M5M

2018 model: M5M v1.
0 MDCS Mechanical Design and Control System
Mechanical Design & Control System

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MECHATRONICS TRAINER
Model: M5 M v 1.0
Address: 2060 Aldama St. Virgen Delos Flores Baliuag Bulacan Philippines
Contact Number: 044 890 1279 / CP# 0932 89 143 72
Email Add: mdcs0330@gmail.com / ruel_0330@yahoo.com
Authors: Ruel P. Hipolito
Ulysses Reyes
GTGF
Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 1

2018 model: M5M v1.0 MDCS Mechanical Design and Control System
TABLE OF CONTENTS
TIA Portal System Requirements…………………………………………………………………………………………………………………………………………………. 3
Basic Step by Step Procedure: Project Crea7on…..……………………………………..…………………………………………………………………………………. 4
Device Conﬁgura7on………….…………………………………………………………………………………………………………………………………………………………. 5
Device Networking……………………………………………………………………………………………………………………………………………………………………….. 6
Basic Program Crea7on……………………………………………………………………………………………………………………………………………………………….. 7
HMI Screen Conﬁgura7on…..……………………………………………………………………………………………………………………………………………………….. 8
HMI Screen Proper7es and Components ………………………………………..……………………………………………………………………………………………. 9
HMI Add Func7on………………………..……………………………………………………………………………………………………………………………………………….. 10
PLC Program Compiling…………………………………………………………………………………………………………………………………………………………………. 11
HMI Program Compiling……………………………………………………….……………………………………………………………………………………………………….. 12
PLC Program Downloading……………………………………………………………………………………………………………………………………………………………. 13
HMI Program Downloading…………………………………………………………………………………………………………………………………………………………… 14
Default Program Sample……………………………………………………………………………………………………………………………………………………………….. 15
Schema7c Diagram:
Main Power Sec7on……..………………………………………………………………………………………………………………………………………………………………. 22
PLC INPUT…………..………………………………………………………………………………………………………………………………………………………………………… 23
PLC OUTPUT………………………………………………………………………………………………………………………………………………………………………………….. 24
PLC Wiring Diagram with Tagging's……………………………………………………………………………………………………………………………………………….. 25
Piping Diagram………………………………………………………………….………………………………………………………………………………………………………… 26

For this basic tutorial, you will need:
1. Personal Computer 64 Bit with Windows Opera7ng System SP1
2. TIA Portal V14 SP1
3. STEP 7 Professional Version V14 SP1
4. WinCC Basic Version V14 SP1
5. S7-PLCSIM Version V14 SP1

Basic Step by Step Opera on
Open TIA Portal V14 Applica7on
To Start a new Project, Press “Create New project”
Once Named, Click “Create

Devised Used in Mechatronics Trainer M5M
1. Controllers-SIMATIC S7-1200-CPU-CPU 1214C AC/DC/Rly-6ES7214-1BG40-0XB0
2. DI/DQ-DI 8x24VDC DQ 8xRelay- 6ES7223-1PH32-0XB0
3. HMI-SIMATI BASI PANEL-4” Display-KTP400 Basic-6AV2123-2DB03-0AX0

AIer Adding any device, Click “Compile”
For the device compa7bility,
Under “Topology View”
Using Mouse Cursor Connect each “Port” to form Connec7on
Green wire Indicates the connec7on establish
Topology View:
Network View:

Create a simple Program For Example, sample Below
For this sample Program,
S1= Start
S2= Stop
KMI=Output
Several Ways to Compile
1. Right Click
2. Icon Bar

Under Project tree/Devices/ HMI/

Screens
Go to
Root Screen

To Change Color of your created HMI Panel,
Right click then Proper7es,
Rename:
Change Background Color:
Grid Color:
At the Right Corner of your Screen,
Tool Box, Contains the basic components can be use in

HMI Panel, For Example a
BUTTON= Push BuKons
ECLIPSE= Output
Click and Drag to HMI Screen

Add BuKons
Depend on the the program Created
Start BuKon S1
Stop BuKon S2
Eclipse Output
Add Anima7on and colors
On Proper7es of each Components
To link BuKons to Program,
SET
Proper7es/ Events/ Press/ Add Func7on/ Edit Bits/Set Bit
Add Tag (Input/Output) Link to PLC TAGS/ Default TAG Table/ S1
RESET
Proper7es/ Events/ Release/ Add Func7on/ Edit Bits/Reset Bit
Add Tag (Input/Output) Link to PLC TAGS/ Default TAG Table/ S1

Compile
Compiling Finished with No Errors and Warning
Under Project Tree/Devices/PLC Project
Right Click and search for “ Start Simula7on”
This will take some 7me
Load
And Finish
S7-PLCSIM will Automa7cally Ac7vated

Under Project Tree/Devices/HMI Project
Right Click and search for “ Start Simula7on”
This will take some 7me for compiling
Screen will Automa7cally Appear
Screen Appearance
Depend on crea7on and Proper7es

Several Ways to download program to a PLC device
1. Right Click/ Download to device/ SoIware
2. Arrow Down Icon on Tool Bar
Plug-In Communica7on Cable
On PLC and PC Ethernet Port
Press “Start Search”
Device Appear Automa7cally when Detected
Load Program
Finish

Several Ways to download program to a HMI device
1. Right Click/ Download to device/ SoIware
2. Arrow Down Icon on Tool Bar
Plug-In Communica7on Cable
On HMI and PC Ethernet Port
Press “Start Search”
Device Appear Automa7cally when Detected
Load Program
Finish

Default Programming Sample:







Schema c Diagram:
Main Power Sec7on

Schema7c Diagram:
PLC Input Sec7on

Schema7c Diagram:
PLC Output Sec7on

Schema7c Diagram:
PLC Wiring Distribu7on with Tagging's

Schema7c Diagram:
Piping Diagram
Air Distribu7on
Air Compressor





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2018 model: M5M v1.

0 MDCS Mechanical Design and Control System

Mechanical Design & Control System

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 1

Basic Step by Step Procedure: Project Crea7on…..……………………………………..…………………………………………………………………………………. 4

Basic Program Crea7on……………………………………………………………………………………………………………………………………………………………….. 7

HMI Screen Conﬁgura7on…..……………………………………………………………………………………………………………………………………………………….. 8

HMI Screen Proper7es and Components ………………………………………..……………………………………………………………………………………………. 9

HMI Add Func7on………………………..……………………………………………………………………………………………………………………………………………….. 10

PLC Program Compiling…………………………………………………………………………………………………………………………………………………………………. 11

HMI Program Compiling……………………………………………………….……………………………………………………………………………………………………….. 12

PLC Program Downloading……………………………………………………………………………………………………………………………………………………………. 13

HMI Program Downloading…………………………………………………………………………………………………………………………………………………………… 14

Default Program Sample……………………………………………………………………………………………………………………………………………………………….. 15

Main Power Sec7on……..………………………………………………………………………………………………………………………………………………………………. 22

PLC Wiring Diagram with Tagging's……………………………………………………………………………………………………………………………………………….. 25

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 2

For this basic tutorial, you will need:

1. Personal Computer 64 Bit with Windows Opera7ng System SP1

2. TIA Portal V14 SP1

3. STEP 7 Professional Version V14 SP1

4. WinCC Basic Version V14 SP1

5. S7-PLCSIM Version V14 SP1

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 3

Basic Step by Step Opera on

Open TIA Portal V14 Applica7on

To Start a new Project, Press “Create New project”

Once Named, Click “Create

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 4

Devised Used in Mechatronics Trainer M5M

1. Controllers-SIMATIC S7-1200-CPU-CPU 1214C AC/DC/Rly-6ES7214-1BG40-0XB0

2. DI/DQ-DI 8x24VDC DQ 8xRelay- 6ES7223-1PH32-0XB0

3. HMI-SIMATI BASI PANEL-4” Display-KTP400 Basic-6AV2123-2DB03-0AX0

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 5

AIer Adding any device, Click “Compile”

For the device compa7bility,

Under “Topology View”

Using Mouse Cursor Connect each “Port” to form Connec7on

Green wire Indicates the connec7on establish

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 6

Create a simple Program For Example, sample Below

For this sample Program,

Several Ways to Compile

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 7

Under Project tree/Devices/ HMI/

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 8

To Change Color of your created HMI Panel,

Right click then Proper7es,

Change Background Color:

At the Right Corner of your Screen,

Tool Box, Contains the basic components can be use in

BUTTON= Push BuKons

Click and Drag to HMI Screen

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 9

Depend on the the program Created

Add Anima7on and colors

On Proper7es of each Components

To link BuKons to Program,

Proper7es/ Events/ Press/ Add Func7on/ Edit Bits/Set Bit

Add Tag (Input/Output) Link to PLC TAGS/ Default TAG Table/ S1

Proper7es/ Events/ Release/ Add Func7on/ Edit Bits/Reset Bit

Add Tag (Input/Output) Link to PLC TAGS/ Default TAG Table/ S1

Mechanical Design and Control System mdcs0330@gmail.com / ruel_0330@yahoo.com 10

Compiling Finished with No Errors and Warning