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There are lots of 12V Lead Acid Battery Charger Circuit available over internet but does not include battery status
indicator. If you wish to know the status of battery like dead, charged or charging you need extra circuit. In order to
solve these problems, we had combined three different circuit and hence do three different dedicated jobs like charging
the battery, indicate the status of battery and also have dedicated port for variable power supply connector of bench
power supply in case you need. This circuit can charge the battery of 50 Ah to 100 Ah with proper visual and audio
indication.
6. Dedicated LED for indication of different status of battery. (dead battery, healthy battery, charging, full charge).
7. Charge the battery at 14.2V and maintain 13.4V when it is fully charged.
https://bestengineeringprojects.com/12v-lead-acid-battery-charger-circuit/ 1/4
4/25/2019 12V Lead Acid Battery Charger Circuit - Engineering Projects
Rectifier Section:
220V AC mains supply is given to primary winding of stepdown center-tap transformer X1which lower the voltage to
15V-0-15V AC. This 15V-0-15V AC is rectified by full wave rectifier designed using two diodes (D1 and D2) and
filtered using one 4700uF electrolytic capacitor (C1). LED1 indicate the presence of mains supply where resistor
R1 limit the current and dropout the extra voltage.
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4/25/2019 12V Lead Acid Battery Charger Circuit - Engineering Projects
When battery is fully charged voltage available at non-inverting pin (pin 3) become higher then voltage at inverting pin
(pin 2) as a result output at pin 1 become high and LED7 start to glow indicating battery is fully charged. This high
output at pin 1 activate transistor T2 (BC547) and some voltage flow to ground which lower some voltage (approx 0.8)
at output pin of variable voltage regulator (IC2 and IC3). Thus, it maintains 13.4V at CON3 when battery is fully
charged.
When battery is connected in reverse polarity diode D13 start to connect as result LED5 start to conduct with sound.
Thus, glowing LED5 with alarm indicates battery is connected in opposite polarity.
LED6 is used to indicate the power supply available at variable power supply connector CON4. Brightness of LED6
varies according to output voltage at CON4.
https://bestengineeringprojects.com/12v-lead-acid-battery-charger-circuit/ 3/4
4/25/2019 12V Lead Acid Battery Charger Circuit - Engineering Projects
2. Remove the jumper JP2 and JP3 while connecting jumper JP1 and switch SW1 ON.
3. Adjust variable resistor VR5 such a way LED2 and LED3 ON and OFF alternately while changing the state of both
the relay (energized and de-energized).
4. Adjust variable resistor VR1 in such a way that voltage available at VCC pin of IC4 (pin 8) with respect to ground
must be battery full charged voltage (13.4V DC).
5. Connect Jumper JP3 and adjust VR4 in such a way that LED7 start to glow.
6. Again, adjust VR1 in such way that the voltage available at VCC pin of IC4 (pin 8) with respect to ground must be
14.2V.
7. Now Connect jumper JP2 and adjust variable resistor VR3 till voltage at VCC pin of IC4 (pin 8) with respect to
ground is 13.4V DC.
8. Now, remove the jumper JP1 and your charger circuit is ready to use.
https://bestengineeringprojects.com/12v-lead-acid-battery-charger-circuit/ 4/4