIPTION
QT QT
RIF. CODICE DESCRIZIONE RIF. CODICE DESCRIZIONE
1 7385990000 1 Electric motor compressor - Motore elettrico compressore 380V÷415V / 50Hz (HP5,5) 38I 7407800000 1 Pulley - Puleggia Dp 85 (HP 5,5 10bar 60Hz)
1A 7385980000 1 Electric motor compressor - Motore elettrico compressore 380V÷415V / 50Hz (HP7,5) 38L 7407790000 1 Pulley - Puleggia Dp 125 (HP 7,5 10bar 60Hz)
1B 7385970000 1 Electric motor compressor - Motore elettrico compressore 380V÷415V / 50Hz (HP10) 38M 7407780000 1 Pulley - Puleggia Dp 190 (HP 10 8 bar 60Hz)
1C 1 Electric motor compressor - Motore elettrico compressore 230V / 50Hz (HP5,5) 38N 7407280000 1 Pulley - Puleggia Dp 170 (HP 10 10bar 60Hz)
1D 1 Electric motor compressor - Motore elettrico compressore 230V / 50Hz (HP7,5) 38O 7407760000 1 Pulley - Puleggia Dp 140 (HP 10 13bar 60Hz)
1E 1 Electric motor compressor - Motore elettrico compressore 230V / 50Hz (HP10) 39 7407810000 1 Pulley - Puleggia Dp 106 ( GRUPPO VITE NK40)
2 7011150000 4 Screw - Vite T.E. M10 x 25 40 7370710000 1 Belt - Cinghia SPZX 1060 ((HP 5,5 8bar 50Hz / HP 7,5 10bar 60Hz)
3 7011170000 4 Screw - Vite T.E. M10 x 35 40A 7378550000 1 Belt - Cinghia SPZX 1000 ((HP 5,5 10bar 50Hz)
4 7030040000 12 Washer - Rondella Ø 10 UNI 6592 40B 7370580000 1 Belt - Cinghia SPZX 1137 ((HP 7,5 8bar 50Hz / HP10 13bar 50Hz -10bar 60Hz)
5 7517530000 1 Radiator - Radiatore (HP 5,5 - HP 7,5) 40C 7370720000 1 Belt - Cinghia SPZX 1087 ((HP 7,5 10bar 50Hz / HP 7,5 8bar 60Hz)
5A 7517520000 1 Radiator - Radiatore (HP 10) 40D 7370550000 1 Belt - Cinghia SPZX 1037 ((HP 7,5 13bar 50Hz)
6 7012610000 4 Screw - Vite M8 x30 40E 7371300000 2 Belt - Cinghia SPZX 1227 ((HP 10 8bar 50Hz)
7 7011040000 4 Screw - Vite T.E. M6 x 20 40F 7370780000 2 Belt - Cinghia SPZX 1212 ((HP 10 10bar 50Hz)
8 7030030000 4 Washer - Rondella Ø 8 UNI 6592 40G 7370950000 1 Belt - Cinghia SPZX 1012 ((HP 7,5 13bar 60Hz)
9 7031010000 4 Toothed washer - Rondella dendata Ø 8 UNI 3703 40H 7370540000 2 Belt - Cinghia SPZX 1160 ((HP 10 8bar 60Hz)
10 7020760000 4 Nut - Dado M8 40I 7370720000 2 Belt - Cinghia SPZX 1087 ((HP 10 13bar 60Hz)
11 5167690008 1 Conveyor - Convogliatore aria / radiatore (HP 5,5 -7,5) 41 7080780000 1 Joint - Raccordo "L" M 1/8"x 6
11A 5167680008 1 Conveyor - Convogliatore aria / radiatore (HP 10) 42 7080810000 1 Joint - Raccordo "L" M 1/4"x 6
12 7194430000 1 Electrical fan - Elettroventola 43 7196310000 1 Min.pressure valve kit (See kit ass. table) - Kit valvola di min.press.(Vedi tavola ass. kit)
13 7194430010 1 Grid - Griglia elettroventola 44 7196240000 1 Min.press.valve kit+gasket(See kit ass.table)-Kit valvola min.press.+guarnizione(Vedi tavola ass.kit)
14 7030010000 4 Washer - Rondella Ø 5 x 1 45 7194390000 1 Solenoid valve - Elettrovalvola
15 7012810000 4 Screw - Vite M5 x16 46 7194390010 1 Solenoid valve coil - Bobina elettrovalvola
16 4112250000 1 Probe - Sonda temperatura 47 7196570000 1 Suction valve (See kit ass. table) - Valvola di aspirazione (Vedi tavola ass. kit)
17 7030360000 7 Toothed washer - Rondella dendata Ø 10 UNI 3703 48 7195760000 1 Suction valve (See kit ass. table) - Valvola di aspirazione (Vedi tavola ass. kit)
18 7018480000 1 Pin - Perno di supporto 49 7211360000 1 Air filter cartridge - Cartuccia filtro aria
19 7021050000 4 Nut - Dado M10 50 7071320000 1 Oil seal kit (See kit assembling table) - Kit paraolio (Vedi tavola assemblaggio kit)
20 5165260008 1 Support - Supporto gruppo integrato 51 7060540000 1 Oil seal kit+bearings kit (See kit ass. table) - Kit paraolio+kit cuscinetti (Vedi tavola ass. kit)
21 7173760000 4 Support - Supporto motore (HP 10) 52 4094060000 1 Filters kit - Kit filtri
22 7211960000 1 Separator filter - Filtro disoleatore 53 4093960000 1 Maintenance kit - Kit manutenzione
23 7080890000 1 Joint - Raccordo a "L" 1/4"x 6 F 54 7030400000 5 Washer - Rondella 1/2"
24 7192000000 1 Safety valve - Valvola di sicurezza 3/8" (11 bar) 55 7085540000 5 Joint - Nipplo 1/2"x 3/8" (HP 5,5 - 7,5)
24A 7192520000 1 Safety valve - Valvola di sicurezza 3/8" (14 bar) 55A 7081260000 7 Joint - Nipplo 1/2"x 1/2" (HP 10)
25 7085530000 1 Joint - Riduzione 1/4" x 3/8" MF 56 7238050000 1 Outlet hose - Tubo uscita aria (HP 10)
26 7423020000 1 Air end - Vite completa NK40 57 7085700000 1 Joint - Riduzione 1/2" x 1/2" FF
27 7212250000 1 Oil filter - Filtro olio 58 7239920000 1 Rubber hose - Tubo gomma (HP 5,5 - HP 7,5)
28 7015230000 1 Tension rod - Tirante M10 x 140 58A 7239960000 1 Rubber hose - Tubo gomma (HP 5,5 - HP 7,5)
29 7160220000 1 Tensioning sping - Molla tensionatore 59 7239910000 1 Rubber hose - Tubo gomma (HP 10)
30 7513140000 2 Support - Supporto molla 59A 7238030000 1 Rubber hose - Tubo gomma (HP 10)
31 7513130000 1 Support - Supporto tensionatore 60 7238070000 1 Outlet hose - Tubo uscita aria (HP 5,5-HP 7,5)
32 7023050000 1 Blocking nut - Controdado 61 7018760000 1 Pin - Perno ventola (HP 10)
33 7130680000 1 Tap - Rubinetto a sfera 62 7200380000 1 Fan - Ventola radiale (HP 10)
34 7083940000 1 Joint - Raccordo a resca 63 7085330000 1 Joint - Nipplo 3/4"x 1/2"
35 7020080000 5 Nut - Dado M10 UNI 5588
36 7085540000 1 Joint - Riduzione 1/2" x 3/8"
37 7098090000 1 Oil plug - Tappo olio
38 7407900000 1 Pulley - Puleggia Dp 130 (HP 5,5 8bar 50Hz)
38A 7408550000 1 Pulley - Puleggia Dp 100 (HP 5,5 10bar 50Hz / HP 7,5 13bar 60Hz)
38B 7408440000 1 Pulley - Puleggia Dp 180 (HP 7,5 8bar 50Hz)
38C 7408230000 1 Pulley - Puleggia Dp 150 (HP 7,5 10bar 50Hz / HP 7,5 8bar 60Hz )
38D 7409140000 1 Pulley - Puleggia Dp 120 (HP 7,5 13bar 50Hz)
38E 7407930000 1 Pulley - Puleggia Dp 240 (HP 10 8bar 50Hz)
38F 7407500000 1 Pulley - Puleggia Dp 224 (HP 10 10bar 50Hz)
38G 7407910000 1 Pulley - Puleggia Dp 180 (HP 10 13bar 50Hz)
38H 7407820000 1 Pulley - Puleggia Dp 110 (HP 5,5 8bar 60Hz)
VALID FROM 01/03/2005 - VALIDO DAL 01/03/2005
CRs 5,5-7,5-10 8-10-13 BAR 1/2
CRs 5,5 8-10 BAR NK 40 2/2
CRs 7,5 8-10-13 BAR NK 40 2/2
CRs 10 8-10-13 BAR NK 40 2/2
QT QT
100 5167730008 1 Panel - Pannello radiatore (HP 5,5 - HP 7,5) 149 7564220000 1 Trasformer - Trasformatore (HP 5,5 D.O.L.)
100A 5167720008 1 Panel - Pannello radiatore (HP 10) 149A 7564340000 1 Trasformer - Trasformatore (HP 5,5 -HP 7,5 - HP 10 Y/∆)
101 5163620008 1 Support - Angolare prefiltro dx 150 7433510000 1 Contactor 230V/400V compressor - Contattore compressore 230V/400V (HP 5,5 Y/∆) K3
102 7155330000 1 Anti dust filter - Prefiltro 150A 7432260000 1 Contactor 400V compressor - Contattore compressore 400V (HP 10 Y/∆) K3
103 5163630008 1 Support - Angolare prefiltro sx 150B 7432270000 1 Contactor 230V compressor - Contattore compressore 230V (HP 10 Y/∆) K3
104 7014430000 10 Screw - Vite TBL CEI M5x35 UNI7380 151 7433510000 1 Contactor 400V compressor - Contattore compressore 400V (HP 5,5 - HP 7,5 Y/∆) K2
105 7014450000 10 Screw - Vite TBL CEI M5x50 UNI7380 151A 7472270000 1 Contactor 230V compressor - Contattore compressore 230V (HP 5,5 - HP 7,5 Y/D) K2
106 7012240000 4 Screw - Vite T.C. M5x15 cross trilobata 151B 7432270000 1 Contactor 400V compressor - Contattore compressore 400V (HP 10 Y/∆) K2
107 7010390000 10 Screw - Vite M5x12 UNI5931 151C 7432550000 1 Contactor 230V compressor - Contattore compressore 230V (HP 10 Y/∆) K2
108 5167860008 1 Mounting panel - Pannello montante 152 7432780000 2 Contact - Contatto ausiliario (HP 7,5 - HP 10)
109 5167840008 1 Mounting panel - Pannello montante manometro 153 7433510000 1 Contactor 400V compressor - Contattore compressore 400V (HP 5,5 - HP 7,5 Y/∆) K1
110 5167930008 1 Conveyor - Convoglitore aria (HP 10) 153A 7432270000 1 Contactor 230V compressor - Contattore compressore 230V (HP 5,5 - HP 7,5 Y/∆) K1
111 7458640000 4 Key hole - Serratura 153B 7432550000 1 Contactor 230V compressor - Contattore compressore 230V (HP 10 Y/∆) K1
112 7458650000 1 Key - Chiave 154 7432430000 1 Thermal relay 400V compressor - Relè termico compressore 400V (HP 5,5 D.O.L.- HP 10 Y/∆) F1
113 7288030000 1 Handle - Maniglia 154A 7432440000 1 Thermal relay 230V compressor - Relè termico compressore 230V (HP 5,5 Y/∆) F1
114 5167800008 1 Panel - Pannello lato motore 154B 7432870000 1 Thermal relay 400V compressor - Relè termico compressore 400V (HP 5,5 Y/∆) F1
115 5165110008 1 Support - Supporto cassetta elettrica 154C 7432420000 1 Thermal relay 400V compressor - Relè termico compressore 400V (HP 7,5 Y/∆) F1
116 5167660008 1 Base - Basamento 154D 7432510000 1 Thermal relay 230V compressor - Relè termico compressore 230V (HP 7,5 Y/∆) F1
117 7011090000 4 Screw - Vite T.E. M8x20 UNI5739 154E 7432440000 1 Thermal relay 230V compressor - Relè termico compressore 230V (HP 10 Y/∆) F1
118 7020070000 8 Nut - Dado M8 155 7432750000 1 Connector - Morsettiera
119 7031010000 8 Toothed washer - Rondella dentata Ø8 UNI3703 156 7432760000 1 Fuse carrier - Portafusibili
120 7030030000 8 Washer - Rondella Ø8 UNI6592 157 7431640000 1 Fuse - Fusibili 1A rapido
121 5167960008 2 Foot - Piede 158 7432720000 1 Fuse - Fusibili 1A ritardato
122 7364520000 4 Rubber - Gommino 159 5167780008 1 Panel - Pannello lato gruppo vite
123 5167820008 1 Panel - Pannello posteriore aspirazione
124 7111040000 1 Pressure gauge - Manometro
125 7013030000 4 Screw - Vite T.C. M5x35
126 7030560000 10 Washer - Rondella Ø5x20
127 7500650000 1 Stretch eliminator - Pressacavo M25x1.5
128 7018510000 1 Hinge - Cerniera sinistra
129 7018600000 1 Hinge - Cerniera destra
130 5167760008 1 Panel - Pannello cinghie (HP 5,5 - HP 7,5)
130A 5167750008 1 Panel - Pannello cinghie (HP 10)
131 7300320000 1 Emergency push - botton - Pulsante di emergenza
132 7433490000 1 Electric panel
133 7014340000 4 Screw - Vite M5x20
134 7449160000 1 Plate - Targhetta
135 7250960000 1 Pressure switch - Pressostato (HP 5,5 ÷ HP 10 8-10bar)
135A 7250430000 1 Pressure switch - Pressostato (HP 5.5 ÷ HP 10 13bar )
136 5167920008 1 Electric box - Cassetta elettrica
138 7090450000 1 Plug - Tappo M16x1,5
140 7080810000 1 Joint - Raccordo "L" rap 1/4"x6 girevole
141 7014500000 4 Screw - Vite M5x20
142 701103000 8 Toothed washer - Rondella dentata Ø6 UNI3703
143 7020050000 8 Nut - Dado M5
145 7513910000 1 Electric base - Piastra impianto elettrico
146 7030010000 4 Washer - Rondella Ø5 UNI6592 zinc.
147 7012280000 4 Screw - Vite T.C. 5x10
148 7413930000 1 Electric board - Apparecchiatura elettrica (HP 5,5 Y/∆)
148A 7413940000 1 Electric board - Apparecchiatura elettrica (HP 7,5 Y/∆)
148B 7413950000 1 Electric board - Apparecchiatura elettrica (HP 10 Y/∆)
CRs 5,5-7,5-10 8-10-13 BAR 2/2
CRsD 5,5 - 7,5 - 10 FREON R134A 1/1

QT QT
1 7193460000 1 Valve - Valvola di servizio 3/8" (64310MF150)
2 7212030000 1 Filter - Filtro a Y in ottone PN30 3/8" (64355FF011)
3 7194130000 2 Solenoid valve - Elettrovalvola di scarico condensa (64320FF005)
4 7561170000 2 Coil - Bobina 230V/50-60Hz (64N22MM005)
5 7211490000 1 Filter - Filtro spin-on 1 micron (1500LFS012)
6 7211350000 1 Filter - Filtro spin-on 0.01 micron (1500LFX012)
7 7563960000 1 Probe - Sonda (5625NNN020)
8 7563880000 1 DMC11 Air dryer controller - Strumento DMC11 (5620110100)
9 7563850000 1 Switch - Interruttore (5450SZN005)
10 7194440010 1 By-pass coil - Bobina by-pass (64N22MM060)
11 7194440000 1 By-pass valve - Valvola by-pass (64120SS010+64N22MM060)
12 7562710000 1 Fan - Ventola (5220000011)
13 7563090000 1 Motor - Motore ventilatore (5210110011)
14 4094030000 1 Maintenance kit - Kit manutenzione
15 4088350000 1 Filter kit - Kit filtri

CRsD 5,5-7,5-10 FREON R134A 1/1
CRs 300 Lt 1/1

QT QT
1 5151100008 1 Tank - Serbatoio 270 Lt. CE con manicotto 1/2" (8-10bar)
1A 5156490008 1 Tank - Serbatoio 270 Lt. CE con manicotto 2" (8-10bar)
1B 5154890008 1 Tank - Serbatoio 270 Lt. UDT (8-10bar)
1C 5156480008 1 Tank - Serbatoio 270 Lt. CE con manicotto 2" (13bar)
1D 5156000008 1 Tank - Serbatoio 270 Lt. UDT (13bar)
1E 5157360008 1 Tank - Serbatoio 270 Lt. AUSTALIA
2 7110180000 1 Pressure gauge - Manometro
3 7085110000 1 Joint - Riduzione 1" 1/2" FM
4 7130150000 1 Tap - Rubinetto a sfera 1/2"
5 7192090000 1 Safety valve - Valvola di sicurezza CE (8-10bar)
5A 7192040000 1 Safety valve - Valvola di sicurezza TUV (8-10bar)
5B 7192520000 1 Safety valve - Valvola di sicurezza CE (13bar)
5C 7192420000 1 Safety valve - Valvola di sicurezza TUV (13bar)
6 7082490000 1 Joint - Raccordo "T" 3/8" FFM
7 7085530000 1 Joint - Riduzione 1/4" 3/8" FM
8 7082820000 1 Joint - Raccordo "L" 3/8"x8 M
9 7090030000 2 Plug - Tappo 1/2"
9A 7090050000 2 Plug - Tappo 2"
9B 7090160000 1 Joint - Riduzione 2" 1/2" MF
10 7081140000 1 Joint - Nipplo 1/4" MM
11 7082830000 1 Joint - Raccordo "L" 1/4"x8 F
12 7230020000 1 Rilsan hose - Tubo rilsan Ø8x6
13 7130170000 1 Tap - Rubinetto a sfera 1/4" FF
14 7090080000 1 Plug - Tappo 3/8"
15 5167940008 2 Support - Supporto compressore
16 7080160000 1 Joint - Raccordo "L" 1/2"
17 7238080000 1 Rubber hose - Tubo gomma
18 7085330000 2 Joint - Nipplo 3/4"x 1/2"
19 7562110000 1 Dryer - Essiccatore
20 7238090000 1 Hose - Tubo rame (HP 5,5 -7,5 -10)
20A 7230120000 1 Hose - Tubo rame (HP 15 -20)
21 7031030000 4 Washer - Rondella Ø6
22 7011040000 4 Screw - Vite M6x20
23 7011170000 12 Screw - Vite T.E.M10x35
24 7030040000 12 Washer - Rondella Ø10 UNI 6592

CRs 300 Lt 1/1
C3s 500KDL 1/1

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+""-

REF. CODE DESCRIPTION
RIF. CODICE DESCRIZIONE
1 7196240000 Minimum pressure valve kit+gasket - Kit valvola di minima pressione+guarnizione

2 7195760000 Suction valve - Valvola di aspirazione
3+4 7060540000 Oil seal kit+bearings kit - Kit paraolio+kit cuscinetti
4 7071320000 Oil seal kit - Kit paraolio
5 7196570000 Suction valve kit - Kit valvola di aspirazione
6 7196310000 Minimum pressure valve kit - Kit valvola di minima pressione NK40-NK60
NK40
REF. CODE DESCRIPTION
RIF. CODICE DESCRIZIONE
1 7196280000 Minimum pressure valve kit+gasket - Kit valvola di minima pressione+guarnizione

2 7195780000 Suction valve - Valvola di aspirazione
3+4 7060560000 Oil seal kit+bearings kit - Kit paraolio+kit cuscinetti
4 7071330000 Oil seal kit - Kit paraolio
5 7196580000 Suction valve kit - Kit valvola di aspirazione
6 7196310000 Minimum pressure valve kit - Kit valvola di minima pressione NK40-NK60
NK60
MAINTENANCE SCHEDULE
COMPRESSOR MODEL ____________________ SERIAL NO __________________
Date Job description Hours of use Operator’s signature
............................ ......................................................... ..................................... ............................

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............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
............................ ......................................................... ..................................... ............................
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Revisione 1.1 (03/2005) - Cod. 7.34.817.0000

Use and Maintenance Manual: WARNING: Read This Manual Carefully and in Full Before Using The Compressor

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Use and Maintenance Manual: WARNING: Read This Manual Carefully and in Full Before Using The Compressor

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USE AND MAINTENANCE MANUAL

1 General information ........................................................................ 7

2 Preliminary machine information ................................................. 11

3 Transport, Handling, Storage ...................................................... 13

5 Using the compressor .................................................................. 21

5.4 Starting the compressor ............................................................................ 24

6 Using the dryer ............................................................................. 26

8 Dryer maintenance ....................................................................... 39

9 Drawings and diagrams ............................................................... 42

0.1.a Importance of the manual

0.1.b Conserving the manual

0.1.c Consulting the manual

This instruction manual is made up of the following:

• FRONT COVER WITH MACHINE IDENTIFICATION

0.1.d Symbols used

READ THE INSTRUCTION MANUAL

GENERAL HAZARDOUS SITUATION

Note! This enhances crucial information.

RISK OF ELECTRIC SHOCK

Silent electric rotary screw compressor.

Silent electric rotary screw Silent electric rotary screw compressor

1.2 Information on machine technical/maintenance service

In the case of need contact:

Our CUSTOMER TECHNICAL SERVICE department or your local dealer.

1.3 General safety warnings

IMPORTANT INSTRUCTIONS FOR THE SAFE USE OF THE COMPRESSOR

1. DO NOT TOUCH MOVING PARTS

13.ELECTRICAL EXTENSIONS FOR OUTDOOR USE

KEEP THESE USE AND MAINTENANCE INSTRUCTIONS CAREFULLY AND GIVE

WE RESERVE THE RIGHT TO MAKE MODIFICATIONS WHERE NECESSARY

2 Preliminary machine information

NEVER MIX DIFFERENT OIL QUALITIES.

2.2 Intended use

Model HPi5.5 HPi7.5 HPi10 HPi15 HPi20

Type of rotary screw end NK40 NK40 NK40 NK60 NK60

Max. starts per hour N° 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Noise level dB (A) 68 68 69 69 69 69 69 69 70 70 70 70 72 72 72

3 Transport, Handling, Storage

3.1 Transporting and handling the packed machine

The packed compressor must be transported by qualified personnel using a forklift

3.2 Packing and unpacking

3.3 Storing the packed and unpacked compressor

4.1 Admitted surrounding conditions

4.2 Space required for maintenance

4.3 Positioning the compressor

No special foundations or bases are required for the machine.

Do not secure the compressor rigidly to the floor.

4.4.1 Connecting the compressor to the electrical mains power supply

The compressor is to be connected to the electrical mains by the customer, to his

INSTRUCTIONS FOR CONNECTING TO EARTH

CORRECT CROSS SECTION FOR THE MAXIMIM LENGTH OF 20M

5.5 4 4 mm² 2,5 mm²

Power Hp Rated voltage 380/415V Rated voltage 220/240V

5,5 1,5 mm² 2,5 mm²

Power Hp Rated voltage 380/415V Rated voltage 220/240V

CHECK THE ROTATION DIRECTION

4.4.2 Connecting the dryer to the electrical mains

Type Fuse Magneto thermal switch

4.4.3 Connecting to the pneumatic mains (compressor a on the ground)

4.4.4 Connecting to the pneumatic mains (compressor with tank)

Connect the compressor to the pneumatic mains using the fitting 1.

5 Using the compressor