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The Journal of The Textile Institute

ISSN: 0040-5000 (Print) 1754-2340 (Online) Journal homepage: http://www.tandfonline.com/loi/tjti20

Weight reduction of polyester fabric using


sodium hydroxide solutions with additives
cetyltrimethylammonium bromide and [BMIM]Cl

Rakesh M. Musale & Sanjeev R. Shukla

To cite this article: Rakesh M. Musale & Sanjeev R. Shukla (2016): Weight reduction of
polyester fabric using sodium hydroxide solutions with additives cetyltrimethylammonium
bromide and [BMIM]Cl, The Journal of The Textile Institute

To link to this article: http://dx.doi.org/10.1080/00405000.2016.1171029

Published online: 04 Apr 2016.

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Download by: [Institute of Chemical Technology] Date: 05 April 2016, At: 21:35
The Journal of The Textile Institute, 2016
http://dx.doi.org/10.1080/00405000.2016.1171029

Weight reduction of polyester fabric using sodium hydroxide solutions with additives
cetyltrimethylammonium bromide and [BMIM]Cl
Rakesh M. Musale and Sanjeev R. Shukla*
Department of Fibres and Textile Processing Technology, Institute of Chemical Technology, Mumbai, India
(Received 3 November 2015; accepted 22 March 2016)

Polyethylene terephthalate (PET) fibre is largely used in the textile apparel industry. Treatment of PET fibres by sodium
hydroxide solution is a well-known process giving smooth surface with decrease in the fibre diameter. Hydrolytic
scission of ester linkages of the polyester chains on the fibre surface takes place. Appropriate effects are achieved
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through monitoring of alkali concentration, time and temperature of the process without any significant deterioration of
important fibre characteristics. Addition of various chemicals enhances the hydrolytic action of alkali. PET fabric was
treated with aqueous as well as methanolic solutions of sodium hydroxide in the presence of additives namely, a
quaternary ammonium compound, cetyltrimethylammonium bromide (CTAB) and an ionic liquid, 1-butyl-3-
methylimidazolium chloride ([BMIM]Cl). The process parameters were optimized for desired level of treatment and the
effect evaluated in terms of reduction in fabric weight and SEM images of the samples. Weak methanolic NaOH showed
greater effect than aqueous NaOH solution. Also, the addition of [BMIM]Cl enhanced the effect better than CTAB.
Results of ANOVA analysis showed that temperature played very significant role and time was of less significance for
treatment using [BMIM]Cl. Both the parameters were insignificant for the conventional and CTAB treatments. Thus, the
use of novel eco-friendly additive [BMIM]Cl can cause conservation in terms of time and temperature in this
commercially important process.
Keywords: polyester fabric; weight reduction; sodium hydroxide; ionic liquid; quaternary ammonium salt; SEM

Introduction widely known as weight reduction technique, is patented


Polyethylene terephthalate (PET) fibre finds applications in 1958 and it is a common finishing operation
in many areas including apparel, sports and active wear, (Zeronian & Collins, 2000). It is a well-known
protective clothing, medical textiles and in several hydrolytic reaction between sodium hydroxide solution
technical applications (Brueckner, Eberl, Heumann, and polyester that takes place at the electron-deficient
Rabe, & Guebitz, 2008). It accounts for 72% of all the carbonyl carbon of PET by attack of hydroxyl ions. This
synthetic fibres in the market with an annual production process of surface modification of PET is achieved by
of 36 million tons per year (International rayon & alkali. The reaction of aqueous sodium hydroxide with
synthetic fibres committee, 2013). PET is topochemical, not affecting the core of the PET
In recent years, there has been significant research in fibres significantly. Although Tavanai (2009) has shown
developing moisture management of the fabrics in such a that the weight reduction process is not limited to fibre
way that the body perspiration is transported away from surface, in his paper, the alkali concentration is much
the skin to the outer surface of fabric, where it can higher (350 g/l aqueous NaOH) as compared to 100 g/l
evaporate quickly in order to keep the skin dry and fulfil aqueous NaOH or 50 g/l methanolic NaOH used in this
the consumer satisfaction of comfort. To accomplish work along with 5% additive. Under these conditions,
such moisture management fabrics, the structural design mainly PET fibre surface molecules are attacked and the
and quality of fibres are modified so that the textile reagent does not significantly penetrate the fibre. On the
products can have good performance in absorbing, other hand, various amines and ammonia can diffuse
transporting and dissipating moisture (Su, Fang, & Chen, into and react within the PET fibre structure resulting in
2007; El Messiry, El Ouffy, & Issa, 2015; Sarkar, Jintu weakening of the fibres, the extent of which is
Fan, Szeto, & Xiaoming Tao, 2009). proportional to the severity of the treatment (Prorokova,
The surface leaching of PET fabric is a widely Vavilova, & Prorokov, 2007).
adopted process in the textile industry to achieve smooth The topochemical reaction of PET by NaOH solution
surface and increased hydrophilicity along with reduction has been shown to improve the feel, hydrophilicity, soil
in diameter and weight of the material. The process, release properties as well as to reduce the static charge

*Corresponding author. Email address: srshukla19@gmail.com

© 2016 The Textile Institute


2 R.M. Musale and S.R. Shukla

and pilling tendency of the fabric. Treatments under The present paper reports the treatment of PET fabric
relatively drastic conditions involving weight loss of using the novel chemicals, a quaternary ammonium salt
15–25% have been suggested with the objective CTAB and an ionic liquid ([BMIM]Cl) as catalytic
of imparting a silk-like feel. The combined action of additives to the aqueous as well as methanolic NaOH
hydrolysis and aminolysis on PET fibres has been solutions. The results were evaluated in terms of weight
explored by including small quantities of loss of fabric and SEM samples. ANOVA test was
ethylenediamine in aqueous NaOH solution in terms of carried out to observe statistical significance of the
weight loss, tenacity and moisture regain (Shukla & results obtained.
Mathur, 2000). The use of alcoholic solutions of alkali
as well as the use of additives like amine to the aqueous
alkaline bath has been suggested to accelerate the Materials and methods
hydrolytic action of polyester (Shukla, Hedaoo, & Substrate
Saligram, 1995). Surface hydrolysis of PET using lipase Polyester fabric 142 × 47 yarns/cm, twisted ply yarn in
enzymes has also been explored (Kardas, Lipp- warp direction with GSM of 105 g/m2 was used in the
Symonowics, & Sztajnowski, 2001; Kim & Song, 2008) present work. It was cleaned by boiling in a 2 g/L non-
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but the treatment possesses the major drawback of high ionic detergent solution for about 1 h to remove any dirt
cost and limited availability of enzymes for large scale present followed by thorough washing with water and
application (Houde, Kademi, & Leblanc, 2004). drying in an oven at 70 °C.
Collins, Zeronian, and Semmelmeyer (1991) reported
that cetyltrimethylammonium bromide (CTAB)
accelerates the rate of hydrolysis of PET fibres by NaOH Chemicals
solution without affecting its physical properties. The All the chemicals including sodium hydroxide, methanol,
other applications of CTAB include quantification and butyl chloride, 1-methyl imidazole and CTAB were of
extraction procedures of heavy metals (dos Santos et al., laboratory reagent grade procured form S.D. Fine
2007; Venditti, Ceglie, Palazzo, Colafemmina, & Lopez, Chemicals, India.
2007), biotechnological and biomedical applications
(Liu, Li, Tao, Zhu, & Yao, 2007), and improvement of
the analytical sensitivity in spectrophotometric Synthesis of ionic liquid [BMIM]Cl
determinations (Carvalho, Costa, Ferreira, & Teixeira, A 100-ml round bottom flask was charged with
2004). Cetrimonium bromide is a quaternary ammonium 1-methylimidazole (1 mmo1) and butyl chloride
salt used for variety of purposes in cosmetics up to 10% (1.2 mmo1) and refluxed at 120 °C for 12 h under
concentration. It is nontoxic as it has been shown that up nitrogen atmosphere. The progress of reaction was
to 20 mg/kg/day doses in drinking water for one year monitored by TLC. After completion, the reaction
did not have any toxic symptoms on rats. At the higher mixture was cooled to room temperature and excess
dose, the rats began experiencing weight loss (Andersen, buty1 chloride was removed under reduced pressure to
1997). give 1-buty1–3-imidazolium chloride [BMIM]Cl. It is a
Ionic liquids (ILs), also known as molten salts, dark brown viscous liquid stable at higher temperature. It
consist of organic cations and organic/inorganic anions. was stored in a vacuum desiccator (Scheme 1).
These are the class for salts, which are liquid below
100 °C. They are environmental friendly solvents and
catalysts (Kosmulski, Gustafsson, & Rosenholm, 2004). Treatment of PET with aqueous and methanolic NaOH
Because of their adjustable physical and chemical solutions with and without additives
properties, ILs got broad attention of scholars from The treatment solutions were prepared as 10% (w/v)
various fields such as synthesis, catalysis, separation and aqueous NaOH and 5% (w/v) methanolic NaOH. The
electrochemistry (Parvulescu & Hardacre, 2007). concentration of the additives CTAB or [BMIM]Cl was
However, ILs exhibit good hydrophilic properties and 5% on the basis of weight of PET fabric. About .5 g of
surface wetting ability; therefore, they could serve as
antistatic agents for modification of hydrophobic
polymers (Tavanaie, 2013). IL as catalyst is used in the
degradation of PET by various chemical processes (Liu,
Cui, Yu, Li, & Ge, 2009; Palekar, Shah, & Shukla,
2012; Wang, Li, Liu, Zhang, & Zhang, 2009; Yue,
Wang, Zhang, Ni, & Jin, 2011). There is no literature on
weight reduction process of polyester fibres using ionic
liquid as an additive in NaOH solution. Scheme 1. Synthesis of ionic liquid [BMIM]Cl.
The Journal of The Textile Institute 3

Table 1. Effect of 10% aqueous sodium hydroxide on weight loss of polyester fabric by various catalysts.

Weight Loss (%)


Temperature (ºC) Time (min) Conventional CTAB [BMIM]Cl
30 10 .26 .46 .56
20 .37 .81 .93
30 .48 1.03 1.32
45 .58 1.21 1.44
60 .89 1.59 1.67
40 10 .30 .64 .97
20 .49 1.06 1.65
30 .83 1.70 2.15
45 1.52 3.84 4.13
60 2.15 4.91 5.78
50 10 .48 .97 1.30
20 .95 1.99 2.24
30 1.05 2.17 3.12
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45 2.20 4.77 5.33


60 3.12 6.62 7.45
60 10 .98 2.00 5.31
20 1.85 5.41 8.25
30 2.68 8.11 12.54
45 4.35 13.30 17.64
60 11.13 28.69 –

accurately weighed PET fabric samples were treated with Results and discussion
these solutions in an open beaker dyeing machine with The process of alkaline weight reduction of PET, mainly
agitation, maintaining liquor ratio at 50. The time of in the form of fabric, has gained considerable
treatment was varied in each case along with commercial importance because of a number of
temperature. The treated samples were immediately and advantages associated with the process. Our earlier
thoroughly washed with water for complete removal of studies on PET fibres involved the use of aqueous as
alkali. The final washings were checked with a pH paper well as alcoholic solutions of caustic soda for this
until neutral and the samples were air dried. purpose wherein the degree of weight loss was found to
be much greater for methanolic NaOH (10%) than for
aqueous NaOH at higher concentration (40%) under
Measurement of weight loss identical conditions of time and temperature (Shukla &
The control and treated PET samples were dried in an Mathur, 2000). The addition of an organic amine like
oven at 110 °C for 2 h followed by cooling in P2O5 ethylenediamine in catalytic amount was also shown to
desiccator at room temperature. The dried sample was enhance the action under milder conditions of treatment
weighed accurately. The percentage weight loss of sample (Shukla et al., 1995). There is only one report about
was determined according to the following formula: addition of CTAB to aqueous NaOH solution to enhance
the hydrolysis of PET (Collins et al., 1991).
W1  W2 Depolymerization of PET bottle waste using ionic liquid
Weight loss, % ¼  100: has been reported in the literature (Palekar et al., 2012;
W2
Wang et al., 2009). The IL acts as solvent as well as
where, W1 and W2 are the weights of control and treated catalyst in this case.
samples, respectively. Table 1 gives the data on the effect of 10% (w/v)
aqueous sodium hydroxide solution with 5% addition of
catalyst CTAB or [BMIM]Cl on the weight loss of the
SEM characterization PET fabric samples. The time and temperature were
The morphology of treated PET fibre samples was enhanced till a weight loss of about 20% was observed
studied with Philips XL 30 Scanning Electron by any of the treatments. It may be observed that under
Microscope (SEM) at 12 kV of acceleration voltage. identical conditions of alkali treatment, the effect of
Before placing the samples in the SEM chamber, the catalysts on weight reduction was much higher than that
samples were mounted onto an aluminium stud and by the conventional method. Thus, at 60 °C and for
sputter-coated with gold/palladium for 180 s (E-1010 30 min treatment time, a weight loss of 2.68% was
ION SPUTTER) to prevent charging. observed for the conventional method as compared to
4 R.M. Musale and S.R. Shukla

Table 2. Effect of 5% methanolic sodium hydroxide on weight loss of polyester fabric by various catalysts.

Weight Loss (%)


Temperature (ºC) Time (min) Conventional CTAB [BMIM]Cl
30 5 1.57 3.67 4.67
10 3.23 8.43 9.10
20 7.31 18.54 20.43

the effect of addition of catalyst in alkali solution as


8.11 and 12.54% for CTAB and [BMIM]Cl, respectively.
Same trend was observed at any temperature and time of
treatment.
Table 2 gives the results on the effect of addition of
5% CTAB and [BMIM]Cl to 5% (w/v) methanolic
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sodium hydroxide solution with treatment time 5, 10 and


20 min, respectively at 30 °C. It was observed that for
the 20 min treatment, the addition of 5% CTAB and
[BMIM]Cl caused desired weight loss of nearly 18 and
21%, respectively, as compared to 7% by conventional
method. Thus, the effect of additives was more
pronounced in methanolic NaOH solution as compared
to aqueous, that too at lower concentration.
NaOH forms different hydrates with water depending
on its concentration in the aqueous solution. A number
of water molecules surround a sodium hydroxide
molecule in such hydrate and its size decreases with
increase in the concentration of NaOH.
The surface modification of polyester fibre using
NaOH is a topochemical reaction in which the hydroxyl
ions of NaOH attack the carbonyl group of PET fibre
forming disodium terephthalate and ethylene glycol. The
disodium terephthalate is soluble in alkaline solution pH
above 8 (Scheme 2).
The solubility of NaOH in methanol is less as
compared to that in water. The smaller size of the
solvated NaOH molecules in methanol (much smaller
than the hydrates) and its lesser repellence from
polyester due to less polarity may be responsible in
providing them more easy access to the fibre surface
leading to increased weight loss of polyesters.
Addition of quaternary ammonium salts like CTAB
and ionic liquid like [BMIM]Cl in alkaline medium
enhances the rate of hydrolysis.
When [BMIM]Cl is added to NaOH, it reacts with the
carbonyl oxygen (C=O) in the ester, and then the hydroxyl
ion of NaOH attacks the carbon cation of the ester group,
forming a tetrahedral intermediate. Then the [BMIM]Cl Scheme 2. Mechanism of surface modification of PET fibre.
leaves, forming C=O again. Therefore, the additive to the
alkaline solution can substantially reduce the strength of
NaOH solution to carry out the process. conventional (C), CTAB and [BMIM]Cl used. Two-way
Statistical analysis was carried out for the alkaline ANOVA without replication has been performed for
treatments of PET fabric by Fisher’s F test for analysis checking the significance of results. The significance of
of variance (ANOVA) and the results for weight loss are ANOVA is generally checked by F ratio to test the
given in Tables 3–5 for the three techniques, hypothesis that the group means are not equal to one
The Journal of The Textile Institute 5

Table 3. ANOVA results showing the term in response by conventional technique.

Source of Variation Sum of Squares df MS Fvalue p value Fcritical


Temperature 40.01434 3 13.33811 4.383403 .02657 3.490295
Time 36.96327 4 9.240818 3.036878 .06052 3.259167
Error 36.51441 12 3.042868
Total 113.492 19

Table 4. ANOVA results showing the term in response by CTAB addition.

Source of Variation Sum of Squares df MS Fvalue p value Fcritical


Temperature 393.9441 3 131.3147 6.204685 .014263 3.862548
Time 159.1019 3 53.03396 2.505881 .12497 3.862548
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Error 190.4742 9 21.1638


Total 743.5201 15

Table 5. ANOVA results showing the term in response by [BMIM]Cl addition.

Source of Variation Source Squares df MS Fvalue p-value Fcritical


Temperature 453.5365 3 151.1788 25.83767 9.35E-05 3.862548
Time 82.38275 3 27.46092 4.693291 .030795 3.862548
Error 52.6599 9 5.8511
Total 588.5791 15

Figure 1. SEM images of (a) control PET (b) PET fibre treated with aqueous NaOH for 60 min at 60 °C (c) aqueous NaOH with
5% CTAB for 45 min at 60 °C and (d) aqueous NaOH with 5% [BMIM]Cl for 45 min at 60 °C.
6 R.M. Musale and S.R. Shukla

another and by p values to test the null hypothesis Carvalho, L., Costa, A., Ferreira, S., & Teixeira, L. (2004).
against an alternative hypothesis. The F values for the Spectrophotometric determination of chromium in steel
with 4-(2- thiazolylazo)-resorcinol (TAR) using microwave
temperature response were nearly same to Fcrit for the
radiation. Journal of the Brazilian Chemical Society, 15,
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treatment and highly significant in case of [BMIM]Cl Collins, M., Zeronian, S., & Semmelmeyer, M. (1991). The use
treatment indicating that the results on surface of aqueous alkaline hydrolysis to reveal the fine structure
modification of PET fibre using the IL are greatly of poly(ethylene terephthalate) fibers. Journal of Applied
Polymer Science, 42, 2149–2162.
significant. With respect to time, the conventional and
El Messiry, M., El Ouffy, A., & Issa, M. (2015).
CTAB treatment did not have much significance, Microcellulose particles for surface modification to enhance
whereas [BMIM]Cl showed some significance. The p moisture management properties of polyester, and
values for the ionic liquid technique are the lowest as polyester/cotton blend fabrics. Alexandria Engineering
compared to those by conventional and CTAB Journal, 54, 127–140.
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The influence of enzymatic treatment on the surface of
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The weight loss of PET fabric in aqueous NaOH is much Liu, F., Cui, X., Yu, S., Li, Z., & Ge, X. (2009). Hydrolysis
less as compared to methanolic NaOH due to higher reaction of poly(ethylene terephthalate) using ionic liquids
polarity of the former solution. Less polar solutions of as solvent and catalyst. Journal of Applied Polymer
alkali are more effective in hydrolysing polyester fibres Science, 114, 3261–3565.
topochemically. [BMIM]Cl is more effective in both Liu, Q., Li, J., Tao, W., Zhu, Y., & Yao, S. (2007).
Comparative study on the interaction of DNA with three
solutions than CTAB. Addition of [BMIM]Cl increases different kinds of surfactants and the formation of
the weight loss in methanolic sodium hydroxide than in multilayer films. Bioelectrochemistry, 70, 301–307.
aqueous sodium hydroxide solution. The addition also Palekar, V. S., Shah, R. V., & Shukla, S. R. (2012). Ionic liquid-
allows decrease in the concentration of NaOH, catalyzed aminolysis of poly(ethylene terephthalate) waste.
temperature and time for reaction for similar weight loss Journal of Applied Polymer Science, 126, 1174–1181.
Parvulescu, V., & Hardacre, C. (2007). Catalysis in ionic
of fabric. Further, [BMIM]Cl can be recovered, whereas liquid. Chemical Review, 107, 2615–2665.
CTAB cannot. This makes the process efficient, at the Prorokova, N. P., Vavilova, S. Y., & Prorokov, V. N. (2007).
same time being eco-friendly. Effect of ammonium salts on poly(ethylene terephthalate)
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dos Santos, D., Teixeira, A., Barbosa, J., Ferreira, S., Korn, M.,
Disclosure statement & Teixeira, L. (2007). Use of cetyltrimethylammonium
bromide as surfactant for the determination of copper and
No potential conflict of interest was reported by the authors. chromium in gasoline emulsions by electrothermal atomic
absorption spectrometry. Spectrochimica Acta Part B:
Atomic Spectroscopy, 62, 1072–1077.
ORCID Sarkar, M., Jintu Fan, J., Szeto, Y., & Xiaoming Tao, X.
Sanjeev R. Shukla http://orcid.org/0000-0002-0966-9443 (2009). Biomimetics of plant structure in textile fabrics for
the improvement of water transport properties. Textile
Research Journal, 79, 657–668.
Shukla, S. R., Hedaoo, V. B., & Saligram, A. N. (1995). Alkaline
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